APV Floating Trunnion Ball Valve Catalogue by Australian Valve Centre

BALL VALVES - FLOATING & TRUNNION MOUNTED

API 622 & ISO 15848-1 API 607 6th & 7th Ed. & ISO 10497 Fugitive Emission Certified Firesafe Certified

www.australianpipelinevalve.com.au

QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au

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FIRESAFE CERTIFIED API 607 5TH, 6TH & 7TH EDITION, API 6FA & ISO 10497

CONTENTS Standards & Specifications

Valve Materials & Service Applications

Firesafe and Fugitive Emission Certificates

Process Ball Valve Floating SLFSBV01 - Class 150 to 1500

Process Ball Valve Floating SLFSBV01-DBB - Class 150 to 1500

Process Ball Valve Floating SLFSBV02 - Class 150 to 600

SLFSBV01/BV02 Part Number System

API 6D Pipeline Ball Valve Trunnion BVF100 - Class 150 to 2500

BVF100 Part Number System

API 6D Pipeline Ball Valve Trunnion FS9000 - 150 to 1500

FS9000 Part Number System

Technical Liability Limitations

© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

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STANDARDS AND SPECIFICATIONS

STANDARDS AND SPECIFICATIONS Australian Pipeline Valve valves are designed, manufactured and tested in accordance with API, ANSI, ASME, and BS requirements. The following list contains the most important applicable standards for ball valves. Australian Pipeline Valve valves may be produced in accordance with other international standards on request. API - American Petroleum Institute • • • • •

API 6D API 6FA API 598 API 607 API Q1

Specification for Pipeline Valves (Gate, Plug, Ball and Check Valves) Specification for Fire Test For Valves Valve Inspection and Testing Fire Test for Soft-Seated Quarter-turn Valves Specification for Quality Programs for the Petroleum and Natural Gas Industry

ANSI - American National Standard Institute • • • •

B16.5 B16.10 B16.25 B16.34

Steel Pipe Flanges and Flange Fittings Face to Face and End to End Dimensions of Valves Butt-Welding Ends Valves, Flanged, Threaded, and Welding End

British Standard • BS 5351 • BS 6755 • BS 5146 • BS 1503 • BS 5160 • BS 2080 • BS 4504

Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries Testing of Valves Inspection and Test of Valves Steels for Fired and Unfired Pressure Vessels Steel Pipe Flanges and Flanged Fittings for the Petroleum Industry Face-to-Face, Center to Face, End to End, and Centre to End Dimensions of Flanged and Butt-Welding End Steel Valves for the Petroleum, Petrochemical and Allied Industries Flanges and Bolting for Pipes, Valves and Fittings

ISO - International Organisation for Standardisation • ISO 9001 • ISO 5211

Quality Systems - Model for Quality Assurance in Design, Development, Production, Installation and Servicing Valve Actuator Attachment

MSS - Manufacturers Standardisation Society • SP6 • SP25 • SP72

Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings Standard Marking System for Valves, Fittings, Flanges and Unions Ball Valves with Flanged or Butt-Welding Ends for General Service

NACE - National Association of Corrosion Engineers •

MR0175

Sulfide Stress Cracking Resistant Metallic Materials for Oil Field Equipment

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VALVE MATERIALS & SERVICE APPLICATIONS

VALVE MATERIALS & SERVICE APPLICATIONS VALVE CASTING MATERIALS ASTM Casting Specification

Common Designation

Service Applications

ASTM A216 Grade WCB

Carbon Steel

Non-corrosive applications including water, oil and gases at temperatures between -20°F (-30°C) and +800°F (+425°C)

ASTM A352 Grade LCB

Low Temp Carbon Steel

Low temperature applications to -50°F (-46°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LCB

Low Temp Carbon Steel

Low temperature applications to -50°F (-46°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LC1

Low Temp Carbon Steel

Low temperature applications to -75°F (-59°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LC2

Low Temp Carbon Steel

Low temperature applications to -100°F (-73°C). Not for use above +650°F (+340°C).

ASTM A352 Grade LC3

3 1/2% Nickel Steel

Low temperature applications to -150°F (-101°C). Not for use above +650°F (+340°C)

ASTM A217 Grade WC6

1 1/4% Chrome 1/2% Moly Steel

Non-corrosive applications including water, oil and gases at temperatures between -20°F (-30°C) and +1100°F (+593°C).

ASTM A217 Grade C9

2 1/4% Chrome

Non-corrosive applications including water, oil and gases at temperatures between -20°F (-30°C) and +1100°F (+593°C).

ASTM A217 Grade C5

5% Chrome 1/2% Moly

Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -20°F (-30°C) and +1200°F (+649°C).

ASTM A217 Grade C12

9% Chrome 1% Moly

Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -20°F (-30°C) and +1200°F (+649°C).

ASTM A487 Grade CA6NM

12% Chrome Steel

Corrosive application at temperatures between -20°F (-30°C) and +900°F (+482°C).

ASTM A217 Grade CA15

12% Chrome

Corrosive application at temperatures up to +1300°F (+704°C)

ASTM A351 Grade CF8M

316 SS

Corrosive or either extremely low or high temperature non-corrosive services between -450°F (-268°C) and +1200°F (+649°C). Above +800°F (+425°C) specify carbon content of 0.04% or greater.

ASTM 351 Grade CF8C

347 SS

Primarily for high temperature, corrosive applications between -450°F (-268°C) and +1200°F (+649°C). Above +1000°F (+540°C) specify carbon content of 0.04% or greater.

ASTM A351 Grade CF8

304 SS

Corrosive or extremely high temperatures non-corrosive services between -450°F (-268°C) and +1200°F (+649°C). Above +800°F (+425°C) specify carbon content of 0.04% or greater.

ASTM A351 Grade CF3

304L SS

Corrosive or non-corrosive services to +800°F (+425°C).

ASTM A351 Grade CF3M

316L SS

Corrosive or non-corrosive services to +800°F (+425°C).

ASTM A351 Grade CN7M

Alloy 20

Good resistance to hot sulfuric acid to +800°F (+425°C).

ASTM 743 Grade M3-35-1

Monel

Weldable grade. Good resistance to corrosion by all common organic acids and salt water. Also highly resistant to most alkaline solutions to +750°F (+400°C).

ASTM A743 Grade N-12M

Hastelloy B

Is well suited for handling hydrofluoric acid at all concentrations and temperatures. Good resistance to sulphuric and phosphoric acids to +1200°F (+649°C).

ASTM A743 Grade CW-12M

Hastelloy C

Good resistance to strong oxidation conditions. Good properties at high temperatures. Good resistance to sulphuric and phosphoric acids to +1200°F (+649°C).

ASTM A743 Grade CY-40

Inconel

Very good for high temperature service. Good resistance to strongly corrosive media and atmosphere to +800°F (+425°C).

ASTM B62

Bronze

Water, oil or gas: up to 400°F (205°C). Excellent for brine and seawater service.

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VALVE MATERIALS & SERVICE APPLICATIONS

VALVE MATERIALS & SERVICE APPLICATIONS STANDARD FORGED VALVE MATERIALS ASTM Designation

Description

Common Service Recommendations Body/Bonnet Material

Casting Comparison

A105(1)

Carbon Steel

General service such as oil, oil vapor, gas, steam and water at temperatures -20° to 1000°F (-28°C to 537°C)

A216-WCB

A350-LF2

Low Temperature Carbon Steel

Suitable for temperatures -50°F and not above 650°F (-45°C and not above 343°C)

A352-LCB

A182-F11(2)

1-1/4% Cr, 1/2% Mo Alloy Steel

For high temperatures from -20° to 1100°F to minimise graphitisation (-28°C to 593°C)

A217-WC6

A182-F22(3)

2-1/4% Cr, 1% Mo Alloy Steel

For services requiring greater strength than F11 at temperatures from -20° to 1100°F (-28°C to 593°C)

A217-WC9

A182-F6

5% Cr, 1/2% Mo Alloy Steel

For corrosive/erosive refinery use requiring resistance at temperatures from -20° to 1100°F (-28°C to 593°C)

A217-C5

A182-F9

9% Cr, 1% Mo Alloy Steel

For services involving media with higher sulphur content to combat oxidation to 1100°F (593°C)

A217-C12

A182-F304

18% Cr, 8% Ni Stainless Steel

For corrosive services and atmospheres from -20° to 1000°F (-28°C to 537°C)

A351-CF8

A182-F316

18% Cr, 8% Ni, 2% Mo Stainless Steel

For superior resistance to corrosion to 1000°F (537°C)

A351-CF8M

(1) Permissible but nor recommended for prolonged use above 800ºF (425ºC) (2) Consideration should be given to the possibility of excessive oxidation (scaling) when used above 1050ºF (563ºC)

SPECIAL FORGED VALVE MATERIALS Material

Description

Service Recommendations

HASTELLOY

Nickel Alloy

Good high temperature properties. Excellent corrosion resistance in hydrochloric acid.

INCONEL INCOLOY

Nickel Alloy

For high temperature service. Used for nuclear applications.

MONEL

Nickel-Copper Alloy

For corrosive service up to 842°F (450°C). Resistant to sea water, acids, alkalies.

TITANIUM

Metal

Good resistance to corrosion together with low specific weight

ASTM A182 F51

Ferritic-Austenitic ‘Duplex’ Stainless Steel

Very high strength, resistance to corrosion, pitting and stress corrosion in chloride media.

ASTM A182 F55

Ferritic-Austenitic ‘Super Duplex’ Stainless Steel

Higher strength, resistance to corrosion, pitting and stress corrosion in chloride media.

ASTM A182 F44

Austenitic Stainless Steel

Very high strength, high resistance to corrosion

STANDARD TRIM MATERIALS Trim Description

Application

Electroless Nickel Plated

For oil & gas and general services requiring long service life and superior hardness and good corrosion resistance.

13% Cr, Type 410 Stainless Steel

For oil & gas and general services requiring long service life with superior hardness and good corrosion resistance. Also superior strength for high pressure balls and stems.

Type 316 Stainless

For liquids and gases corrosive to 410 Stainless Steel up to 850°F (455°C)

Type F51/S31803 Duplex Stainless

For liquids and gases corrosive to 410 Stainless Steel up to 850°F (455°C) requiring longer service with superior hardness and good corrosion resistance. Also superior strength for high pressure balls and stems.

Monel

For corrosive service to 842°F (450°C) such as acids, alkalies, salt solutions, etc.

NACE

Specially treated specific hardness trim combined optionally with B7M Bolts and 2HM nuts to meet NACE MR-01-75 requirements

Note: This chart is for general reference only. Australian Pipeline Valve recommends that customers’ engineers analyse service requirements and specify the materials they consider optimum for their service conditions.

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CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES DNV WITNESSED Australian Pipeline Valve is one of the few companies in the world to hold firesafe certification to the latest 6th edition of API 607 and ISO 10497. In addition, APV ball valves are fugitive emission certified to ISO 15848.

Endurance Test Certified

API 607 6th & 7th Ed. & ISO 10497 Firesafe Certified

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API 622 & ISO 15848-1 Fugitive Emission Certified

CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

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CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

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CERTIFICATES

FIRESAFE & FUGITIVE EMISSIONS CERTIFICATES

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SLFSBV01 BALL VALVES

SLFSBV01 SERIES FLOATING TYPE API 608 / 6D BALL VALVES 2 PIECE, SPLIT BODY, FULL BORE, ANSI 150 TO 1500LB ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 (CLASS III BOLTING) FOR SOUR SERVICE ISO 5211 TOP flange for Actuation • API 6D & API 608 • 250NB (10”) & over trunnion mounted * • Full bore solid ball • Investment Cast or Forged • Split Body 2 piece design • Anti Blow-Out Stem • Anti-Static Device • Firesafe Design to API 607 and API 6FA • Temperature Range -25°C to 230°C • Also available in metal seats and PEEK seats • Also available in Monel, Duplex, Alloy 20 etc.

Endurance Test Certified

API 607 6th & 7th Ed. & ISO 10497 Firesafe Certified

ISO 15848-1 Class CO2 Fugitive Emission Certified

* 250NB (10”) & 300NB (12”)150LB avaliable in floating and trunnion Standards Face to Face

ANSI B16.10

Flange Dimensions

ANSI B16.5

Wall Thickness

ANSI B16.34

Basic Design

API 608/API 6D

Testing

API 598

Firesafe Design

API 607

No.

Part Name

Materials

Body Cap

ASTM A216 WCB

Stud

ASTM A193 B7M

Nut

ASTM A194 2HM

Seat

RPTFE

Gasket

PTFE

Gasket

Graphite

Ball

ASTM A182 F316

Body

ASTM A194 2HM

Anti Static Spring

SS316

Anti Static Ball

SS316

Thrust Washer

25% GFPTFE

O-Ring

Viton AED

Stem (1)

ASTM A276 F316

Stem Packing (2)

Graphite Chesterton #1622

Gland

SS316

Stop Plate / Lock Device

A3+ZP

Belleville Packing Springs

SS301

Gland Nut

ASTM A194 2H

Locking Washer

SS316

Screw

ASTM A193 B7

Stop Bolts - Allen Key

ASTM A193 B7

Screw

SS316

Washer

SS316

Wrench

STEEL+ZP

Handle Adaptor

SS316

Pipe Handle

CS+ZP

22 20 21

22 19

Slide Pole Lever 80NB ~ 100NB (3” ~ 4”)

18 23

Size 50NB (2”) Wrench 16

10 D

12 11

ØM-N

8 4 5

3 6

Shell - kPa (PSIG)

Seat - kPa (PSIG)

Air

652.90 kPA (80 PSIG)

Hydrostatic 150 Class

3,031.59 kPA (425 PSIG)

2,342.12 kPA (325 PSIG)

Hydrostatic 300 Class

7,857.92 kPA (1125 PSIG)

5,789.49 kPA (825 PSIG)

Hydrostatic 600 Class

15,442.15 kPA (2225 PSIG)

11,477.67 kPA (1650 PSIG)

Hydrostatic 900 Class

23,198.76 kPA (3350 PSIG)

16,993.48 kPA (2450 PSIG)

Hydrostatic 1500 Class

38,539.596 kPA (5575 PSIG)

28,369.829 kPA (4100 PSIG)

OG T

Indicative guide only, refer to as-built drawing. (1) Stem smoothness Ra 0.2 ~ 0.6 µm (superior to API requirements) (2) Stuffing box smoothness ≤Ra 1.6 µm (superior to API requirements)

Test Pressure

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Heavy Duty Clamp Lever 50NB (2”)

SLFSBV01 SERIES

SLFSBV01 SERIES BODY GASKET

Gasket is designed so that the outer circumference of the gasket is in metal to metal contact with the valve body flange.

API 607 6th & 7th Ed. & ISO 10497 Firesafe Certified

ISO 15848-1 Class CO2 Endurance Test Certified

AS 4617, AS 4629

BODY SEAT

DIMENSIONS ANSI-150LB Size (in)

1/2”

3/4”

1”

Size (mm)

1-1/4” 1-1/2” 32

2”

2-1/2”

3”

4”

5”

6”

8”

100

125

150

200

123

150

200

108

117

127

140

165

178

190

203

230

356

394

457

108

117

127

152

178

190

229

254

279

343

110

130

140

155

175

180

230

260

290

160

175

230

340

380

510

720

Weight (kg)

120

Torque (Nm) breakaway

135

259

451

632

1127

130

160

330

450

600

1200

2700

3300

9000

(Encapsulated)

Body Gasket

DIMENSIONS ANSI-150LB Size (in)

10”

12”

14”

Size (mm)

250

300* 350*

250

302

352

533

610

686

406

433

533

Weight (kg)

160

430

Torque (Nm) breakaway

1242

903

12000

Live Semi Flexible Lip and Heal Design Seat with Large Contact Face

Body Seat

Packings Washer Gasket

Stem

*Trunnion support ball, see FS9000.

