Solutions for Mechanical Design Of Machine Components Si Version 2nd Us Edition by Ugural

Page 1


CHAPTER 2 MATERIALS

SOLUTION (2.1)

SOLUTION (2.2)

This is below the yield strength of 350 MPa (Table B.1). We have

( a ) Axial strain and axial stress are

Because

(See Table B.1), Hooke's Law is valid.

( b ) Modulus of elasticity,

( c ) Decrease in the width and thickness

SOLUTION (2.4)

Assume Hooke's Law applies. We have

Thus,

Since y S   , our assumption is valid.

So

SOLUTION (2.5)

We obtain

SOLUTION (2.6)

Use generalized Hooke’s law:

For a constant triaxial state of stress:

Then, Eq. (1) becomes

must have identical signs:

2.7 (CONT.)

( a ) 0.50.025 25050 2000 μ,500μxy 

( b )

( c )

6 120(10) 2000(10) 60GPa

120(10) 60(10) 0.25500

63 500(10)7537.5(10)mm;'750.037574.9625mmaa 

( d ) 9 60(10) 2(10.25) 24GPa G

SOLUTION (2.8)

We have

Equations (1) and (2) become

Adding

Substituting the data:

Hooke's

2.9 (CONT.)

( a ) Change in length ABx La

( b ) Change in thickness

( c ) Change in volume,

SOLUTION (2.10)

By assumptions, rubber in triaxial stress:

Stains are

Substitute

SOLUTION (2.11)

Hooke’s

SOLUTION (2.12)

We have

Gen. Hooke’s law:

SOLUTION (2.13)

We have

(10.5)1200 μ 

Change in diameter, 6 1200(10)2500.3mm x dd 

Decrease in circumference: ()0.30.9425mm d  ( b ) (12) oxo VeVV   663 (0.5)(120010)(8.18110)4909mm 

SOLUTION (2.14)

From Fig.2.3b and Eq.2.20:

SOLUTION (2.15)

Table B.1:

SOLUTION (2.16)

( a ) ASTM-A242. 200GPa E  and 345MPa

( b ) Stainless (302). 190GPa E

SOLUTION (2.17) ( a ) Aluminum 2014-T6. 72GPa E  and 410MPa y

(41010)

( b ) Annealed yellow brass. 105GPa E  and 105MPa y S 

(10510)

SOLUTION (2.18)

Referring to Fig. P2.18: 6 105(10) 0.0025 42GPa,192.5MPa y ES 

( a ) 2 62 9 (192.510) 3 2 2(4210) 441.5kJm y S o E U 

( b ) Total area under  diagram: 63 262.5(10)(0.176)46.2MJm t U 

SOLUTION (2.19)

( a ) 3 6 mm ) (10 75 3 1,500 50 50     V

Thus nU

SOLUTION (2.20)

Table B.1: 250MPa,200GPa y SE We have 5(17)85Nm app UnU

Therefore

or 0.017m=17mm d

SOLUTION (2.21)

Refer to Fig. P2.21. We have 6 190(10) 0.001 190GPa,245MPa y ES  ( a ) 2 32 93 (24510) kJ 2 2(19010)m 158 y S o E U

( b ) Total area under  diagram:

SOLUTION (2.22)

( a ) 2 (2) 2 2 , p S nUE p EV nUVS

Substituting the data given, (CONT.)

2.22 (CONT.)

9 1.8(150)(221010) 215 0.003 37.810 p S   or 194.4MPa p S 

( b ) 2 15 93 37.810kJ 2 2(21010)m 90 p S o E U

SOLUTION (2.23)

Applying Eq. (2.22), we find

3.45MPa3.45(149)514MPauBSH

Equation (2.24): 3.62(149)207332.4MPa y S 

SOLUTION (2.24)

Using Eq. (2.22),

3.45MPa3.45(179)618MPauBSH

Formula (2.24): 3.62(179)207441MPa y S 

SOLUTION (2.25)

Formula (2.22),

3.45MPa3.45(156)538MPauBSH

Equation (2.24): 3.62(156)207378MPa y S 

SOLUTION (2.26)

Equation (2.22) gives

3.45MPa3.45(293)1010.9MPauBSH

Formula (2.24): 3.62(293)207853.7MPa y S 

End of Chapter 2

Figure 2.1
Tensile loading machine with automatic data-processing system. (Courtesy of MTS Systems Corp.)

A tensile test specimen with extensometer attached; the specimen has fractured. (Courtesy of MTS Systems Corp.)

Figure 2.2

Figure 2.3

Stress–strain diagram for a typical structural steel in tension: (a) drawn not to scale and (b) drawn to scale.

2.4

Determination of yield strength by the offset method.

set line

Figure

Gray cast iron in tension: (a) stress–strain diagram and (b) fractured specimen.

Figure 2.5

2.6

Axial elongation and lateral contraction of an element in tension (Poisson’s effect).

Figure

Figure 2.7

Example 2.1. A tensile specimen. 002x007.eps

Figure 2.8 Element deformations caused by biaxial stress.

2.9

Example 2.2. Plate in biaxial stress.

Figure

2.10

Example 2.3. A solid cylinder. 002x010.eps

Figure

Figure 2.11

Stress–strain diagrams for AISI type 304 stainless steel in tension: (a) at low temperatures and (b) at elevated temperatures.

Strai n

Creep curve for structural steel in tension at high temperatures.

Figure 2.12

Modulus of resilience

Modulus of toughness

Fracture

Figure 2.13

Stress–strain diagram: (a) modulus of resilience and (b) modulus of toughness.

Figure 2.14

Example 2.4. Prismatic bar in tension.

2.15

Influence of

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Figure

Transition range

Increase in rate of loading

Increase in triaxility

Increase in temperature

Figure 2.16

Typical transition curves for metals: (a) variation of yield strength Sy and fracture strength Sf with temperature and (b) effects of loading rate, stress around a notch, and temperature on impact toughness.

Figure 2.17
Depiction of Titanic sinking. (Courtesy of google.com.)

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Fiber-reinforced materials: (a) single layer and (b) three-cross layer.

Matrix
Fibers
(a)
(b)
Figure 2.20

Guidelines for minimum weight design

Figure 2.21

Strength versus density for engineering materials. The envelopes enclose data for a prescribed class of material. (From Ashby, M.J., Material Selection in Mechanical Design, 4th ed., Butterworth Heinemann, Oxford, U.K., 2011.)

Figure P2.3

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Figure P2.5
Figure P2.7
Figure P2.9
Rubber Cylinder
Rod
Figure P2.10
Figure P2.11
Figure P2.13
L P
Figure P2.15
Figure P2.18

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Scale M
Scale N
Figure P2.21

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