Parts Catalog

Design, Construction, Repair and Upgrades since 1951

PARTS CATALOG Replacement Parts & Spares for All Makes & Models

(832) 702-3526 sales@starcoolingtowers.com starcoolingtowers.com

PARTS & ACCESSORIES

WHY PAY MANUFACTURERS’ LIST PRICE? As a major O.E.M. Star Cooling Towers receives substantial discounts ranging from 20–50% off component manufacturers’ list prices. We split these O.E.M. discounts with the purchaser, saving you 10–25%. STAR can absolutely help you secure the lowest price for your replacement parts!

Drawing from a vast library of construction and mechanical drawings, combined with extensive experience in the industry, Star Cooling Towers is highly qualified to provide you with: THE EXACT REPLACEMENT PART FOR YOUR COOLING TOWER—REGARDLESS OF THE MANUFACTURER GENERIC REPLACEMENT PARTS FOR YOUR MARLEY COOLING TOWER FAST DELIVERY, COMPUTERIZED ORDER ENTRY AND SCHEDULING OF PARTS SHIPMENTS SAVINGS OF 10–25%

CONTENTS FANS (HUDSON) GEAR REDUCERS (AMARILLO GEAR) ADDAX COMPOSITE DRIVE SHAFTS FRP FAN STACKS MECHANICAL SUPPORTS / CROSSOVER PIPES FAN DECKING HOT WATER BASINS NOZZLES, CROSS FLOW & COUNTERFLOW FILL (BRENTWOOD INDUSTRIES) DRIFT ELIMINATORS (BRENTWOOD INDUSTRIES) FLOW CONTROL VALVES HEADER SUPPORTS FRP STAIRWAYS & ESCAPE LADDERS MECHANICAL ACCESS PLATFORMS FRP SHAPES & DECKING MISCELLANEOUS ITEMS LUMBER & PLYWOOD PRE-ASSEMBLIES

4–5 6–7 8–9 10–11 12–13 14–15 16–17 18–19 20–27 28–31 32–33 34 35 36–37 38–39 40–43 44-45 46–47

PARTS SUPPORT CENTER Give us a call, shoot a quick email, or submit your questions or parts requirements using our form and a STAR representative will respond promptly via email with prices, availability and product information.

More than 60 years of experience in securing the best prices on parts.

GET PERSONALIZED HELP FROM A STAR PARTS SPECIALIST (832) 702-3526 sales@starcoolingtowers.com

FA N S ( H U D S O N )

Hudson Products Tuf-Lite® is a single-piece, hollow and lightweight blade constructed from fiberglass-reinforced epoxy resin. The uniqueness of a Fiberglass Reinforced Plastic (FRP) mold construction method allows the blades to be formed in an efficient airfoil shape with a gradual transition in the angle of attack, blade width, and thickness. Standard sizes are available from 5–40 feet in diameter.

Tuf-LiteII® is a two-piece blade constructed from fiberglass-reinforced vinyl ester resin. It is lightweight, corrosion resistant, and incorporates patented Tuf-Edge® leading edge protection. Standard sizes are available from 6–40 feet in diameter.

Tuf-Lite III® is a refined and enhanced one-piece blade constructed from fiberglassreinforced vinyl ester resin coupled with leading and trailing edge protection and superior “UV” protection. Developed from the most severe strength-testing program to date, Tuf-Lite III® blades are individually balanced, interchangeable and will install in HUDSON hub designs. Initial sizes are from 28 feet to 10 meters in diameter.

A History Built on Excellence

At HUDSON, we understand there is more to the design and production of fan blades than patented technology. We understand that there is more than establishing the highest standards in a manufacturing process, and we understand that there is more than providing the highest quality products and services to our clients – we understand that Hudson has a history.

A history developed over many years of producing the finest fan blades in the industry. We once again raise the standard with the introduction of the latest member of our famous Tuf-Lite® lineage.

• HUDSON’s Highest efficiency blade to date • Developed from the most severe strength testing program to date • One piece FRP construction • Leading and trailing edge protection • Superior “UV” protection • Individually balanced, interchangeable blades

With a history of fan blade production since 1955, Hudson continues to push the limits of axial flow fan technology.

• Installs in current Hudson hub design • Size ranges from 11 ft. to 14 ft. and 20 ft. to 10 meters in diameter

A Subsidiary of Hudson Products Holdings, Inc.

www.hudsonproducts.com

Rexnord ® Addax ® Features

Benefits

Low weight High strength to weight ratio Corrosion resistant Low coefficient of thermal expansion

Ease of installation Reduced vibration Extended service life Dimensional stability Reduced stresses Infinite fatigue life Low cost of ownership Reduced maintenance

Continuous fiber composite spacer flange Unitized flex element High misalignment capacity

P65-001-EN-2

Addax® was the first advanced composite cooling tower coupling introduced in 1987.

Addax® coupling systems are installed and in service world wide.

Choose a Rexnord ® Addax® Composite Coupling as YOUR cooling tower coupling if you are currently using a steel coupling or an alternative composite coupling.

Rexnord ® Addax ® Precision. Power. Performance.

Rexnord® Addax® Cooling Tower Coupling

You want a trusted name when it comes to providing engineered power transmission products that improve productivity and effi ciency. Rexnord provides superior products for your industrial applications world wide. We work closely with you to reduce maintenance costs, eliminate redundant inventories and prevent equipment downtime.

With more than 50.000 Addax ® couplings installed around the world, Rexnord has the most experience of any composite cooling tower coupling manufacturer. The Rexnord ® Addax ® coupling provides the best value with corrosion resistance, high misalignment, fatigue resistance, low weight and ease of installation.

Applications include: cooling towers verticle pumps

STAR FAN STACKS

COOLING TOWER FAN STACKS WIDE SELECTION OF SIZES—100 DIFFERENT STOCK PROFILES WITH CUSTOM MOLDS AVAILABLE RESINS AVAILABLE IN GENERAL PURPOSE OR CLASS I OR CLASS II FIRE RETARDANT FORMULATIONS COLORS AVAILABLE IN THE STANDARD MIST GRAY OR OPTIONAL CUSTOM COLORS

FIBERGLASS FAN CYLINDERS FOR COOLING TOWERS MAT AND WOVEN FABRICS ARE SPECIFICALLY ENGINEERED INTO LAMINATE TO PROVIDE THE STRUCTURAL REQUIREMENTS NEEDED TO MAKE THE FINEST FAN STACKS IN THE INDUSTRY! RESINS AVAILABLE IN GENERAL PURPOSE OR CLASS I OR CLASS II FIRE RETARDANT FORMULATIONS

MOLDING MAKES THE DIFFERENCE! In the past, the shortcoming of most fan stacks was the inability to produce molds that would yield precise radius dimensions and fan tip clearances.

CNC machining does make a difference. We CNC our fan stack tooling to 0.001” tolerance to ensure accurate tip clearance without the need for shims or

spacers. Precise fan stack radius dimensions eliminate “clover-leafing” that occurs with inaccurate tooling.