DIMENSIONS ANSI-300LB Size (in)

1/2”

3/4”

1”

1-1/2”

2”

2-1/2”

3”

4”

6”

8”

10”

12”

Size (mm)

100

180

200

250

300*

150

200

250

300

140

152

165

190

216

241

283

305

403

502

568

648

115

125

156

165

191

210

254

318

381

445

520

115

120

155

162

191

290

340

420

470

160

230

340

400

750

1000

1500

Weight (kg)

105

170

Torque (Nm) breakaway

106

142

157

203

316

768

1354

2417

3615

160

330

450

600

1200

3300

9000

Blowout Proof Stem

Packings Bearing Washer Gasket

*Trunnion support ball, see FS9000. Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 25% factor is included, but torques assume clean wet fluids like water/oil. Torques shown are for RPTFE for PTFE seats torques are 30% lower. TFM1600 energised low torque seats also available.

Stem Packing Stem Stem Collar Body

Optional direct mount pad with adjustable packing gland which is accessable for tightening without disassembly. API 608 compliant.

Austenitic Direct Mount Version

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Antistatic Devices

Ball

Anti-Static

SLFSBV01 SERIES

SLFSBV01 SERIES DESIGN High tensile High Strength Stem Adapts readily to our wide range of pneumatic and electric actuators. Blow-out proof design.

Anti-Static device Ensures electrical conductivity

Packing Multi-ring adjustable packing offers secure, dynamic sealing with low torque. Elastomer free design option.

Vent Hole Pressure balanced hole in ball

Flanges ASME (ANSI) CI. 150/300/600 flanges are standard. Other end connections are also available.

Encapsulated Body Seal With secondary metal to metal body sealing. Live loaded seats Flexible cavity relief capable seats.

Rugged heavy-Duty Body We offer a lifetime guarantee on our casting if the valves are used within our design parameters. Heavy wall to ANSI B16 dual conforming API 608.

High Flow Capacity Full bore opening offers higher Cv values and ensures lower pressure drops. Stem assembly The stem rotates in a reinforced PTFE bearing which eliminates excessive load on the packing and helps to reduce torques. Design varies according to size/class. (Direct mount pad version, refer to drawing.)

Vent Hole

Ball port

Packing Gland Bearing Stem Thrust Bearing/Washer Anti-static device Protects against potentially dangerous electrostatic discharges.

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Safety (Vent) Hole Pressure balanced design. Relieves the pressure differential between the body cavity and the ball port to prevent buildup of trapped pressure and to prolong the life of the stem packing/seals. (80NB & above) Seat design. Low and high pressure zero leakage capability. Large contact face. Flexible design and radial grooves on sides of seats ensure upstream pressure balances cavity pressure.

SLFSBV01 SERIES

SLFSBV01 SERIES API 607 6th & 7th Ed. & ISO 10497 Firesafe Certified

ISO 15848-1 Class CO2 Endurance Test Certified

AS 4617, AS 4629

DIMENSIONS ANSI-600LB Size (in)

1/2” 3/4x1/2” 3/4” 1x3/4”

1”

1-1/4x1” 1-1/4” 1-1/2x-1/4” 1-1/2” 2x1-1/2”

2”

Size (mm)

20x15

25x20

32x25

40x32

50x40

105

108

119

145

170

270

L (RF)

165

190.5

216

229

241

292

L (BW)

165

190.5

216

229

241

292

L (RTJ)

163.5

190.5

216

229

241

295

Weight (kg)

Torque (Nm) breakaway

125

4”

6x4”

ØA

RF / BW / RTJ L

DIMENSIONS ANSI-600LB Size (in)

2-1/2x2” 2-1/2” 3x2”

3”

4x3”

Size (mm)

65x50

100x80 100 150x100*

80x50

102

119

150

119

163

187

270

380

270

380

470

L (RF)

330

356

432

559

L (BW)

330

356

432

559

L (RTJ)

333

359

435

562

Weight (kg)

150

Torque (Nm) breakaway

125

140

125

195

350

Forged 3 Piece 600~2500LB

For 600LB to 200NB (8”) Floating see BVF100-F26 (Ball Special) *150 x 111mm standard bore also available. Refer to drawing.

DIMENSIONS ANSI-900/1500LB Size (in)

1/2”

3/4x1/2”

3/4” 1x3/4”

1”

1-1/2x1” 1-1/4” 1-1/2x1/4” 1-1/2” 2x1-1/2”

2”

Size (mm)

20x15

32x25

25x20

40x32

50x40

105

108

119

145

170

270

L (RF)

216

229

254

279

305

368

L (BW)

216

229

254

279

305

368

L (RTJ)

216

229

254

279

305

371

Weight (kg)

Torque (Nm) 900*

135

139

Torque (Nm) 1500*

120

250

305

390

Forged 2 Piece 150~1500LB

65NB~100NB Refer to drawing. 2500LB (up to 40NB) Refer to drawing. Also see BVF100-F26 (Special Service Ball Valves) for floating to 150NB 900/1500lb. Also see model BV100 3 piece.

2 Piece 600 Class Cast

Welding End: PE / BW / SW

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SLFSBV01 BALL VALVES

SLFSBV01 SERIES FLOATING TYPE BALL VALVES 2 PIECE, SPLIT BODY, FULL BORE, ANSI 150 TO 1500LB

ANSI B16.10

Flange Dimensions

ANSI B16.5

Wall Thickness

10 9

Basic Design

Materials

End Cap

ASTM A351 CF3

Body

ASTM A351 CF3

Ball

ASTM A351 CF3

Seats (Energised)

TFM 1600

Stem (1)

ASTM A182 304L

Anti Static Ball & Spring

AISI 304L

Thrust Washer/Seal ’L’

TFM 1600

Packing V-type (2)

TFM (PTFE)

6 5 Ød

Part Name

4 B

D A

Bushing

ASTM A276 304L

Gland

ASTM A276 304L

Belleville Washer Set

AISI 301

Stem Nut

ASTM A194-8

Locking Cap

AISI 304

Handle Adaptor

ASTM A351 CF83

Set Screw

A2-70 SS

Allen Key Screw

A2-70 SS

Pipe Handle

A53+Zinc Plated

Handle Sleeve

ASTM A194 2H

Body Gasket

304L SW GRP+PTFE Filled

Bolts

ASTM A193 B8

Nuts

ASTM A194 8

Stop Bolt

A2-70 SS

Stop Nut

A2-70 SS

Stop & Lock Plate

AISI 304S

Circlip

AISI 304S

1 T

N-øh

Detail B

A-A

Live Flexible Lip Seat Design

Inside Flange

24 25

End Cap Body Gasket Body

Detail D Gasket Lock Device

ØB

P (Stem Ø)

No.

API 598

4-A

ØR

Testing

Face to Face

ØD

Standards

ØC

* 250NB (10”) & 300NB (12”)150LB avaliable in floating and trunnion

W 15 17 16

ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 (CLASS III BOLTING) FOR SOUR SERVICE ISO 5211 TOP flange for Actuation • API 6D & API 608 • AGA approved for AS 4617, AS 4629.1 & AS 4629.2 • 250NB (10”) & over trunnion mounted * • Full bore solid ball • Investment Cast or Forged • Split Body 2 piece design • Anti Blow-Out Stem • Anti-Static Device • Firesafe Design to API 607 and API 6FA • Temperature Range -25°C to 230°C • Also available in metal seats and PEEK seats • Also available in Monel, Duplex, Alloy 20 etc.

(Encapsulated)

2 7 5

Detail C

Elastomer Free Stem Design

Mount Pad

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SLFSBV01 SERIES

SLFSBV01 SERIES DESIGN Pressure Ratings with Reinforced - PTFE

WCB-300LB CF8M-300LB CF8-300LB

D WCB-150LB

CF8M-150LB

CF8-150LB

* Bolted gland disc direct mount pad (side access version) shown, gland nut extra, see below.

A. Valve size 15A (1/2”) to 25A (1”) B. Valve size 40A (1-1/2”) to 65A (2-1/2”) C. Valve size 80A (3”) to 100A (4”) D. Valve size 125A (5”) to 250A (10”) Carbon PTFE & PEEK will do higher temperatures

ADJUSTABLE PRELOADED GLAND*

Ensures even packing adjustment without need for continuous adjustment. (*Gland nut design shown available all sizes)

MULTI-STAGE PACKING

PTFE or ELASTOMER STEM SEAL

Fugitive emission prototype certified (when FE grade packing fitted). Stem sealant injection is not required. Can also be specified elastomer free for a wider range of service and temperature conditions.

ANTI-STATIC STEM DEVICE

Cavity relief hole in ball stem slot.

PTFE THRUST SEAL

BODY SEALS

Can be specified Elastomer free, Graphite outer, PTFE inner (with secondary metal to metal overlap). Larger sizes and higher pressures are always dual seals or spiral wound + graphite or PTFE filled.

LARGE SURFACE AREA SEAT RINGS HEEL & TOE ENERGISED SEAT DESIGN Complies to most low emission standards. Seat sealant injection is not required. Low and high pressure zero leakage capability. Can be specified elastomer free for a wider range of service and temperature conditions. Inherently self relieveing capable due to flexible design and radial relieving grooves on sides of seals.

Designed to outlast other valves in a wider range of service conditions.

AU S T R A L I A N P I P E L I N E VA LV E

Our valve design can be specified with inert elastomer free seals, providing a wider service and temperature range whilst at the same time specifying extra body and stem seals on larger sizes and higher pressures.

SLFSBV01 SERIES

SLFSBV01 SERIES FIRESAFE DESIGN

FIRESAFE CERTIFIED API 607 5TH, 6TH & 7th EDITION AND API 6FA 3RD EDITION

• CONTACT BETWEEN STEM AND VALVE SHELL BEFORE FIRE STEM

AFTER FIRE STEM

PACKING

METAL TO METAL CONTACT

• CONTACT BETWEEN BALL AND VALVE SHELL AFTER FIRE

BODY

BALL

Australian Pipeline Valve ball valves are designed and built to meet stringent specifications for anti-static protection.

FIRE SAFE DESIGN

BACK SEAT

BEFORE FIRE

ANTI-STATIC DESIGN

METAL TO METAL CONTACT

BALL

• VALVE SHELL COUPLING BEFORE FIRE

AFTER FIRE

METAL TO METAL CONTACT

GASKET

Anti-Static Device Spring loaded pins between the ball, stem and body which prevents static throughout the valve.

Australian Pipeline Valve was one of the first brands in the world to obtain Firesafe certification (DNV witnessed) to the 7th edition of API 607, ISO 10497.

BLOW OUT PROOF STEM Conventional Stem Seal

APV Stem Seal Stem centre

Stem centre

Side loading

APV Stem Seal For larger sizes, a combination of PTFE stem bearing* and PTFE thrust bearing or O-Ring or 316SS bushing maintains continuous contact under moderate side loading.

PTFE Thrust-bearing/ O-Ring Seal* Gap

Moderate stem loading can create a gap which could cause leakage through packing.

Sealing

Blow-out proof stem Stem is internally assembled ‘back seated’ to eliminate possibility of blowout. * Depending on size/class one O-Ring is fitted in lieu of a PTFE bearing. For stainless steel body no O-Ring design is an option, (more packing in lieu) due to chemical & temperature limitations of elastomer.

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SLFSBV01-DBB SERIES

SLFSBV01-DBB DOUBLE BLOCK & BLEED FLOATING TYPE BALL VALVES 2 PIECE, SPLIT BODY, FULL BORE, ANSI 150 TO 1500LB ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 (CLASS III BOLTING) FOR SOUR SERVICE ISO 5211 TOP flange for Actuation (most sizes) • API 6D & API 608 • 10” & over trunnion mounted * • Full bore solid ball • Split Body 2 piece design • Anti Blow-Out Stem • Anti-Static Device • Firesafe Design to API 607 and API 6FA • Temperature Range -29°C to 230°C • Sealant injection facility & body drain available on request • Also available in metal seats and PEEK seats • Also available in Monel, Duplex, Alloy20 etc.

ISO 15848-1 Class CO2 Fugitive Emission Certified

API 607 6th Ed. & ISO 10497 Firesafe Certified

* 10” 150 avaliable in floating and trunnion No. Part Name

Stainless Steel CF8M Carbon Steel

Stainless Steel CF8

Body *4

ASTM A351 Gr. CF8M

ASTM A216 Gr. WCB

ASTM A351 Gr. CF8

Nut *3

ASTM A194 Gr. 8

ASTM A94 Gr. 2H

ASTM A194 Gr. 8

Bolt *3

ASTM A193 Gr. B8

ASTM A193 Gr. B7

ASTM A193 Gr. B8

Cap *4

ASTM A351 Gr. CF8M

ASTM A216 Gr. WCB

ASTM A351 Gr. CF8

Body Gasket

PTFE

Graphoil / Spiral

PTFE

Ball

ASTM A351 Gr. CF8M

ASTM A216 Gr. CF8

ASTM A351 Gr. CF8

Seat *1

Reinforced TFE + Viton

(Carbon or Glass) (Carbon or Glass)

(Carbon or Glass)

Thrust Washer

PTFE

Stem

ASTM A276 Gr. 316

ASTM A276 Gr. 304

Packing

PTFE or Graphoil

Graphoil

PTFE or Graphoil

Bearing

PTFE

Gland

ASTM A351 Gr. CF8

Stopper *5

ASTM A276 Gr. 304

Handle *2

ASTM A536 Gr. FCD45

ASTM A536 Gr. FCD45 ASTM A536 Gr. FCD45

Snap Ring

ASTM A276 Gr. 304

Gland Nut *6

ASTM A194 Gr. 8

ASTM A194 2H

ASTM A194 Gr. 8

Gland Bolt *6

ASTM A193 Gr. B8

ASTM A193 B7

ASTM Gr. B8

Energising O-Ring Viton/HNBR/EPDM

Viton/HNBR

Viton/HNBR/EPDM

*1 *2 *3 *4 *5 *6

Also available in “PEEK” or CPTFE for high temperature Gear operator: 250NB 300# & over; 300 NB 150# & over NACE class 1 or II on request Also available in Forged Locking Device Optional Gland Nut can be yoke type as shown and unibolt and belleville spring depending on size/class

DBB Ball Valves are suited for services requiring double block and bleed.

(Pole Lever) E

7 6

Face to Face

ANSI B16.10

Flange Dimensions

ANSI B16.5

Wall Thickness

ANSI B16.34

Basic Design

API 608/API 6D

Testing

API 598

Firesafe Design

API 607

Test Pressure

Shell

Seat

Air

80 PSIG

Hydrostatic 150#

425 PSIG

325 PSIG

Hydrostatic 300#

1125 PSIG

825 PSIG

Hydrostatic 600#

2225 PSIG

1650 PSIG

Hydrostatic 900#

3350 PSIG

2450 PSIG

Hydrostatic 1500#

5575 PSIG

4100 PSIG

AU S T R A L I A N P I P E L I N E VA LV E

Standards

Direct Mount Pad Version Shown

ØM-N L

3 16

SLFSBV01-DBB SERIES

SLFSBV01-DBB SERIES BODY GASKET

Gasket is designed so that the outer circumference of the gasket is in metal to metal contact with the valve body flange.

BODY SEAT

The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal. For double block & bleed service the seat is energised against the ball to allow double block & bleed. The energised seat will ensure the first seat seals against the ball in both directions, at low & high pressure.

7 19

Gasket

Body Gasket

Energised Seat

PTFE Seat

Optional BCR Style Energised Seat

18 O-Ring

Body Seat

DIMENSIONS ANSI-150LB Size (in) Size (mm) A L K D E Weight (kg) Torque (Nm) breakaway

1/2” 15 15 108 89 90 160 2 13 10

3/4” 20 20 117 98 90 175 3 23 20

1” 1-1/4” 1-1/2” 25 32 40 25 32 38 127 140 165 108 117 127 110 110 130 175 175 230 3 4 7 40 49 61 50 130 160

2” 2-1/2” 3” 50 65 80 50 64 78 178 190 203 152 178 190 140 155 175 230 340 340 9 16 19 81 108 162 330 450 600

4” 5” 6” 8” 100 125 150 200 98 123 150 200 230 356 394 457 229 254 279 343 180 230 260 290 340 380 510 720 33 50 65 120 312 542*2 759*2 1353 1200 2700 3300 9000

Packings Washer Gasket

Stem

Blowout Proof Stem

Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil.

DIMENSIONS ANSI-150LB Size (in) Size (mm) A L K D E Weight (kg) Torque (Nm) breakaway

10” 250 250 533 406 160 1491 12000

12” 300 302 610 433 430 -

14” 350 352 686 533 -

Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil.

