Indigenous affordable world class technology is what Electropneumatics guarantees its customers. Antony Rasquinha Founder, Chairman and MD
Mumbai 1972... Fired by desire to innovate, engineer and entrepreneur Antony Rasquinha designs the first of its kind, indigenous and affordable Pneumatic Valve. Armed with a passion for innovation, a belief in indigenization and emphasis on quality, our dedicated team enters the highly competitive engineering industry - to rave reviews. Over the decades, one success leads to many others and the company grows from strength to strength. From pneumatic valves and cylinders to hydraulic cylinders and metal forming machines, our quest for excellence in innovation pioneers many of India’s engineering firsts. Three-axes CNC Tube Bending Machine. Six –axes Industrial Robot. Largest capacity in Draw-type Tube Bending Machine. CNC Wire Bending Machine. Fine Blanking Press. Indigenous Hydroformimg technology. Indigenous Damage Control Simulator. All these and many others have won awards at the prestigious IMTEX. Today ... Our company has come a long and successful way from manufacturing a single product to becoming a highly respected leader in its industry. Our sprawling well equipped plant located in Chakan, Pune manufactures a wide and diverse range of products. From pneumatic and hydraulic cylinders, hydraulic presses machine tools, proportional/servo technology and PLC/CNC systems, tube bending machines, honing machines, compacting presses, industrial robots, special purpose machines, hydroforming to servo mechanical presses, we at Electropneumatics are dedicated to pushing the frontiers on technology with no compromise on quality, forming tomorrow, today.
Ever since the company began in 1972, our passion for nurturing unique ideas combined with consistent progress in technological innovations through R & D has given us that unique edge in anticipating future industry trends, keeping us one step ahead of the competition. Our passion to make products that are unique and that would benefit the Indian industry has been the foundation on which Electropneumatics was built - and on which it will grow. The company has steadily taken strides towards the future, always holding on to its core values of total honesty and integrity in dealings with its stake holderscustomers, team members, suppliers. Our endeavor is to provide our customers with best technologies built into our machines through world-class manufacturing and quality practices. Today, we are proud of our single-handed achievements but we are not complacent with these laurels. Our vision is to see Electropneumatics as an ethical value-based company at the forefront of technology in India and in the future, around the world.
Antony Rasquinha founder, chairman and MD
Three decades of diverse metal forming experience gives us the Electropneumatics Advantage. Ingrid Rasquinha
Forming Tomorrow Today Located in the lush countryside of Chakan, Pune, our main manufacturing plant is spread over a land area of 62,000 sq. m. of which 15,000 sq. m. is the current built-up area. The manufacturing plant houses our three main divisions staffed by qualified and dedicated personnel who assist our customers in selecting, developing and manufacturing the product most suitable to their requirements.
Machine Manufacturing Division Decades of diverse and all-encompassing experience in forming applications makes us a total system solution provider. Having built more than 4500 machines for deep drawing, trimming, hemming, coining, cold extrusion, plastics/composite forming, tool tryout, honing, compacting, tube forming and other such processes, we offer a diverse range of products in forming - both standard and customized designs that cater to specific customer/part requirements. Our indigenous strengths in all core technologies of mechanical, hydraulic, electrical and even electronics/ PLC/CNC translate into superior presses. Whether it is a single press, an automated press line or a complete turnkey system, we have the capability and the knowhow to build it for you.
Component Manufacturing Division This dynamic division leverages our 35 years experience in forming technology to specialize in complete solutions for critical and demanding applications, above and beyond the ordinary. Our team of experts well trained in 3D design and forming simulations work with you right from the first stage of part design helping you find the optimum combination of material dimensions, properties and process needed to form the part you need. We offer innovative and cost-effective alternatives such as tube and sheet hydroforming, specialised tube bending and end forming, servo pressing, laser machining to conventional forming. It is a matter of pride that our customised solutions work perfectly for the highly competitive automotive and auto component industry and other related engineering industries. The technology-cost advantage we provide our customers from start to finish is what sets us apart.
