Autorizzazione Tribunale di Forlì n. 5 del 19.01.1996 N° iscrizione ROC: 22054 (Registro degli Operatori di Comunicazione)
In questo numero la pubblicità non supera il 45%
Sped. in abbonamento postale 45%Art. 2 Comma 20/B Legge 662/1996 DCI-TV
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Ai sensi dell’art.2 comma 2° del Codice Deontologico dei giornalisti si rende nota l’esistenza di una banca dati di uso redazionale presso la sede di Corso del Popolo, 42 - Treviso. Responsabile del trattamento dati è il direttore responsabile a cui ci si può rivolgere presso la sede di Treviso - Corso del Popolo, 42 per i diritti previsti dalla legge 675/1996.
Index | Beverage Industry
In the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement.
Very large is the choice of the washer, the potential of which obviously varies in base at the model, and the ranges it is from 100 to 60,000 bph.
The modular structure of all installations allows to gradually increase the functions and the level of sophistication, including special washing sections and sanitizing, automatic control of process parameters, security systems, energy recovery, reduction of discharges and automatic sanitization of the parties most important from the hygiene point of view.
Start the washing
At low production capacity, the range offers GENESI, available in very small dimensions in order to be inserted in any operating environment. Designed under the indication of the producers with low production capacities, the series has a simple but functional washing cycle, which lowers operating costs (water, energy, detergent) without negatively affecting cleaning bottles to recycle, the complete removal of the labels and their total evacuation outside. The particular ease of use and maintenance increases productivity and reduces downtime.
The modularity of the GENESI series allows the customer to “build a machine to measure”, adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks).
Constructed in accordance with the Machinery Directive (CE), it is equipped with all the accessories needed for the proper functioning: A heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation.
Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen”. These are the main amenities that characterize the series.
The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain.
To streamline the washing cycle, the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.
The bottle washing is complete with indoor and outdoor spraying, which occurs with high-pressure cleaner distributed with rotating nozzles self-cleaning and self-centering. To complete rinsing, however, ensure the phase abatement alkalinity followed by spraying with external and internal water network.
Built according to the Machinery Directive (CE) also, the series has different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the
bath and other products in spray tanks; the automatic loading and unloading of the bottles is perfectly synchronized with the movement of the main chain; the economizer valve for the water network and the automatic control of the presence of water on the last rinsing station.
Other amenities are important, such as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen”; self-centering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator.
At the bottles unloading are arranged safety guards and dust protection. The electronic safety on every gearbox allows the machine to stop in case of overload. The heat exchanger and pumps are always made of stainless steel.
With this AKOMAG mission, every day thought to be better and invest in quality, with the knowledge to do a good job.
MAGNEXFLO: automatic filtration systems with regenerable filter elements created to support sustainable development
In today’s world, with increasing focus on environmental sustainability, BEA Technologies is committed to developing innovative filtration solutions that promote operational efficiency while minimizing environmental impact. MAGNEXFLO represents one of the company’s key initiatives towards a greener future, enhancing product life cycles and reducing industrial waste. Sustainable Filtration and Circular Economy
BEA Technologies’ automatic filtration systems are designed to provide innovative purification solutions that optimize operational efficiency, reduce energy consumption, and minimize the use of exhausted materials. The MAGNEXFLO filters are able to extend the service life of the filtration elements, keeping polymers and plastic materials in use for as long as possible. This approach not only enhances industrial savings but also aligns with the global need to reduce plastic waste, a crucial goal for achieving sustainable development.
BEAPURE: The Animal-Free Philosophy and Halal certification
Another key aspect of BEA Technologies’ sustainable approach is the Animal-Free philosophy applied to the BEAPURE filters. They are manufactured using materials and polymers entirely free of animal-derived substances, which are typically added during production to aid extrusion and molding.
This significant achievement was made possible through the extensive research conducted by BEA Technologies’ Research and Development department, which involved a meticulous selection and testing process to identify the “purest” polymers for the entire BEAPURE product line. BEAPURE filters are the ideal solution for the most demanding applications in the biopharmaceutical industry, particularly for removing fine contaminants from various liquid solutions.
The BEA Laboratory Service performs regular inspections on the materials’ characteristics and performance, including analyses of extractables, bacterial challenge tests, and assessments of mechanical stress resistance and steam sterilization durability. Additionally, BEAPURE filters are available with HALAL certification.
The BIOKLARIS sterilizing membrane filters
In the modern beverage industry, it is crucial to use highly efficient filtration systems to stabilize products while preserving their essential characteristics and properties. These systems are designed to remove suspensions, colloidal particles, and microorganisms that could affect product quality and shelf life. The BIOKLARIS sterilizing membrane filters, featuring high-surface PES membranes, are particularly effective in eliminating bacteria and other microorganisms, ensuring the safety and purity of the beverages.