Packings Bearing Washer Gasket

Stem and V Type Packing

DIMENSIONS ANSI-300LB Size (in) Size (mm) A L K D E Weight (kg) Torque (Nm) breakaway

1” 1-1/2” 15 20 25 38 165 190 125 156 94 115 160 230 5 10 40 80 50 160

2” 2-1/2” 3” 25 32 40 50 64 78 216 241 283 165 191 210 120 155 162 230 340 400 16 22 31 103 188 244 330 450 600

4” 50 98 305 254 191 750 52 379 1200

6” 65 150 403 318 290 1000 105 921 3300

8” 80 200 502 381 340 1500 170 1625 9000

10” 100 250 568 445 420 2901 -

12” 125 300 648 520 470 4338 -

Stem Stem Collar Body -

Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil.

AU S T R A L I A N P I P E L I N E VA LV E

Antistatic Devices

Ball

Anti-Static

SLFSBV02 SERIES

SLFSBV02 SERIES FLOATING TYPE API 608/6D BALL VALVES 1 PIECE, UNI BODY, REDUCED BORE, ANSI 150 TO 600LB ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 FOR SOUR SERVICE ISO 5211 TOP flange for Actuation (optional) • API 6D & API 608 • AGA approved for AS 4617, AS 4629.1 & AS 4629.2 • Reduced bore*, solid ball • Investment Cast or Forged • Uni Body 1 piece design • Anti Blow-Out Stem • Anti-Static Device • Firesafe Design to API 607 and ISO 10497 • Temperature Range -25°C to 230°C • Also available in metal seats and PEEK seats • Also available in Monel, Duplex, Alloy 20 etc.

API 607 6th & 7th Ed. & ISO 10497 Firesafe Certified

ISO 15848-1 Class CO2 Fugitive Emission Certified

*Full bore available up to 25NB (1”) No. Part Name

Stainless Steel CF8M Carbon Steel

Stainless Steel CF8

Body (4)

ASTM A351 Gr. CF8M

ASTM A216 Gr. WCB

ASTM A351 Gr. CF8

Gland Yoke (7)

ASTM A351 Gr. CF8M

A216 Gr. WCB

ASTM A351 Gr. CF8

ASTM A194 2H

ASTM A194 Gr. 8

AISI 304

2A Gland Nut/Bolt (7) ASTM A194 Gr. 8 2B

Gland Retainer (7) AISI 316

2C Gland Bolt (7)

ASTM A193 Gr. B8

ASTM A193 B7

ASTM Gr. B8

AISI 316

AISI 304

A2 Stainless

3A Snap Ring (3)

ASTM A276 Gr. 304

Cap (4)

ASTM A351 Gr. CF8M

ASTM A216 Gr. WCB

ASTM A351 Gr. CF8

Body Gasket

PTFE

Graphoil / Spiral

PTFE

5A Body Seal (6)

Graphite

Ball

ASTM A351 Gr. CF8M

ASTM A216 Gr. CF8

ASTM A351 Gr. CF8 Reinforced TFE

Screw

Seat (1)

Reinforced TFE

(Carbon or Glass)

Thrust Washer

PTFE

Stem (8)

ASTM A276 Gr. 316

ASTM A276 Gr. 304

Packing (9) (10)

PTFE or Graphoil (10)

Graphoil (10)

PTFE or Graphoil (10)

Bearing

PTFE

Stopper (5)

ASTM A276 Gr. 304

Handle (2)

ASTM A536 Gr. FCD45

ASTM A536 Gr. FCD45 ASTM A536 Gr. FCD45

Anti Static Device

Stainless Steel

O-Ring (3)

Viton/PTFE

Viton

Viton/PTFE

Belleville Washer

AISI 304

AISI 311

AISI 304

Stop Device

AISI 304

Carbon Steel ZP

AISI 304

(1) Also available in “PEEK” or CPTFE for high temperature (2) Gear operator: ≥200NB 300# and ≥250NB 150# (3) Design depends on size & class (4) Also available in Forged (5) Locking device optional (6) Or PTFE if non firesafe (7) Gland (2) can be uni-nut (2A) as shown or yoke type depending on size and class (8) Stem smoothness Ra 0.2 ~ 0.6 µm (superior to API requirements) (9) Stuffing box smoothness ≤Ra 1.6 µm (superior to API requirements) (10) Chesterton 1622 FE packing

13 17

2B 10 9

ANSI B16.10 ANSI B16.5 ANSI B16.34 API 608/API 6D API 598 API 607 Shell 80 PSIG 425 PSIG 1125 PSIG 2225 PSIG 3350 PSIG 5575 PSIG

(50NB ~ 150NB)

ADJUSTABLE PRELOADED GLAND

ELASTOMER PRIMARY STEM SEAL

Seat 80 PSIG 325 PSIG 825 PSIG 1650 PSIG 2450 PSIG 4100 PSIG

Uni-Nut Yoke Version

Ensures even packing adjustment without need for continuous adjustment.

Standards Face to Face Flange Dimensions Wall Thickness Basic Design Testing Firesafe Design Test Pressure Air Hydrostatic 150# Hydrostatic 300# Hydrostatic 600# Hydrostatic 900# Hydrostatic 1500#

PTFE THRUST SEAL

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BELLEVILLE/SPRING WASHERS MULTI-STAGE PACKING

Stem sealant injection is not required. Can also be specified elastomer free for a wider range of service and temperature conditions.

ANTI-STATIC STEM DEVICE

SLFSBV02 SERIES

SLFSBV02 SERIES BODY GASKET

Gasket is behind a threaded metal to metal end closure. The SLFSBV02 can be supplied elastomer free for chemical or higher temperature applications.

BODY SEAT

Live Semi Flexible Lip and Heal Design Seat with Large Contact Face

Body Seat X

Packings

DIMENSIONS ANSI-150LB Size (in)

1/2” 3/4”

1”

1-1/2” 2”

3”

4”

6”

8”

10”

12”

14”

16”

Size (mm)

100

150

200

250

300

350

400

148

200

250

300

350

9.5*

15*

20*

400

111

144

187

241

267

108

117

305

127

165

178

203

230

267

292

330

356

381

406

108

127

152

190

229

279

343

405

433

535

597 -

100

117

134

149

189

227

264

307

160

210

340

380

490

690

Weight (kg)

1.6

2.7

5.1

7.9

114

230

270

390

Torque (Nm) breakaway

180

250

600

Kv m3/h

107

140

300

600

1000 2000 4100

Washer

Stem

Blowout Proof Stem

Packings Bearing Washer

* Also available in full bore up to 25NB (1”). 250NB ~ 400NB Refer to Drawing. Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil.

DIMENSIONS ANSI-300LB Size (in)

1/2” 3/4”

1” 1-1/2” 2”

3”

4”

6”

8”

10”

12”

14”

16”

Size (mm)

100

180

200

250

300

350

400

150

200

250

300

350

400

9.5*

15*

20*

111

144

187

241

267

305

140

152

165

190

216

283

305

403

419

457

502

762

838

115

125

156

165

210

254

318

381

445

520

585

650

115

130

149

180

227

260

160

210

213

348

445

497

698

Weight (kg)

1.6

2.1

110

295

402

420

490

Torque (Nm) breakaway

150

280

420

Kv m3/h

107

140

300

600

1000 2000

* Also available in full bore up to 25NB (1”) Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. 15NB ~ 150NB 600LB Refer to Drawing. 250NB ~ 400NB 300LB Refer to Drawing.

AU S T R A L I A N P I P E L I N E VA LV E

Stem Packing Stem Stem Collar Body Antistatic Devices

Ball

Anti-Static

SLFSBV02 SERIES

SLFSBV02 SERIES FIRESAFE FEATURES FIRESAFE CERTIFIED API 607 6TH EDITION AND IS0 10497

ANTI-STATIC DESIGN • CONTACT BETWEEN STEM AND VALVE SHELL BEFORE FIRE STEM

AFTER FIRE STEM

PACKING

FIRE SAFE DESIGN METAL TO METAL CONTACT

BACK SEAT

• CONTACT BETWEEN BALL AND VALVE SHELL BEFORE FIRE

AFTER FIRE

BODY

BALL

Australian Pipeline Valve ball valves are designed and built to meet stringent specifications for anti-static protection.

METAL TO METAL CONTACT

BALL

One of the many requirements of today’s industries is that ball valves must have a metal to metal seal in case the non-metallic seals are destroyed or burned by fire or other means. The design provides assurance to the user handling flammable or hazardous fluids should the non-metallic seals be damaged. APV ball valves are certified to meet or exceed the requirement of API 607 6th and 7th edition and ISO 10497. Pressure Ratings with Reinforced - PTFE

WCB-300LB

Blow Out Proof Stem

CF8M-300LB CF8-300LB

Internally inserted, “back seated” blow out proof stem assures fire safety and blow out prevention by retaining stem in the valve at all pressures.

WCB-150LB CF8M-150LB

Anti-Static Device

CF8-150LB

Spring loaded pins between the ball, stem and body which prevents static throughout the valve.

Australian Pipeline Valve was one of the first brands in the world to hold Firesafe certification (DNV witnessed) to the 6th & 7th edition of API 607 as well as ISO 10497.

Vent Hole

Ball port

A. B. C. D.

Valve size 15A (1/2”) to 32A (1/4”) Valve size 50A (2”) to 80A (3”) Valve size 100A (4”) to 125A (5”) Valve size 150A (6”) to 250A (10”)

Carbon PTFE will do higher temperatures

Seat design. Low and high pressure zero leakage capability. Large contact face. Flexible design and radial grooves on sides of seats ensure upstream pressure balances cavity pressure.

AU S T R A L I A N P I P E L I N E VA LV E

SLFSBV01/BV02 SERIES

SLFSBV01/BV02 SERIES PART NUMBER SYSTEM

S Y

Model

Body & Bore Type

Body Material

Stem Packing

SLFSBV01 (Firesafe) SLBV01 (Non Firesafe) SLFSBV02 (Firesafe) SLBV02 (Non Firesafe) SLFSBV01-DBB (Firesafe) -V suffix (V-Port)

Full bore 2 piece

WCB

Full bore 3 piece

CF8

Full bore welded body

CF8M

Reduced bore 2 piece

CN7M / A20

A B C Z

PTFE Graphite Graphite + PTFE Special

Reduced bore 3 piece

Hastelloy

Reduced bore 1 piece

Inconel

LCB

Bolting

CD3MN/F51/4A

WC9

B7M

WC6

WC5

B8M

Pressure Class

Class 150

Class 300

Class 600

Class 800

Class 900

Class 1500

Class 2500

AS/BS Table E

AS/BS Table F

AS/BS Table H

Special

4 5 6

5 A

Raised Face

Ring Joint

LF2

Duplex

Buttweld

304

Threaded

A105

L7M

CF3

B16

CF3M

None

316L

Special

316

Body Gasket

Spiral GRP Filled

Spiral PTFE Filled

Graphite

Trim Code

Graphite & Viton

PTFE

D E

Socket Weld

RF Flanged x B/W

Flat Face

Special

6 3

Operation

End Connection

Seat

Carbon reinforced PTFE

CE3MN / 5A / F53

CD3MNCUN / 6A / F55

LCC

Special

Bare Stem

Devlon

Lever Handle

PEEK

Gear Operator

Graphite

316 / CF8M

Spiral GRP + PTFE Inner

Glass Reinforced PTFE

304 / CF8

Graphite & PTFE Inner

or TF1600 + GF

A105 / WCB + ENP (.003”)

Special

Nylon

LCB / LF2 + ENP (.003”)

Optional Suffix

Blank M S V Y Z

Long Pattern Direct Mount Pad Short Pattern Viton Seat Seals NACE Special

Special

Pure PTFE or TFM1600

F51 / CD3MN / 4A

Tefzel

A20

Viton

316L / CF3M

NBR

Monel

Special

304L / CF3

*Metal

CE3MN / 5A / F53

CD3MNCUN / 6A / F55

Special

* For metal seat see separate part number system in the ‘Special Service Ball Valves Catalogue’.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES API 6D FORGED 3 PIECE BODY TRUNNION BALL VALVES 1/2” - 36” ANSI CLASS - 150/300/600/900/1500/2500

Endurance Test Certified

API 607 6th & 7th Ed. & ISO 10497 ISO 15848-1 Class CO2 Firesafe Certified Fugitive Emission Certified

Design and construction conforms to API 6D specifications, tested to API 607 & 6D standards. Independent loaded upstream and downstream seats provide a tight shut-off and allow the valves to be used for bi-directional flow. Spring loaded seat design provides low and high pressure sealing and body cavity pressure relief due to self relieving seat design. Suitable for single or double block and bleed applications. BVF100 Series 3 Piece Ball Valves have an emergency seal facility, blow-out proof stem, full through-conduit bore, electroless nickel plated or stainless trim and are anti-static. Stem and gland seals can be replaced in-line for ease of maintenance. Available with locking devices, stem extensions, pipe pups, and actuation. The full range of APV valves can meet NACE standard MR-10-75, latest edition if necessary. APV was one of the first brands in the world to have firesafe certification to API 607 6th and 7th Edition, as well as being Firesafe Certified (DNV witnessed) to API 6FA 3rd Edition & ISO 10497-2010.

FEATURES • Forged Construction • Rugged Anti-Corrosive Gear Design • Seat Lubrication Facility • Body Bleed and Drain Ports

• Enclosed, Encapsulated Triple Barrier Stem Seals • Blowout Proof Stem Design • Emergency Stem Lubrication Fitting • Self Lubricating PTFE coated Trunnion Bearings

This catalogue is general in it’s nature and the design and materials can change at any time. This catalogue is to be used as a guide only.

This brochure is general in its nature and subject to change without notice.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES BALL VALVE DESIGN FEATURES FIRESAFE CERTIFIED API 607 5TH, 6TH & 7TH EDITION AND API 6FA 3RD EDITION

SUPER FIRESAFE DESIGN When non-metal sealing materials are decomposed or deteriorated by a plant fire, the edge of the metal seat retainer preloaded by the seat spring comes into contact with the ball to provide metal to metal shut off of the line fluid to minimise internal leakage through the valve bore. APV ball valves are also antistatic design

ANTI BLOW-OUT STEM

EXTERNAL LEAKAGE PREVENTION Leakage from the valve stem area is prevented by double sealing with 2 O-rings and a graphite gland gasket. Leakage through the valve body joint is also prevented by double sealing with elastomer O-ring and graphite body gasket. After a fire has deteriorated the O-rings, the graphite gland gasket, body gasket and stem seals are the measure that prevents external fluid leakage.

The stem is separate from the ball. The lower end of the stem is designed with an integral collar to be blowout-proof.

ANTI-STATIC DEVICE Antistatic device is a standard feature of APV ball valve. A spring-loaded pin assures the electrical continuity, between ball, stem and body, so as to avoid sparks during turning of the stem to open and close the valve, which could be dangerous in case of hazardous area installation.

INTERNAL LEAKAGE PREVENTION When non-metal materials such as O-ring, seat insert and spacer are decomposed or deteriorated by fire, the edge of the metal seat preloaded by the seat spring comes into contact with the Ball to shut off the line fluid to minimise internal leakage through the valve bore. Also the fire safe flexible graphite seat area packing will be compressed by the seat spring to prevent fluid leakage between the valve body and the seat.

Before Fire

After Fire Metal-metal contact

This brochure is general in its nature and subject to change without notice.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES BALL VALVE DESIGN FEATURES - SEATING TYPES APV CONVENTIONAL SOFT SEAT INSERT APV seat inserts can be ordered in a variety of materials whilst still complying to API seat test requirements for “bubble-tight shut off” for oil & gas applications as well as specialised fluid transmission applications in chemical and mining sectors.

APV CONVENTIONAL SOFT SEAT INSERT + SCRAPER The A-PMSS+S® design is the same as the A-PMSS® above except for the addition of a scraper. On conventional trunnion ball valve seating systems, APV offers the PR-A-PMSS+S® seat design option (8” and above). A protective scraper ring is inserted in front of the soft seat insert to remove solid particles, dirt or debris that could damage or clog the contact area between ball and soft seat insert ring. This feature assures that the working area of the seat will be clean allowing the seats to work effectively. This design prolongs seat life whilst only minimally increasing cost & is particuarly advantageous for valves that cannot be removed from the line for repair such as buttweld valves, welded body valves, buried service valves as well as known non clean service applications.