All this technology results in a fan stack that is accurate and reduces installation issues, providing years of trouble-free service without the need for constant adjustment.

WHAT MAKES STAR FAN STACKS BETTER THAN THE COMPETITION? Our fan stacks are constructed using the strongest laminate schedule of any fan stack currently in the industry. The strength of the stack is evident in the laminate schedule and the overall weight of the stack. This results in more material and greater overall strength, and the additional mass results in lower harmonic frequencies. All this adds up to a fan stack that is capable of withstanding high winds and seismic loads while reducing vibration levels across the entire spectrum.

Each fan stack has horizontal and vertical ribs to ensure superior strength, and the top, bottom and side flanges are wider and thicker than our competitor’s fan stacks.

HORIZONTAL RIBS ARE 8” WIDE VERSUS THE COMPETITOR’S WITH LITTLE OR NO HORIZONTAL RIBBING VERTICAL RIBS ARE 6” WIDE VERSUS 5”

SIDES AND TOP FLANGE ARE 4” WIDE VERSUS 2-1/2” BOTTOM FLANGE IS 6-1/2” WIDE VERSUS4-1/2” SIDES AND BOTTOM FLANGE IS 5/16” THICK VERSUS1/4” TOP FLANGE IS 1/4” THICK VERSUS 3/16” THICKNESS BEHIND RIB IS NOMINAL 3/16” VERSUS 1/8” CUSTOM PROFILES AVAILABLE UPON REQUEST

MECHANICAL SUPPORTS

UNITIZED STEEL MOTOR AND GEAR SUPPORTS REGARDLESS OF MAKE OR MODEL, STAR COOLING TOWER’S VAST LIBRARY OF MECHANICAL SUPPORT FABRICATION DRAWINGS ALLOWS FOR THE FAST AND ACCURATE SHOP FABRICATION OF REPLACEMENT MECHANICAL SUPPORTS. TORQUE TUBE, I BEAM, CHANNEL AND SQUARE TUBE SUPPORTS. W SHAPES ASTM A572 (GRADE 50), ANGLES & PLATES ASTM A36, TUBE ASTM A500, AND PIPE ASTM A105 C.S. SHOP WELD WITH MINIMUM ¼” FILLET UNLIMITED (E70XX) HOT DIPPED GALVANIZED AFTER FABRICATION.

FLOW CONTROL VALVES & CROSSOVER PIPES

Flow control valves are available as epoxy-coated cast iron or stainless steel in sizes 6"–20". Mechanocal equipment supports (torque tubes) are available in stainless steel or as hot-dipped galvanized (HDG) steel, and can be made for most types of cooling towers.

FAN DECKING

PULTRUDED FIBERGLASS PANEL DECKING SYSTEM Star Cooling Towers decking system panels interlock and overlap to form a safe, strong working surface on your cooling tower. Manufactured of pultruded fiberglass reinforced polyester, the lightweight, high strength and corrosionresistant design offers quick, easy installation. It is available with a gritted surface for fan decks and hot water basin applications.

Important features include: CORROSION RESISTANT

STRONG

NONSKID WALKING SURFACE

FIRE RETARDANT

LIGHT WEIGHT

NONCONDUCTIVE

EASY TO MAINTAIN

UV-PROTECTED

WILL NOT ROT OR DECAY

EASY, QUICK INSTALLATION

The Star decking system is available in 1-1/8" deep panels, 24" wide. Normally gritted and available in 20' through 36' standard lengths.

The panels interlock and overlap to form a continuous, solid surface. The quick screwdown construction system ensures rapid installation and reduced field labor costs.

The standard resin system is a slate gray fire retardant polyester resin meeting the requirements of Class 1 rating of 25 or less per ASTM E-84 and the self-extinguishing requirements of ASTM D365. The resin is UV-inhibited and the composite includes a surface veil on all exposed surfaces for enhanced corrosion and UVprotection. Other resins and colors are available upon request.

SAFDECK TWO SPAN LOAD/DEFLECTION DATA Maximum deflections shown are based on a deflection of approximately L/100. To calculate the maximum deflection for a simply supported continuous.

24” SAFDECK I = 0.4399 in.4 Wt = 4.1. / Iin. ft. (gritted)

SINGLE SPAN LENGTH (I) 24" (610 mm)

36" (914 mm)

48" (1219 mm)

25 (u = 1197) (c = 365)

50 (u = 2394) (c = 730)

60 (u = 2873) (c = 876)

75 (u = 3591) (c = 1095)

100 (u = 4788) (c = 1460)

200 (u = 9576) (c = 2920)

300 (u = 14364) (c = 4380)

u u

.015 (.38)

.030 (.76)

.036 (.91)

.044 (1.12)

.059 (1.50)

.119 (3.02)

.179 (4.55)

c c

.012 (.30)

.023 (.58)

.029 (.74)

.036 (.91)

.048 (1.22)

.096 (2.44)

.143 (3.63)

u u

.063 (1.60)

.126 (3.20)

.151 (3.84)

.189 (4.80)

.252 (6.40)

— —

— —

c c

.032 (.81)

.064 (1.63)

.081 (2.06)

.101 (2.57)

.134 (2.40)

.269 (6.83)

— —

u u

.215 (5.46)

.430 (10.92)

— —

— —

— —

— —

— —

c c

.073 (1.85)

.147 (3.73)

.206 (5.23)

.257 (6.53)

.343 (8.71)

— —

— —

9007 FM 2759

Beam spanning two equal lengths with the uniform or concentrated load on one span only, multiply the above deflections by 0.71. u = Uniform load in lbs/ft2 (N/m2). For example, a 100 lb. uniform load over 3 ft.2 is 300 lbs. of total load. u = Typical deflection under the uniform load in inches (mm). c = Concentrated load in lbs/ft of width (N/m of width). c = Typical deflection under concentrated load in inches (mm).

HOT WATER BASINS

STARPLANK PULTRUDED FIBERGLASS PANEL Star Plank hot water basin panel system interlocks and overlaps to form a safe, strong working surface on your cooling tower.

Manufactured of pultruded fiberglass reinforced polyester, the lightweight, high strength and corrosion-resistant design offers quick, and easy installation.

Important features include: CORROSION RESISTANT

FIRE RETARDANT

LIGHT WEIGHT

NONCONDUCTIVE

EASY TO MAINTAIN

UV-PROTECTED

WILL NOT ROT OR DECAY

EASY, QUICK INSTALLATION

STRONG

The STAR Plank hot water basin system is available in 1-1/8" deep panels, 24" wide. Normally available in 20' through 36' standard lengths. Other lengths are available through special order. The panels interlock and overlap to form a continuous, solid surface. The quick screw-down construction system ensures rapid installation and reduced field labor costs. The standard resin system is a light gray fire retardant polyester resin meeting the requirements of Class 1 rating of 25 or less per ASTM E-84 and the self-extinguishing requirements of ASTM D-635. The resin is UV inhibited and the composite includes a surface veil on all exposed surfaces for enhanced corrosion and UV protection. Other resins and colors are available upon request.

