Industrial Machinery Digest - May 2025

Fabrication in Motion: Smarter Tools, Sharper Strategies

Material Handling Reimagined: Flexibility, Intelligence, and Safety Take Center Stage

Hidden Costs of Subpar Lubrication in Industrial Settings

Proper lubrication practices can help companies achieve substantial cost savings

Quality Takes the Lead in Manufacturing’s Next Chapter

Robotics in Focus: Accelerating Integration from the Factory Floor to the Fulfillment Center

The Revolution of High-Speed Machining: Principles, Benefits and Practical Advice

The Rising Importance of Digital Twins in a More Volatile World

INDUSTRIAL

DIE GRINDERS & DISC SANDERS

CSNC CARBIDE CIRCULAR

ONE CARBIDE SAW DOES

THE

WORK OF FIVE CONVENTIONAL FACTORY BAND SAWS, WITHOUT SACRIFICING QUALITY

Cut 4 to 5 times faster than a conventional band saw with a clean surface finish that seldom requires a secondary operation. Standard features on all HYDMECH

CSNC-Series high production circular saws include:

• automatic bar loading magazine with adjustable incline

• mist fume exhaust system

• automatic lubrication system for all moving parts

• programmable part cut length and trim cut length

• automatic sorting of trim cuts, remnants, and cut parts

• automatic chip auger

• mist blade lubrication system

• remote diagnostic service

SAW

North America’s Manufacturing Resource for Industry Professionals Since 1986

William C. Strickland III, Publisher william.strickland@indmacdig.com 800-366-0676 ext. 103 | Fax: 866-826-5918

adrienne Gallender, associate Publisher/Media advisor agallender@indmacdig.com 847-612-1572 | Fax: 847-559-2909

Brian Self, associate Editor/Podcast Producer brian@indmacdig.com 800-366-0676 ext. 104 | Fax: 866-826-5918

Shane Bell, Creative Director sbell@indmacdig.com

SALES

Lisa Hanschu, Sr. account Executive lisa@indmacdig.com 785-965-9159 | Fax: 785-965-7199

William C. Strickland III, National Sales 205-903-9178 | fax 866-826-5918

Susan Strickland, accounting susan@indmacdig.com 205-542-1098 | Fax: 866-826-5918

CIRCULATION & SUBSCRIPTIONS

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REPRINTS

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POLISHERS &

Manufacturing’s momentum is relentless—but it’s the ingenuity of the people on the shop floor who turn that constant motion into measurable progress. Every month brings a new advance in automation, a fresh breakthrough in software, a smarter way to bend steel or move a pallet. yet the real story isn’t the speed of change—it’s the resolve of the people who put that change to work on the shop floor. That spirit of practical innovation is the thread that ties together this May edition of Industrial Machinery Digest

Inside, you’ll see how aI-driven vision systems and cobots—set to dominate the aisles at automate 2025 later this month—are already shaving hours from part runs and keeping operators out of harm’s way. you’ll meet fabricators who have paired high-speed lasers with adaptive fixturing to cut set-ups in half, and material-handling teams that are turning telemetry data into safer, leaner warehouses. Our Safety & Maintenance section zeroes in on predictive programs that catch failures long before they create downtime, while our Quality coverage explores portable metrology tools that bring lab-grade precision out to the line.

Throughout these pages we also confront the larger forces shaping 2025: the tariff landscape that nudges more work back to North america; the sustainability mandates demanding lighter footprints from heavy industry; and the acute need to attract, train, and keep the next generation of machinists, welders, programmers, and maintenance techs.

Whether you run a three-person job shop or a global plant network, the message is clear: adaptability is now a core competency. The companies that prosper will be those that fuse digital insights with hands-on know-how—who see new tools not as threats, but as levers to lift their people and processes higher. Our mission at Industrial Machinery Digest is to provide the knowledge, context, and inspiration to help you do exactly that.

Thank you for making IMD part of your month. as always, we welcome your stories, challenges, and victories— drop us a line any time.

Onward,,

William Strickland

William Strickland, Publisher, IMD

Heavy Gauge Steel Design

Press Bed bolted on, not welded, to prevent distortion.

Large press bed to accommodate a variety of tooling other than just punching.

Pump, motor, valve and reservoir are all easily accessible for maintenance.

Large rectangular tubes used at base of machine to give safe, instant portability.

INDUSTRY NEWS

aamir Paul to Deliver Keynote at automate 2025 on the Future of american Manufacturing and the Workforce

The a ssociation for advancing automation (a 3) has announced that aamir Paul, President of North america Operations at Schneider Electric, will deliver a keynote address titled “Redefining Industry: a Bold New Era for american Manufacturing and the Opportunities It Creates for the american Workforce” at automate 2025. His keynote is scheduled for Wednesday, May 14 at 9 a.m. in Detroit.