Conventional Seat

A-PMSS+S®

APV COMPOSITE SEAL SEAT SYSTEM APV Double or Triple seal seat design is ideal for applications that require redundant sealing when start up conditions are known to have debris in the line and where removing the valve is not possible. This design offers lower torque and superior low pressure shut-off whilst providing zero leakage reliability at an affordable price compared to metal seated. Multiple material types are employed for each seal providing a combination of resilient and superhard properties to deal with a wide range of entrained particulates and debris. Even if one or even two of the seals are damaged an effective seal can usually be maintained.

A-TRS®

APV METAL TO METAL SEATS APV has extensive experience in the supply of valves for applications such as high temperature corrosive and/or erosive/abrasive environments. Various hard face material can be employed on the ball and seat face. Refer to the APV Special Service Ball Valve Catalogue.

Metal to Metal

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES BALL VALVE DESIGN FEATURES - SEAT & STEM SEALING SEAT DESIGN APV piston-action seats are floating type & allow the automatic relief of excess pressure from the body to the pipeline. The helical seat springs that provide a uniform initial low pressure seat sealing load against the ball are fully enclosed in individual housings. Independent floating spring loaded seats are always in contact with ball to provide an effective tight seal even at low differential pressures. Independent upstream & downstream seats permit draining of fluid from the body cavity, allowing double block & bleed operation. With the single sealing feature, when the valve is closed there is an automatic body cavity release of over pressure to the line through the downstream seat. The pre-tightened seat springs are preset to automatically relieve excess cavity pressure caused by thermal expansion down stream once pressure exceeds the API 6D (6.8) maximum (1.33 times the valve pressure rating at 38°C at the time of publishing this catalogue)

SAFETY CAP

SEALANT INJECTION FITTING

CHECK VALVE

BALL

BODY-END O-RING SEAT SPRING

SEAT RETAINER RING

SECONDARY SEAL CHANNEL

BODY

HOLDING SCREWS

END SEAT INSERT

HEIGHT OF THE DIFFERENTIAL AREA

A combination of double sealing features on the downstream side and single sealing on the upstream seat is available on request. This configuration maintains the sealing capacity of the valve in case of failure of the up stream seat and release of the body cavity over pressure through the up stream seat.

D1 SEAT O-RINGS

SEALANT GROOVE

BALL

Cross-Section Seat Sealant Injection System (design varies according to size and class)

PISTON-ACTION SEATS As line pressure increases the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs around the seat unit provide a tight seal by keeping the seat in contact with the ball.

SEALANT INJECTION APV ball valves ordinarily require no lubrication. Configuration shows a secondary temporary sealing mechanism to inject sealant directly to the seats in case the seats are ever damaged by foreign matters or in event of an accident.

Exploded View Stem Sealing and Sealant Injection

Exploded View Seat & Upper Stem

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES BALL VALVE DESIGN FEATURES SEAT & STEM SEALING PISTON-ACTION SEATS As line pressure increases the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs behind the seat provide a tight seal by keeping the seat in contact with the ball surface. Independent floating spring loaded seats are always in contact with the ball to provide an effective tight seal even at low differential pressure. Independent upstream and downstream seats permit draining of fluid from the body cavity, so allowing double block & bleed operation (closed position only). With the optional single sealing feature, there is automatic body cavity release of over pressure to the line through the down stream seat.

Self relieving seat design during cavity over-pressurisation

Pressure

Pressure Body Pressure

ENERGISE

RESPONSE

SELF RELIEVING SEATS (STANDARD) Ball

In self relieving condition, excessive internal body pressure is automatically relieved both upstream & downstream into the line by excessive pressure forcing the seats away from the ball.

Ball

Second Seal

First Seal DPE seat design during cavity over-pressurisation

DOUBLE PISTON EFFECT (DPE) SEATS With the ‘DPE’ seat option, if a leakage occurs in the upstream seat, the pressure entering the body cavity pushes the downstream seat against the ball & valve seals. Line pressure forces a seal against the floating seat.

Pressure

Pressure Body Pressure RESPONSE

ENERGISE

Ball

An external body relief valve is installed to protect the body cavity from excess pressure which can be vented to atmosphere or recycled back to the upstream side of the valve or to flare. First Seal

Second Seal

TRIPLE BARRIER STEM SEAL DESIGN Leakage from the stem area is prevented by double barrier sealing with O-Rings as well as graphite fireseals. Leakage through the valve body joint is also protected by double sealing with an O-Ring and a flexible graphite gasket. After a fire has deteriorated the O-Rings, graphite packing and secondary seal ensure prevention of external fluid leakage.

Graphite

DOUBLE BLOCK AND BLEED Whether in the open or closed position, pressure on each side of the ball is blocked from the body cavity by the seat ring. The cavity can be blown down or drained (only in closed position) through the body port to indicate line isolation is effective.

EMERGENCY SEALING FUNCTION Piston action seats are standard and provide bi-directional sealing.

In case of fluid leaks from the seat or stem sealing area, a sealant can be supplied through the injection fitting to temporarily prevent leakage.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES BALL VALVE DESIGN FEATURES - STEM SEAL & SEAT RATINGS CHARACTERISTICS OF THE STEM SEAL The main stem seal is formed using two O-rings protected by two back-up rings to avoid extrusion. The design of the stem seal allows for the injection of plastic packing or grease sealant to form an emergency seal. The stem bearing washer and the upper and lower trunnion bearings are made from reinforced teflon with a stainless steel backing. This assures a low friction coefficient and high corrosion resistance.

Cross-Section Stem Sealant Injection System STEM PLASTIC PACKING INJECTION FITTING

STEM

CAP SUPPLIED BACK-UP RINGS O-RINGS

UPPER TRUNNION

GREASE NIPPLE BACK-UP RINGS

TRUNNION TO BODY SEALS

BODY

UPPER TRUNNION BEARING

BALL

STEM BEARING WASHER

PRESSURE/TEMPERATURE LIMITATIONS OF SOFT SEAT INSERT SEAT MATERIAL BAR 500

PSI 7250 PEEK

DEVLON V

400

5800

DELRIN

300

4350 P.C.T.F.E. (KEL 'F)

200

2900 REIFORCED PTFE

100

1450 VI RGI N PTFE

°C

-200

-150

-100

-50

+50

+100

+150

+200

+250

+300 °C

°F

-328

-238

-148

-58

+32

+122

+212

+392

+482

+572 °F

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES MATERIAL SPECIFICATION FORGED TRUNNION BALL VALVE FLANGED / BW ENDS API 6D • API 6D • Flanged & Butt weld ends • 3P split body, side entry • Trunnion mounted ball, low operating torque • Fire safe API 607, ISO 10497 • Anti-static device, BS 5351 19 • Double block & bleed • Pressure self relieving seats • Self Lubricating PTFE coated Trunnion Bearings

Internal Trunnion Plates 200NB ~ 1200NB (8”~ 48”)

32 31 30

7-1

7-2

OPERATING CONDITION

Operating Temperature -29ºC~+185ºC*

Pressure Rating PN 20, 50, 64, 100, 150 Class 150, 300, 400, 600, 900, 1500, 2500

4 13 14

2 22

* Low and high temperature service also available

1 35

Conventional Trunnion Design 50NB ~ 1200NB (2”~ 48”)

24 23

26 9 27 21 26

37 25

8 17

25 11 10 12

23 24 3 38

32 33

36 18

27 5

14 29

1 30 35

31 16

24 23

20 7

The above is a general overview and design varies depending on size and class. (Refer to actual as built drawing.)

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES MATERIAL SPECIFICATIONS INDEPENDENT STEM

STEM SEAL PLASTIC INJECTION FITTING

ADAPTOR FLANGE

BODY VENT VALVE* UPPER TRUNNION TRUNNION BEARING / THRUST RING

HELICAL SPRINGS STEM BEARING WASHER

SEAT RETAINER

BODY

TRUNNION BEARING WASHER

SEALANT INJECTION GROOVES

BALL

BILL OF MATERIALS No.

Part Name

TRUNNION BEARING ADAPTOR

This drawing is general and for indicative purposes only and may vary according to size and class. (Refer to actual as built drawing if more accurate detail is required.)

CIRCUMFERENTIAL SECONDARY SEALANT DISTRIBUTION GROOVE

LOWER TRUNNION

Material Low Temp

Carbon Steel

Stainless Steel

Duplex Steel

ASTM A350 LF2

ASTM A105N

ASTM A182 F316

ASTM A182 F51/F53/F55

1&2

Body & Closure

3&4

Stem & Seat Ring

ASTM A350 LF2 + ENP / A182 F6a / ASTM A105N + ENP / 4140 + ENP / F304 / F316 / F51 A182 F6a / F304 / F316 / 17-4PH

ASTM A182 F316/F51

ASTM A182 F51/F53/F55

Ball

ASTM A350 LF2 + ENP / A182 F6a / ASTM A105N + ENP / A694 F60 + F304 / F316 / F51 ENP /A182 F6a / F316 / F51

ASTM A182 F316/F51

ASTM A182 F51/F53/F55

5 6 7 7-1 7-2 8 9 10 & 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 & 27 28 29 30 31 32 33 34 & 35 36 37 & 38

Seat Insert Trunnion Mounting Trunnion Block Trunnion Block Pin Stuffing Box Connection Plate Stem O-Ring Gland O-Ring Seat O-Ring Seat Subseal Closure O-Ring Trunnion O-Ring Backup Ring Gland Gasket Closure Gasket Trunnion O-Ring Stem Packing Seat Spring Bearing Thrust Washer Sealant Fitting Screw Stud Nut Grounding Ball Grounding Spring Stem Key Positioning Pin Vent Plug & Drain Plug Connection Plate Gear & Handwheel

PTFE / RPTFE / Nylon / Devlon / PEEK LF2 + ENP / F51 ASTM A105 + ENP / 4140 + ENP ASTM A182 F316/F51 ASTM A182 F51/F53/F55 LF2 + ENP / F51 ASTM A105 + ENP / 4140 + ENP ASTM A182 F316/F51 ASTM A182 F51/F53/F55 SS410 / SS304 / SS316 SS316 SS316 / S31803 / S32205 LF2 + ENP ASTM A105 + ENP ASTM A182 F316 ASTM A182 F51/F53/F55 LF2 + ENP ASTM A105 + ENP ASTM A182 F316 ASTM A182 F51/F53/F55 Viton-B / Viton AED / Viton GLT / Aflas / Elast-o-lion 985® Viton-B / Viton AED / Viton GLT / Aflas / Elast-o-lion 985® Viton-B / Viton AED / Viton GLT / Aflas / Elast-o-lion 985® Viton-B / Viton AED / Viton GLT / Aflas / Elast-o-lion 985® / Graphite Viton-B / Viton AED / Viton GLT / Aflas / Elast-o-lion 985® Viton-B / Viton AED / Viton GLT / Aflas / Elast-o-lion 985® PTFE / Nylon / PEEK SS + Graphite / SS + PTFE SS + Graphite / SS + PTFE Viton-B / Viton AED / Viton GLT / Aflas / Elast-o-lion 985® PTFE / Graphite 17-4 / Inconel X 750 SS + PTFE / SS + Nitriding PTFE / RPTFE / Devlon / PEEK Stainless Steel ASTM A320 L7 / L7M + ZP ASTM A193 B7(M) + ZP ASTM A193 B8(M) CL 1/2 ASTM A320 L7 / L7M + ZP ASTM A193 B7(M) + ZP ASTM A193 B8(M) CL 1/2 ASTM A194 7L / 7ML + ZP ASTM A194 2H(M) + ZP ASTM A194 8(M) CL 1/2 Stainless Steel Duplex Steel Stainless Steel Duplex Steel AISI 1045 S31803 / S32205 316 Stainless Steel Duplex Steel 316 Stainless Steel Duplex Steel LF2 / ASTM A105N ASTM A105N ASTM A182 F316 ASTM A182 F51 Ductile Iron, Carbon Steel Assembly

1500LB and 2500LB refer to drawing. O-ring and backing rings specified in larger sizes. The above specifications are general in nature and subject to change without notice.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES DIMENSIONS 150LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6* 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30** 36x36**

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

F 50.80 (2.00) 50.80 (2.00) 76.20 (3.00) 76.20 (3.00) 101.60 (4.00) 101.60 (4.00) 152.40 (6.00) 152.40 (6.00) 203.20 (8.00) 203.20 (8.00) 254.00 (10.00) 254.00 (10.00) 304.80 (12.00) 304.80 (12.00) 336.55 (13.25) 336.55 (13.25) 387.35 (15.25) 387.35 (15.25) 438.15 (17.25) 438.15 (17.25) 488.95 (19.25) 488.95 (19.25) 590.55 (23.25) 635.00 (25.00) 685.80 (27.00) 736.60 (29.00) 876.30 (34.50)

G 22.86 (0.90) 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (375) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.33 (3.95) 100.33 (3.95) 107.95 (4.25) 114.30 (4.50)

A 177.8 (7.00) 203.20 (8.00) 203.20 (8.00) 228.60 (9.00) 228.60 (9.00) 393.70 (15.50) 393.70 (15.50) 457.20 (18.00) 457.20 (18.00) 533.40 (21.00) 533.40 (21.00) 609.60 (24.00) 609.60 (24.00) 685.80 (27.00) 685.80 (27.00) 762.00 (30) 762.00 (30.00) 863.60 (34.00) 863.60 (34.00) 914.40 (36.00) 914.40 (36.00) 1066.80 (42.00) 1066.80 (42.00) 1143.00 (45.00) 1244.60 (49.00) 1295.40 (51.00) 1524.00 (60.00)

A 190.5 (7.50) 215.90 (8.50) 215.90 (8.50) 241.30 (9.50) 241.30 (9.50) 406.40 (16.00) 419.10 (16.50) 469.90 (18.50) 469.90 (18.50) 546.10 (21.50) 546.10 (21.50) 622.30 (24.50) 622.30 (24.50) 698.50 (27.50) 698.50 (27.50) 774.70 (30.50) 774.70 (30.50) 876.30 (34.50) 876.30 (34.50) 927.10 (36.50) 927.10 (36.50) 1079.50 (42.50) 1079.50 (42.50) 1155.70 (45.50) 1257.30 (49.50) 1308.10 (51.50) 1536.70 (60.50)

Centre Top D 165.1 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 242.82 (9.56) 262.64 (10.34) 309.63 (12.19) 337.57 (13.29) 375.92 (14.80) 403.86 (15.90) 422.40 (16.63) 453.14 (17.84) 474.73 (18.69) 508.00 (20.00) 508.00 (20.00) 566.42 (22.30) 577.85 (22.75) 610.87 (24.05) 654.05 (25.75) 687.07 (27.05) 687.07 (27.05) 731.52 (28.80) 822.45 (32.38) 1270.00 (50.00) 1332.23 (52.45) 1416.05 (55.75) 1623.06 (63.90)

Flange O.D. B 152.4 (6.00) 190.50 (7.50) 190.50 (7.50) 228.60 (9.00) 228.60 (9.00) 279.40 (11.00) 279.40 (11.00) 342.90 (13.50) 342.90 (13.50) 406.40 (16.00) 406.40 (16.00) 482.60 (19.00) 482.60 (19.00) 533.40 (21.00) 533.40 (21.00) 596.90 (23.50) 596.90 (23.50) 635.00 (25.00) 635.00 (25.00) 698.50 (27.50) 698.50 (27.50) 812.80 (32.00) 812.80 (32.00) 1263.65 (49.75) 1320.80 (52.00) 1406.65 (55.38) 1616.20 (63.63)

Weld End A 216.00 (8.50) 283.00 (11.12) 283.00 (11.12) 305.00 (12.00) 305.00 (12.00) 457.00 (18.00) 457.00 (18.00) 521.00 (20.50) 521.00 (20.50) 559.00 (22.00) 559.00 (22.00) 635.00 (25.00) 635.00 (25.00) 762.00 (30.00) 762.00 (30.00) 838.00 (33.00) 838.00 (33.00) 914.00 (36.00) 914.00 (36.00) 991.00 (39.00) 991.00 (39.00) 1143.00 (45.00) 1143.00 (45.00) 1245.00 (49.00) 1346.00 (53.00) 1397.00 (55.00) 1727.00 (68.00)