Quality and Control with BEA Laboratory Service
To ensure compliance with Animal-Free standards, the BEA Laboratory Service performs rigorous periodic checks on the characteristics and performance of materials used in the filters. This includes the analysis of extractables, bacterial challenge testing, and stress testing for mechanical resistance and steam sterilization.
These stringent controls ensure that BEA filters offer outstanding performance without compromising safety or process integrity, maintaining the highest levels of purity and quality.
Galigani Filtri is a leader in the design and construction of filter presses and relevant filtration systems.
Since 1958, the company has boasted over 3,000 installations in 5 continents, created with skill and professionalism, in order to offer a high-quality product and a support service for users, installers, and designers.
The company is based in Italy, located in a modern facility in the heart of Tuscany, where it makes use of the most modern systems of research, study, and design so as to best solve the problems of each individual application, as well as provide adequate pre- and postsales assistance through its qualified technicians.
Furthermore, the company is also equipped with a laboratory for filtration testing on samples supplied by clients to determine all the necessary parameters required for sizing the filter press that is most suitable for their needs. Production includes filter presses and pumping units that feed the filter presses.
Galigani Filtri Srl
Strada Provinciale Colligiana, 50 53035 Monteriggioni (Siena) Italy
The wide range of filter presses varies from manual discharge machines to fully automatic machines run by modern PLCs.
Galigani Filtri manufactures filter presses for all types of applications: food, chemical, pharmaceutical, explosive atmospheres (ATEX), purifying waste water, acid filtration, aggregates, mining, galvanic industries, recycling industries, and so on. All machines are equipped with the most advanced safety devices.
The press filters and filtration systems that are manufactured by Galigani Filtri carry out “mechanical” filtrations, and therefore the liquid does not undergo chemical changes.
Filtration can occur on the synthetic filter cloth, which retains solid particles up to 1 micron, or on cardboard for particles that measure less than or equal to 1 micron.
When it comes to the most technologically advanced systems that Galigani Filtri can provide for filtration and clarification before bottling, the Diatom and the Clearness systems are in the forefront.
The Diatom system is comprised of a filter cloth for the filter press and is equipped with all the necessary parts (tanks, pumps, valves ...) that are required for filtration processes using various aids (fossil shell flour or cellulose flour, perlite...).
The Clearness system is a filter press with an Aisi304 or Aisi316 structure, which uses cardboard filters and a plate pack that is entirely sealed and protected from contact with the external environment.
Engineering excellence in beverage production: New focus on water, spirits, ESL milk and advanced filling technologies
In the fast evolving beverage industry, the engineering of complete production lines remains fundamental to achieving efficiency, quality, and innovation. Kosme continues to excel in this domain by designing fully integrated lines that combine its own technologies with solutions from the Krones Group and selected partners. Conveyors and advanced automation platforms ensure seamless product flow and precise communication between machines across the entire line. Kosme prioritizes efficiency through detailed energy analysis and consultancy activities that optimize resource usage. Energy recovered from within the production cycle—water, steam, and electricity—is reused whenever possible, with a growing emphasis on renewable sources. Kosme also promotes a chemical free approach to sanitization, relying on enzymatic detergents that are phosphorus free, surfactant free, and EDTA free. This ensures deep cleaning and biofilm removal while safeguarding operators and reducing environmental impact.
The company’s layout engineering process is built around customer needs: machine speeds, buffer times, and operational rules are carefully dimensioned to achieve the required performance. Conveyor design principles ensure proper product handling
Kosme Srl
Via dell’Artigianato, 5 46048 Roverbella (Mantova) Italy
Tel. +39 0376 75 10 11
Fax +39 0376 75 10 12 kosme@kosme.at www.kosme.it
and prevent bottlenecks, while smart line concepts minimize staffing needs and maximize efficiency even in constrained spaces. Communication interfaces are meticulously defined, and for specific applications, Kosme performs advanced line simulations to identify potential criticalities before installation.
Continuous feedback from installed lines allows Kosme’s Layout Department to refine its internal standards, ensuring solutions remain robust, efficient, and aligned with real world operating conditions. Data collection from field installations supports the development
of accurate machine models and targeted performance analyses.
Predicting and maximizing line efficiency is supported by Kosme’s powerful simulation tools. These systems model machine behavior—including speed variations and sensor triggered operations—to identify the optimal balance between performance, buffer sizing, and overall line efficiency. For special projects, the simulator provides invaluable support to designers by reproducing complex operating conditions that would otherwise require extensive testing.
Kosme’s engineering expertise extends to customized conveyor logic, machine to machine communication strategies, and dynamic speed control based on sensor layout. These capabilities enable highly realistic simulations and result in optimal system performance once the line is operational.