NOZZLES, CROSS FLOW & COUNTERFLOW

PRECISION-FLO™ CROSSFLOW NOZZLES Star Cooling Towers Precision-Flo water distribution nozzle is a non-clogging nozzle designed specifically for all crossflow cooling tower applications. It provides excellent flow characteristics utilizing a one piece design with single support distribution plate. This produces a uniform distribution pattern helping to enhance the cooling tower’s thermal performance.

A unique color coding system allows for easy identification of the correct orifice size. Available orifice sizes range from .625" to 1.375".

The Star Precision-Flo crossflow nozzle is easily installed and can be easily removed for cleaning or replacement.

The nozzle is manufactured of inert high strength injection molded polypropylene for outstanding corrosion resistance and strength.

PRECISION-FLO™ COUNTERFLOW NOZZLES The Star Cooling Towers PFC™ PrecisionFlo counterflow distribution nozzle is an efficient, nonclogging nozzle designed specifically for all counterflow cooling tower applications.

The patented PFC design provides excellent flow characteristics and a very uniform spray pattern, enhancing the cooling tower’s thermal performance.

A unique color coding system allows for easy identification of the correct orifice size, from .75" to 1.5".

The PFC nozzle is easily installed—it attaches to the distribution lateral with a PVC adapter using standard 2" NPT threads. Other 2" threads are available on request. The nozzle can be easily removed for cleaning or replacement.

The Star PFC nozzle is manufactured of inert high strength injection molded polypropylene for outstanding corrosion resistance. Gusseted teeth enhance the nozzle’s strength. Plus, the bottom plate locks into place for additional security.

FILM FILL MEDIA

Cross-flUTeD

offseT VerTiCal

VerTiCal flow

Cross flow

AccupacÂŽ Film Fill Media

Cooling tower fills with the highest thermal performance and product quality.

Available in a broad selection of sheet spacings, flute designs, sheet thicknesses, and plastic compositions.

... for CoUnTer flow Towers CROSS-FLUTED

CF1200MA

CF1900MA

AccuPac® Cross-Fluted Fills improve water distribution by splitting the water stream as it descends through the fill pack. Brentwood’s CF1900/CF1900MA design splits the water stream 8 times in a 12” (305 mm) vertical path. High thermal performance (high KaV/L) and low pressure drop are achieved through engineered flute/microstructure design and the highest manufacturing standards.

FEATURES & BENEFITS

• Bonded edge with dedicated bond points for added durability • Engineered microstructure for improved water distribution and thermal mixing • High thermal performance • Improved water distribution • Proprietary edge cutting technology produces square packs that efficiently direct water to both sides of sheet • Material exceeds Cooling Technology Institute (CTI) Standard 136 (see below*)

“Ma” Technology PATENT NuMBERS 6,544,628 AND 6,640,427 u.S. AND INT’L PATENTS

Male/Female attachment tabs align with and nest into the adjoining sheet’s tabs.

CF1900 & CF1900MA: The popular choice for field-erected or factory-assembled counterflow cooling towers. Can also be used in crossflow towers. For use in Power, Refining, Chemical, Steel, and Food Processing applications where water quality is “good”.

CFS3000: For the same applications as the CF1900 and CF1900MA, but the CFS3000’s larger channels decrease fouling potential in low-quality water.

Attachment tabs are pressure-sealed ...

ApplIcATIoNS

Beveled Tips

CF1200 & CF1200MA: For use in factory-assembled counterflow towers (HVAC and general industrial applications) and as a distribution pad in 3.94”(100 mm) and 5.90” (150 mm) depths. Beveled Tips (left) promote drainage for lowest pressure drop.

... creating a strong, permanent bond without glue, solvents, or adhesives!

CFS3000

OFFSET VERTICAL

Double-Folded Edges

CF1900SS

CF1900SS: The choice for ultimate heat sink towers and use in any critical-application counterflow or crossflow cooling tower (field-erected or factoryassembled).

With the same exceptional thermal performance and strength of our PVC packs, Brentwood’s stainless steel fills offer these additional advantages: • Stainless steel provides the ultimate in performance, durability, and service life • Rated to high temperatures up to 500°F (260°C) • Chemical and corrosion resistant ... lasts virtually forever • Non-flammable • Similar in weight to plastic fills, significantly lighter than ceramic fills • Double-folded edge for durability & safety (above) • Reinforcing rib microstructure for superior water distribution, thermal mixing, and high strength-to-weight ratio

TECHNICAL SUPPORT Thermal (KaV/l) Curves and Pressure Drop Curves are available for all Brentwood film fills to assist in selecting the appropriate fill capacity for your design. other Brentwood technical bulletins include installation recommendations, Product selection for specific water Quality, Thermal ratings, and Product storage recommendations.

OF21MA

AccuPac® Offset Vertical Fill combines the lowfouling characteristics of vertical flow with the enhanced water distribution of our cross-fluted designs. The OF21MA’s high KaV/L thermal performance and low pressure drop are similar to the CF1900/CF1900MA design, but with lower potential for fouling.

FEATURES & BENEFITS

• High thermal performance • Lower fouling potential • Bonded edge with dedicated bond points for added durability • Adhesive-free Mechanical Assembly (MA) technology is environmentally-friendly and allows fill packs to be assembled on-site without glue • Proprietary edge cutting technology produces square packs that efficiently direct water to both sides of sheet • Material exceeds Cooling Technology Institute (CTI) Standard 136 (see below*)

ApplIcATIoNS

OF21MA: For use in counterflow cooling towers (field-erected and factory-assembled installations) in Power, Refining, Chemical, Steel, and Food Processing applications where water quality is “average”. (See Brentwood Fill Selection/Water Quality Table)

* Brentwood sheet thicknesses are quoted in final gauges (as measured in field) of .008” (.203 mm), .010” (.254 mm), .015” (.381 mm), or your specific requirement. All Brentwood fill products are available in PVC and are uV stabilized. The PVC compounds used in Brentwood fills have outstanding resistance to weather exposure and are nearly impervious to chemical degradation by alkali, acids, greases, fats, oils, and biological attack. Brentwood PVC has excellent fire rating due to its self-extinguishing characteristics and meets or exceeds Cooling Technology Institute Standard 136. HPVC (high temperatures), PP (polypropylene), and ABS plastics are also available for special applications.

VERTICAL FLOW

VF19PLuS

AFVF19

AccuPac® Vertical Flow Fills feature vertical flow channels with large openings that allow the higher water velocities necessary to create an anti-fouling environment in the fill. In the VF19PLuS we’ve added an engineered micro-structure to the flutes to improve water distribution and thermal mixing.

