consol steel belt cooler cooling belt double belt flaker steel belt granulator

Consol Flaker Unit 肯绍结片系统

The Buyer/ 买方： Add/ 地址： Tel/ 电话： Fax/ 传真： The Seller/ 卖方：

Consol Steel belt Ltd. 肯绍钢带有限公司

Add/ 地址： Tel/ 电话： Fax/ 传真：

Consol Steel Belt co.,Ltd No.6 Longgu Road, Shawan town, Panyu District Guangzhou China http://www.consolbelts.com/

CONSOL MACHINERY (CANTON) CO.LTD. http://www.consolbelts.com/

TABLE OF CONTENTS / 目录 1 1.1 1.2 1.2.1 1.2.2 1.3 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4

TECHNICAL PART /技术部分 ........................................................................... 3 Description of the Flaker Process / 结片工艺描述 ............................................. 3 Process Specification /工艺参数 ......................................................................... 3 Product Data / 产品数据 .................................................................................... 3 Utilities / 公共条件 ............................................................................................. 4 Scope of Supply / 供货范围 ............................................................................... 5 One (1)Single Belt Cooler 壹单钢带冷却机........................................................ 5 One (1) Overflow Weir / 溢流槽 ....................................................................... 8 One (1) First Breaker 壹一破碎机 ...................................................................... 8 One (1) Second Breaker 壹二级破碎机（备选） ............................................... 9 Control System / 控制系统（肯绍上海供货） .................................................. 10 Preventive Service Plan / 预防性维护（肯绍上海供货） .....................................

Documentation / 文档 ...................................................................................... 11 Battery Limits / 界区......................................................................................... 11 Standards, Codes and Regulations / 标准、代码和规则 ................................. 11 Exclusions/非供货范围 ..................................................................................... 12 COMMERCIAL PART/ 商务部分.........................................................................

Tim of delivery / 交货期 .................................................................................

Terms of Payment / 支付方式 Guarantees / 质保 ...............................................................................................

SETUP LIST/ 配置清单

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TECHNICAL PART /技术部分 1.1 Description of the Flaker Process / 结片工艺描述 Liquid product is supplied to the single belt cooler by means of a heatable pump (by client) via a filter (by client) station. 液态物料可选择通过加热泵(客户提供)和过滤器(客户提供)后供给单钢带机。 The liquid product fed by a special feeding device onto the advanced steel belt forms a thin layer which enters through steel belt cooler for further cooling. 液态物料通过一特殊的进料装置泻在行进的钢带上，形成一薄层，并在经过钢 带冷却机中进行进一步的冷却。 Single steel belt is drizzled and consequently cooled via nozzles which enable a regular wetting. The water from steel belt cooler are gathered in pans from where it flows by gravity to the sewer or a pit / tank. 钢带被喷淋和喷嘴连续喷射形成均匀的冷却。钢带的水收集在水盘内并通过重 力回至水箱。 The solid product sheets are broken up by a breaker into irregular flakes. 片状固化产品被破碎机破碎成不规则形状。

1.2 Process Specification /工艺参数 1.2.1 Product Data / 产品数据 Product: Page 3 of 15 2010-11-30

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物料名称： Product form: 产品形状：

Flake 不规则片状

Solidification capacity: 固化能力： Pastille size: 片状尺寸：

10mmx10mmx3mm

Feeding temperature: 进料温度： Discharge temperature: 下料温度：

40°C

Viscosity at feeding: 进料时粘度：

N/A

1.2.2 Utilities / 公共条件 Electrical Capacity: 总功率：

approx.

7kW

Voltage: 电压：

240V/ 50Hz

Portection: 防爆等级： Enclosure: 防护等级：

IP54

Cooling Water Temp.: 冷却水温度：

N/A

Cooling Water Pressure: 冷却水压力：

approx.

Cooling Water Flow: 冷却水流量：

20m³/h

Heating Medium: 伴热介质：

Thermal Oil 导热油

I.A Pressure 压缩空气压力

approx. 7 bar g

3bar

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1.3 Scope of Supply / 供货范围 1.3.1 One (1) Single Belt Cooler 单钢带冷却机 with the following dimensions: 参数如下： With the following technical data: 包括下列技术参数： Belt width of belt: 1500mm 上钢带宽度 Cooling Length

12.5m

冷却长度





Overall Length: 总长：

approx. 15.5M

Overall Width: 总宽度：

approx. 2.8m

Total Height 总高度：

approx. 2.0 m

cooling conveyor consisting of: 钢带机包括： One (1) Stainless Steel Belt, Consolgrade 1200 SA, 1500mm x 1mm x 30200mm with two true-tracking V-ropes, welded endless at site. 壹不锈钢带,肯绍等级 1200SA，1500mm×1mm× 30200mm 附有二根防跑偏 V 形胶条，不锈钢带在现场进行无缝焊接。

