2017 SpIInd Capability Statement - Rev. 1.0

MECHANICAL , ELECTRICAL AND INSTRUMENTATIO N

Capability Statement Our commitment is to Quality, Service and Safety

SPIIND’s Mechanical, Instrumentation, Electrical and Design services South Pacific Industrial Ltd was formed in 1975 and currently employs 230 staff across Northland, Auckland and Bay of Plenty, New Zealand. We are a well-resourced ‘one stop shop’ to meet all mechanical, instrumentation and electrical discipline requirements, both on and off-site. From small to large projects, SPIIND has a wide range of skills and a large range of specialised plant and equipment based in our Northland, Auckland and Bay of Plenty workshops. SPIIND is a company founded and run on strong ethical principles and driven by our core purpose.

SPIIND’s purpose is to enhance client performance by providing quality turn-key fabrication, mechanical, electrical and instrumentation maintenance and project services, which span from conceptual planning through to end of life decommissioning in a responsive, timely and cost-effective manner while at all times maintaining a safe and environmentally compliant workplace for our staff and clients.

We are accredited to: •

ACC WSMP Tertiary level

•

ISO AS/NZS 9001:2008 Quality Management

•

Prequal (CPNZ) (score of 90%)

•

Qualified and exempt from third party inspection of pressure piping in hazard levels B, C, D and E.

Turn-key or ‘One Stop Shop’ Provider SPIIND provide complete turn-key project services, including: •

Design

•

Project Management

•

Light to heavy fabrication and manufacturing

•

Site installation and commissioning

•

Supply of site maintenance personnel (mechanical, instrumentation and electrical).

We service a wide range of industries across New Zealand, including cement, chemical, construction, dairy, defence, electricity (generation and distribution), farming, fishing, food, forestry, general engineering, marine, mining, oil and gas, telecommunications, timber, transport and water.

Added value • We pride ourselves on our ability to produce well finished work that is both functional and aesthetically pleasing.

• An excellent and competent staff portfolio base, with a high proportion of skilled personnel.

• A commitment to meeting or exceeding the customer expectations.

• Providing specialised engineering services and products that are of a high quality and standard.

• Project services including design, instrumentation and electrical, Mechanical and ongoing maintenance.

• The ability to take the headaches away with turn-key management of projects from start to finish.

• A highly skilled management team with a breadth and wealth of industry knowledge.

Quality Assurance SPIIND has been accredited by Telarc SAI Ltd to the AS/NZS 9001:2008 quality management standard. In order to meet this standard, SPIIND has demonstrated: • its ability to consistently provide product that meets customer and applicable statutory and regulatory requirements, and © www.spiind.co.nz

Issued January 2017

[1]

• enhances customer satisfaction through the effective application of the system, including processes for continual improvement of the system and the assurance of conformity to customer and applicable statutory and regulatory requirements.

Project experience CLIENT

TYPE OF WORK SPIIND was one of the main mechanical contractors for The Point Forward Project (PFP) for Refining NZ. Our involvement in this project was the fabrication in our Ruakaka workshop, of approximately 4 kms of process piping (carbon and stainless steel) ranging from 15mm (½”) up to 900mm (36”) diameter. After coating, fabricated piping and associated platforms were delivered to site for installation and erection. The off-site fabrication kept 24 personnel engaged for more than 12 months and our on-site work kept an average of 40 personnel (peaking at 80) engaged for over 18 months.

SPIIND completed the main Mechanical contracts for ‘Te Mahi Hou, The New Venture’ Project for Refining NZ, which was a major plant upgrade valued at NZ$365m and at the projects peak had around 125 SPIIND staff working on site. This project included the demolition of tanks, fabrication and installation of piping and erection of main pipe racks.

Refining NZ

Wiri Oil Services

The 171 kilometre Oil Refinery to Auckland pipeline upgrade contract involved the mechanical, structural, electrical and instrumentation at the Wellsford green-field site, as well as the mechanical and electrical installation at Marsden Point, including installation of all piping, hoses, pumps and control systems.

Wiri Oil Services Ltd COC upgrade scope included Demolition, Mechanical, Electrical and Civil works for the decommissioning and commissioning of tanks and pipework at Wiri Oil Services to upgrade the COC system.

© www.spiind.co.nz

Issued January 2017

[2]

CLIENT

Danone Nutricia

Carter Holt Harvey

TYPE OF WORK The Danone Nutricia Services piping project was completed in August 2016.