Centre Bottom C 112.776 (4.44) 132.59 (5.22) 141.22 (5.56) 161.04 (6.34) 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 263.65 (10.38) 283.46 (11.16) 308.10 (12.13) 336.04 (13.23) 352.55 (13.88) 380.49 (14.98) 393.70 (15.50) 421.64 (16.60) 436.63 (17.19) 467.11 (18.39) 476.25 (18.75) 509.27 (20.05) 520.70 (20.50) 556.26 (21.90) 619.25 (24.38) 884.68 (34.83) 924.56 (36.40) 984.76 (38.77) 1131.32 (44.54)

Centre Gear E 226.06 (8.90) 245.87 (9.68) 281.69 (11.09) 301.50 (11.87) 303.78 (11.96) 323.60 (12.74) 370.59 (14.59) 398.53 (15.69) 436.88 (17.20) 464.82 (18.30) 502.41 (19.78) 532.89 (20.98) 554.74 (21.84) 585.22 (23.04) 613.41 (24.15) 646.43 (25.45) 679.45 (26.75) 712.47 (28.05) 756.92 (29.80) 789.94 (31.10) 825.50 (32.50) 861.06 (33.90) 931.42 (36.67) 1420.11 (55.91) 1482.34 (58.36) 1573.53 (61.95) 1780.54 (70.10)

Weight Kg (Lbs.) Flanged

Weld End

18 (40) 23 (50) 32 (70) 41 (90) 55 (120) 68 (150) 227 (500) 273 (600) 341 (750) 386 (850) 470 (1034) 650 (1430) 773 (1700) 841 (1850) 1068 (2350) 1182 (2600) 1386 (3050) 1568 (3450) 2000 (4400) 2250 (4950) 2409 (5300) 2545 (5600) 3955 (8700) 4773 (10500) 5455 (12000) 6818 (15000) 11364 (25000)

14 (30) 16 (35) 25 (55) 34 (75) 43 (95) 55 (120) 182 (400) 227 (500) 295 (650) 341 (750) 440 (968) 600 (1320) 705 (1550) 750 (1650) 977 (2150) 1068 (2350) 1250 (2750) 1409 (3100) 1795 (3950) 2023 (4450) 2182 (4800) 2341 (5150) 3614 (7950) 4295 (9450) 4909 (10800) 6136 (13500) 10227 (22500)

* Lever Operator **30x24 & 36x30 refer to drawing. Notes:- Sizes 1/2” to 1-1/2”, 2-1/2” & 5” also available, drawing on request. Short pattern design also available in larger sizes.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES DIMENSIONS 300LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6* 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30** 36x36**

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

G 22.86 (0.90) 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.33 (3.95) 100.33 (3.95) 107.95 (4.25) 114.30 (4.50)

A 215.90 (8.50) 282.58 (11.13) 282.58 (11.13) 304.80 (12.00) 403.23 (15.88) 403.23 (15.88) 403.23 (15.88) 501.65 (19.75) 501.65 (19.75) 568.33 (22.38) 568.33 (22.38) 647.70 (25.50) 647.70 (25.50) 762.00 (30.00) 762.00 (30.00) 838.20 (33.00) 838.20 (33.00) 914.40 (36.00) 914.40 (36.00) 990.60 (39.00) 990.60 (39.00) 1143.00 (45.00) 1143.00 (45.00) 1244.60 (49.00) 1346.20 (53.00) 1397.00 (55.00) 1727.20 (68.00)

A 231.78 (9.13) 298.45 (11.75) 298.45 (11.75) 320.68 (12.63) 419.10 (16.50) 419.10 (16.50) 419.10 (16.50) 517.53 (20.38) 517.53 (20.38) 584.20 (23.00) 584.20 (23.00) 663.58 (26.13) 663.58 (26.13) 777.88 (30.63) 777.88 (30.63) 777.88 (30.63) 854.08 (33.63) 930.28 (36.63) 930.28 (36.63) 1009.65 (39.754) 1009.65 (39.75) 1165.23 (45.88) 1165.23 (45.88) 1270.00 (50.00) 1371.60 (54.00) 1422.40 (56.00) 1755.90 (69.13)

Centre Top D 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 262.64 (10.34) 309.63 (12.19)) 309.63 (12.19) 337.57 (13.29) 375.92 (14.80) 403.86 (15.90) 422.40 (16.63) 453.14 (17.84) 474.73 (18.69) 508.00 (20.00) 533.40 (21.00) 566.42 (22.30) 577.85 (22.75) 610.87 (24.05) 654.05 (25.75) 687.07 (27.05) 687.07 (27.05) 731.52 (28.80) 822.45 (32.38) 1270.00 (50.00) 1332.23 (52.45) 1416.05 (55.75) 1623.06 (63.90)

Flange O.D. B 165.10 (6.50) 209.55 (8.25) 209.55 (8.25) 254.00 (10.00) 317.50 (12.50) 317.50 (12.50) 317.50 (12.50) 381.00 (15.00) 381.00 (15.00) 444.50 (17.50) 444.50 (17.50) 520.70 (20.50) 520.70 (20.50) 584.20 (23.00) 584.20 (23.00) 647.70 (25.50) 647.70 (25.50) 711.20 (28.00) 711.20 (28.00) 774.70 (30.50) 774.70 (30.50) 914.40 (36.00) 914.40 (36.00) 1263.65 (49.75) 1320.80 (52.00) 1406.65 (55.38) 1616.20 (63.63)

Weld End A 215.90 (8.50) 282.58 (11.13) 282.58 (11.13) 304.80 (12.00) 457.20 (18.00) 457.20 (18.00) 457.20 (18.00) 520.70 (20.50) 520.70 (20.50) 558.80 (22.00) 558.80 (22.00) 635.00 (25.00) 635.00 (25.00) 762.00 (30.00) 762.00 (30.00) 838.20 (33.00) 838.20 (33.00) 914.40 (36.00) 914.40 (36.00) 990.60 (39.00) 990.60 (39.00) 1143.00 (45.00) 1143.00 (45.00) 1244.60 (49.00) 1346.20 (53.00) 1397.00 (55.00) 1727.20 (68.00)

Centre Bottom C 112.78 (4.44) 132.59 (5.22) 141.22 (5.56) 161.04 (6.34) 184.91 (7.28) 220.73 (8.69) 220.73 (8.69) 240.54 (9.47) 263.65 (10.38) 283.46 (11.16) 308.10 (12.13) 336.04 (13.23) 352.55 (13.88) 380.49 (14.98) 393.70 (15.50) 421.64 (16.60) 436.63 (17.19) 467.11 (18.39) 476.25 (18.75) 509.27 (20.05) 520.70 (20.50) 556.26 (21.90) 619.25 (24.38) 884.68 (34.83) 924.56 36.40) 984.76 (38.77) 1131.32 (44.54)

Centre Gear E 226.06 (8.90) 245.87 (9.68) 281.69 (11.09) 301.50 (11.87) 323.60 (12.74) 370.59 (14.59) 370.59 (14.59) 398.53 (15.69) 436.88 (17.20) 464.82 (18.30) 502.41 (19.78) 532.89 (20.98) 554.74 (21.84) 585.22 (23.04) 613.41 (24.15) 646.43 (25.45) 679.45 (26.75) 712.47 (28.05) 756.92 (29.80) 789.94 (31.10) 825.50 (32.50) 861.06 (33.90) 931.42 (36.67) 1420.11 (55.91) 1482.34 (58.36) 1573.53 (61.95) 1780.54 (70.10)

Weight Kg (Lbs.) Flanged

Weld End

27 (60) 32 (70) 45 (100) 55 (120) 100 (220) 250 (550) 250 (550) 295 (650) 386 (850) 409 (900) 568 (1250) 750 (1650) 864 (1900) 909 (2000) 1182 (2600) 1318 (2900) 1568 (3450) 1795 (3950) 2273 (5000) 2409 (5300) 2500 (5500) 2705 (5950) 4205 (9250) 5318 (11700) 6364 (14000) 7727 (17000) 11818 (26000)

20 (45) 25 (55) 36 (80) 41 (90) 82 (180) 214 (470) 214 (470) 255 (560) 336 (740) 355 (780) 491 (1080) 659 (1450) 777 (1710) 818 (1800) 1045 (2300) 1205 (2650) 1409 (3100) 1614 (3550) 2045 (4500) 2182 (4800) 2273 (5000) 2432 (5350) 3841 (8450) 4773 (10500) 5727 (12600) 6955 (15300) 10636 (23400)

* Lever Operator **30x24 & 36x30 refer to drawing. Notes:- Sizes 1/2” to 1-1/2”, 2-1/2” & 5” also available, drawing on request. Short pattern design also available in larger sizes.

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES DIMENSIONS 600LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30 36x36

* Lever Operator

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

G 22.86 (0.90) 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.33 (3.95) 100.33 (3.95) 107.95 (4.25) 114.30 (4.50)

A 292.10 (11.50) 355.60 (14.00) 355.60 (14.00) 431.80 (17.00) 431.80 (17.00) 558.80 (22.00) 558.80 (22.00) 660.40 (26.00) 660.40 (26.00) 787.40 (31.00) 787.40 (31.00) 838.20 (33.00) 838.20 (33.00) 889.00 (35.00) 889.00 (35.00) 990.60 (39.00) 990.60 (39.00) 1092.20 (43.00) 1092.20 (43.00) 1193.80 (47.00) 1193.80 (47.00) 1397.00 (55.00) 1397.00 (55.00) 1447.80 (57.00) 1549.40 (61.00) 1651.00 (65.00) 2082.80 (82.00)

A 295.28 (11.63) 358.78 (14.13) 358.78 (14.13) 434.98 (17.13) 434.98 (17.13) 561.98 (22.13) 561.98 (22.13) 663.58 (26.13) 663.58 (26.13) 790.58 (31.13) 790.58 (31.13) 841.38 (33.13) 841.38 (33.13) 892.18 (35.13) 892.18 (35.13) 993.78 (39.13) 993.78 (39.13) 1095.38 (43.13) 1095.38 (43.13) 1200.15 (47.25) 1200.15 (47.25) 1405.26 (55.33) 1405.26 (55.33) 1460.50 (57.50) 1562.10 (61.50) 1663.70 (65.50) 2098.80 (82.63)

Centre Top D 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 242.82 (9.56) 262.64 (10.34) 309.63 (12.19) 337.57 (13.29) 375.92 (14.80) 403.86 (15.90) 422.40 (16.63) 453.14 (17.84) 474.73 (18.69) 508.00 (20.00) 533.40 (21.00) 566.42 (22.30) 577.85 (22.75) 610.87 (24.05) 654.05 (25.75) 687.07 (27.05) 687.07 (27.05) 731.52 (28.80) 822.45 (32.38) 1034.80 (40.74) 1136.90 (44.76) 1224.28 (48.20) 1359.92 (53.54)

Weld End A 292.10 (11.50) 355.60 (14.00) 355.60 (14.00) 431.80 (17.00) 431.80 (17.00) 558.80 (22.00) 558.80 (22.00) 660.40 (26.00) 660.40 (26.00) 787.40 (31.00) 787.40 (31.00) 838.20 (33.00) 838.20 (33.00) 889.00 (35.00) 889.00 (35.00) 990.60 (39.00) 990.60 (39.00) 1092.20 (43.00) 1092.20 (43.00) 1193.80 (47.00) 1193.80 (47.00) 1397.00 (55.00) 1397.00 (55.00) 1447.80 (57.00) 1549.40 (61.00) 1651.00 (65.00) 2082.80 (82.00)

Notes:- Sizes 1/2” to 1-1/2” also available, drawing on request.

AU S T R A L I A N P I P E L I N E VA LV E

Centre Bottom C 112.78 (4.44) 132.59 (5.22) 141.22 (5.56) 161.04 (6.34) 165.10 (6.50) 184.91 (7.28) 220.73 (8.69) 240.54 (9.47) 263.65 (10.38) 283.46 (11.16) 308.10 (12.13) 336.04 (13.23) 352.55 (13.88) 380.49 (14.98) 393.70 (15.50) 421.64 (16.60) 436.63 (17.19) 467.11 (18.39) 476.25 (18.75) 509.27 (20.05) 520.70 (20.50) 556.26 (21.90) 619.25 (24.38) 806.20 (31.74) 986.79 (38.85) 1066.80 (42.00) 1202.44 (47.34)

Centre Gear E 226.06 (8.90) 245.87 (9.68) 281.69 (11.09) 301.50 (11.87) 303.78 (11.96) 323.60 (12.74) 370.59 (14.59) 398.53 (15.69) 436.88 (17.20) 464.82 (18.30) 502.41 (19.78) 532.89 (20.98) 554.74 (21.84) 585.22 (23.04) 613.41 (24.15) 646.43 (25.45) 679.45 (26.75) 712.47 (28.05) 756.92 (29.80) 789.94 (31.10) 825.50 (32.50) 861.06 (33.90) 931.42 (36.67) 1159.26 (45.64) 1287.02 (50.67) 1381.76 (54.40) 1517.40 (59.74)

Weight Kg (Lbs.) Flanged

Weld End

32 (70) 36 (80) 55 (120) 64 (140) 100 (220) 136 (300) 273 (600) 318 (700) 545 (1200) 614 (1350) 773 (1700) 864 (1900) 1000 (2200) 1182 (2600) 1341 (2950) 1500 (3300) 2068 (4550) 2318 (5100) 2677 (5890) 2977 (6550) 3023 (6650) 3364 (7400) 5250 (11550) 6227 (13700) 10227 (22500) 10909 (24000) 17136 (37700)

25 (55) 30 (65) 43 (95) 52 (115) 82 (180) 114 (250) 227 (500) 264 (580) 445 (980) 491 (1080) 627 (1380) 700 (1540) 809 (1780) 977 (2150) 1091 (2400) 1250 (2750) 1705 (3750) 1905 (4190) 2191 (4820) 2432 (5350) 2477 (5450) 2750 (6050) 4659 (10250) 5227 (11500) 9205 (20250) 9818 (21600) 15409 (33900)

BVF100 SERIES

BVF100 SERIES DIMENSIONS 900LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

* Lever Operator

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

G 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 95.25 (3.75) 100.08 (3.94) 100.08 (3.94) 100.08 (3.94)

A 368.30 (14.50) 381.00 (15.00) 381.00 (15.00) 457.20 (18.00) 457.20 (18.00) 609.60 (24.00) 609.60 (24.00) 736.60 (29.00) 736.60 (29.00) 838.20 (33.00) 838.20 (33.00) 965.20 (38.00) 965.20 (38.00) 1028.70 (40.50) 1028.70 (40.50) 1130.30 (44.50) 1130.30 (44.50) 1219.20 (48.00) 1219.20 (48.00) 1320.80 (52.00) 1320.80 (52.00) 1549.40 (61.00) 1549.40 (61.00)

A 371.48 (14.63) 307.98 (12.13) 384.18 (15.13) 460.38 (18.13) 460.38 (18.13) 612.78 (24.13) 612.78 (24.13) 739.78 (29.13) 739.78 (29.13) 841.38 (33.13) 841.38 (33.13) 968.38 (38.13) 968.38 (38.13) 1038.23 (40.88) 1038.23 (40.88) 1139.83 (44.88) 1139.83 (44.88) 1231.90 (48.50) 1231.90 (48.50) 1333.50 (52.50) 1333.50 (52.50) 1568.45 (61.75) 1568.45 (61.75)

Centre Top D 184.91 (7.28) 204.72 (8.06) 240.54 (9.47) 260.35 (10.25) 262.64 (10.34) 282.45 (11.12) 329.44 (12.97) 357.38 (14.07) 395.73 (15.58) 423.67 (16.68) 442.21 (17.41) 472.95 (18.62) 494.54 (19.47) 527.56 (20.77) 553.21 (21.78) 586.74 (23.10) 597.66 (23.53) 630.68 (24.83) 673.86 (26.53) 706.88 (27.83) 718.82 (28.30) 751.33 (29.58) 843.28 (33.20)