Fluid Power Manufacturing Division It is here that our company first began its quest for excellence. From pneumatic valves and cylinders to hydraulic cylinders and power packs, these proven designs are built to stringent quality control standards and tested for multi-million cycles. Our products are extremely rugged and work well in the harsh environments of steel mills, furnaces and chemical factories with minimal wear and tear. Our products find numerous applications in plastic, textile, packaging, machine tool, mobile, general engineering industries and automation systems making sure your needs are met diligently.
Machine Shop Our state-of-the-art 4,300 sq. m. machine shop with the latest CNC boring and machining facilities provides accurate parts required for our three divisions. We also have well-equipped operational facilities for heavy fabrication, hydraulic power pack assembly, electrical control panel/sub-system assembly and electronic servo drives and PLC assembly jobs. Our well equipped in-house set up is geared to produce all sub systems making our company a one-stop-shop capable of dealing with every customer’s requirements efficiently and effortlessly.
This passionate adherence to our corporate philosophy of Values for Life has translated into our growing presence in these diverse and highly competitive markets. Marketing Head
Values for Life Our corporate philosophy reflects the immense pride we take in providing our customers with indigenous, affordable, world class technology while going those extra miles to provide personalized services that begin at the design stage itself all the way to installation and after.
Automotive and Auto Component Industry Focus on precision, emphasis on quality and time management are the rules that govern the automotive industry. Partnering them requires us to be very precise, extremely quality conscious and on time when designing these specialized auto specific high volume machines. Be it machines for larger components or finer parts of 2-wheelers, 3-wheelers, cars, SUVs, tempos, trucks or other commercial vehicles, our teams take into account every single requirement giving you that extra edge in the highly competitive automotive industry.
Consumer, White Goods and Home Appliances In an industry where looks matter however small the part maybe, we guarantee that the parts produced on our machines will have a superior finish. Our patented Hydraulic press technology uses innovative forming methods and multi-point variable cushions that are ideal when manufacturing one-piece parts such as kitchen sinks, chimneys, gas hobs, pressure cookers and utensils. Be it transfer presses required in your company to enhance production through
Boiler and Power Generation Durability combined with stringent safety is of prime importance in this industry. Our machines are expertly designed keeping in mind both these critical factors allowing you to focus on manufacturing your products without worries. For example our machines have special clamping arrangements to force (boost) the tube during bending, thereby reducing wall thinning and ovality over time. Our booster pumps are extensively used for hydrostatic pressure testing of pipes. While our pressure
Electrical and Electronics It is not easy meeting the challenges of the intensely technology driven electrical and electronics industry where innovation plays a major role. To our credit, our relentless pursuit of bettering ourselves in every way possible has set us apart from our competitors. Our hydraulic presses, moulding presses and special forming presses are used extensively in making electrical switchgear parts like meter boxes, insulators and parts of electric motors respectively, reflecting our growing market share in this dynamic industry.
HVAC and Piping Forming tomorrow today is what we constantly strive for in the HVAC and piping industry. Our light duty tube bending and end forming machines are ideal for producing copper and aluminum tubes, sections for air conditioning, heating and cooling applications. Be it evaporator and condenser coils for air conditioners, chest coolers, deep freezers and refrigerators, or stainless steel plates for heat exchangers, our specialized machines are up to the mark. We also manufacture rigid, high-
Infrastructure In a booming industry where the ongoing requirements for high-speed processing of angles, plates, channels, beams and other related products are highly competitive, we have successfully managed to etch our presence. Our expertise in designing stamping, punching holes, cropping and forming machines to producing specialized machines with short lead times and customized automated lines is something we are very proud of. That many of India’s infrastructure development companies trust our products to make their transmission
Railways In an industry that demands durability, ruggedness and safety, our large, heavyduty hydraulic presses, honing machines, tube benders and other forming machines are specifically designed for the rail coach manufacturer. Jigs, fixtures and tooling for repair of rail coaches and wagons use our pneumatic valves and cylinders. Honing of diesel engine liners, stamping of rail coach body panels, bending of tubing for diesel engines, wheel and axle assembly maintenance machines are some of the