This project involved: • Surveying of new site and equipment • Drawing of piping ISO(s) • Fabrication of 28km of stainless steel piping up to 80mm diameter • Installation of all piping, supports, valves, pumps and ancillary equipment • Hydro testing and commissioning.

The Laminated Veneer Lumber (LVL) project at Marsden Point saw SPIIND receiving and unloading more than 2,000 Tonnes of processing equipment. The site works for this project included the erection and commissioning of the Dieffenbaccher LVL press, several hundred tonnes of in-feed and billet processing equipment for the Corvallis Tool Company and Raute equipment (both from the USA), plus installation of all hydraulic piping, hoses, pumps and control systems.

Kawerau Mill maintenance – Providing mechanical and electrical maintenance services.

Royal New Zealand Navy

BOC CO2 Plant

Watercare Services Ltd

SPIIND designed and manufactured the Seamanship Training Aids Simulator (full size replica of IPV, OPV and Supply Ship elements) for the Royal New Zealand Navy. The project involved SPIIND in working closely with RNZN to define the design specifications and on commissioning, training RNZN in its use.

SPIIND completed in May 2016 build of the new C02 Plant for BOC at Marsden Point. This facility taking C02 from Refining NZ. SPIIND was responsible for complete site build works and taking the site from greenfield status to a fully commissioned plant including all tank and equipment installation, pipe fabrication and installation.

Multiple projects were completed on time and within budget.

These included • Fabrication of platforms at the Albany and Rosedale plants • Fabrication and installation of pump station grills • Pipe riser replacement at Albany WTP

© www.spiind.co.nz

Issued January 2017

[3]

CLIENT

TYPE OF WORK • • • • • • • • • • • • • • • •

Xylem

Handrails and grills at Long Bay pump station Mangere digester recirculation system Fabrication and installation of sediment tank covers Fabricate and modify a primary sedimentation tank stop log Fabricate and install inlet penstocks Install Mag flow valves Overhaul damper on earth filter Dismantle redundant pipelines Repair dampers Manufacture pipe spool Repair suction and discharge bypass valves New condenser piping and installation Pump station ventilation — Albany and Churchouse Road Install mag flow valve purge lines Rotary screens repair Water injector fabrication and installation

Primary sedimentation tanks • Supply and installation of Aeration grids fabricated in Duplex stainless steel SAF 2205 • Supply and install pipe spools • Fabrication of manifolds

• • • BOC Gas Medical Filling Facility

• • •

• • Fonterra Kauri Drier Safety Upgrades Stages 1—2

© www.spiind.co.nz

• • • •

Installation of ladder racks, ducting and conduits Main Switchboard upgrade Installation of Distribution Boards and sub main cabling Installation of variable speed drives and cabling to pumps Upgrade of the earthing system Upgrade of the plant Ethernet system

Installation of an ATEX NZ fire detection and suppression system Upgrades of MCC motor starters and controls to CAT 4 Relocation of motor starters between MCC’s Upgrade of existing PLC cabinets Manufacture and installation of PLC and Deluge System cabinets Installation of Co2 monitoring cabinets and instrumentation

Issued January 2017

[4]

CLIENT

TYPE OF WORK •

Fonterra Kauri Fractionation Chiller EEHA Upgrade

• • • • • • • •

BOC Glenbrook Resupply of Old Plant Services

• • •

Manufacture and installation of an IP65 control panel for a controller, control and power distribution equipment Installation and commissioning of Draeger gas detectors Installation of ladder rack and stainless steel conduits through various plants, access ways and tunnels Upgrade of the compressor room lighting, power and fans to comply with zoning Upgrade of MCC incomers to include shunt trips Installation of sounders and beacons integrated into the existing site alarm system Installation of control and data cables between various PLC’s servers.

Draeger

and

SPIIND resupplied the old plant with power from the new plant.

Installation of ladder rack, ducting and supply cabling to a main switchboard Installation of supply cables to Distribution Boards, UPS and Gantry Crane Replacement of the Main Administration Building Distribution Board Temporary supplies to site networking system during supply changeovers

Piping and Specialised Welding — Fabrication and Installation SPIIND’s workshops have excellent prefabricated pipe spooling capabilities and our staff are well-equipped to carry out fabrication and installation. SPIIND fabricates and welds piping to all ASME standards as part of our Telarc accredited AS/NZS 9001:2008 Quality Management System. We have complete in-house traceable welder qualifications including weld quality control systems supported by third party inspections.