Flange O.D. B 215.90 (8.50) 241.30 (9.50) 241.30 (9.50) 292.10 (11.50) 292.10 (11.50) 381.00 (15.00) 381.00 (15.00) 469.90 (18.50) 469.90 (18.50) 546.10 (21.50) 546.10 (21.50) 609.60 (24.00) 609.60 (24.00) 641.35 (25.25) 641.35 (25.25) 704.85 (27.75) 704.85 (27.75) 787.40 (31.00) 787.40 (31.00) 857.25 (33.75) 857.25 (33.75) 1041.40 (41.00) 1041.40 (41.00)

Weld End A 368.30 (14.50) 381.00 (15.00) 381.00 (15.00) 457.20 (18.00) 457.20 (18.00) 609.60 (24.00) 609.60 (24.00) 736.60 (29.00) 736.60 (29.00) 838.20 (33.00) 838.20 (33.00) 965.20 (38.00) 965.20 (38.00) 1028.70 (40.50) 1028.70 (40.50) 1130.30 (44.50) 1130.30 (44.50) 1219.20 (48.00) 1219.20 (48.00) 1320.80 (52.00) 1320.80 (52.00) 1549.40 (61.00) 1549.40 (61.00)

Centre Gear E 276.86 (10.90) 295.66 (11.64) 331.47 (13.05) 351.54 (13.84) 353.57 (13.92) 373.38 (14.70) 420.37 (16.55) 448.31 (17.65) 485.14 (19.10) 514.60 (20.26) 552.20 (21.74) 582.68 (22.94) 604.52 (23.80) 635.00 (25.00) 663.19 (26.11) 696.21 (27.41) 729.23 (28.71) 762.25 (30.01) 806.45 (31.75) 839.47 (33.05) 875.28 (34.46) 910.84 (35.86) 981.20 (38.63)

Weight Kg (Lbs.) Flanged

Weld End

55 (120) 64 (140) 82 (180) 100 (220) 145 (320) 200 (440) 318 (700) 409 (900) 705 (1550) 727 (1600) 841 (1850) 1045 (2300) 1318 (2900) 1545 (3400) 1750 (3850) 1818 (4000) 2159 (4750) 2477 (5450) 3205 (7050) 3886 (8550) 4568 (10050) 5205 (11450) 6091 (13400)

43 (95) 50 (110) 66 (145) 80 (175) 102 (225) 159 (350) 255 (560) 327 (720) 564 (1240) 582 (1280) 673 (1480) 841 (1850) 1068 (2350) 1250 (2750) 1409 (3100) 1455 (3200) 1727 (3800) 1932 (4250) 2568 (5650) 3114 (6850) 3659 (8050) 4159 (9150) 4886 (10750)

Note:- Sizes 1/2” to 1-1/2” also available, drawing on request

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES DIMENSIONS 1500LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4 6x4 6x6 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

* Lever Operator

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

F 50.80 (2.00) 50.80 (2.00) 76.20 (3.00) 76.20 (3.00) 101.60 (4.00) 101.60 (4.00) 146.05 (5.75) 146.05 (5.75) 193.68 (7.63) 193.68 (7.63) 241.30 (9.50) 241.30 (9.50) 288.93 (11.38) 288.93 (11.38) 317.50 (12.50) 317.50 (12.50) 361.95 (14.25) 361.95 (14.25) 438.15 (17.25) 438.15 (17.25) 457.20 (18.00) 457.20 (18.00) 571.50 (22.50)

A 368.30 (14.50) 469.90 (18.50) 469.90 (18.50) 546.10 (21.50) 546.10 (21.50) 704.85 (27.75) 704.85 (27.75) 831.85 (32.75) 831.85 (32.75) 990.60 (39.00) 990.60 (39.00) 1130.30 (44.50) 1130.30 (44.50) 1257.30 (49.50) 1257.30 (49.50) 1384.30 (54.50) 1384.30 (54.50) 1536.70 (60.50) 1536.70 (60.50) 1663.70 (65.50) 1663.70 (65.50) 1943.10 (76.50) 1943.10 (76.50)

A 371.48 (14.63) 473.08 (18.63) 473.08 (18.63) 549.28 (21.63) 549.28 (21.3) 711.20 (28.00) 711.20 (28.00) 841.38 (33.13) 841.38 (33.13) 1000.13 (39.38) 1000.13 (39.38) 1146.18 (45.13) 1146.18 (45.13) 1276.35 (50.25) 1276.35 (50.25) 1406.53 (55.38) 1406.53 (55.38) 1558.93 (61.38) 1558.93 (61.38) 1685.93 (66.38) 1685.93 (66.38) 1972.95 (77.68) 1972..95 (77.68)

Centre Top D 1200.15 (7.88) 29.96 (8.66) 255.78 (10.07) 275.59 (10.85) 277.88 (10.94) 282.45 (11.12) 344.68 (13.57) 372.62 (14.67) 410.97 (16.18) 438.91 (17.28) 457.20 (18.00) 488.19 (19.22) 509.78 (20.07) 542.80 (21.37) 568.45 (22.38) 601.98 (23.70) 612.90 (24.13) 645.92 (25.43) 645.92 25.43 722.12 (28.43) 734.06 (28.90) 766.57 (30.18) 858.52 (33.80)

Flange O.D. B 215.90 (8.50) 266.70 (10.50) 266.70 (10.50) 311.15 (12.25) 311.15 (12.25) 393.70 (15.50) 393.70 (15.50) 482.60 (19.00) 482.60 (19.00) 584.20 (23.00) 584.20 (23.00) 673.10 (26.50) 673.10 (26.50) 749.30 (29.50) 749.30 (29.50) 850.90 (33.50) 850.90 (33.50) 914.40 (36.00) 914.40 (36.00) 984.25 (38.75) 984.25 (38.75) 1168.40 (46.00) 1168.40 (46.00)

Weld End A 38.10 (1.50) 469.90 (18.50) 469.90 (18.50) 546.10 (21.50) 546.10 (21.50) 704.85 (27.75) 704.85 (27.75) 831.85 (32.75) 831.85 (32.75) 990.60 (39.00) 990.60 (39.00) 1130.30 (44.50) 1130.30 (44.50) 1257.30 (49.50) 1257.30 (49.50) 1384.30 (54.50) 1384.30 (54.50) 1536.70 (60.50) 1536.70 (60.50) 1663.70 (65.50) 1663.70 (65.50) 1943.10 (76.50) 1943.10 (76.50)

Centre Gear E 292.10 (11.50) 310.90 (12.24) 346.71 (13.65) 366.52 (14.43) 368.81 (114.52) 388.62 (15.30) 436.88 (17.20) 463.55 (18.25) 497.84 (19.60) 529.59 (20.85) 566.42 (22.30) 596.90 (23.50) 619.76 (24.40) 647.70 (25.50) 678.18 (26.70) 711.20 (28.00) 744.22 (29.30) 777.24 (30.60) 777.24 (30.60) 854.71 (33.65) 891.54 (35.10) 925.83 (36.45) 996.95 (39.25)

Weight Kg (Lbs.) Flanged

Weld End

55 (120) 77 (170) 109 (240) 132 (290) 250 (550) 318 (700) 545 (1200) 636 (1400) 73 (1700) 977 (250) 1432 (3150) 1705 (3750) 1977 (4350) 2114 (4650) 2386 (5250) 2795 (6150) 3455 (7600) 4795 (10550) 4795 (10550) 5773 (12700) 7227 (15900) 8682 (19100) 12318 (27100)

43 (95) 61 (135) 91 (200) 107 (235) 200 (440) 273 (600) 432 (950) 523 (1150) 614 (1350) 795 (1750) 1136 (2500) 1364 (3000) 1591 (3500) 1705 (3750) 1909 (4200) 2250 (4950) 2750 (6050) 3841 (8450) 3841 (8450) 4636 (10200) 5795 (12750) 6955 (15300) 9864 (21700)

Note:- Sizes 1/2” to 1-1/2” also available, drawing on request 00.00

Centre Bottom C 128.02 (5.04) 1147.83 (5.82) 156.46 (6.16) 276.28 (6.94) 180.34 (7.10) 200.15 (7.88) 235.97 (9.29) 255.78 (10.07) 278.89 (10.98) 298.70 (11.76) 323.34 (12.73) 351.28 (13.83) 367.79 (14.48) 395.73 (15.58) 408.94 (16.10) 436.88 (117.20) 451.87 (17.79) 482.35 (18.99) 482.35 (18.99) 524.51 (20.65) 535.94 (21.10) 571.50 (22.50) 634.49 (24.98)

AU S T R A L I A N P I P E L I N E VA LV E

Manufacturers Standard - No Standards

BVF100 SERIES

BVF100 SERIES DIMENSIONS API 6A

Lever Operated

Gear Operated

2000 PSI Nominal Diameter Inches 2 1/16* 2 9/16* 3 1/8"* 4 1/16"* 7 1/16" 9" 11" 13 5/8" 16 3/4" 21 1/4"

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

F 52.39 (2 1/16") 65.09 (2 9/16") 79.38 (3 1/8") 103.19 (4 1/16") 155.58 (6 1/8") 203.20 (8.00) 254.00 (10.00) 304.80 (12.00) 387.35 (15.25) 508.00 (20")

G 22.86 (0.90) 26.92 (1.06) 38.10 (1.50) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75)

A 292.10 (11.50) 355.60 (14.00) 355.60 (14.00) 431.80 (17.00) 558.80 (22.00) 660.40 (26.00) 787.40 (31.00) 838.20 (33.00) 990.60 (39.00) 1193.80 (47.00)

A 295.28 (11.63) 333.00 (13 7/64") 358.78 (14.13) 434.98 (17.13) 561.98 (22.13) 663.58 (26.13) 790.58 (31.13) 841.38 (33.13) 993.78 (39.13) 1200.15 (47.25)

Centre Top D 165.10 (6.50) 155.00 (6 7/64") 220.73 (8.69) 242.82 (9.56) 309.63 (12.19) 375.92 (14.80) 422.40 (16.63) 474.73 (18.69) 577.85 (22.75) 687.07 (27.05)

Flange O.D. B 165.10 (6.50) 191.00 (7 33/64") 209.55 (8.25) 317.50 (12.50) 317.50 (12.50) 381.00 (15.00) 444.50 (17.50) 520.70 (20.50) 647.70 (25.50) 774.70 (30.50)

Weld End A 292.10 (11.50) 355.60 (14.00) 355.60 (14.00) 431.80 (17.00) 558.80 (22.00) 660.40 (26.00) 787.40 (31.00) 838.20 (33.00) 990.60 (39.00) 1193.80 (47.00)

Centre Bottom C 112.78 (4.44) 124.00 (4 7/8") 141.22 (5.56) 165.10 (6.50) 220.73 (8.69) 263.65 (10.38) 308.10 (12.13) 352.55 (13.88) 436.63 (17.19) 520.70 (20.50)

Centre Gear E 226.06 (8.90) 245.87 (9.68) 281.69 (11.09) 303.78 (11.96) 370.59 (14.59) 436.88 (17.20) 502.41 (19.78) 554.74 (21.84) 679.45 (26.75) 825.50 (32.50)

Weight Kg (Lbs.) Flanged

Weld End

32 (70) 36 (80) 55 (120) 100 (220) 273 (600) 545 (1200) 773 (1700) 1000 (2200) 2068 (4550) 3023 (6650)

25 (55) 30 (65) 43 (95) 82 (180) 227 (500) 445 (980) 627 (1380) 809 (1780) 1705 (3750) 2477 (5450)

* Lever Operator

3000 PSI Nominal Diameter Inches 2 1/16"* 2 9/16"* 3 1/8" 4 1/16"* 7 1/16" 9" 11" 13 5/8" 16 1/4" 20 3/4"

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

F 52.39 (2 1/16") 65.09 (2 9/16") 79.38 (3 1/8") 103.19 (4 1/16") 155.58 (6 1/8") 203.20 (8.00) 254.00 (10") 304.80 (12.00) 387.35 (15.25) 508.00 (20")

G 26.92 (1.06) 36.00 (1 27/64") 38.10 (1.50) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 95.25 (3.75) 100.08 (3.94)

A 368.30 (14.50) 381.00 (15.00) 381.00 (15.00) 457.20 (18.00) 609.60 (24.00) 736.60 (29.00) 838.20 (33.00) 965.20 (38.00) 1130.30 (44.50) 1320.80 (52.00)

A 371.48 (14.63) 422.00 (16 39/64") 384.18 (15.13) 460.38 (18.13) 612.78 (24.13) 739.78 (29.13) 841.38 (33.13) 968.38 (38.13) 1139.83 (44.88) 1333.50 (52.50)

Centre Top D 184.91 (7.28) 110.00 (4 21/64") 240.54 (9.47) 262.64 (10.34) 329.44 (12.97) 395.73 (15.58) 442.21 (17.41) 494.54 (19.47) 597.66 (23.53) 718.82 (28.30)

Flange O.D. B 215.90 (8.50) 244.00 (9 39/64") 241.30 (9.50) 292.10 (11.50) 381.00 (15.00) 469.90 (18.50) 546.10 (21.50) 609.60 (24.00) 704.85 (27.75) 857.25 (33.75)

Weld End A 368.30 (14.50) 422.00 (16 39/64") 381.00 (15.00) 457.20 (18.00) 609.60 (24.00) 736.60 (29.00) 838.20 (33.00) 965.20 (38.00) 1130.30 (44.50) 1320.80 (52.00)

Centre Bottom C 112.78 (4.44) 124.00 (4 7/8") 141.22 (5.56) 165.10 (6.50) 220.73 (8.69) 263.65 (10.38) 308.10 (12.13) 352.55 (13.88) 436.63 (17.19) 520.70 (20.50)

Centre Gear E 276.86 (10.90) 197.00 (7 3/4") 331.47 (13.05) 353.57 (13.92) 420.37 (16.55) 485.14 (19.10) 552.20 (21.74) 604.52 (23.80) 729.23 (28.71) 875.28 (34.46)

Weight Kg (Lbs.) Flanged

Weld End

55 (120) 38 (140) 82 (180) 145 (320) 318 (700) 705 (1550) 841 (1850) 1318 (2900) 2159 (4750) 4568 (10050)

43 (95) 30 (110) 66 (145) 102 (225) 255 (560) 564 (1240) 673 (1480) 1068 (2350) 1727 (3800) 3659 (8050)

* Lever Operator

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES DIMENSIONS API 6A

Lever Operated

Gear Operated

5000 PSI Nominal Diameter Inches 2 1/16"* 2 9/16"* 3 1/8"* 4 1/16" 7 1/16" 9" 11" 13 5/8"

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

F 52.39 (2 1/16") 65.09 (2 9/16") 76.20 (3 1/8") 101.60 (4 1/16") 146.05 (6 1/8") 193.68 (7.63) 241.30 (9.50) 288.93 (11.38)

G 26.92 (1.06) 36.00 (1 27/64") 38.10 (1.50) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25)

A 368.30 (14.50) 469.90 (18.50) 469.90 (18.50) 546.10 (21.50) 704.85 (27.75) 831.85 (32.75) 990.60 (39.00) 1130.30 (44.50)

A 371.48 (14.63) 422.00 (16 39/64") 473.08 (18.63) 549.28 (21.3) 711.20 (28.00) 841.38 (33.13) 1000.13 (39.38) 1146.18 (45.13)

Centre Top D 1200.15 (7.88) 110.00 (4 21/64") 255.78 (10.07) 277.88 (10.94) 344.68 (13.57) 410.97 (16.18) 457.20 (18.00) 509.78 (20.07)

Flange O.D. B 215.90 (8.50) 244.00 (9 39/64") 266.70 (10.50) 311.15 (12.25) 393.70 (15.50) 482.60 (19.00) 584.20 (23.00) 673.10 (26.50)

Weld End A 38.10 (1.50) 422.00 (16 39/64") 469.90 (18.50) 546.10 (21.50) 704.85 (27.75) 831.85 (32.75) 990.60 (39.00) 1130.30 (44.50)