Technologies for today’s market: Spotlight on Flectra and HES Filler
This year’s portfolio highlights include two key technologies:
Flectra: Versatile, high precision filling for sensitive products
Designed for applications requiring maximum hygiene and accuracy, Flectra is particularly suited for ESL milk and other sensitive beverages. Its flexible architecture allows for quick product changeovers, while advanced
Kosme Srl
Via dell’Artigianato, 5
46048 Roverbella (Mantova) Italy
Tel. +39 0376 75 10 11
Fax +39 0376 75 10 12
kosme@kosme.at www.kosme.it
servo controls ensure precise fill levels, minimal waste, and gentle product handling. Combined with Kosme’s chemical free sanitization approach, Flectra is an ideal solution for dairies expanding into longer life, premium ESL products.
HES Filler for sparkling wine and high end spirits
The HES Filler represents a new benchmark for sparkling wine and premium spirits, offering exceptional control of product handling, CO₂ retention, and foam management. Its robust mechanical design guarantees consistent filling quality, while dedicated safety systems and hygiene features support stable performance in demanding environments. For producers seeking to differentiate through product quality, HES provides a competitive edge.
Focus on Eastern European markets
Eastern Europe continues to present significant opportunities across several beverage categories. Kosme supports the region with tailored solutions designed around market specific requirements:
• Water – A rapidly expanding sector driven by growing health awareness. Kosme offers efficient, hygienic, and energy smart solutions for flat and sparkling water bottling, supported by renewable energy integration and optimized rinsing/filling/ capping processes.
• Spirits – A dynamic market balancing strong local tradition with increasing premiumization. Kosme’s flexible filling technologies— including the HES Filler—adapt to a wide variety of product characteristics and bottle formats, supporting both small
artisanal producers and major international brands.
• ESL Milk – Demand for extended shelf life dairy continues to grow. Flectra ensures maximum food safety, stable product quality, and reduced energy consumption across ESL filling and packaging operations.
Kosme’s deep understanding of these sectors allows the company to deliver solutions that combine performance, robustness, and sustainability.
Innovation, sustainability, and customer focus
Kosme’s approach is anchored in advanced automation, smart integration, and sustainable production principles. Energy recovery systems, renewable energy adoption, and chemical free sanitization support environmentally responsible operations without compromising performance.
Close collaboration with customers remains central to Kosme’s identity. Tailored engineering, advanced simulation tools, and a strong service culture ensure optimized performance throughout the line lifecycle and help customers reduce downtime.
Future outlook
Kosme is positioned for continued expansion in Eastern Europe, driven by its commitment to innovation, sustainability, and customer success. With advanced technologies such as Flectra and HES Filler, and a renewed focus on the water, spirits, and ESL milk sectors, Kosme continues to set benchmarks for engineering excellence in beverage production.
For over 75 years, M.G.M. Motori Elettrici S.p.A. has been a global leader in the field of brake motors, with a solid presence in Europe, America, Asia and the Middle East. The heart of the company is located in Serravalle Pistoiese (PT), where its main production facility is based. In Italy the company is also present in Assago where it has a warehouse with commercial offices.
Its global influence extends through subsidiaries in Montreal, Detroit, Chennai and Izmir, as well as a network of distributors for sales and assistance covering over 75 countries worldwide.
M.G.M. is synonymous with quality, innovation and reliability. The range of brake motors the company offers can be used in a wide variety of applications. The motor shaft heights range from 71 mm to 355 mm and the power outputs are between 0.09 kW and 250 kW. The brake motors can be supplied with a brake unit powered by either alternating current or direct current. Additionally the company is able to meet customer needs by providing customized products.
The company has always been at the forefront of technological innovation, with much of what we now know as AC brake motors having originated from M.G.M.’s research and laboratories. Since 2008 the energy efficiency of its products has been continually evolving: the average amount of energy required for the operation of M.G.M. products has consistently decreased. All singlespeed motors comply with the new European energy efficiency regulations and improvements in the electromagnets of the brakes - both AC BA series and DC BM series - have led to reduced
MGM Motori Elettrici Spa
S.R. 435 Km. 31 51034 Serravalle Pistoiese (Pistoia) Italy
energy consumption and a significant increase in performance. The future of M.G.M. Motori Elettrici is focused on sustainability and environmental respect. With the goal of reducing environmental impact the company has committed to several initiatives. The geothermal system for air conditioning, the reduction of plastic consumption and the ongoing search for solutions to reduce potable water consumption and the energy required to produce brake motors, along with a consequent reduction in greenhouse gas emissions, are just some of the actions undertaken.
