Top Industrial Sensor used in Industrial Automation Control Systems
In an industrial setting, industrial sensors are devices that measure physical quantities such as temperature, pressure, flow rate, and position. These sensors convert the physical quantity measured into an electrical signal that can be transmittedto an industrial control system.
Sensorsareusedbyindustrialautomationcontrolsystemsto monitorandcontrolvariousindustrialprocesses.Sensorscan be used in a manufacturing process to monitor the temperature and pressure of raw materials, as well as the speedoftheconveyorbeltandthepositionoftheassembled product.
Sensorintegrationintoindustrialautomationcontrolsystems is critical for industrial control distributors. These distributorsspecialise in providing awide range ofindustrial
automation sensors, controllers, and other components to manufacturers andintegrators.
They work closely with their clients to understand their specificrequirements andprovide solutionsthataretailored to their needs.
In addition to sensors, industrial control distributors offer technical support, training, and maintenance to their customers. Theyhelpcustomers integratesensorsintotheir control systems and provide ongoing support to ensure the sensorswork properly.
Below are some of the Industrial sensors used in Industrial automation control system
Barcode Sensors
Industrial control systems often employ barcode sensors to keep tabs on products and supplies as they make their way through the factory. Barcodes printed on products can be read and decoded by these sensors, allowing for more accurate stock counts and inspections.
In order toscan and read barcodes quickly and accurately in industrial settings, optical or laser technology is typically employed.
Color Sensors
Industrialcoloursensorsareatypeofsensorusedincontrol systemsforindustrialautomationtodetectandquantifythe colour of an object. They detect an object's colour by analysing thespectrum of light reflected from it.
Color sensors have many uses in industrial automation control, including quality control and sorting during production, detecting the colour of liquids during chemical processing, and monitoring the colour of materials during printing.
Temperature sensor
A temperature sensor is utilised for industrial temperature measurement. It has numerous possible applications in industrial automation, including the manufacturing, HVAC, and food processing industries, to name a few.
There are numerous types of temperature sensors available, including thermocouples, resistance temperature detectors (RTDs), and thermistors. In contrast to RTDs and thermistors, which both employ metals whose resistance changes with temperature, thermocouples employ two dissimilar metals that produce avoltagewhenheated.
Contrast Sensors
Contrastsensors areanexampleofanindustrialsensorused frequentlyinfactoryautomation.Thesesensorsareidealfor industrial applications because of their ability to detect the presence or absence of contrasting colours or shades in materials.
Contrastsensorsarecommonlyusedinindustrialcontrolsand equipment to maintain high standards of quality control during the manufacturing of printed materials, packaging, and electronic components.
Array Sensors
Multiple sensing elements are arranged in a regular pattern in array sensors, a type of industrial sensor used in automation control. These sensors are particularly useful in industrial settings where large amounts of data need to be collected because of their ability to detect multiple parameters at once, including temperature, pressure, and humidity. In order to keep an eye on and fine-tune the production process, array sensors are frequently implemented into controlsystems.
Ultrasonic sensors
Distance measurement, object detection, and process monitoring are just some of the many industrial uses for
ultrasonic sensors. These sensors send out high-frequency sound waves and then calculate the distance to an object by measuringhowlongittakesthewavestoreturntothesensor afterstriking it.
Ultrasonic sensors are commonly used in electrical control equipment for monitoring machine position and movement, sensing fluid levels in tanks, and detecting the presence of objects in automated assembly lines.
Wrap up!
Today's market offers a wide variety of industrial sensors, eachwithitsownsetofcapabilitiesandpotentialuses.Asan electrical component distributor, Southern Control, Inc. must stay abreast of developments in industrial sensor technology and applications.
Thishelpsguaranteethatourindustrialautomationsolutions arecutting-edgeandeffectiveforourclientele.Byproviding a wide selection of industrial sensors, we can aid customers in optimising their production procedures, cutting costs, and raising product quality.
Reference:
https://medium.com/@salessoutherncontrols/topindustrial-sensor-types-used-in-industrial-automationcontrol-f26612a75b