Centre Bottom C 128.02 (5.04) 124.00 (4 7/8") 156.46 (6.16) 180.34 (7.10) 235.97 (9.29) 278.89 (10.98) 323.34 (12.73) 367.79 (14.48)

Centre Gear E 292.10 (11.50) 197.00 (7 3/4") 346.71 (13.65) 368.81 (114.52) 436.88 (17.20) 497.84 (19.60) 566.42 (22.30) 619.76 (24.40)

Weight Kg (Lbs.) Flanged

Weld End

55 (120) 38 (170) 109 (240) 250 (550) 545 (1200) 773 (1700) 1432 (3150) 1977 (4350)

43 (95) 30 (135) 91 (200) 200 (440) 432 (950) 614 (1350) 1136 (2500) 1591 (3500)

* Lever Operator 00.00

AU S T R A L I A N P I P E L I N E VA LV E

Manufacturers Standard - No Standards

BVF100 SERIES

BVF100 SERIES DIMENSIONS 2500LB

Lever Operated

Nominal Diameter Inches 2x2* 3x2* 3x3 4x3 4x4 6x4 6x6 8x6 8x8 10x8 10x10 12x10 12x12

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Gear Operated

Size mm (inches)

End to End Dimensions mm (inches)

Body Dimensions mm (inches)

Ball Bore

Stem

RTJ

F 44.45 (1.75) 44.45 (1.75) 63.50 (2.50) 63.50 (2.50) 88.90 (3.50) 88.90 (3.50) 133.35 (5.25) 133.35 (5.25) 180.98 (7.13) 180.98 (7.13) 225.43 (8.88) 225.43 (8.88) 266.70 (10.50)

G 26.92 (1.06) 38.10 (1.50) 38.10 (1.50) 42.93 (1.69) 42.93 (1.69) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 50.80 (2.00) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25) 57.15 (2.25)

A 450.85 (17.75) 577.85 (22.75) 577.85 (22.75) 673.10 (26.50) 673.10 (26.50) 914.40 (36.00) 914.40 (36.00) 1022.35 (40.25) 1022.35 (40.25) 1270.00 (50.00) 1270.00 (50.00) 1422.40 (56.00) 1422.40 (56.00)

A 454.03 (17.88) 584.20 (23.00) 584.20 (23.00) 682.63 (26.88) 682.63 (26.88) 927.10 (36.50) 927.10 (36.50) 1038.23 (40.88) 1038.23 (40.88) 1292.23 (50.88) 1292.23 (50.88) 1444.63 (56.88) 1444.63 (56.88)

Centre Top D 240.79 (9.48) 260.60 (10.26) 296.42 (11.67) 316.23 (12.45) 316.23 (12.45) 338.33 (13.32) 385.32 (15.17) 413.26 (16.27) 451.61 (17.78) 479.55 (18.88) 495.30 (19.50) 528.32 (20.80) 549.91 (21.65)

* Lever Operator

Flange O.D. B 234.95 (9.25) 304.80 (12.00) 304.80 (12.00) 355.60 (14.00) 355.60 (14.00) 482.60 (19.00) 482.60 (19.00) 552.45 (21.75) 552.45 (21.75) 673.10 (26.50) 673.10 (26.50) 762.00 (30.00) 762.00 (30.00)

Weld End A 450.85 (17.75) 577.85 (22.75) 577.85 (22.75) 673.10 (26.50) 673.10 (26.50) 914.40 (36.00) 914.40 (36.00) 1022.35 (40.25) 1022.35 (40.25) 1270.00 (50.00) 1270.00 (50.00) 1422.40 (56.00) 1422.40 (56.00)

Centre Bottom C 134.62 (5.30) 188.47 (7.42) 196.85 (7.75) 215.90 (8.50) 220.98 (8.70) 240.79 (9.48) 276.86 (10.90) 296.42 (11.67) 319.53 (12.58) 339.34 (13.36) 363.98 (14.33) 391.92 (15.43) 408.43 (16.08)

Centre Gear E 332.74 (13.10) 351.54 (13.84) 387.35 (15.25) 409.16 (16.03) 409.45 (16.12) 429.26 (16.90) 477.52 (18.80) 504.19 (19.85) 536.45 (21.12) 570.23 (22.45) 607.06 (23.90) 637.54 (25.10) 660.40 (26.00)

Weight Kg (Lbs.) Flanged

Weld End

95 (210) 145 (320) 250 (550) 318 (700) 364 (800) 591 (1300) 864 (1900) 1068 (2350) 2273 (5000) 2773 (6100) 3045 (6700) 3864 (8500) 4318 (9500)

75 (165) 116 (255) 200 (440) 250 (550) 295 (650) 477 (1050) 682 (1500) 841 (1850) 1818 (4000) 2205 (4850) 2432 (5350) 3091 (6800) 3455 (7600)

Note:- Sizes 1/2” to 1-1/2” also available, drawing on request

GENERAL NOTES Flanges in accordance with ANSI B16.5 Welding ends according to ANSI B16.25 Bore sizes (F) according to API 6D End to end dimensions according to API 6D or 6D4 Approximate weights Lever operated - as shown*

AU S T R A L I A N P I P E L I N E VA LV E

BVF100 SERIES

BVF100 SERIES PART NUMBER SYSTEM

Model BVF100 BVF100-QF BVF100-RG

Port

Full

Reduced

Special

A105N Carbon Steel

Viton B

Raised Face*

Bare Stem

304 Stainless

Viton AED*

Ring Joint

Lever Handle

316 Stainless

Buna/NBR

Butt Weld

Gear Operator

Alloy 20

Viton GLT AED

Threaded

Locking Lever

Hastelloy

PTFE

Socket Weld

Locking Gear Op.

Inconel

HNBR/E985

RF Flanged X B/W

Special

LF2 Carbon Steel

Special

Unmachined RF/RJ

Duplex F51

Special

LF6 Carbon Steel

Duplex F55

Special

Construction

*FR58/90 or equivalent.

3 Piece Design

Welded Body

DB&B (Dual Ball)

Operation

600 lb

Trunnion Mounted

Ends

300 lb

2 Piece Design

O-Ring / Seals

150 lb

Floating

Body

Ball Support

Pressure

Seat Insert

PTFE

RPTFE

CPTFE

900 lb

Nylon

1500 lb

Devlon V

2500 lb

Graphite

3000 psi

PEEK

5000 psi

10,000 psi

*3.2~6.3µm

Secondary Seals

12 Ball / Seat Retainer

Bolting

PTFE

316 Stainless

RPTFE

304 Stainless

B7M

Graphite

A105/F52+ENP* .075mm

Metal

B8M

Other

LF2+ENP* .075mm

D E

Duplex F51 S31803

Duplex

Stem

316 Stainless

304 Stainless

A105 + ENP

LF2 + ENP

F51 / S31803

17-4 PH SS

4140 + ENP

410/F6 Stainless

Delrin/POM

Other

F55 Duplex

*Metal

Special

Inconel

Alloy 20

L7M

Hastelloy

B16

410/F6 Stainless

Special

Duplex F55

4140 + ENP*

Special

* ≤ 500Hv hardness.

*For metal seat see separate part number system in the ‘Special Service Ball Valves Catalogue’.

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES CAST 2 PIECE BODY API 6D TRUNNION MOUNTED BALL VALVE 1/2”-36” ANSI CLASS - 150/300/600/900/1500

Endurance Test Certified

API 607 6th Ed. & ISO 10497 Firesafe Certified

ISO 15848-1 Class CO2 Fugitive Emission Certified

Double Block & Bleed

Fire-safe API 6FA/607

Sealing of Gland Assembly

Pneumatic or Gear Operation

Self-relieving Seats

Full Throughconduit

Drain Plug

Operational Reliability

Bubble Tight Shut-off

Quick Seal Recovery

Stem Extensions

Resistance to Bending Stress

This catalogue is general in it’s nature and the design and materials can change at any time. This catalogue is to be used as a guide only.

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES BALL VALVE DESIGN FEATURES - OVERVIEW API TRUNNION MOUNTED BALL VALVE MANUFACTURING SPECIFICATIONS Specification

Standards

General design standard

API 6D

Pressure-temperature rating

ASME B16.34

Face to face dimensions

ASME B16.10

Flange type and dimensions

ASTM B16.5

Butt-weld ends

ASME B16.25

Inspection and test

API 6D/API 598

TRUNNION MOUNTED BALL VALVE DESIGN FEATURES UP STREAM SEALING TWO-WAY VALVE The up-stream seal of the valve is effected by the advanced spring pre-tightening seats which automatically adjust. The twoway valve has two seats that can be sealed in both directions, so there’s no limitation of flow direction during installation.

As line pressure increase the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs around the seat unit provide a tight seal by keeping the seat in contact with the ball.

Up stream Down stream

DOUBLE BLOCK & BLEED VALVE Being “up-stream side sealing”, the valve can bleed out the trapped fluid in the body cavity when the valves is in fully open or fully close position. The fluid is intercepted by seats on up stream and down stream side.

The stem packing or O-ring may be replaced under working pressure. Bleeding the dirty fluid periodically can reduce damage of the sealing surface and prolong the service life of the valve.

Up stream

AUTOMATIC RELIEF OF THE CAVITY If the pressure of the body cavity unusually increases due to thermal expansion, APV ball valves automatically relieve the pressure by compressing the spring in the spring pre-tightening seat package. The excess pressure will then be relieved back downstream.

Optional seat designs can be specified to relieve pressure only back upstream or in the case of Double Piston effect seals (DPE). Pressure can be relieved to atmosphere via an external body relief valve.

AU S T R A L I A N P I P E L I N E VA LV E

Down stream

FS9000 SERIES

FS9000 SERIES BALL VALVE DESIGN FEATURES - OVERVIEW Cross-Section Seat Area

FULL BORE OR REDUCED BORE Full bore and reduced bore are available in all sizes. Full bore is full through conduit bore size to API 6D to facilitate pigging operations.

SEALANT INJECTION SYSTEM When the seat and / or stem sealing system is damaged, the grease injection valve can inject sealant into the valve for temporary sealing.

Under normal circumstances Australian Pipeline Valve valves require no lubrication.

Cross-Section Stem Area*

STEM SEALING SYSTEM Two O-rings are utilised in the stem area for reliable performance, as well as a graphite fireseal.

FLEXIBLE OPERATION The seat and stem bearing has a Teflon coating which is low friction and self-lubricates to reduce the valve operation torque.

*Design will vary depending on size & class

OPERATORS The valve may be operated by hand, pneumatic operator, motor, hydro-pneumatic operator and hydraulic operator, etc.

Stem extensions for underground service applications can also be fitted.

TRUNNION BEARINGS

NACE

Self lubricating PTFE coated trunnion bearings top and bottom.

The full range of APV valves can meet NACE standard MR-10-75, latest edition if necessary.

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES BALL VALVE DESIGN FEATURES - FIRESAFE FIRESAFE CERTIFIED API 607 5TH & 6TH EDITION AND API 6FA 3RD EDITION

ANTI BLOW-OUT STEM

The stem is seperate from the ball. The lower end of the stem is designed with an integral collar to be blowout-proof.

Before Fire

After Fire Metal-metal contact

This brochure is general in its nature and subject to change without notice.

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES BALL VALVE DESIGN FEATURES - SEATING APV CONVENTIONAL SOFT SEAT INSERT APV seat inserts can be ordered in a variety of materials whilst still complying to API seat test requirements for “bubble-tight shut off” for oil & gas applications as well as specialised fluid transmission applications in chemical and mining sectors.

APV CONVENTIONAL SOFT SEAT INSERT + SCRAPER The A-PMSS+S® design is the same as the A-PMSS® above except for the addition of a scraper. On conventional trunnion ball valve seating systems, APV offers the PR-A-PMSS+S® seat design option (8” and above). A protective scraper ring is inserted in front of the soft seat insert to remove solid particles, dirt or debris that could damage or clog the contact area between ball and soft seat insert ring. This feature assures that the working area of the seat will be clean allowing the seats to work effectively. This design prolongs seat life whilst only minimally increasing cost and is particuarly advantageous for valves that cannot be removed from the line for repair such as buttweld valves, welded body valves, buried service valves as well as known non clean service applications.

Conventional Seat

A-PMSS+S®

A-TRS®

External Trunnion Version

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES BALL VALVE DESIGN FEATURES - SEAT & STEM SEALING PISTON-ACTION SEATS As line pressure increases the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs behind the seat provide a tight seal by keeping the seat in contact with the ball surface. Independent floating spring loaded seats are always in contact with the ball to provide an effective tight seal even at low differential pressure. Independent upstream and downstream seats permit draining of fluid from the body cavity, so allowing double block & bleed operation (closed position only). With the optional single sealing feature, there is automatic body cavity release of over pressure to the line through the down stream seat.

Self relieving seat design during cavity over-pressurisation

Pressure

Pressure Body Pressure

ENERGISE

RESPONSE

SELF RELIEVING SEATS (STANDARD) Ball

In self relieving condition, excessive internal body pressure is automatically relieved both upstream & downstream into the line by excessive pressure forcing the seats away from the ball.

Ball

Second Seal

First Seal DPE seat design during cavity over-pressurisation

Pressure

Pressure Body Pressure RESPONSE

ENERGISE

Ball

An external body relief valve is installed to protect the body cavity from excess pressure which can be vented to atmosphere or recycled back to the upstream side of the valve or to flare. First Seal

Second Seal

Graphite

EMERGENCY SEALING FUNCTION Piston action seats are standard and provide bi-directional sealing.

In case of fluid leaks from the seat or stem sealing area, a sealant can be supplied through the injection fitting to temporarily prevent leakage.

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES MATERIALS FOR MAIN PARTS Parts Body Packing Support Ball Stem Seals Seating Retainer Packing Gasket Bearings Spring Stud Nut O-Rings

Standard WCB A216-WCB A105-1025 A105+ENP .003” A216-WCB+ENP .003” A182-F6a A105-1025+ENP .003”

A193-B7 A194-2H

SS Trim WCB A216-WCB A102-1025 A182-316 A182-316 316 or 17-PH

Full SS CF8/CF3 CF3M/CF8M A351-CF8, CF3 A351-CF8M,CF3M A182-F304,F304L A182-F316, F316L A182-F304, F304L* A182-F304,316L* A351-CF8, CF3* A351-CF8M, CF3M* A182-F304, F304L A182-F316 ,F316L PTFE / PEEK (PPL) / Nylon 316 A182-F304, F304L A182-F316, F316L PTFE / PEEK (PPL) / Graphite PTFE / PEEK (PPL) / Graphite PTFE / PEEK (PPL) / 316+PTFE INCONEL X750 A193-B7M A193-B8, B8M A193-B8, B8M A194-2HM A194-8, 8M A194-8, 8M Viton B / Buna / Viton AED / Viton GLT / Elast-O-Lion® 985 / Aflas

LCB, LCC LCC/LCB A352-LCB, LCC A182-F304 A182-F304 or F316 A352-LCB, LCC+.003”ENP A182-F304 or 316 A182-F304 or F316

A320-L7M A194-7ML

* ENP or hard chrome surfacing for smoothness and hardness in some sizes and classes

Remarks All materials conform to ASTM standard.

The P-T rating is not only governed by the body material, but is further defined by the material of seat, packing and gasket. The selection of sealing material is dependant upon the medium passing through valve, valve working temperature, pressure and velocity of flow. As the P-T rating varies according to different valve working conditions, the following P-T rating value is calculated assuming stable valve working condition.

We can provide alternative body and trim materials according to valve working conditions or customer’s requirements. We also reserve the rights to improve the valve material according to relative standard.

Pup Ends

Extended Stem

Cryogenic Stem

PRESSURE/TEMPERATURE SOFT SEAT INSERT MATERIAL BAR 500

PSI 7250 PEEK DEVLON V

400

5800

DELRIN

300

4350 P.C.T.F.E. (KEL 'F)

200

2900 REIFORCED PTFE

100

1450 VN VI RGI N PTFE

°C -200

-150

-100

-50

-0

+50

+100

+150

+200

+250

+300 °C

°F -328

-238

-148

-58

+32

+122

+212

+302

+392

+482

+572 °F

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES DIMENSIONS

CLASS 150 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 150) DN

2”

2-1/2”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

24”

28”

102

127

152

203

254

305

337

387

438

489

591

686

178

191

203

229

356

394

457

533

610

686

762

864

914

1067

1245

216

241

283

305

381

457

521

559

635

762

838

914

991

1143

1346

102

114

127

152

184

219

273

360

395

430

470

550

580

700

800

107

125

152

178

300

330

398

495

580

625

670

698

840

1050

1100

116

171

257

150

350

420

400

410

650

230

400

650

1050

600

800

Wt (Kg) RF

230

360

460

576

864

1280

1600

3540

4500

Note:- Sizes 1/2” to 1-1/2” also available. (2 Piece Forged). Short pattern design also available.