In particular M.G.M.’s photovoltaic system, which originally covered 100% of the energy needs of the facility and offices, has recently been expanded to meet the growing demand for energy, partly due to the transition of the company’s vehicle fleet from combustion engines to electric motors. This commitment represents a concrete response to the energy and environmental challenges of our time.
M.G.M. Motori Elettrici not only makes eco-friendly choices within its own plants but also promotes sustainable practices with its suppliers and partners worldwide. It is only through collective effort that a greener and more sustainable future can be achieved. The company strongly believes that awareness and global collaboration are essential to making tangible change.
M.G.M. Motori Elettrici is not just a leader in the production of brake motors: it is a company looking to the future with a concrete commitment to technological innovation, energy efficiency and sustainability, ensuring cutting-edge solutions for a more sustainable world.
Mini Motor: International appeal, Made in Italy quality
Mini Motor is a company founded in 1965, specializing in the design and manufacture of compact, highperformance motors and gearmotors, with a global network that allows the brand to be present in 60 countries. Innovation is the keyword that has guided the company over the last fifteen years and has allowed it to consolidate its role as a partner with some of the major players in strategic sectors such as ceramics, packaging, and bottling. Mini Motor is able to take on the challenges of each sector and translate
Compactness and mechanical performance
With the same dimensions, Mini Motor solutions guarantee higher torques and longer life cycles. The selection of materials, process-oriented design, and verticalization of the supply chain ensure a stable quality standard over time that is recognized internationally. All Mini Motor lines—Brushless/ DBS, Gear, Clean, FC/FCL—allow for configurations with drives or integrated drives, significantly improving the space requirements of wiring. Ninety-seven percent of components are produced in-house or by selected suppliers with established relationships, allowing for direct control over the quality and traceability of each unit manufactured. This focus on quality translates into thorough control over the reliability and performance of each product, which is individually tested and inspected.
Integration and simplification of system architecture
Mini Motor solutions are designed to integrate with the main fieldbus protocols (Profinet, EtherCAT, Ethernet/IP, Powerlink, Modbus, CanOpen). The integrated drive eliminates the space required for electrical panels, reducing wiring and installation time.
The use of drivers allows for standardized management of the entire power transmission range and is an advantage in hybrid topologies or mixed architectures.
In addition, the implementation of advanced logic configurations—such as Safe Torque Off (STO), digital outputs, and software parameter setting—allows for a high degree of customization based on the required behaviors.
Wireless communication: A new design option
Mini Motor has introduced solutions that support wireless communication between the motor and the control system. The goal is to offer a concrete alternative to traditional wiring in applications where space constraints, mobility, or harsh environments make radio transmission advantageous. Wireless technology simplifies installation on moving axes, reduces maintenance downtime, and improves the accessibility of operating data. It is an enabling technology for modular and flexible architectures geared toward interconnection and remote management.
60 years
of technology and reliability
Since 1965, Mini Motor has been designing and manufacturing brushless motors and servomotors for industrial automation, with a constant commitment to quality, innovation and reliability.
Today, 60 years after our establishment, we continue to be more than just a supplier: we are technology partners and offer tailor-made solutions for every sector. In-house design, total quality control, a 100% in-house supply chain and maximum integration guarantee excellent performance.
Advanced technology, people and passion: the driving force behind our growth.
Innovative technological solutions that involve many packaging and packing aspects
Mondo & Scaglione was founded in Canelli (the capital of Asti Spumante) in 1969, since then the company has been designing and building packaging machines.
At the beginning, Mondo & Scaglione worked especially for local wineries producing sparkling wines around its area (Gancia, Bosca, Riccadonna, Cinzano, Martini & Rossi…); these companies needed a local manufacturing company able to build case packers, case erectors, and palletizers, the so-called “end of line” machines as an alternative to German machine manufacturers that were dominating the market at the time.
After a few years from its establishment, Mondo & Scaglione spread its presence not only all over Italy but also to the foreign markets. Today, Mondo & Scaglione has customers all over the world and exports more than 85% of its manufactured machines.
Thanks to this success, it has widened its market presence addressing not only its core business (wine and spirits) but also the beverage, food and chemical markets with machines that feature innovative technological solutions.
Mondo & Scaglione designs and manufactures all its machines entirely in-house, starting from the mechanical and electronic engineering, right through parts and components manufacturing for final assembly.
Besides the Design Office and the Electronic Office, Mondo & Scaglione has also a Welding Department to build in-house machine frames, and a Tooling Machines Department for the manufacturing of all the components that will be assembled on the machines. Moreover, Mondo & Scaglione has also an important Electrical Department to create electrical cabinets and to completely wire inhouse the machines, as well an assembly department that enables assembling the mechanical parts of the machines before testing and start-up before shipments.