Paul will explore how artificial intelligence, automation, digitalization, and sustainable infrastructure are transforming U.S. industry—reshaping not only how products are made, but also the roles and skills of the people who make them. He will examine how shifts in advanced robotics, intelligent systems, and scalable operations are opening up new opportunities across the industrial landscape.

“a amir brings a bold, forward-thinking perspective on the future of a merican industry,” said Jeff Burnstein, President of a 3. “His leadership at Schneider Electric and deep understanding of innovation—from digitization to workforce transformation—make him a vital voice in this era of industrial evolution.”

Paul joins a distinguished keynote lineup that includes Brad Holmes, EVP and GM of the Detroit Lions, and Deepu Talla, VP of Robotics and Edge Computing at

NVIDIa . Together, these speakers will provide insights on leadership, aI, and industrial innovation.

automate 2025 will be held May 12–15 at Huntington Place in Detroit. With more than 800 exhibitors across 320,000+ square feet, the show highlights the latest in robotics, aI, vision, and motion control. Keynotes are free to all attendees, and a paid conference featuring 200+ expert speakers will run alongside the exhibit.

For more information: www.se.com

ESaB Celebrates National Welding Month with $5,000 Grant to Irving, Texas, High School

In celebration of National Welding Month, ESaB awarded a $5,000 grant to Mac arthur High School in the Irving Independent School District through its “ESaB Future Fabricators Charlie Monschke Welding Education Grant.”

In addition, ESaB surprised the school with an equipment donation valued at over $8,000.

The award and equipment were presented on a pril 17 during a student tour of ESaB’s Denton facility. The school's welding instructor, Watt Ragle—a member of Ironworkers Local 263 and an OSHa 500

Aamir Paul

instructor—accompanied the group. The Charlie Monschke grant was established in 2024 to honor the late Charlie Monschke, a former manager of advanced mechanical engineering at ESaB Denton who supported high school welding programs. Monschke’s career began in 1966 at Victor Equipment Company, which ESaB acquired in 2014. The 436,000 sq-ft. Denton facility now employs over 350 people and serves as a key North a merican manufacturing and distribution hub.

ESaB’s donation included a Rogue™ EMP 210 PRO multi-process welder, Rogue ES 201i Stick/TIG welder, Thermal Dynamics® Cutmaster ® 30+ plasma cutter, Victor ® G150 oxy-acetylene tote kit, a Tweco® MIG gun, 10 Savage a41 helmets, and one Savage a 50 LUX helmet—ideal for educational, light fabrication, HVaC, and maintenance applications.

Ragle noted, “We only have six welding machines for 78 students. The grant will help us train and certify more students—86% of whom are economically disadvantaged.”

In 2025, 22 students from Ragle’s program earned a merican Welding Society certifications, which qualify them for employment, technical education, or union apprenticeships. ESaB’s support continues to fuel career readiness and meet growing demand for welders in Texas and beyond.

For more information: www.esab.com

Grizzly Industrial Names

Shabir Balolia as New President Grizzly Industrial, Inc., a leading supplier of woodworking and metalworking tools, has appointed Shabir Balolia as President, effective March 31, 2025. Balolia, son of founder Shiraz Balolia, previously served as Chief Operating Officer and brings decades of experience within the company.

“Shabir’s deep understanding of our company, our customers, and the industry, combined with his leadership and operational expertise, make him the ideal choice to guide Grizzly into its next phase,” said Shiraz Balolia. a s COO, Shabir modernized key business processes, spearheaded product development, and strengthened relationships with global suppliers. His knowledge of the product line and commitment to quality and value ensure continuity and a seamless leadership transition.

“I’m honored to build upon our strong foundation,” said Shabir Balolia. “We’ll continue offering high-quality machinery at exceptional value while exploring innovation and expansion into new markets.”

This leadership transition reflects Grizzly’s focus on long-term growth and preserving the company’s legacy of quality and service.

www.grizzly.com

Jake Brown Named Executive Vice President, Global Sales and Marketing

Hypertherm a ssociates has promoted Jake Brown to Executive Vice President of Global Sales and Marketing. In this role, Brown will oversee the company’s worldwide sales, marketing, and service strategy. He previously served as Vice President for the americas Region.

Brown joined Hypertherm in 2019, bringing with him over a decade of commercial and operational leadership experience from Fortive (formerly Danaher) and additional consulting experience with PwC and a riba Technologies. He holds an MBa from Northwestern’s Kellogg School of Management and a BS from Penn State.