CLASS 300 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 300) DN

2”

2-1/2”

3”

4”

5”

6”

8”

10”

12”

14”

16”

18”

20”

22”

24”

28”

102

127

152

203

254

305

337

387

438

489

540

591

686

216

241

283

305

381

403

502

568

648

762

838

914

991

1092

1143

1346

216

241

283

305

381

457

521

559

635

762

838

914

991

1092

1143

1346

102

114

127

152

184

219

273

360

395

430

470

550

580

640

700

800

107

125

152

178

300

330

398

495

580

625

670

698

840

945

1050

1100

116

171

257

150

350

420

400

410

650

230

400

650

1050

600

800

Wt (Kg) RF

118

280

420

560

640

1030

1542

2100

1920

4200

5300

Note:- Sizes 1/2” to 1-1/2” also available. (2 Piece Forged). Short pattern design also available.

CLASS 400 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 400) DN

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

20”

24”

28”

102

152

203

254

305

337

387

489

591

686

292

330

356

406

495

597

673

762

826

902

1054

1232

1397

295

333

359

410

498

600

676

765

829

905

1060

1241

1410

114

124

133

159

250

294

395

445

500

530

660

800

900

168

155

197

235

300

374

445

512

550

615

810

10010 1180

116

171

257

150

123

350

420

400

410

650

735

400

650

1050

600

800

Wt (Kg) RF

192

355

640

880

1100

1540

2800

5300

5700

Note:- Sizes 1/2” to 1-1/2” also available. (2 Piece Forged)

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES DIMENSIONS

W L

CLASS 600 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 600) DN

2”

2-1/2”

3”

4”

6”

8”

10”

12”

14”

16”

20”

24”

28”

102

152

203

254

305

337

387

489

591

686

RF & BW

292

330

356

432

559

660

787

838

889

991

1194

1397

1549

RTJ

295

333

359

435

562

664

791

841

892

994

1200

1407

1562

114

124

133

159

250

294

395

445

500

530

660

800

900

108

155

197

235

300

374

445

512

550

615

810

1010

1180

116

171

257

150

123

350

420

400

410

650

735

400

650

1050

600

800

Wt (Kg) RF

102

232

390

710

960

1700

1970

3250

5800

6700

Note:- Sizes 1/2” to 1-1/2” also available. (2 Piece Forged)

CLASS 900 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 900) DN

2”

2-1/2”

3”

4”

6”

8”

10”

102

152

203

254

RF & BW

368

419

381

457

610

737

838

RTJ

371

422

384

460

613

740

841

217

241

259

297

360

322

420

126

158

191

216

270

394

502

116

171

257

350

420

400

650

600

800

Wt (Kg) RF

125

270

540

930

Note:- Sizes 1/2” to 1-1/2” also available. (2 Piece Forged)

CLASS 1500 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 1500) DN

2”

2-1/2”

3”

4”

6”

8”

102

152

203

RF & BW

368

419

470

546

705

832

RTJ

371

422

473

549

711

841

126

158

191

216

296

378

217

241

259

297

365

475

116

171

257

350

420

400

650

600

800

Wt (Kg) RF

117

216

380

680

Note:- Sizes 1/2” to 1-1/2” also available. (2 Piece Forged)

AU S T R A L I A N P I P E L I N E VA LV E

FS9000 SERIES

FS9000 SERIES STANDARD MATERIALS OF CONSTRUCTION II

35 27

9 14

38 39

17 33

10 *

19 30 31 2

I 28

* Internal Trunnion design shown available 150NB (6”) and over.

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FS9000 SERIES

FS9000 SERIES STANDARD MATERIALS No.

Parts

Carbon Steel

Stainless Steel

Low Temp. Service (-46°C)

Body

ASTM 216-WCB

Adaptor

ASTM A216-WCB

ASTM A351-CF8M

ASTM A352-LCB/LCC

Ball

ASTM A216-WCB/A105+ENP ASTM A351-CF8M

ASTM A351-CF8M ASTM A182-F316

ASTM A352-LCB/LF2+ ENP ASTM A182-F316

Seat Assembly

See 5,6

Seat Insert

RPTFE / Nylon / Devlon / POM

Seat Ring

ASTM A105 ENP/F6A/316

ASTM A182-F316/17-4PH

Stem

ASTM A276-410 ENP/F6A/316

ASTM A182-F304/316 ASTM A276-304/316/S31803/17ASTM A276-316/S31803/17-4PH 4PH ASTM A276-316 ASTM A276-304/316

ASTM A351-CF8M

ASTM A352-LCB/LCC

Washer

ASTM A276-304/316

ASTM A182-F316

ASTM A182-F304/316

Trunnion*

ASTM A105 ENP/F6A/316

ASTM A182-F316/17-4PH

ASTM A350-LF2 ENP/316/17-4PH

Gasket

Spiral Wound Graphite

Gasket

Spiral Wound Graphite

Gasket

PTFE

Gasket

Flexible Graphite

Gasket

Flexible Graphite

Retaining Nut

ASTM A276-410 ENP/316

ASTM A276-316

ASTM A276-304/316

Top Flange

ASTM A105/ASTM A182-F316

ASTM A182-F316

ASTM A350-LF2/F316

Thrust Plate

RPTFE/316+PTFE/Phenolic Gr.L

RPTFE/316+PTFE/Phenolic GR.L

Trunnion Bearing

A182 F316+PTFE

A182 316+PTFE

A182-F316+PTFE

Trunnion Bearing

A182 F316+PTFE

A182 316+PTFE

A182-F316+PTFE

Seat Follower

ASTM A105 ENP/316

ASTM A182+F316

ASTM A350-LF2 ENP/3162

Plug/Vent

ASTM A276-316

Plug

ASTM A576-1025 + ZP

ASTM A276-316

Springs

Inconel X750

O-Ring

Viton B/Viton AED/HNBR

Viton B/Viton AED/HNBR/Aflas

HNBR/Elast-O-Lion 985/Viton GLT

O-Ring

Viton B/Viton AED/HNBR

Viton B/Viton AED/HNBR/Aflas

HNBR/Elast-O-Lion 985/Viton GLT

O-Ring

Viton B/Viton AED/HNBR

Viton B/Viton AED/HNBR/Aflas

HNBR/Elast-O-Lion 985/Viton GLT

O-Ring

Viton B/Viton AED/HNBR

Viton B/Viton AED/HNBR/Aflas

HNBR/Elast-O-Lion 985/Viton GLT

O-Ring

Viton B/Viton AED/HNBR

Viton B/Viton AED/HNBR/Aflas

HNBR/Elast-O-Lion 985/Viton GLT

Stud

ASTM A193-B7 + ZP ASTM A193-B7M + ZP

ASTM A193-B8/B8M

ASTM A350-L7 + ZP ASTM A320-L7M + ZP

Nut

ASTM A194-2H + ZP ASTM A194-2HM + ZP

ASTM A194-8/8M

ASTM A194-4 + ZP ASTM A194-7M + ZP

Screw

ASTM A194-2H + ZP ASTM A194-2HM + ZP

ASTM A193-B8/B8M

ASTM A320-L7 + ZP ASTM A320-L7M + ZP

Bolt

ASTM A194-2H + ZP ASTM A194-2HM + ZP

ASTM A193-B8/B8M

ASTM A320-L7 + ZP ASTN A320-L7M + ZP

ASTM A576-1045

ASTM A276-304/316

ASTM A276-304

Key

ASTM A576-1045

ASTM A276-304/316

ASTM A276-304

Injection Fitting Assembly

316 Stainless Steel

Gear Operator

Iron Case

Name Plate

Stainless Steel

Rivet

Stainless Steel

Note: Other trim materials are optionally available. This bill of material is indicative only, parts do vary according to trim, size and class. * Internal Trunnion shown available 150NB (6”) and over.

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FS9000 SERIES

FS9000 SERIES BALL VALVE CV VALUE / EXPLODED VIEW Size 50mm (2”) to 300mm (12”) Packing

Adaptor Plate Stem bearing

Stem

Body O-ring Stud bolt Ball Seat retainer Body gasket Closure

*Trunnion Trunnion bearing

Hex Nut Ball bearing

*Internal trunnion designs available 150NB (6”) and over

Size 350mm (14”) to 600mm (24”) Gland

Packing

Adaptor plate

Stem bearing

Stem

Body O-ring Ball Seat retainer Closure

*Trunnion

Stud bolt Hex nut Ball bearing Body gasket

*Internal trunnion designs available 150NB (6”) and over

CV VALUE Size 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” 26” 28”

Class 150 500 1300 2300 5400 10000 17800 26000 32000 44000 58000 75000 111200 111200 143000

Class 300 470 1100 2200 5400 10000 17100 25000 31000 42000 56000 72000 102000 102000 123000

Class 600 400 1000 1800 4500 8900 14500 22000 28000 39000 51000 66000 92000 98000 12200

Class 900 360 1000 1800 4300 8400 14000 21000 26000 36000 47500 60000 86000 91000 11200

The above shows the Cv value for our trunnion mounted ball valve.

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Class 1500 360 900 1600 4000 7900 13000 19000 24000 33000 42000 52000 52000

FS9000 SERIES

FS9000 SERIES PART NUMBER SYSTEM

Model FS9000

2 F

Port Full

Reduced

Special

Ball Support

Floating

Trunnion Mounted

Pressure Class

150 lb

300 lb

600 lb

800 lb

900 lb

O-Ring / Seals

Ends

Operation

Body

A105 / WCB Carbon Steel

Viton B

Raised Face*

Bare Stem

304 / CF8 Stainless

Viton AED*

Ring Joint

Lever Handle

316 / CF8M Stainless

Buna/NBR

Butt Weld

Gear Operator

Alloy 20

Threaded

Locking Lever

Hastelloy

Viton GLT AED

Inconel

PTFE

Socket Weld

Locking Gear Op.

LF2 / LCB Carbon Steel

HNBR/E985

RF Flanged x B/W

Special

Duplex F51 / CD3MN / 4A

Special

Unmachined RF / RJ

WCC / LF6 Carbon Steel

*FR 58/90 or equivalent.

Special

LCC Carbon Steel

Duplex F55/A995 6A

Special

Construction

2 Piece Design

3 Piece Design

Welded Body

DB&B (Dual Ball)

Seat Insert

*3.2~6.3µm.

Secondary Seals

Ball/Seat Retainer

Bolting

PTFE

316 Stainless

RPTFE

304 Stainless

B7M

Graphite

A105N+ENP .075mm*

Metal

LF2+ENP .075mm*

B8M

Other

Duplex F51

Duplex

Inconel

Stem

316 Stainless

304 Stainless

A105/F52 + ENP

LF2/F52 + ENP

Duplex F51 / 531803

Graphite

17-4 PH SS 4140 + ENP

PTFE

RPTFE

CPTFE

Nylon

Devlon V

1500 lb

2500 psi

3000 psi

PEEK

5000 psi

Delrin/POM

410/F6 Stainless

10,000 psi

Other

Duplex F55/A890 6A

Special

*Metal

Special

Alloy 20

Hastelloy

410/F6 Stainless

Duplex F55/A890 6A

Special

L7M

B16

Special

* ≤ 500 Hv hardness

*For metal seat see separate part number system in the ‘Special Service Ball Valves Catalogue’.

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TECHNICAL

CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY TO CLIENT FOR BALL VALVES Australian Pipeline Valve don’t consider in our design the following factors of risk: 1.

Australian Pipeline Valve ‘Standard’ ball valves can be used in a temperature range between -28.8 to +200°C. (Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) For service temperatures below -28.8°C ball valve construction materials shall be submitted to an impact test at the minimum service temperature. For temperatures outside of the range of -28.8°C to +200°C ball valves have to be provided with seats, seals and body material able to withstand the temperature degree required.

The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified.

Australian Pipeline Valve ‘Standard’ ball valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the ball or safety seats are available upon request).

Australian Pipeline Valve ‘Standard’ ball valves are not designed with special devices to withstand a sudden thermal jump (thermal shock).

In general Australian Pipeline Valve ‘Standard’ ball valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon’s (such as earthquakes).

In general Australian Pipeline Valve ‘Standard’ ball valves are not designed to bear loads on flanges, on pipe connections or pipeline.

In general Australian Pipeline Valve ‘Standard’ ball valves can’t withstand ice inside their bodies (in this case user must specify the optional stem extension for insulating, avoiding the presence of residual product inside the valve).

Australian Pipeline Valve ‘Standard’ ball valves are not suitable for low temperature service below -29°C (-20°F) unless provided with cryogenic stem extension and other modifications (available on request).

Australian Pipeline Valve ‘Standard’ ball valves are suitable for ‘industrial’ oxygen (not medical) service when supplied degreased and packed in polyethylene bags only.

10. The compatibility between ball valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials. 11. Abrasive or dirty service, high temperature service, low temperature service, vacuum service, near zero pressure service and other special applications should be clearly stated when requesting quotation.

BALL VALVE START-UP

Before installing the ball valve onto the pipe-line it is mandatory for the user to verify the compatibility of the ball valve with service conditions (medium, temperature and pressure). With reference to standard ball valves held in stock the reseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve ball valves must be only used for on-off (fully open/fully closed) service. Before using the ball valve in a potential explosive atmosphere it’s necessary: • • • • •

To verify the compatibility between the ball valve and the zone in which the ball valve should be installed. To foresee the pipe-line ground condition on which the ball valve should be installed. To check that the temperature of the ball valve surface is not higher than the flammable point of the atmosphere in which the ball valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench) Before installing ball valves with welding ends to make sure that the process of welding is carried out in accordance with all the safety requirements of the classified zone. To avoid mechanical knocks during the installation that may cause sparks.

STATIC ELECTRIC EFFECT The APV fire safe ball valves are provided with anti-static devices for ball-stem-body. When service conditions require electrical continuity to prevent static discharge, the user is responsible for specifying static grounding.

LIQUIDS WITH HIGH FLUID VELOCITY When ball valves are to be utilised on liquids with very high velocity, check with the valve distributor or manufacturer for appropriate advice to minimise the possibility of seat deformation, especially when they are highly pressurised on high temperature line. THROTTLING SERVICE Ball valves are generally not recommended for throttling service, as both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage. High fluid velocity or the presence of solid particles in suspension will further reduce seat life in throttling applications. • • • •

Do not open the bonnet or cap when bearing pressure. Valve is not equipped with pressure access device. User should check it by other method through it’s piping system. Do not touch the surface of the valve on high temperature. Not allowed for unstable fluid, otherwise specified with category III in Declaration of conformity or/and in this user manual. Lock design on the handle to avoid the valve operated by non-related people is optional requested by the user.

Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improper use or modified.

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AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE PRODUCT LINE “Australian Pipeline Valve

Product Brochure

Ball Valves Floating & Trunnion Mounted

Ball Valves Floating Small Bore

Ball Valves Special Service

Gate, Globe & Check Valves - Cast Steel

Gate, Globe & Check Valves - Forged Steel

Plug Valves Lubricated, Sleeved & Lined

Oilfield Products Valves & Wellheads

produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most

APV FAMILY OF BRANDS RANGE - CATALOGUES

competitive portfolio in the market.”

Diamond Gear Gearboxes

Flowturn Ball Valves Multiway & Deadman

Flowturn Gate, Globe & Check Valves

Flowturn Instrument Valves

Flowturn Strainers & Sight Glasses

Steamco Steam Valves

Supercheck Wafer Check Valves

Superseal Butterfly Valves

Superseal Industrial Ball Valves

Torqturn Actuators

TwinLok Tube Fittings

Uniflo Check Valves

www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR

QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.