In general, installation, start-up and commissioning of Mondo & Scaglione machines are operated by its specialized service engineers.
Mondo & Scaglione Srl
Regione San Giovanni, 19 14053, Canelli (Asti) Italy Tel. +39 0141 824206 sales@mondo-scaglione.com www.mondo-scaglione.com
The company has also an after-sales and spare parts department suitable to help the customers worldwide supplying the necessary parts and components it keeps in its inventory or supporting them by phone, e-mail or via remote access to the machines PLC.
Mondo & Scaglione is a dynamic company that does not only build standard machines for its customers, but it also tries to understand customer’s requirements as to propose a tailored technological solution upon the product to handle, space available, and required production speed.
Flexibility is for sure one of the major features that Mondo & Scaglione is recognized on the market for, and for this reason it often manufactures “special” machines upon its customers’ needs. That requires a strong “team effort” with engineers constantly exchanging ideas, as well as the considerable experience that Mondo & Scaglione can count on as a company that has been on the market for more than 50 years, a peculiarity that is hardly to be found in other companies of the sector.
In a few words, thanks to its experience and know-how gained in more than 50 years, the flexibility and strong motivation to always find new technical challenges, Mondo & Scaglione sees its future bright always looking for new market opportunities.
Scanny3D S.r.l. specializes in the design and production of 3D laser scanning systems and the development of CAD/CAM software for various industrial sectors.
For over 20 years, technological innovation and research have played a central role in the company, contributing significantly to its growth and evolution over the years. This has allowed it to offer increasingly versatile products capable of meeting the specific needs of customers in various sectors.
The constant mission of the R&D department, which employs highly specialized personnel with decades of experience, is to design increasingly accurate, reliable, and at the same time easy-to-use systems thanks to the use of cutting-edge technologies, particularly in the 3D field.
Scanny3D products are 100% “Made in Italy”. They are high-quality products designed and developed entirely in Italy and distributed worldwide thanks to a network of resellers organized by product sector. Products targeted for the beverage sector
The company’s diversified activities include, in addition to the creation of reverse engineering systems (particularly
Scanny3D Srl
Via Archetti, 15 63831 Rapagnano (Fermo) Italy
Tel. +39 0734 51 04 10
Fax +39 0734 51 04 10
info@scanny3d.com www.scanny3d.com
3D scanners) and the development of dedicated software, the creation of 3D graphics and animation systems, simulation and augmented reality systems, 3D tracking systems, the development of graphical interfaces for industrial automation, and the provision of consulting services in various fields.
The most significant application is in the packaging/bottling sector and consists of the digitization of bottles, flasks, and containers of all types and the design of equipment (e.g., stars and screws) for insertion into bottling, labelling, and packaging line machinery.
The company offers a complete, fast, and automatic solution that integrates a rotary 3D laser scanner for the digitization of bottles and flasks with simulation software for the creation of star profiles and the design of screws for insertion into bottling line machinery.
The 3D laser scanner is a patented device that performs non-contact, high-speed, and ultra-high-resolution 360° scans (including colour scans) fully automatically. It is available in two different sizes and can digitize and analyse glass bottles, plastic bottles, containers of any material and shape, and various types
of caps (e.g., dispensers, triggers, and various accessories).
The PACK-SIM software plug-in integrated into the 3D scanner was also developed by Scanny3D S.r.l. and can be customized to meet specific customer needs. Using the data provided by the 3D scanner, the software performs a real-world simulation of the bottle’s movement on the packaging line machinery, automatically generating the complete profile of the star and screw, and simultaneously simulating the entire line/machine.
The 3D scanner and the PACK-SIM simulation software are fully integrated to provide a rapid and comprehensive solution that, in addition to facilitating the user company’s digital transformation, can be easily integrated into any existing computerized production process. It can be considered a cutting-edge solution for the design of the entire bottling line, as it allows the creation of all the inletoutlet stellar spaces from the very highresolution 3D model to the 3D design of any type of auger, exportable to all major CAD/CAM software.
Custom solutions
The company’s strength, highly appreciated by customers and which also allows Scanny3D S.r.l. to stand out from the competition, lies in its ability to customize the software, add features upon request, and develop custom-made hardware solutions to meet specific customer requirements and needs.
The company’s goal is to provide extremely reliable and accurate 3D scanning devices that are compact, easy to use, and require no end-user maintenance.
Paper or plastic? Sustainable packaging that adds value to your products
Sensitivity to the environment is a factor that pushes more and more consumers to make responsible purchasing choices, focused on products and brands that concretely demonstrate their green vocation and that use, among other things, eco-friendly packaging solutions.
Sustainable packaging is developed and manufactured in such a way as to reduce the environmental impact and carbon footprint of operators in the sector, without losing sight of the original functions of protecting products, informing about their characteristics and attracting the consumer’s attention at the points of sale.