One (1) Tension Terminal Assembly, with a closed pulley, stainless surface and profile is painted with rust preventing coating, inclusive two bearings and a

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  



frame construction, with a spindle tension assembly and a safety scraper device. 壹张紧端装置，有壹侧面涂防锈漆，表面为不锈钢的封闭的轮毂，两端带有两轴 承,壹型钢制成的支架，带丝杆张紧装置和壹安全清洁装置。 One (1) Intermediate Cooling Section consisting of three (3) spray tank assemblies with: 壹中间冷却段 包括 3 段喷淋盘部分： Pipe header assembly of polypropylene material complete with polyamide spray nozzles for full belt coverage. 带有喷嘴的整套 PP 装置用于钢带整体冷却.

Drawer type Water collecting pan of stainless steel with steep angle design.can take out by five section separately ,for nozzle and pipe cleaning 抽屉式不锈钢的水收集盘倾斜设计，分五段独立抽出，便于清洗水管喷嘴

Intermediate structure of rolled shape (mild steel) with belt support: upper strand on sliding support, lower strand on rollers. 型钢制成的中间段装有钢带支撑：钢带滑块支撑；滚轮支撑。

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

Clear PVC side curtains for access and inspection, preventing water from splashing. 侧帘由透明 PVC 制成便于操作和观察,水不能飞溅到机外。



Squeegee tank assembly (mounted to the last spray tank assembly) for wiping water from the underside of the belt, consisting of: 橡胶刮条装置（安装在最后段）用于把水从钢带反面刮下： * stainless steel enclosure 不锈钢结构 * adjustable pressure squeegee holder frame 刮水条可调压力 * rubber squeegee blades 橡胶刮条 One (1) Drive Terminal Assembly with a closed pulley painted with rust preventing coating, inclusive two bearings and a frame construction made of sturdy rolled shape or steel plate respectively, a variable gear drive, 4kW, speed variation by frequency converter, a product scraper, spring-loaded, a discharge chute of stainless steel between belt scraper and breaker. 壹驱动端装置，有壹侧面涂防锈漆，表面不锈钢的封闭的轮毂，带有两轴承,壹 型钢制成的镀锌支架，壹丝杆张紧装置和壹安全清洁装置；减速箱，电机功率 4kw 变频调速；弹簧压紧下料刮刀，不锈钢的下料滑道位于刮刀和破碎机之间。



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1.3.2 O n e (1) Overflow Weir /

溢流槽

Stainless steel sus304 Suitable for generating an uniform layer of the product on the cooling belt, jacket suitable for heating with thermo-oil. 全 304#不锈钢材质，为中空夹层结构，内部循环导热油，带有释放残余物料工 艺孔和溢流插板。适于在钢带上形成均衡的产品层，内置热油加热。

1.3.3 One (1) First Breaker 壹一破碎机 with variable speed geared motor, drive power approx. 4kW, with chain drive and protective covering. The pin breaker is covered with a hood for safety reasons. A maintenance door is installed on the top side with window.

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壹 4kw 可调减速电机，带有链传动和保护罩；破碎机覆有壹安全罩；在上部有 维修窗（带视窗）。

1.3.4 One (1) Second Breaker (Option)壹二级破碎机（备选） With two variable speed geared motor, drive power approx. 5.5 Kw,drive by Frequency conversion motor.Breaker blade width 10mm, knife tooth gap 1mm. high crushing less efficiency dust .

2 侧两个 5.5 kw 变频电机直接驱动。破碎机刀片宽度 10mm,刀片与刀齿间隙 1mm.破碎效率高粉尘少。

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1.3.5 Control System / 控制系统（肯绍上海供货） 1.3.5.1 One Control Cabinet (for installation in non-hazardous area) /

壹电

控柜（非防爆区域）  all necessary fuses 全部必要的保险丝。  contactors 电流接触器。 monitoring and control instruments 监控回路及控制仪表。  transformer and power supply for control, 变压器和电源用于控制。  self-monitoring emergency-off circuit, etc. 自检测回路和紧急停车回路。  main switches 主要开关。  frequency converter for belt cooler, Breaker 钢带、破碎机，二级破碎机 调节变频器。  emergency button, 急停按钮 Page 10 of 15 2010-11-30

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Internally completed wired,

1.4

内部接线完成。Documentation / 文档 Our scope of supply includes in case of order the following engineering documentation: 我们的供货范围也包含以下工程文件： Arrangement drawing, foundation loads 4weeks after contract 平面分布图，承载图 合同生效后 4 周 P&I, Flow diagram P&I 流程图