Pipe welding procedures include, but are not limited to: •

Carbon Steel to ASME IX

•

Stainless Steel ASME IX

•

Super Duplex Stainless Steel to ASME IX

•

Chrome Moly to ASME IX

•

Stainless Steel dairy tube to NZS 4703

SPIIND is able to efficiently qualify procedures and welders to all our customers’ specification requirements for a particular job or contract. Our team is able to apply their welding skills to a wide range of tasks and requirements in any industry and are experienced on-site/mobile field welders.

Wiri Oil Services

Stainless Steel SPIIND is well-established, with over 40 years of experience in fabricating and installing stainless steel in the dairy, food and marine industries as well as the health sector. For many years, we have specialised in contamination-free and MAF-approved dryer shell welding. Our welders are NZ4703 and ASME IX qualified for welding stainless steel and 2205 / 2209 duplex tube and piping. © www.spiind.co.nz

Issued January 2017

[5]

We pride ourselves on our ability to produce well-finished work that is both functional and aesthetically pleasing.

Completed dairy industry projects have included mechanical and piping installations of fractionation plants, powder dryers, evaporators, re-hydration plants, bulk powder packing, conveyor and palletizing construction.

Contract Manufacturing With its well-equipped facilities and quality management systems, SPIIND offers contract manufacturing capability, that supports a turnkey basis including design and project management services. As an example, SPIIND has fabricated and installed fruit sorting equipment and conveyor assembly.

Electrical and Instrumentation SPIIND provides these services in Electrical and Instrumentation: •

Electrical Engineering

•

Project Management

•

Industrial Installations and maintenance

•

Electrical and Instrumentation labour supply

•

Electrical Equipment in Hazardous Areas (EEHA)

•

Control Panel Design and Build

•

Automation

Machining SPIIND has in-house machining capability that includes lathes, milling, machining, brake press, guillotines, punch and shear.

On Site Pipe Cold Cutting Lathes SPIIND operates a range of Cold Cutting or Clamshell Lathes (portable pipe cutting machines) that cater for on-site cutting, bevelling, ID boring, facing and OD turning. Our size range is from 8” to 30” OD pipe and all wall thicknesses.

This is suitable for use in a range of industries including the petrochemical, water and chemical industries and provides a wide range of applications, including:

Heat exchanger in the workshop

• Cold cutting in confined spaces, hot work and explosion risk areas, where spark free machining improves worker safety.

• Improved productivity with fast set up, high precision machining and the ability to cut and bevel simultaneously.

• Machining of stainless steel and a range of exotic grade materials.

• Petrochemical, underwater and other hazardous environments.

Heat Exchangers SPIIND has wide ranging experience in Heat Exchanger manufacture, servicing and rebuilds. We offer a complete turn-key service for exchangers (carbon steel and stainless steel) from design to commissioning and whole-of-life maintenance.

Plant Maintenance Our teams are fully cognisant of industrial maintenance demands, including the requirement to have plant repairs completed to a © www.spiind.co.nz

Issued January 2017

[6]

prescribed programme that requires meeting client timelines and budgets.

Maintenance services can be provided for major shutdowns, regular operational maintenance, call-out maintenance or the provision for a full contractor maintenance contract.

SPIIND provides full time on-site preventative maintenance to a range of major clients such as Refining NZ, Fonterra, OI Glass, Carter Holt Harvey (CHH), Allied Concrete. We specialise in the provision of a competent multi-skilled workforce whose capabilities include: maintenance

• Management

• Machining

• Contract Supervision

• Pipe fitting

• Rigging

• Fabrication

• Mechanical fitting

• Heavy transport and lifting

• Certified and specialised

• Control valve overhauls

welding • On site welding

(Hiabs)

• Tube fitting • Instrument and electrical

Process Equipment Manufacture SPIIND have significant process equipment manufacturing experience, successfully manufacturing equipment for the mining, gas and timber industries.

Industry examples include: • Mining — the manufacturing of a 22-Tonne Fan Housing and associated ducting, including a machined motor base, mill housings and silos.

• Gas — the manufacturing of a 188 Port Heat Exchanger and Power Pack Skids.

• Timber — the manufacturing of in-feed and out-feed conveying systems, cutting lines and timber stackers.