SMI constantly invests in R&D activities to offer a wide range of machinery capable of processing “green” materials: recycled shrink film, rPET, corrugated cardboard or light kraft cardboard
Depending on their production, marketing, storage or transport needs, every business in the sector can now choose the most suitable packaging solution between paper and plastic, i.e. between the two most widely used materials.
In recent years, issues related to the use of plastic, and especially its post-use disposal, have become increasingly debated topics at all levels and has led many companies to look for alternative packaging solutions to plastic, opting for materials such as corrugated cardboard or kraft cardboard. In reality, this trend has been mainly dictated by the need to intercept the increased sensitivity of consumers to these issues, since accurate studies on the production, disposal and recycling processes of paper and plastic show that both materials have a very similar impact on the environment, much less than in the past thanks to the new technologies for recyclability introduced in the sector in the last decade. Respect the environment by choosing paper
There are different types of paper and cardboard used in the “packaging” sector; Among them, lightweight kraft cardboard is growing strongly among operators who aim for packaging solutions that make sustainability a strength, thanks to the lower amount of material used in packaging.
Smi Spa
Via Carlo Ceresa, 10 24015 San Giovanni Bianco (Bergamo) Italy
The features that distinguish this type of packaging are:
• Resistance: protects bottles or more delicate products while on the move. The German term kraft means resistance and strength
• Aesthetics: it offers the possibility of using impactful graphics and printing QR codes and personalized information
• Rapid biodegradability and a fairly simple manufacturing process
• Savings: it can have different weights, allowing you to save on material. Further savings are possible by making minimal packages (such as the top pad).
By contrast, paper and cardboard packages require a significant amount of energy to produce; On the other hand, the production of recycled material requires up to 60% less energy and up to 70% less water than virgin material. However, paper and cardboard can be recycled for a maximum of 5-7 times, as their fibres lose in length and quality with each process, making it necessary to constantly add new wood fibres.
SMI solutions for eco-sustainable paper packaging
With Kraft cardboard it is possible to create resistant and lighter packaging, using less material, and consequently save on the production and purchase costs of cardboard. Kraft cardboard packages can be made using the following SMI machines:
• WP series wrap-around case packers and CM series combination machines to obtain a completely closed box
• Multipack packaging machines of the MP and TPP series to produce packs in wrap-around cardboard bands for products with neck in (OTT) or neck out (NT) or packs with top flap of cardboard.
Arcwise® paperboard developed by the Swedish company SCA Forest Products uses a raw material entirely derived from renewable sources. Thanks to the special bevelled design that distinguishes it, this package offers the advantage of being able to reduce the amount of material used by about 30% compared to a traditional box; In addition, the perfect adherence of the package to the packaged product
Smi Spa
Via Carlo Ceresa, 10 24015 San Giovanni Bianco (Bergamo) Italy
guarantees greater strength. This type of cardboard can be used on:
• The wrap-around case packers of the WP series
• The combined machines of the CM series. Respecting the environment by choosing plastic Plastic packaging has excellent protective properties and can be recycled, in theory an unlimited number of times. Compared to paper, plastics require less energy in both production and recycling processes. The features that distinguish this type of packaging are:
• Impermeability: a fundamental factor in preserving food and avoiding waste
• Resistance during the transport and storage phases of the packages
• Aesthetics: for example, the neutral film allows you to easily identify the products inside while the printed one enhances them
• Savings: with the same technical characteristics, it is common to use film reels with a lower thickness, to reduce the energy consumption of shrink wrapping
On the other hand, the raw material is obtained from oil, a limited and non-renewable resource, and is not biodegradable; for these reasons, it is important to choose packaging made of 100% post-consumer recycled PET (so-called rPET). It is in fact important to distinguish between recyclable plastic and recycled plastic: the former is composed of virgin material, just introduced into the production cycle,
while the latter is material from recycled sources, therefore already used in previous productions, collected and reused. From a sustainability perspective, the latter is undoubtedly preferable.
SMI solutions for eco-sustainable plastic packaging
The recycled film material reduces the production and dispersion of virgin plastic material and can be used with the following SMI machines:
• Automatic shrink wrapping machines of the LSK, CSK, SK, ASW series
• Combined shrink film + carton box packaging machines of the LCM, CM and AFCW series
The stretch film allows to reduce energy consumption during the packaging process thanks to the elimination of the shrink tunnel. It is used to make packs in film only on SMI SFP series packaging machines.