4 weeks after contract 合同生效后 4 周

Instrument list 仪表清单

Delivery together with plant 与设备一同交付

Operating and maintenance manual 操作手册

Delivery together with plant 与设备一同交付

Spare parts list 备件清单

Delivery together with plant 与设备一同交付

1.5 Battery Limits / 界区 Product (in/out): 产品（入/出）

inlet of feeder/out of breaker 进料装置的产品进口/破碎机的出口

Heating inlets and outlets 伴热的进口和出口

flanges on feeder 进料装置的进和出口法兰

Water inlets and outlets 进水及出水

flanges in the vicinity of the steel belt cooler 靠近冷却机的法兰

1.6 Standards, Codes and Regulations / 标准、代码和规则 All work, materials and equipment covered by this proposal shall comply with the applicable codes, regulations and standards. They are internationally recognized and have been successfully used in many previous installations. 所有此方案涵盖的制造、材质和设备均应用以下的代码及规章。他们均为国际 通用认可以及有过许多成功应用的。 The applicable codes and standards are as listed below: 应用的代码和规章如下： Page 11 of 15 2010-11-30

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 Consol standards 肯绍标准  ISO standards ISO 标准  IEC standards IEC 标准

1.7 Exclusions/非供货范围 Our offer does not include: 以下为非供货范围  Any civil works, civil design, buildings and foundations 任何工程、设计和基建  Erection and start-up 设备就位  Start-up materials 开车材料  Water, condensate, instrument air supply 水、冷媒和仪表风  Power supply 电力  Piping external to battery limits 界区外管路  Cables and cabling 电源线缆及连接  Earthing system 接地系统  Lighting 照明  Drain piping for water 排水管  And all other parts and services not specifically mentioned 未提及的所有部件和服务

2 COMMERCIAL PART /商务部分

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2.1 Time of Delivery / 交货期 The approximate delivery time of equipment and machinery for the plant will be three month ( 90 days ) after the date of received the down payment . 在卖方收到买方支付的首付款后 90 天发货。

Terms of Payment / 支付方式

2.2

Term of payment: 50 % deposit; 50 % after check & accept goods by buyer at seller site; before shipment 付款方式：合同签订后买方预付货款的 50%，检验设备后上船前支付货款的 50% ；

2.3 belt cooler 钢带 30.2m overwire feeder 溢流槽 frame 机架 first cursher 一级破碎机 control box 电控 second two roller Breaker (option)辊二级破碎机（可选） Shipment + Insurance 运保费

2.4 Warranty/质保 One years warranty of machine and one year warranty of steel belt 整机质保期壹年。

3.0 Set up List/配置清单

项目号

名称

产地

冷却钢带 1 Cooling belt

规格

日本进口钢带，经二次精加

日本钢带 From

特点

1500*1.0mm*30200mm

Japan

工处理，钢带性能等同于欧 洲 钢 带 .Japanese belt,Flat and straight,

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壁厚 13mm 以上精度高，Wall thicknes 轮毂

国产

304 不锈钢

Drum

China

SUS 304

13mm

high

precision

2 轮 毂 圆 轴 度 约

Drum

roundness 0.1mm. 圆 跳 度 约 circle jump 0.1mm 碳钢热镀锌,接头处焊缝处理 100*100 50*100 矩 机架

国产

3 Frame

China

细腻

形管 Rectangular tube,5mm 壁厚 wall

Delicate welding

thickness Galvanized carbon steel

人字梁

国产

4

特殊高分子材料， Special polymer

Belt support

喷嘴

China

materials,

耐磨不变形,安装要求水平精 度高 Leveled Wear resistant 水雾分布均匀，不易堵漏

国产

卡口式 mist

5 Nozzle

China

Mount

is

distributed

evenly and is not easy to leak 品质好，效率高，不漏油

电机减速箱 6

SEW Reducer

Good

quality,

efficiency,

no

high oil

leakage 轮毂轴承 7

NSK Drum bearing

耐 磨 ， 寿 命 长

Wear

resistant, long life

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欧洲品牌，，品质好，防爆 变频器

西门子

Frequency

Siemens

等

8

级

brands,

EXDIIB74European good

quality,

explosion-proof

grade

EXDIIB74 电器

施耐德

Electric

Schneider

9

欧洲品牌，品牌好European brands,

对辊式破碎机 10 Twin roller Breaker

溢流槽

肯绍自主

肯绍最新研发，破碎均匀，

研发

无粉尘。已有大量客户在 使 用 Developed by Roth,even

By consol

国产

size, no dust.

304 不锈钢材质

6

通循环导热油 Oil heating Over wire feeder

China

SUS 304

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