“Jake has built a strong leadership team and deep relationships across the a mericas,” said a aron Brandt, President and CEO. “His strategic vision and customer-focused leadership will now help shape our global direction.”

a s a member of the Executive Management Team, Brown will play a key role in guiding the company’s broader strategic objectives, ensuring continued innovation and customer success across all markets.

For more information: www.Hypertherma ssociates.com

KBC Tools Celebrates 60 years with 2025 Customer appreciation Days across North america

Sterling Heights, MI – KBC Tools & Machinery is kicking off its 60th anniversary with a special Customer appreciation Days series in 2025. These events celebrate six decades of serving machinists and metalworkers with hands-on demos, one-day-only tool deals, and plenty of networking opportunities.

Five events will be hosted across North america:

» June 12 – Mississauga, Ontario

» June 19 – Elk Grove Village, Illinois

» July 9 – Fullerton, California

» august 20 – Sterling Heights, Michigan

» September 17 – Delta, British Columbia

Each event will feature live demonstrations from top tool manufacturers such as Mitutoyo, Milwaukee, Dormer, Starrett, and more. attendees can take advantage of exclusive product

Shabir Balolia

Jake Brown

discounts, raffles, giveaways, and a complimentary lunch. The events offer a great opportunity for shop owners and machinists to discover new tools, learn expert techniques, and connect with the KBC team and fellow professionals.

“We’re celebrating 60 years thanks to our incredible customers,” said Dave Zagar, VP of KBC. “These appreciation days are about giving back with education, great deals, and fun.”

Since 1965, KBC Tools & Machinery has been a go-to source for tooling and industrial solutions across North america. This milestone celebration recognizes decades of service to the trades and the customers who made it all possible.

For more information: www.kbctools.com

MTI awards $41,500 in Scholarships at 2025 Illinois High School Welding Competition

Midwest Technical Institute (MTI) awarded $41,500 in scholarships to 66 high school seniors during its 2025 Illinois Regional High School Welding Competition held on april 12 at the East Peoria campus.

“The competition provides high school seniors with a platform to showcase their welding skills and secure scholarship funding toward a career in the trades,” said Louie Schonauer, Director of High School admissions at MTI. Elliana allen of Grundy area Vocational Center won

first prize, receiving a $5,000 MTI scholarship and a $1,000 donation for her school’s welding department. Second- and third-place winners received $2,500 and $1,000 scholarships, respectively, while all participants earned $500 awards.

Friends and families gathered to support the competitors and explore MTI’s hands-on training environment. Local employers donated welding gear and tools for raffle prizes, and participants had the chance to meet MTI staff and admissions representatives.

MTI provides training for careers in mechanical trades, allied health, cosmetology, and trucking. The institute emphasizes workforce readiness and career-focused education, offering students a fast-track alternative to traditional college routes.

For more information: www.midwesttech.edu

ENGINEERED TO ENDURE. CRAFTED FOR CONFIDENCE.

Inspire your team with durable, comfortable and wellfitting workwear — and we’ll take care of your laundry list, too. With an Apparel+ program, we’ll pick up your team’s dirty clothes, wash and repair them, and deliver the fresh garments back to your business. Cintas gives you the complete package, with no upfront investment.

FABRICATION

Transforming Materials Into Excellence

Discover the innovative tools and technologies shaping today’s manufacturing landscape. Highlighting processes that transform raw materials into precision-crafted products, from advanced cutting and forming systems to welding and finishing techniques, the focus remains on efficiency, accuracy, and innovation driving modern fabrication.

From advancements in automation and sustainable manufacturing practices to the latest developments in material processing, gain insights into trends and solutions that enhance productivity, improve quality, and maintain competitiveness in a rapidly evolving industry. This overview showcases the equipment and expertise behind the products powering industries worldwide.

Fabrication in Motion: Smarter Tools, Sharper Strategies a

s the pace of innovation accelerates across the manufacturing sector, fabrication is undergoing a quiet but powerful transformation. This month’s stories reflect a common thread: a shift toward smarter, more accessible technology—tools designed not only to work harder, but to work smarter, for shops of every size.

a rtificial intelligence is beginning to play a visible role on the shop floor, helping operators overcome traditional bottlenecks with real-time feedback and optimization. TRUMPF’s new Cutting a ssistant is a case in point: using aI to analyze laser-cut edge quality, the system adjusts parameters on the fly, empowering less experienced operators to achieve high-quality results without time-consuming guesswork. It’s the kind of tool designed for today’s reality—a skilled labor shortage paired with rising demand for quality and consistency.

That same spirit of user-centered innovation is showing up in the physical tools as well. a ir Turbine’s 201SV pencil tool blends high-speed

cutting power with near-silent operation and ultra-low vibration, prioritizing not just output, but operator well-being. OM a X’s focus on digital integration—through utilization dashboards and app-based part ordering—reflects a growing push toward smart factory connectivity, even for traditionally analog processes like waterjet cutting.