Shipbuilding & Steel Plants The shipbuilding industry demands indepth expertise, relevant experience and extensive capability to keep pace with their rigorous requirements. Our machines can efficiently bend and form very thick, huge sheets and pipes required in shipbuilding into small batch quantities of unique part shapes. Our end forming machines for swaging, reducing and beading of pipes are also available for your steel piping requirements. When it comes handling diverse shipbuilding and steel plant applications you can count on us to deliver
One Step Ahead Our relentless emphasis on technological innovations and anticipating future trends allows us to respond rapidly, always one step ahead. For instance, Hydroforming technology opens up new possibilities in manufacturing a variety of parts for different applications that are otherwise difficult or sometimes even impossible. We are the only Indian company to indigenously develop hydroforming technology and equipment well over a decade ago. And for that we engage in researching and developing this technology to produce better dies and parts, increase cycle times, improve process controls and repeatability, all indigenously. We rely on our core strength of being 100% indigenous in designing, manufacturing and testing capabilities in the areas of mechanical, electrical, electronics, hydraulics and pneumatics. Our focus is to improve our core technological strengths and develop newer technologies for different market segments. This is implemented through our fullfledged research and development department and substantial investments in new product development. Our well-trained design team uses the latest 3D modeling and FEA softwares to optimally design various machines thereby making our diverse range of products, many of which are first-of-their-kind and import-substitutes in India, a proud testimony to our continuing quest for excellence.
Technology and innovation go hand in hand as they steer the company into the future. And that is what Electropneumatics is all about. Ashley Rasquinha Director Technical
Our dedication and passion has translated into a strong presence in the national market thus strengthening our confidence as we seek to venture into more diverse and competitive global markets in the years to come. Director Operations Prashant Gadepalli
Global Competitive Edge We take great pride in the fact that all our products are technologically on par with our international competitors and better suited to the rigorous conditions of the Indian environment. Being indigenously manufactured, our products offer an advantage as we are able to design, customize, install and service you in a shorter span of time compared to our competitors, be it local or international. Four decades of in-depth and diverse experience has held us in good stead, enabling us to take giant strides as we strive to develop indigenous innovative products and technologies that are always one step ahead into the future. This niche strategy has garnered us an enviable client list with prestigious names such as Volkswagen India, Bajaj Auto, Mahindra & Mahindra, General Motors, Behr India Pvt. Ltd, GEA Ecoflex, GmbH, Godrej & Boyce Manufacturing Co. Ltd and Walchandnagar Industries to name a few.
Customer service is going above and beyond the ordinary, to build a relationship that outlasts the machine. Director Operations Prashant Gadepalli
Partnering Your Needs Our relationship with our clients is built on this motto of providing exemplary service that begins from the very start, and lasts a lifetime. While our endeavor is to always build first-class indigenous machines that run efficiently and productively, providing 24x7 services to our old and new customers, is equally important. Great care has been taken to ensure that every possible service needs scenario is dealt with efficiently and expertly.
Feasibility Analysis Process Planning and Engineering
Design and Manufacture of Machines and Tools
Sample Production
Customer Service
Mass Production
Our 5 service centers in India are staffed with trained engineers and technicians who will immediately attend to your needs.
Our spare parts program is well equipped to deal with your spare parts requirements.
Our recondition and machine modernization program undertakes up gradation of controls, cylinders, power pack and hydraulic systems, strengthening of mechanical structures, re-setting of alignments and accuracies and incorporation of additional systems like die cushions, automation systems, to name a few.
Our maintenance program ensures that your machines runs and performs at optimal capacity, day in and out. In addition, our training programs empower our customers in understanding the machine, its maintenance and on the spot remedial measures thereby optimizing performance. Last but the most important is our On-line customer satisfaction log. This facility makes doubly sure that each and every complaint is dealt with effectively and to the customer’s complete satisfaction, providing you with exemplary service at all times.
Your duty to society is as important as your duty to your own family. Anthony Rasquinha CEO
Purpose Beyond Profit Firm believers in giving back to society, we have undertaken numerous social projects in and around the Chakan area where Electropneumatics is located.
