PTFE Coated Wires: Overview, Features, and Applications

PTFE Coated Wires: Overview, Features, and Applications When it comes to high-performance wires and cables, the choices today are endless with both conventional and new-age technology-based products. These days you can find wires and cables made of different types of metals and performance capacities. Some of the most popular wires available today for a wide range of industrial and commercial applications include: ● Silver-plated copper electrical wire ● PTFE insulated silver-plated copper wire (treated on an advanced PTFE coating line) ● Silver and copper alloy wire, and so on.

What does PTFE mean?

Before we move ahead, let’s take a closer look at what PTFE is. Polytetrafluoroethylene (PTFE) is a strong and waxy, nonflammable synthetic resin that is manufactured through the polymerization of tetrafluoroethylene. This material is well-known across the markets by the following brand names also: ● ● ● ●

Teflon Fluon Hostaflon, and Polyflon.

As for features, properties, and attributes, PTFE is well-known for having: ● ● ● ● ●

Unmatched water resistance An ability to withstand the impact of different chemicals Anti-corrosion properties An amazing ability to resistant oxidation, and An extremely low coefficient of friction.

PTFE is widely used in the special coating of wires and cables carried out through a PTFE coating line, nonstick coating in cookware, and a large number of manufacturing and construction applications.

Applications of PTFE coated wires and cables Treated on a sophisticated PTFE coating line supported by screw and barrels, Teflon-coated wires find applications in a wide range of industries, commercial and residential structures.

These wires are treated for temperature, moisture, chemical, and even electrical resistance. This treatment makes them an ideal choice for products, components, and various other applications.

Coated wire for medical applications

PTFE coated wires treated on PTFE coating line supported by screw and barrels are extensively used in medical devices to provide them with ideal coverage and protection. Since medical devices call for an ultra-thin, extremely smooth, and precise coating, PTFE coating acts as a chemically inert agent with the capability of withstanding a large number of hostile conditions.

Coated wire for automotive applications PTFE coated wires treated on PTFE coating line supported by screw and barrels also find applications in the automotive industry. Since automotive products are always exposed to extreme temperatures and extremely corrosive conditions, they call for frictionless, reliable, and durable wires and cables. There are various mission-critical areas in a vehicle such as power steering, air conditioning framework, battery applications, and navigation. All need a wire that can perform well even under the harshest of conditions.

PTFE coated automotive wires provide the automotive manufacturers with the ability to carry out their wiring across the range of vehicles as per the exacting performance specifications.

Concluding Remarks Supermac Industries (India) Limited is a technological leader in the manufacturing of PTFE coating line, and screw and barrels. Conforming to the Industry 4.0 norms, the company has taken strong strides forward in implementing several digital initiatives particularly in respect of Industry Internet of Things or IIoT to keep pace with the contemporary product requirements of several industries. Some of the major products that the company manufactures and supplies are Insulation Line for Building Wires/Automotive Wires, Insulation Line and Sheathing Line for Power Cables, and Triple Extrusion Line for Insulation of SILANE-XLPE Cables up to 33 kV.