Health and Safety

Te Mahi Hou Project: Refining NZ Marsden Point

SPIIND takes very seriously compliance with the Health and Safety at Work Act (HSWA 2015) where workers and other persons are given the highest level of protection against harm to their health, safety and welfare from work risks, as is reasonably practicable. SPIIND provides a balanced framework to secure the health and safety of workers and workplaces by: •

protecting workers and other persons against harm to their health, safety and welfare by eliminating or minimising risks arising from work

•

providing for fair and effective workplace representation, consultation, co-operation, and resolution of issues

•

promoting the provision of advice, information, education and training in relation to work health and safety

•

securing compliance with the Act through effective and appropriate compliance and enforcement measures

•

ensuring appropriate scrutiny and review of actions taken by persons performing functions or exercising powers under the Act

•

providing a framework for continuous improvement and progressively higher standards of work health and safety.

© www.spiind.co.nz

Issued January 2017

[7]

Our workshop capability We have three workshops located throughout New Zealand in Ruakaka — Northland, Mt Maunganui — Bay of Plenty and Wiri in South Auckland. We share resources across our three sites to meet client requirements. Our three workshops totalling over 700m2 are serviced by gantry cranes.

Transportable and portable capability We have the capability to work remotely on-site with mobile welders and generators, workshop containers and portacoms. The majority of fabrication will still be undertaken in one of our three main workshops with

SPIIND's Ruakaka workshop

product being shipped to site in a container as plug-and-play.

Ruakaka, Northland SPIIND’s main workshop in Ruakaka, is 3,000m2 fitted out with modern machinery and gantry cranes and is capable of carrying out a large range of fabrication jobs, from major contracts such as ship modules for the New Zealand Navy, to minor works for small businesses. The workshop is sited on a fully-fenced and graveled 1.6-hectare section.

Mt Maunganui, Bay of Plenty All our workshops, including Mt Maunganui, contain within it a fully-kitted specialised electrical workshop.

Plant and equipment SPIIND has the latest technology available in its plant and equipment including: • A wide range of AC/DC, MIG and STT welding machines • Buggo (units and track) • Plasma cutters • Guillotines (cut 12mm X 3.1m long) • Heavy rollers (16mm X 2.4m long capacity) • Brake presses (180 & 350 Tonne) • Press brake • Punch and Shears • Power Hacksaws • Band Saws • Radial Arm Drills

Guillotine

• Drill Presses • Hydraulic Presses • Hydraulic Benders • Hydraulic roller – small (50 x 50 x 5EA – can roll down to 1,000 dia.)

• Hydraulic roller – large (100 x 100 x 10EA – can roll down to 1,500 dia.)

© www.spiind.co.nz

Issued January 2017

[8]

Cloud-based technology SPIIND utilises two on-line cloud-based systems, Xero and TidyWork™ that interface directly with each other. TidyWork enables firms to create project and job proposals and, once they are accepted, logs time, expenses and materials and automatically adds these to the invoice queue so that everything is tracked between TidyWork and Xero. One click creates invoices in Xero for the projects and jobs that have been managed and documented in TidyWork, ready to approve and send. TidyWork connects to other cloud providers like Dropbox for document storage.

Cloud-based software is inherently visible to users anywhere in the world and can be used remotely with smartphones or tablets.

Customer access to real time project data Our clients are able to access real-time project data using the TidyWork customer portal feature. When a Project is selected by the client, a client-centric view of the Project is shown, including summary information, progress, milestones, tasks, and adjustments.

The TidyWork web interface has been designed using HTML5.

The full TidyWork web interface will run on any computer that has a compatible web browser installed. This means it will run well in any modern browser, including Internet Explorer 8 or above, Firefox, Safari, Opera, and Chrome. It doesn't need to be a powerful computer — TidyWork places modest requirements on the client computer's processor and memory.

The full web interface looks and works well on full-size tablets such as the iPad and 10" Android tablets. TidyWork Mobile will run well on any modern smart phone running iOS (iPhones), Android and Windows Mobile.

All jobs are shown on screen as a queue, along with the relevant information and status. We can look at the job and know the current costs, materials, labour and invoice with the click of a button.

Continuing professional development All staff have the opportunity to undertake continuous professional development in their specialist area of expertise.

Branch contacts 478 Marsden Point Rd

7 Bolderwood Place

15 Cherokee Place

Ruakaka Northland

Wiri Auckland

Mount Maunganui,

Tel: +64 09 4325774

Tel: +64 09 972 7380

Bay of Plenty

Email: service@spiind.co.nz

Email: service@spiind.co.nz

Tel: +64 07 281 1743 Email: service@spiind.co.nz www.spiind.co.nz

© www.spiind.co.nz

Issued January 2017

[9]