Smipack Spa
Via Piazzalunga, 30 24015 San Giovanni Bianco (Bergamo) Italy
Mayeri: Excellence in packaging through automation and sustainability
Located in Northern Europe, specifically in Estonia—a highly regulated industrial environment focused on efficiency and sustainability—Mayeri develops its production of detergents and cleaning products by leveraging standardized processes and packaging solutions capable of handling multiple formats and meeting the needs of a constantly evolving international market. Founded in 1889, Mayeri Industries are the leading manufacturers of laundry detergents and cleaning products in the Baltic States. Mayeri’s philosophy is to produce effective cleaning and hygiene solutions that are safe for both people and the environment. Mayeri products are eco-friendly and designed to minimize their impact on health and nature.
In recent years, Mayeri has strengthened its industrial structure through targeted investments in automation, process standardization, and end-of-line optimization. As part of this corporate strategy, the secondary packaging phase plays a key role in ensuring production continuity, product protection, and distribution efficiency, all with an environmentally sustainable approach.
Between 2023 and 2025, the company integrated five Smipack WPS 150Z automatic wrap-around case packers, with two additional units planned for the current year. Advanced cartoning solutions for the Mayeri plant
The Smipack WPS 150Z automatic wrap-around case packers are designed for secondary packaging in closed cartons, produced from flat die-cut blanks. This system enables the creation of compact, robust packages optimized for transport and palletizing.
At the Mayeri facility, the machines are used to pack both cylindrical PET bottles of detergents and chemicals (0.5L, 1L, and 1.5L) and square PET bottles (1L) in various configurations, including 2x2, 2x3, 2x4, 2x5, 3x3, and 3x4.
Thanks to their smart configuration, the installed WPS 150Z case packers can manage different grouping patterns, with quick and easily interchangeable format changes—an essential feature in a production environment characterized by a wide range of products and containers.
Key features of these case packers include:
• 90° infeed
• Fully automatic operation
• Highly precise carton forming and closing
• Simple integration into existing lines
• Design focused on mechanical stability and operational continuity
• Robust, compact structure with easy access for format changeover operations and maintenance
Efficiency, safety and consistency: The advantages of automated case packing
Smipack case packers have enabled Mayeri to standardize the secondary packaging process, reducing variations in carton forming, product placement, appearance, and operational efficiency, thus improving the quality and consistency of the final package.
From an operational perspective, automated case packing contributes to:
• Increasing overall line efficiency
• Reducing manual operations and risk of error
• Ensuring uniform product protection during transport
Logistically, the use of optimized wrap-around packaging enables:
• Better load stability
• More efficient space management
• Fewer issues during storage and distribution
Sustainable packaging and industrial expansion: The pillars of Mayeri’s strategy
The wrap-around packaging system is fully aligned with Mayeri’s sustainability strategy, allowing for rational use of board and minimizing material waste. The precision in forming and closing cartons helps reduce unnecessary consumption and ensures functional packaging that meets the sector’s environmental standards.
The decision to expand the machine park with two additional WPS 150Z units planned for 2026 underlines the reliability of Smipack technology and its suitability for Mayeri’s industrial growth plans. Technology and shared vision for sustainable growth
The direct collaboration between Mayeri and Smipack stands as a concrete example of how secondary packaging automation can become a strategic factor in enhancing efficiency, quality, and sustainability in the cleaning and hygiene products industry.
The progressive integration of WPS 150Z wrap-around case packers has enabled Mayeri to establish a flexible and reliable end-of-line, ready to support the company’s production evolution and international expansion. In this way, Smipack confirms its role as a technological partner for manufacturers seeking robust, efficient, and future-oriented packaging solutions.
The best coating for injection moulding
TECHNO MIDA Srl offers multiple proposals that represent both tradition and innovation in the field of wearresistant, anti-corrosive and anti-stick coatings: flash hard chrome, hard chrome plating, DLC (Diamond Like Carbon), “antisticking” silicon oxide.
TECHNO MIDA is an ISO 9001 and 14001
Coating Centre specializing in offering excellence in anti-friction and anti-oxidation coatings for mechanical parts and moulds. During the moulding process, polymers (thermoplastic elastomers), also known as thermoplastic rubbers, tend sticking to the parts; these residues jeopardize the moulding process by altering the moulded particulars geometrically and dimensionally.
The proposed anti-sticking Silicon Oxide surface coating fulfils the following expectations:
Facilitating the release of the moulded material by increasing the plastic flow, Preventing the moulded product from being deformed or damaged superficially, Preventing the mould cavity from being partially occupied by the adhered material.
On TPE, TPE-E Arnitel/Marfran and TPE-V Taroprene polymers, the coating grants the following benefits:
1. Easier cleaning
2. Less production waste
3. Higher quality of finished products
For elastomer polymer injection moulding, the anti-sticking Silicon Oxide coating stands as an improvement over traditional “thin film” coatings: CrN (PVD), WC/C (PVD), and DLC.