FEATURES & BENEFITS

• Anti-fouling design • Bonded edge with dedicated bond points for added durability • Extensively tested by a third party in an operating natural draft cooling tower serving a large utility power plant • Material exceeds Cooling Technology Institute (CTI) Standard 136 (see below*)

AccuClean AFVF19**: For use in counterflow cooling towers for utility and industrial applications where surface waters are used for make-up. Typical applications are Power, Refining, Chemical, Mining, and Food Processing.

• Anti-fouling, 19 mm pitch vertical flow design with engineered microstructure for high water velocity, improved water distribution, and thermal mixing • Produced in metric fill air travel depths and lengths • Extensively tested by a third party in an operating natural draft cooling tower serving a large utility power plant • Available in rigid PVC and high-temperature HPVC AccuClean AFVF19MA**: All the features and performance of the AFVF19, plus these additional advantages:

ApplIcATIoNS

VF19PLUS**: For use in counterflow cooling towers where water quality is “poor” (poor make-up water or process contamination). Typical applications are Power, Refining, Chemical, Mining, and Food Processing.

VF3800

VF3800: For the same counterflow applications as the VF19PLuS, the VF3800 has larger, 38 mm flute openings and no microstructure ... for conditions where fouling potential is greater.

• Brentwood’s patented mechanical assembly (“MA”) technology • Greater flexibility for non-standard lengths

AFVF19MA

• Imperial pack dimensions (See back page)

** Because a cooling tower spray system’s washing effect reduces the fouling potential of the top 12” (305 mm) of fills, a top layer of OF21MA or CF1900/CF1900MA can improve overall performance.

... for Cross flow Towers

CROSS-FLUTED

“HERRINGBONE”

▲

XF75

XF75ID ▲

▲

XF75IL

AccuPac® Cross Flow “Herringbone” Fill uses a proven “herringbone” surface design engineered to distribute water evenly over the entire fill area for high thermal performance. The fill packs have honeycomb bonded edges on the air inlets and outlets, plus interlocking offsets that space the sheets and form strong, stackable packs. “Herringbone” fills with integral inlet louvers (XF75IL) and drift eliminators (XF75ID) complete this efficient, high-performance, crossflow media system.

FEATURES & BENEFITS

XF125 Brentwood's XF125 has cross-corrugated sheets with a built-in internal slant. The sheets have alternating flute angles of 45° and 15°, which allow the fill to be installed vertically and without an angle cut. The XF125 provides for a simple installation that saves space in the tower, which means savings for both assembly and material costs.

FEATURES & BENEFITS

• Has an excellent internal water distribution at a wide range of air velocities • Highest thermal performance per unit volume of any crossflow fill • Simple construction and assembly requirements

• Superior air/water management for high thermal performance • Engineered “herringXF SUPPORT SYSTEM bone” surface for even • Available in PVC and water distribution Includes Base Supports, HPVC Fill Support Beams, and • Bottom-supported for Front/Back Retainers. Available durability and ease of • Proprietary edge cutting in a variety of sizes & configurations. installation technology that directs • Integral inlet louvers water to both sides of sheet eliminate “splash out” • Material exceeds Cooling Technology Institute (CTI) • Integral drift eliminators reduce drift loss Standard 136 (See inside*)

ApplIcATIoNS

XF75: Designed on a 5° angle for easy installation in package crossflow towers (for HVAC and general industrial use).

XF75IL: Integral Inlet Louver with fill section for use with XF75 media.

XF75ID: Integral Drift Eliminator with fill section for use with XF75 media. Other drift eliminators can be added for ultra-low drift loss.

ApplIcATIoNS

The XF125 is designed for package crossflow cooling towers where the fill is to be installed without an external slant or in evaporative coolers and pre-coolers.

Water quality must be “good” to “very good”.

COOLING TOWER FILM FILL MEDIA PART NO.

SURFACE AREA

SHEET SPACING

FLUTE ANGLE

MEDIA PACk SIzES: Depth (D), Width (W), Length (l) - inches (mm)

MINIMUM

CoUnTer flow Cross-flUTeD fills

MAXIMUM

CF1200MA & CF1200

69 ft2/ft3 (226 m2/m3)

11.7 mm

30°

CF1900

48 ft2/ft3 (157.5 m2/m3)

19 mm

30°

D: 6” (153) W: 6” (153) l: 1’ (305)

D: 24” (610) W: 24” (610) l: 12’ (3658)

CF1900MA

48 ft2/ft3 (157.5 m2/m3)

19 mm

30°

D: 12” (305) W: 6” (153) l: 1’ (305)

D: 24” (610) W: 24” (610) l: 10’ ( 3048)

CF1900SS

48 ft2/ft3 (157.5 m2/m3)

19 mm

27°

D: 12” (305) W: 6” (153) l: 2’ (610)

D: 12” (305) W: 12” (305) l: 6’ (1829)

30°

D: 12” (305) W: 6” (153) l: 1’ (305)

D: 24” (610) W: 24” (610) l: 12’ (3658)

31 ft2/ft3 (102 m2/m3)

30.5 mm

W WATER

D: 3.9” (100)* W: 6” (153) l: 1’ (305)

CFS3000

STANDARD

D: 11.8” (300) W: 12” (305) l: 10’ (3048)

D: 11.8” (300) W: 12” (305)

AIR

D

L

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048) D: 12” (305) or 24” (610) W: 12” (305) or 24” (610)

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048) D: 12” (305) or 24” (610) W: 12” (305) or 24” (610)

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048) D: 12” (305) W: 12” (305)

l: 4’ (1220) or 6’ (1829) D: 24” (610) W: 12” (305) or 24” (610)

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048)

CoUnTer flow offseT VerTiCal fill OF21MA

45 ft2/ft3 (147.8 m2/m3)

20.8 mm

NA

D: 11.8” (300) W: 5” (127) l: 1’ (305)

D: 23.6” (600) W: 18” (458) l: 10’ ( 3048)

D: 11.8” (300) or 23.6” (600) W: 18” (458)

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048)

CoUnTer flow VerTiCal flow fills VF19PLUS

47 ft2/ft3 (154 m2/m3)

19 mm

0°

D: 11.8” (300) W: 6” (153) l: 1’ (305)

D: 35.4” (900) W: 24” (610) l: 12’ (3658)

AFVF19

42 ft2/ft3 (138 m2/m3)

19.4 mm

0°

D: 9.8” (250) W: 3.1” (79) l: 20.1” (510)

D: 39.4” (1000) W: 23.3” (592) l: 120.4” (3058)

AFVF19MA

44 ft2/ft3 (144 m2/m3)

19 mm

0°

D: 11.8” (300) W: 6” (153) l: 1’ (305)

D: 23.6” (600) W: 24” (610) l: 10’ ( 3048)

VF3800

40 ft2/ft3 (131 m2/m3)

38 mm

0°

D: 24” (610) W: 6” (153) l: 1’ (305)

D: 24” (610) W: 24” (610) l: 12’ (3658)

D: 23.6” (600) W: 12” (305) or 24” (610)

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048) D: 19.7” (500) W: 12.4” (315)

l: 80.3” (2038), 120.4” (3058) D: 23.6” (600) W: 12” (305)

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048) D: 24” (610) W: 12” (305) or 24” (610)

l: 4’ (1220), 6’ (1829), 8’ (2439), or 10’ (3048)

Cross flow “HerringBone” fills XF75 XF75IL XF75ID

51 ft2/ft3 (167.4 m2/m3)

19 mm

NA

D: 12” (305) W: 6” (153) l: 2’ (610)

D: 24” (610) W: 12” (305) l: 12’ (3658)

WATER

D: 24” (610) W: 12” (305)

l: 4’ (1220), 6’ (1829),

8’ (2439), or 10’ (3048)

L

H

95

W

XF SUPPORT SYSTEM (Base Supports; Fill Support Beams; and Front/Back Retainers) see Brentwood system support drawings.

