SyBridge Overview Brochure

Disruptive by Design

Providing world-class capabilities in design, manufacturing and digital technologies

TECHNOLOGIES

Manufacturing Processes

SyBridge offers an extensive range of manufacturing technologies, including 3D printing, CNC machining, injection molding and urethane casting. Leveraging advanced manufacturing intelligence, smart molds and machine learning models, SyBridge enables companies to produce reliable, high-quality parts with precision, speed and efficiency.

Manufacturing AI Platform

SyBridge offers online Manufacturing AI, an industryleading platform that provides comprehensive design for manufacturability (DFM) feedback, cost insights, accurate lead times and detailed order tracking through an intuitive, user-friendly interface.

Sybridge Connect

Powered by the Manufacturing AI Platform, SyBridge Connect offers a web-based digital experience for managing manufacturing in a secure and collaborative environment. From project management to collaboration tools, SyBridge Connect works to enhance productivity and streamline internal communication, all while ensuring sensitive data is protected.

SOLUTIONS

Design & Engineering

SyBridge harnesses the power of connected data, the digital thread and advanced machine learning models to optimize manufacturability for design intent and assurance.

Rapid Prototyping

For prototype and low-volume production parts, SyBridge offers short lead times and extensive material options across manufacturing technologies, including 3D printing, cast urethane, CNC machining and injection molding.

Tool Design & Manufacturing

From high-performance to high-precision specialty tooling, SyBridge provides the expertise to serve a variety of production needs with cost-effective solutions.

Advanced Manufacturing

With coverage across critical technologies, SyBridge’s advanced manufacturing solutions enable production of precision parts with complex geometries with a qualified network for scalable capacity.

Supportive Injection Molding

With 15+ supportive injection molding plants globally, SyBridge provides expertise in molding for a variety of challenging applications, including functional mold testing (FMT), validation and short-run production.

Reliability Services

With over 18 facilities worldwide, including five dedicated service locations, SyBridge offers world-class preventative maintenance and repair services to support tooling reliability and production uptime.

The SyBridge Difference

From concept to mass production, SyBridge leverages expertise in tooling, design and manufacturing with the latest digital technologies to help companies expedite their product lifecycle goals. With an extensive track record of delivering high quality solutions across a diverse set of industries, the capabilities and service that SyBridge provides is unmatched.

INDUSTRY-DRIVEN RESULTS

Life Sciences

Technology-enabled engineering to produce lifesaving medical devices

• Pipettes

• Catheters

• Syringes

Health & Beauty

Manufacturing services from packaging to product delivery and support

• Compacts

• Cosmetic Jars & Bottles

• Pump Components

Consumer Products

Designs to bring trend-setting products to market swiftly

• Threaded Screw Caps

• Beverage Actuators

• Wearables

Aerospace

Precision tooling for the most complex and sensitive parts

• Engine & Turbine Components

• Cabin Interior Parts

• Drone Bodies

Mobility & Industrial

Production capabilities for a variety of tool sizes and full try-out presses

• Interior & Exterior Components

• Electric Vehicle Components

• Robotics & Industrial Automation

“Just as in football, precision, speed and agility were key components when selecting a manufacturing partner for the 3D printed pads used in the Zero2 Matrix helmet. With SyBridge’s engineering expertise and advanced manufacturing technologies like Carbon® DLSTM and the Manufacturing AI Platform, we were able to incorporate feedback from the field to develop this helmet with player-specific customization in mind, bringing next-level design, protection and performance to the D1 and professional players of this sport we love.”

- Cord Santiago, Senior Design Engineer, VICIS

CAPABILITIES AT-A-GLANCE

BUILT TO ADDRESS YOUR CHALLENGES

Best-In-Class Capabilities for World-Class Results

End-to-End Technical & Process Capabilities

We pride ourselves on providing solutions for every step of the manufacturing process.

From end-to-end, our industry-leading capabilities give you the highest quality results with maximum efficiency.

Design & Prototyping

Optimization

DFM Conformal Cooling Simulation Analysis

Mold Flow & Thermal Analysis

Prototyping

3D Printing Cast Urethane Quick Turn Molded Parts

Additive Processes

Polymer / Metal Capable Digital Light Synthesis

Fused Deposition Modeling

Multi Jet Fusion

Stereolithography

Selective Laser Melting

Selective Laser Sintering

Advanced Manufacturing Machining

Tooling

Supportive Molding 55 - 4,500 Ton Presses Class 8 Clean Room Micromolding

Functional Mold Testing Process Development

Production Part Approval Process (PPAP) Mold Qualification (IQ/OQ)

Validation Runs

Customizable Molding Services

Auxiliary Support

End-of-Arm Tooling

Fixtures & Gauges

Specialties

Quality & Maintenance

Inspection

Metrology

Attribute & Variable

First Article Inspection

Validation Reporting

AS9102

Repair

Root Cause Analysis

Reverse Engineering

Engineering Changes

Refurbishment

Maintenance

Predictive Analytics

Preventative Maintenance

Maintenance Plans

Additional Processes

Post-Processing

Anondizing

Bead Blasting

Brushing

Heat Treating Inserts

Laser Engraving

Light Assembly

Optical Polishing

Painting

Passivating

Plating

Powder Coating

Screen Printing

Ultrasonic Welding

Digital Technologies

Software & Apps

Manufacturing AI Platform*

Smart Molds

SyBridge Connect**

GLOBAL HEADQUARTERS

Southfield, Michigan, United States

UNITED STATES

Cullman, Alabama

Rancho Cucamonga, California

St. Petersburg, Florida

Chicago, Illinois

Fitchburg, Massachusetts

Grand Rapids, Michigan

Erie, Pennsylvania

Winchester, Tennessee

CANADA

Lakeshore, Ontario

Windsor, Ontario (5 locations)

MEXICO

Puebla Querétaro

IRELAND

Galway

CHINA

Shenzhen