Advantages the coating offers:
Hydrophobic and anti-sticking coating
Reduced wettability and surface sticking
Coating suitable for food use REG EU 1935/2004 & FDA food contact.
Techno mida S.r.l.
Via Codognino, 26 26854 Cornegliano Laudense (LO) Italy
Coating recommended for elastomer polymer and rubber injection moulding
ZACMI: Advanced solutions for the food and beverage industry
The company
Established in 1954, ZACMI (Zanichelli Meccanica) is an Italian firm headquartered in Parma, specialising in the design and manufacture of filling and seaming machinery for the food industry. In 2024, ZACMI joined the ProMach Group, a global leader with over 50 brands offering solutions across the entire production line, further strengthening its position in the international market.
ZACMI delivers technologically advanced solutions tailored to customer needs and focused on production efficiency, backed by a highly skilled team and a servicedriven, forward-looking vision.
Machinery and solutions
ZACMI’s portfolio is supported by extensive research and development and spans from standalone units to fully
ZACMI’s filling machines are designed to deliver precision, efficiency, and versatility:
• Piston fillers: accurate dosing for liquid and viscous products (with or without suspended solids), with a patented system designed to ensure uniform distribution and prevent dripping.
• Vacuum fillers: airtight filling to preserve quality and freshness, suitable for topping up containers pre-filled with solids or completely filling containers with thick products.
• Telescopic fillers: rapid, precise filling for bottles, cans and other containers, minimising waste while maximising accuracy.
• Monoblocks: compact systems integrating rinsing, filling and closing to optimise space and productivity.
(beverage): ZACMI has expanded canning with Be-Fill, an electronic volumetric rotary filler for cans, unveiled at drinktec 2025. BeFill is designed for products from 2 °C to 90 °C (beer and carbonated drinks, energy drinks, juices and still products), scalable from 50 to 128 filling valves and matched with a 6–12 head seamer. It supports fast changeovers (including 200 to 206 can-ends) and processes aluminium or steel cans from 80 to 200 mm tall. Synchronisation is managed via a brushless drive, while the electronic volumetric system supports repeatable dosing with minimal waste. Hygiene and uptime are supported by an external buffer tank fed via a centrifugal pump
Zanichelli Meccanica Spa
Via Mantova, 65 43122 Parma, Italy
Tel. +39 0521 490211
zacmi.info@promachbuilt.com www.zacmi.com
(reducing product hold-up), filling valves fixed with two screws and no external pneumatic connections, and optional liquid nitrogen dosing for producers targeting extended shelf-life.
Seamers
Recently, ZACMI introduced a new seaming machine designed to improve industry standards. With a compact design, simplified maintenance, and reduced operational costs, this innovative seamer enhances flexibility and efficiency while maintaining ZACMI’s hallmark of robust performance. Its modular design minimises downtime, simplifies spare part management, and ensures faster maintenance—setting a new benchmark in seaming technology.
Other standout models include:
• Clean design seamers: Fully washable systems that meet stringent hygiene standards, reduce handling costs, and facilitate maintenance.
• Vacuum seamers: Advanced solutions that prevent contamination, preserve product integrity, and extend shelf life.
• Additionally, ZACMI seamers offer flexible configurations to adapt to specific customer requirements, ensuring high-quality productivity.
Synchronised Group technology
One of ZACMI’s flagship solutions is the Synchronised Group, combining a piston filler with a patented vertical valve and a highperformance seamer. Working in perfect harmony, it reaches up to 1,200 cycles per minute for the filler and 1,600 cycles per minute for the seamer, delivering high-speed versatility, waste minimisation and maintenance-friendly operation.
Processes
ZACMI also provides solutions for key food industry processes, such as pasteurisation, enabling controlled thermal disinfection while protecting organoleptic properties. Advanced technology ensures energy efficiency and compliance with strict food safety standards.
After-sales and customer care services
Global service
Global Service is a tailored support worldwide, on-site or remote (including augmented reality tools), covering installation, proactive maintenance and rapid-response troubleshooting to minimise downtime.
Customer care portal
An exclusive, advanced digital platform for ZACMI customers, designed to streamline support by providing online access to machine documentation (manuals and schematics), real-time technical assistance, and an integrated spare parts catalogue for accurate ordering and rapid delivery.
Global presence and trade fairs
ZACMI actively participates in the world’s leading packaging and food and beverage trade fairs, showcasing its cutting-edge technologies and engaging with industry professionals across the globe.
For over seven decades, ZACMI has delivered innovative solutions to meet the evolving needs of the food and beverage industry. By continuously investing in research, technology, and customer support, ZACMI has established itself as trusted global partner. For more information, please visit website: www.zacmi.com