AIR

D

Cross flow Cross-flUTeD fill XF125

64 ft2/ft3 (210 m2/m3)

12.5 mm

15°/45°

D: 6” (153) W: 6” (153) l: 1’ (305)

D: 12” (305) W: 12” (305) l: 12’ (3658)

D: 12” (305) W: 12” (305)

l: 6’ (1829), 9’ (2743), or 12’ (3658)

* This depth applies to the CF1200 only. Minimum depth for the CF1200MA is 11.8” (300 mm).

© Copyright 2011 Brentwood Industries, Inc.

Brentwood Industries, Inc., P.O. Box 605, 610 Morgantown Road, Reading, PA 19603, USA, Phone 1-610-236-1100, Fax 1-610-236-1199, Email ctsales@brentw.com Brentwood Asia, Ltd., A3 Floor, Le Concorde Tower, 202 Rajchadapisek Road, Huaykwang, Bangkok 10310, Thailand, Phone 662-694-1060-2, Fax 662-694-1063, Email asiasales@brentw.com Brentwood Europe s.r.o., Plzenska 610, 338 05 Myto, Czech Republic, Phone +420 371 595 795, Fax +420 371 580 795, Email europesales@brentw.com www.brentwood-ind.com/cool

SPLASH FILL MEDIA

Brentwood’s Splash Fills are foulingresistant and capable of handling dirty water applications, while also achieving high thermal performance.

V Bar

Kelly Bar Pi Bar

Features •

Anti-fouling design.

•

Increase air-water interface to allow for accelerated cooling and evaporation.

•

For use in highly compromised waters.

•

Material exceeds Cooling Technology Institute (CTI) Standard 136.

Splash Bar Media Brentwood’s AccuPac ® Splash Fills are utilized when compromised waters are used for make-up, when there may be a high degree of dust or sand in the environment, or when process contaminants may be harmful to film-type fills. By interrupting the water stream with splash surfaces that cause the water droplets to break up into smaller droplets, the greatest amount of water surface can be exposed to the cooling air.

Applications Kelly Bar & Kelly Bar HD

PVC Lath

A durable, high-performance splash bar that maximizes practicality, the Kelly Bar features an inverted V stiffener for strength and support and can be supplied in a heavy-duty version for longer spans.

The Lath splash fill is a lightweight PVC replacement for wooden lath in crossflow or counterflow towers. It features a reinforcing rib for strength and is highly resistant to chemicals and biological attack.

V Bar & V Bar HD The V Bar is an industry-leading splash bar, featuring a unique stiffening center rib that improves strength for maximum spans.

Heavy-duty V Bar is available at twice the normal thickness for northern climates where extreme ice loads are possible.

Pi Bar Designed for extra-dirty water applications where a 2-inch-wide bar is desired, the Pi Bar’s domed top enhances the splash effect and sloping feet help shed accumulation of solids. It provides for maximum spans and increased fouling reduction capability.

Para Bar & Para Bar LS The Para Bar is durably engineered, featuring a parabolic shape for strength and support. It is used as a direct replacement for similar to like profile splash bars and can be supplied in a long-span version for increased span capability.

Splash Fill Product Details PRODUCT

HEIGHT

WIDTH

LENGTH

WEIGHT

THICKNESS

Kelly Bar

0.86 in (22 mm)

4.25 in (108 mm)

Extruded to any length

0.13 lbs. / ft (0.19 kg / m)

50 mils (1.3 mm)

RECOMMENDED SUPPORT SPAN (AVERAGE CONDITIONS*) 3 ft (914 mm)

Kelly Bar HD

1.33 in (34 mm)

4.25 in (108 mm)

Extruded to any length

0.24 lbs. / ft (0.36 kg / m)

80 mils (2.0 mm)

4 ft (1219 mm)

V Bar

1.68 in (43 mm)

3.75 in (95 mm)

Extruded to any length

0.12 lbs. / ft (0.18 kg / m)

50 mils (1.3 mm)

2 ft (610 mm)

V Bar HD

1.68 in (43 mm)

3.75 in (95 mm)

Extruded to any length

0.19 lbs. / ft (0.28 kg / m)

80 mils (2.0 mm)

3 ft (1213 mm)

Pi Bar

1.53 in (39 mm)

1.75 in (44 mm)

Extruded to any length

0.22 lbs. / ft (0.33 kg / m)

60 mils (1.52 mm)

5 ft (1524 mm)

Para Bar

1.78 in (45 mm)

4.16 in (106 mm)

Extruded to any length

0.152 lbs. / ft (0.23 kg / m)

50 mils (1.3 mm)

3 ft (914 mm)

Para Bar LS

2.29 in (58 mm)

4.16 in (106 mm)

Extruded to any length

0.182 lbs. / ft (0.27 kg / m)

50 mils (1.3 mm)

5 ft (1524 mm)

Lath

.43 in (11 mm)

1.5 in (38 mm)

Extruded to any length

0.13 lbs. / ft (0.19 kg / m)

50 mils (1.3 mm)

2 ft (610 mm)

* Contact Brentwood to discuss span recommendations for specific applications.

BRENTWOOD INDUSTRIES, INC. brentwoodindustries.com coolingtower@brentw.com +1.610.236.1100 All Rights Reserved. © 2015 Brentwood Industries, Inc.

CT024-1_11-15_EN

CELLULAR DRIFT ELIMINATORS

CF150MAx XF80MAx

XF150MAx CF80MAx

C ounterflow A ppliCAtions Brentwood Counterflow Cellular Drift Eliminators are specifically-designed to achieve maximum drift removal. Unlike other drift eliminators designed for both counterflow and crossflow towers, Brentwood’s counterflow eliminators have significantly lower pressure drop than dual-purpose eliminators.

Co unterflo w to w er

C rossflow A ppliCAtions Brentwood Crossflow Cellular Drift Eliminators are specifically-designed to achieve maximum drift removal in crossflow applications by providing an upward flow path and a steep water drainage angle that directs the collected drift back to the wet section of the tower even when impacted by water spray.