Pius Memorial English Medium School Promising a bright and better future through education, our school ensures a clean, hygienic and well facilitated learning environment. Managed and run by the Sisters of Charity, the 1000 student strong school follows the Maharashtra State Board syllabus with classes from Kindergarten up to Standard X. We place equal emphasis on academics, extra-curricular activities, social skills and moral values so that each and every child from our school is empowered with more than just knowledge, a power that lasts a lifetime.
Rohkal Irrigation Project Our irrigation project in Rohkal in Khed Taluka district Pune covers over 200 acres of land. Earlier Rohkal was uncultivable, lacked modern irrigation methods and a stored water supply source. These were the prime reasons for these farmers producing only one crop a year, pushing many families into untold hardships. Over the last few years, we have tried to change the landscape and lives of this farming community by sinking a huge well, installing a pumping station and pipeline network to enable these farmers to produce 3 crops a year making sure their livelihood stays intact and secure.
Mahila Unnati Vikas MandalWomen’s Self Employment Scheme Empower the woman of the house and you empower the family is what we believe in. The NGO we are associated with teaches village women how to sew, stitch and embroider factory and school uniforms, guaranteeing them an additional and independent source of income. For this endeavor, we constructed a building, installed 25 sewing and embroidery machines. All was donated to the women who now manage and run this self employment scheme independently and successfully.
Dulcine-Pius Memorial Home for the Aged The desire to ensure a life of dignity for the aged was translated into building this modern, well equipped facility in the lush, green surroundings of Waki-Khurd, Chakan. While the generous spirited Sisters of Charity ensure constant love and care to the elderly and needy, we have provided 36 furnished rooms that can easily accommodate 72 people, giving them a not just home-away-from-home, but also a life of dignity.
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Being Green Electropneumatics is playing its role in supporting the environment by providing its customers with products and features that promote green manufacturing. For e.g., our servo mechanical presses offer greatly improved energy efficiency, lower noise levels, cleaner working environments and lower operational losses to make their factories more environment-friendly. The indigenous AC servo drive systems incorporated into our machines and also supplied as stand-alone systems are one of the avenues of clean, quieter and efficient manufacturing that we are strongly endorse. We also offer energy saving options in our presses to conserve power. We are working towards making not just our machines, but also our factory and machine building practices eco-friendly.
Awards Our relationship with our clients is built on this motto of providing exemplary service that begins from the very start, and lasts a lifetime. While our endeavor is to always build first-class indigenous machines that run efficiently and productively, providing 24x7 services to our old and new customers, is equally important. Great care has been taken to ensure that every possible service needs scenario is dealt with efficiently and expertly.
2010 IMTMA-Vinod Doshi Outstanding Entrepreneur in Machine Tools’ conferred to Mr. A. Rasquinha, our Chairman and Managing Director at IMTEX 2007 CMTI PMT Trust Award for 63T Servo Mechanical Press at IMTEX. 2001 FIE Foundation & CMTI Trust award for ‘Multi-axes, Multi-radius, Bi-direction CNC Tube Bending Machine’ at IMTEX 1986 FIE Foundation & CMTI Trust award for ‘Six-axes Industrial Robot’ at IMTEX First of its kind in India, made with complete indigenous technology 1982 ‘Outstanding Special Purpose Machine’ award for CNC Tube Bending Machine at IMTEX First indigenous import-substitute
Quality Quality is an inherent part of our company and a strong pillar on which Electropneumatics has been built. We strive very hard to ensure that quality is assured at every stage of manufacturing, so that the end product is built to the finest standards. A welltrained quality team, several quality procedures and systems are adopted to meet this goal. Our quality journey is continuously evolving and we currently in the process of getting an ISO 9001:2008 certification for our Machine division. Our Component Manufacturing Division is already ISO: 9001:2008 and ISO/TS 1694 : 2009 certified.
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www.electropneumatics.com
Electropneumatics & Hydraulics (India) Pvt. Ltd. Gat No. 254/255, Kharabe Wadi, Chakan-Talegaon Road, Chakan, Pune 410501, India. Tel.: +91 (0)2135 667500; Fax.: +91 (0)2135 667502 Email: epchakan@electropneumatics.com