The Manufacturer June 2011 issue

Page 47

they need someone to provide safety inspections and they come to us for that. Regular inspections ensure that any serious defects are picked up and rectified,” says Moore. Of course, there is more to it than just inspections. The raft of legislation can look

“We seek to achieve balance with our customers, to develop a cost-effective range of solutions”

like an alphabet soup, with HSWA (Health & Safety at work Act); LOLER (Lifting Operations and Lifting Equipment Regulations); COMAH

Understanding the whole risk – and

(Control of Major Accident Hazards), to name

developing solutions

but three. And a further trap for the unwary

“One of the services we offer is TRP – total risk

is the fact that not all regulations – or all of

profile,” says Moore. “we look at the various

a particular set of regulations – apply to all

types of machinery, at how they fail and what

companies, all the time.

causes them to fail – for example, is it designed for the number of operating cycles it has

“Companies can drift into regulated areas

completed when it fails? Do the operators fully

without realising it,” says Moore. “While

understand how to operate the machinery? What

businesses will know that a large installation is

about maintenance – lack of it can cause failure.”

going to be subject to various regulations, the

Some of these aspects are covered in normal

problem is that organisations grow organically.

management operations but not always in the

Take propane tanks, for example. The number

optimum manner.

and size can just drift up until they reach the point where they become major and that point

“We seek to achieve balance with our customers,

could be reached without anyone realising they

to develop a cost-effective range of solutions,”

have breached the threshold. It could be just an

Moore continues. “It’s not just about inspections

additional one or two per cent in storage capacity

but if something is failing often, then maybe the

that takes you over the line where you need a

inspection regime needs to be more frequent.

raft of additional plans and have to meet many

If we go through TRP we can help to identify

more requirements.”

what the underlying cause is and to understand it – whether it is not being operated properly,

Practical resources

or maybe it isn’t designed for what it is doing,

Zurich has created a range of factsheets to help

in which case the answer may be to get a

businesses to understand their potential risks.

new machine – or it could be to change the

They are distributed to the company’s thousands

material in the tool, for example.” Customers

of customers and are also available online. They

will know they have a problem if they are faced

cover everything from pressure systems, through

with repeated failure but they may be using

lifting equipment, fork lift truck operation and

sledgehammers to crack nuts. Zurich will help

across the whole gamut of operations, activities

with root cause analysis, which can identify

and regulations.

routes to improvement – which could be about procedures, training programmes, operations,

“Most businesses, once they understand the

maintenance or any of a number of reasons.

need, will make the effort,” he continues. “When businesses find they are not complying,

“The objective of TRP is to stop wasting money,”

it’s generally a sin of omission, rather than

he says. “If you understand risks, you can get

deliberate avoidance. They either didn’t realise

to the root cause of problems and develop and

they were covered by particular legislation

define optimum solutions. There may often be

or were unaware of the need for a disaster

more than one solution – it’s like travelling from

recover plan, for example. Our position is one

London to Birmingham; there are a number of

of offering education, in both the legislation

ways of getting there but only one will be the

itself and in the area of ‘gaps’ – where people

fastest, only one will use the least fuel – only one

have not thought through or appreciated the

will be the right one. Our objective is to work

potential consequences.”

with our customers find that optimum solution, whatever it is. We have the expertise and

The ‘gap’ in understanding or knowledge is one

resources to bridge that gap.”

that Zurich seeks to bridge. The factsheets are straightforward and accessible but individual

For more information on engineering

circumstances are exactly that – individual.

inspections, please visit:

The only way to get a complete understanding

www.zurich.co.uk/engineering or contact

of risks in particular workplaces is to look at

your insurance broker to learn more about

it individually.

our range of covers.


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