CF80MAx or CF150MAx

XF80MAx or XF150MAx

Cro ssflo w to w er

Brentwood ACCU-PAC Cellular Drift Eliminator modules are constructed of a series of sinusoidal-shaped, corrugated, CTI STD-136, PVC sheets that are mechanically assembled to mating sinusoidal structural waves to form closed cells. These cells force the drift droplets carried in the airstream to make three distinct changes in direction. This diversion of the air flow creates centrifugal forces on the drift droplets, forcing them to be captured by inertial impaction with the cell walls and thereby removing the droplets from the airstream.

C ounterflow C ellulAr Drift eliMinAtors CF80MAx

CF80MAx Counterflow Cellular Drift Eliminators are specifically-designed for applications requiring very low drift levels in counterflow Cooling Towers, Evaporative Cooling systems, Turbine Intake Hoods, and Scrubbers, providing the best drift removal efficiency.

With field-verified drift test results of .0005% per CTI Standard 140 (the industry standard for testing of cooling tower drift), there is no need to use double layers of drift eliminators to achieve high drift-reduction efficiency.

FEATURES & BENEFITS • Beveled Drainage Tip design (right) reduces pressure drop by up to 25% (based on air velocity of 800 fpm [4.1 m/s]) over non-beveled designs.

CF150MAx Counterflow Cellular Drift Eliminators, are cost-effective, high-efficiency cellular drift eliminators designed specifically for counterflow Cooling Towers and Evaporative Cooling systems. With over 10 million square feet installed worldwide, the 150-series has been our most popular drift eliminator.

FEATURES & BENEFITS • Engineered flute design provides high performance at a cost-effective price.

“MA” techno lo gy PAT. NOS. 6,544,628 and 6,640,427 U.S. AND INT’L PATENTS

• Patented “MA” (Mechanical Assembly) Technology for environmentally-friendly glue-free packs Beveled Drainage Tips

• Patented “MA” (Mechanical Assembly) Technology for environmentallyfriendly glue-free packs • Heavy duty CF80MAx modules are strong enough to span 6 ft (1.8m), requiring fewer support beams and less air blockage.

• Can be field cut for a tight fit around columns and other structures without sacrificing structural integrity.

Dri-Seals are recommended for maximum performance.

• All Brentwood Cellular Drift Eliminator modules "nest" with the adjoining modules (below) to provide "seamless" panel installations.

• Raw material meets CTI Standard 136 and has a flame spread rating of 25 or less per ASTM E84.

Nested Seam

CF150MAx

Flat Seam

• Heavy duty CF150MAx modules are strong enough to span 6 ft (1.8m), requiring fewer support beams and less air blockage.

• Can be field cut for a tight fit around columns and other structures without sacrificing structural integrity.

• All Brentwood Cellular Drift Eliminator modules "nest" with the adjoining modules (below left) to provide "seamless" panel installations.

• Raw material meets CTI Standard 136 and has a flame spread rating of 25 or less per ASTM E84.

Male/Female attachment tabs align with and nest into the adjoining sheet’s tabs.

Attachment tabs are pressure-sealed ...

... creating a strong, permanent bond without glue, solvents, or adhesives!

C rossflow C ellulAr Drift eliMinAtors XF150MAx

XF80MAx

XF80MAx Crossflow Cellular Drift Eliminators provide the best available drift removal efficiency on the market today. The upward flow path, steep water drainage angle, and “tuned venturi section” make this the ideal product for factory-built crossflow towers.

FEATURES & BENEFITS • The upward flow path and steep water drainage angle maximizes the drift removal for crossflow applications, making it fully-effective even when installed vertically.

• The engineered venturi design (right) increases the velocity of the exit airflow to “scrub out” smaller droplets.

XF150MAx Crossflow Cellular Drift Eliminators are specifically-designed to achieve maximum drift removal efficiency in Crossflow Cooling Towers by providing an upward flow path and discharge angle of 40-55° from horizontal (depending on installation angle) and molded-in drainage channels that direct the collected drift back to the wet section of the tower even when impacted by water spray.

FEATURES & BENEFITS • The upward flow path and discharge angle of 40-55° increases fan efficiency by reducing pressure drop.

Tuned Venturi Section

• Installed at the standard 10° from vertical (as shown at left on Brentwood XF-600 Supports), XF150MAx modules are strong enough to span 10 ft. (3.0 m), requiring fewer support beams and less air blockage.

• Patented “MA” (Mechanical Assembly) Technology for environmentally-friendly, glue-free packs

• The .86” (21.8 mm) flute spacing effectively removes drift (at the lowest pressure drop) in crossflow towers with high air velocities up to 800 fpm (4.0 m/s).

• Can be field cut for a tight fit around columns and other structures without sacrificing structural integrity.

• Patented “MA” (Mechanical Assembly) Technology for environmentally-friendly, glue-free packs

• High surface area (flute height of 1.50" [38mm]) provides high performance at a cost-effective price.

• Can be field cut for a tight fit around columns and other structures without sacrificing structural integrity.

• All Brentwood Cellular Drift Eliminator modules "nest" with the adjoining modules (far left) to provide "seamless" panel installations.

• Raw material meets CTI Standard 136 and has a flame spread rating of 25 or less per ASTM E84.

• All Brentwood Cellular Drift Eliminator modules "nest" with the adjoining modules (far left) to provide "seamless" panel installations.

XF150Max shown on Brentwood XF600 Supports

• Raw material meets CTI Standard 136 and has a flame spread rating of 25 or less per ASTM E84.

C E L L U L A R D R I F T E L I M I N AT O R S PRODUCT NUMBER

CELL SIZE

DEPTH (D)

MODULE DIMENSIONS inches (mm) WIDTH (W) STANDARD LENGTHS (L)

SHEET THICKNESS*

DRY WEIGHT

MAX. SPAN**

.013 in (.33 mm) Standard

1.6 lbs/ft2 (7.8 kg/m2)

4 ft (1.2 m)

.020 in 2.2 lbs/ft2 (.51 mm) (10.7 kg/m2) Heavy Duty

6 ft (1.8 m)

DRIFT LOSS

Counterflow

CF80MAx

.86 in (21.8 mm)

5.25 in (133 mm)

12 in (305 mm) or 18 in (457 mm)

2 to 12 ft. (610 to 3658 mm) in 1 ft. (305 mm) increments up to 6 ft. (1829 mm) and in 2 ft. (610 mm) increments over 6 ft. (1829 mm)

5.25 in (133 mm)

12 in (305 mm) or 18 in (457 mm)

2 to 12 ft. (610 to 3658 mm) in 1 ft. (305 mm) increments up to 6 ft. (1829 mm) and in 2 ft. (610 mm) increments over 6 ft. (1829 mm)

5.25 in (133 mm)

24 in (610 mm)

2 to 12 ft. (610 to 3658 mm) in 1 ft. (305 mm) increments up to 6 ft. (1829 mm) and in 2 ft. (610 mm) increments over 6 ft. (1829 mm)

5.25 in (133 mm)

12 in (305 mm) or 18 in (457 mm)

2 to 12 ft. (610 to 3658 mm) in 1 ft. (305 mm) increments up to 6 ft. (1829 mm) and in 2 ft. (610 mm) increments over 6 ft. (1829 mm)

L

D W L

D W

CF150MAx

1.500 in (38.1 mm)

.015 in (.38 mm) Standard

1.0 lbs/ft2 (4.9 kg/m2)

4 ft (1.2 m)

.020 in (.51 mm) Heavy Duty

1.4 lbs/ft (6.8 kg/m2)

6 ft (1.8 m)

.013 in (.33 mm) Standard

1.1 lbs/ft2 (5.4 kg/m2)

8 ft (2.4 m)

.020 in (.51 mm) Heavy Duty

1.5 lbs/ft2 (7.3 kg/m2)

10 ft (3.0 m)

.015 in (.38 mm) Standard

1.0 lbs/ft2 (4.9 kg/m2)

8 ft (2.4 m)

.020 in (.51 mm) Heavy Duty

1.4 lbs/ft2 (6.8 kg/m2)

10 ft (3.0 m)

2

.0005%

.001%

Crossflow D

XF80MAx

.86 in (21.8 mm)

L

W

XF150MAx

D

L

W

1.500 in (38.1 mm)

* Nominal sheet thickness after forming

All Brentwood Cellular Drift Eliminators are made from PVC material that meets CTI (Cooling Technology Institute) Standard 136 and are UV protected. These PVC compounds have outstanding resistance to weather exposure, and are nearly impervious to chemical degradation by alkalis and acids, grease, fats, oils, and biological attack. PVC has an excellent fire rating due to its self-extinguishing characteristics.

400 (2)

500 (2.5)

600 (3)

.200 (50)

700 (3.5)

CF80MAx CF150MAx

(35) .140 (40) .160 (45) .180

XF80MAx XF150MAx

(50) .200

.001%

PRESSURE DROP

.180 (45)

INCHES WG (Pa)

MATERIALS

300 (1.5) .000 (5) .020 (10) .040 (15) .060 (20) .080 (25) .100 (30) .120

WET (OPERATING) PRESSURE DROP

** Counterflow: Tested at a maximum air temperature of 115°F (46°C) with 2 inch (51 mm) wide supports.

Crossflow: Tested at a maximum air temperature of 115°F (46°C) installed at a 10° maximum angle.

.0005%

XF150MAx

.160 (40)

XF80MAx

.140 (35) .120 (30)

CF150MAx

.100 (25)

CF80MAx

.080 (20) .060 (15) .040 (10) .020 (5) .000 300 (1.5)

400 (2)

500 (2.5)

600 (3)

700 (3.5)

VELOCITY

FEET/MINUTE (METERS/SECOND)

© Copyright 2008 Brentwood Industries, Inc.

Brentwood Industries, Inc., P.O. Box 605, 610 Morgantown Road, Reading, PA 19603, USA, Phone 1-610-236-1100, Fax 1-610-236-1199, Email ctsales@brentw.com Brentwood Asia, Ltd., A3 Floor, Le Concorde Tower, 202 Rajchadapisek Road, Huaykwang, Bangkok 10310, Thailand, Phone 662-694-1060-2, Fax 662-694-1063, Email asiasales@brentw.com Brentwood Europe s.r.o., Plzenska 610, 338 05 Myto, Czech Republic, Phone +420 371 595 795, Fax +420 371 580 795, Email europesales@brentw.com www.brentwood-ind.com/cool

FLOW CONTROL VALVES

HEAVY DUTY STAINLESS STEEL OPTIMIZE YOUR PERFORMANCE WITH THE VARI-FLOW SS SERIES DISTRIBUTION VALVE The “Vari-Flow” distribution valve is a direct replacement valve for all existing crossflow Cooling Tower distribution valves.

MANUFACTURED ENTIRELY FROM 304L OR 316L STAINLESS STEEL AND UHMW-PE PLASTIC “VARI-FLOW” VALVE FEATURES A 30% LARGER DISCHARGE AREA AND 40% REDUCTION IN WEIGHT COMPARED TO CONVENTIONAL DISTRIBUTION VALVES

PATENTED INTERNAL GUIDE AND SUPPORT SYSTEM INTERNAL GUIDE AND SUPPORT SYSTEM THAT SUPPORTS THE STEM AND DISC THROUGHOUT ITS’ FULL LENGTH OF TRAVEL CAN BE UTILIZED TO BALANCE THE WATER FLOW THROUGHOUT YOUR COOLING TOWER AND OPTIMIZING ITS’ PERFORMANCE

MAINTENANCE FREE OPERATION BUSHING ASSEMBLY REPLACES EASILY FROM THE VALVE EXTERIOR

POSITIVE SHUT-OFF ALLOWS FOR COMPLETE AND POSITIVE SHUT-OFF OF THE WATER STREAM NO PERSISTENT LEAKING Along with the internal guide system which centers the disc and places the disc surface parallel to the seating face, an improved gasket system allows complete and positive shut-off of the water stream without the persistent leaking associated with conventional valves.

HEAVY DUTY GALVANIZED The Star Cooling Towers flow control valve for cooling towers is manufactured to meet or exceed OEM specifications. It is a direct, drop-in replacement for all crossflow cooling tower applications and does not require modifications to your existing system.

Important features ofthe Star Cooling Towers flow control valve include: RUGGED CONSTRUCTION POSITIVE, LOCKING BAR HEAVY DUTY GALVANIZED CAST IRON BODY STAINLESS STEEL VALVE STEM AND HARDWARE

SIMPLE, TROUBLE-FREE DESIGN HEAVY-DUTY NEOPRENE GASKET STANDARD ANSI#125 FLANGE

HEADER SUPPORT

FRP CROSSFLOW SADDLE The Star Cooling Towers FRP header saddle is designed to fit your distribution system needs. The saddle is CNC machined from vacuum infused products to a high tolerance ensuring proper field fit-up and ease of installation. Saddle sizes vary to fit pipes from 12" up to 72" diameter. Custom sizes and shapes are available based on your design needs.

FRP COUNTERFLOW SADDLE The Star Cooling Towers FRP header saddle is designed to fit your distribution system needs.

The saddle is CNC machined from pultruded products to a high tolerance ensuring proper field fit-up and ease of installation. The saddles are built from a panel system making them very versatile in achieving several sizes to fit pipes from 12" up to 36" diameter. Custom sizes and shapes are available based on your design needs.

STAIRWAYS & ESCAPE LADDERS

HEAVY DUTY GALVANIZED STAIRWAYS The STAR pre-engineered fiberglass stairway provides safe, easy access to your cooling tower. Its lightweight, yet rugged design offers quick, easy installation.

Important features include: PRE-ENGINEERED, MODULARIZED DESIGN NON SKID WALKING SURFACE LIGHTWEIGHT EASY TO MAINTAIN WILL NOT ROT OR DECAY STRONG CORROSION RESISTANT NON CONDUCTIVE UV-PROTECTED EASY, QUICK INSTALLATION

MECHANICAL ACCESS PLATFORMS

DURABLE, LIGHTWEIGHT & STRONG FIBERGLASS Star Cooling Towers offers fiberglass equipment access walkways and work platforms for permanent or temporary use. They are corrosion-resistant, slipresistant, ultraviolet-resistant, strong, lightweight, and fire-retardant.

The strong, light fiberglass panels or grating can be custom-designed for the best fit around mechanical equipment for maintenance and service.

Fiberglass is light enough to handle without the heavy equipment steel grating requires. Also, no need for scaffolding and planking, saving field labor and downtime.

Corrosion resistance and a gritted surface provide a durable, slipresistant, safe, walkway for distribution

basins and plenum walkways.Available in solid or grated designs. Molded-in color means you skip costly recurring maintenance such as painting or coating.

Contact Star Cooling Towers for custom-designed and installed fiberglass platforms or walkways, and handrails, in accordance with OSHA design specifications, for your cooling tower regardless of age or manufacturer.

STRUCTURAL SHAPES & DECKING

FIBERGLASS SHAPES FOR WOOD REPLACEMENT Star Cooling Towers pultruded fiberglass structural shapes allow you to replace deterioratedwood columns, beams, and decks on your cooling towers with strong, lightweight, rot-resistant fiberglass.

Standard shapes include: 2" x 4", 2" x 6", 4" x 4", and decking. The pultruded fiberglass reinforced polyester (FRP) designs offer quick, easy installation and many other advantages over traditional wood.

Important features include: FIRE RETARDANT

CORROSION RESISTANT

ENVIRONMENTALLY FRIENDLY

NON CONDUCTIVE

LIGHTWEIGHT

UV-PROTECTED

EASY TO MAINTAIN

EASY, QUICK INSTALLATION

WILL NOT ROT OR DECAY

CONSISTENT

STRONG

WEATHER RESISTANT

PULTRUDED FIBERGLASS SHAPES FOR WOOD REPLACEMENT THE BETTER ALTERNATIVE TO WOOD Unlike wood, Star Cooling Towers structural FRP shapes offer superior resistance to a broad range of chemicals. They are virtually unaffected by moisture or immersionin water and do not require chemical preservative treatment. They are inert and easily disposed of in landfills.

The Star structural FRP shapes are stronger, with higher structural design values than traditional wood. And, they are approximately half the total weight of comparable wood sizes.

Star structural FRP shapes are available with a standard resin system of slate gray fire retardant polyester resin meeting the requirements of Class1 rating of 25 or less per ASTME-84 and the self-extinguishing requirements of ASTMD-635. The resin is UV inhibited and the composite includes a surface veil on all exposed surfaces for enhanced corrosion and UV protection. Other resins and colors are available upon request.

Compare the advantages of Star Cooling Towers structural FRP shapes to traditional structural wood. You will discover a better, cost-effective choice for your coolingtower refurbishing projects.

Note: The mechanical properties of dimensional FRP profiles differ significantly from those of dimensional lumber. It is important to examine the structural profile’s required mechanical performance to determine the suitability of dimensional FRP in the intended application. Please consult Star Cooling Towers when designing with dimensional FRP shapes and decking.

COOLING TOWER HARDWARE

FULL SELECTION OF CONNECTORS AND ACCESSORIES FOR MOST OEM TOWERS IN THE FIELD LOUVER ARMS & BRACE BARS

Marley Louver Arm - Standard 600 Type (FRP & Douglas Fir)

Plastic Louver Arm Support (with Pin)

ANCHOR SHOES

BAC-Pritchhard Style cast-iron anchor shoe

HDG anchor shoe with shear puck

Stainless steel Series 15 anchor shoe

NOZZLES, ADAPTERS, & PARTS

Spiral Target (Short & Long stem)

BAC Nozzles (XF-4 through 7)

Target Nozzle

Nozzle Hole Plug (1 3/4�)

BAC Counterflow (A A, A, & B)

SFF Nozzles with Orifices

ATP Sprayer with Orifices

Nozzle Adapters

Rubber Branch Grommets

Universal End Cap

Fisher/PSI Nozzle

CONTROLS, SWITCHES, FITTINGS, & MISCELLANEOUS PARTS

Vibration Cutoff Switch

Shock/Vibration Switch

Reset Switch

Bulkhead Fitting

Oil Level Sight Glass

Flow Control Valve

Neoprene Gasket

Shear Puck

Structural Shear Bushing

Access Door/Hatch Hardware

BOLTING HARDWARE

We stock series 300 stainless steel bolting hardware in diameters from 1/4"–1 1/2", available in lengths from 1"–12". Full-thread rods are also available in 3/8" and 1/2" diameter, cut to order. Associated hardware available in these sizes includes: FLAT WASHERS

HEX NUTS

LOCK WASHERS

NYLON INSERT LOCK NUTS

FENDER WASHERS

LUMBER & PLYWOOD

LUMBER & PLYWOOD WITH CERTIFIED GRADE STAMPING Most sizes of cooling tower grade, No. 1 and better structural Douglas Fir dimensional lumber and plywood.

Redwood is also available upon request.

STRUCTURAL REDWOOD

ASSAY

DOUGLAS FIR

CORE SAMPLES

TREATMENT CERTIFICATION

MOE TESTING

SPLASH BOX ASSEMBLIES, LOUVER SUPPORTS, FILL HANGER SUPPORTS FABRICATE COMPONENTS FOR MOST OEM TOWERS FABRICATE HOT WATER BASIN DECKING PIPE SADDLE SUPPORTS WALKWAY COMPONENTS TONGUE & FAN GROOVE FAN DECK REDWOOD

GRID DECKS, REDWOOD AND DOUGLAS FIR LATHE REDWOOD GRID DECK FABRICATION SPLASH DECK FABRICATION

PRE-ASSEMBLIES

PRE-ASSEMBLED BENTS, TRUSSES, PIPE SADDLES, MECHANICAL EQUIPMENT In addition to access ladders, doors, and splash boxes, we also offer preassembled bents, trusses, pipe saddles, mechanical equipment, and more, available in both Douglas fir and FRP construction.

OE M Re place me nt Par t s Star Cooling Towers is a complete cooling tower supply company, offering a wide range of products to the cooling tower industry since 1951. Our large selection of quality OEM (Original Equipment Manufacturer) replacement parts are compatible with most models and manufacturers of cooling towers and they offer a high quality, reliable, low-cost alternative to expensive original equipment parts.

Call today for more details on these innovative components.

(832) 702-3526 sales@starcoolingtowers.com starcoolingtowers.com

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