Meanwhile, companies like LISSM aC and Palmgren continue to emphasize rugged, high-efficiency finishing systems, making precision more accessible to mid-sized shops with compact, all-in-one grinding and pressing equipment. Even leadership shifts, like HSG Laser’s new North a merica president, signal a broader industry momentum: one that’s investing in infrastructure, not just innovation.

Fabrication today isn’t just about cutting harder or bending faster. It’s about combining intelligence, ergonomics, and process integration in ways that make better results possible—without adding complexity. This issue highlights the technologies and philosophies driving that change.

Air Turbine Tools® Highlights its Unique 201SV Pencil Tool

a ir Turbine Technology Inc., the inventor of the world’s first governed high-speed turbine spindles, live tools, and hand tool ranges, highlights the 201SV straight hand tool— engineered to deliver high performance, operator comfort, and safety in industrial material removal applications.

available in governed speed options of 40,000, 50,000, 65,000, and 90,000 RPM, the 201SV maintains speed under load, ensuring cleaner, faster cutting with superior surface finishes. Its “Governed Speed” technology uses a patented “O Ring” governor to regulate airflow, sustaining torque and RPM even under demanding conditions.

Despite its small size, the 201SV delivers power ratings of 0.15 HP for the 40,000 RPM model and 0.2 HP for the higher-speed models. The tool is lightweight at just 6 ounces and operates at a quiet 65 dBa . With a vibration magnitude of only 0.62 m/s², the 201SV significantly reduces hand-arm fatigue, offering up to 513 hours of use before reaching Exposure Limit Values under ISO standards.

It’s oil-free and maintenance-free, reducing contamination and downtime. The 201SV includes a slide valve for quick shut-off and offers an optional brake for rapid spindle stop. Its slim profile and 6.11" length allow access to confined areas.

Compatible with 1/8” (3 mm) cutting tools, it’s ideal for deburring, engraving, mold finishing, turbine repair, and weld removal. Operating with clean, dry air at 90 psi, the 201SV represents a leap forward in ergonomic and efficient hand tools.

For more information: www.airturbinetools.com Air Turbine Tools® to

Showcase 25,000 to 90,000 RPM Cutting Solutions at EASTEC 2025

a ir Turbine Technology Inc., the leading manufacturer of high-speed spindles, live tools, motor mounts, and hand tools, will exhibit at E a STEC 2025, held May 13–15 in West Springfield, Massachusetts. at booth #5522, attendees will experience the full range of a ir Turbine Tools’ cutting-edge solutions, designed for faster, more efficient machining.

On display will be a ir Turbine Spindles®, which feature auto tool change on any CNC, with speeds up to 90,000 RPM and power up to 1.4 HP. These direct-drive spindles deliver constant high-speed in cut with minimal vibration and no thermal expansion, ensuring 2 Micron TIR for exceptional finishes and up to 10x faster cycle times.

a ir Turbine Live Tools® will also be demonstrated. These tools integrate easily with Swiss machines and lathes, requiring no wiring or control box, and enable

high-speed cutting with superior surface results and extended tool life.

additionally, attendees can explore a ir Turbine’s ultra-low vibration hand tools, which offer safe, precise material removal in manual, robotic, and CNC setups. These tools support operator health and efficiency with quiet performance under 67 dBa

E a STEC 2025 will highlight innovations across aerospace, automotive, medical device manufacturing, and more. a ir Turbine Tools’ team will be available for live demos and consultations throughout the show.

For more information: https://www.airturbinetools.com/

THE AMERICAN WELDING SOCIETY

AWS Announces Welding Summit 2025: Keeping Pace in an Innovative World

The a merican Welding Society ( aWS) announces Welding Summit 2025, scheduled for august 6–8 at the Woodlands Resort & Conference Center in The Woodlands, Texas. This year’s theme, “Keeping Pace in an Innovative World,” addresses the rapidly evolving nature of welding technologies and practices.

The event will feature keynote speakers, expert panels, and hands-on exhibits, offering attendees deep insight into topics like automation, sustainability, workforce development, and next-gen welding tools. The Summit will serve as a hub for engineers, suppliers, manufacturers, and educators to network and explore the latest advancements shaping the field.

attendees will also earn up to 18 Professional Development Hours (PDHs), supporting ongoing certification and growth. The exhibition hall will showcase tools, equipment, and digital solutions driving welding innovation forward.

“This summit is essential for staying competitive in a fast-changing industry,” said Bill Newell, aWS Conference Committee Chair. “Whether you're a newcomer or a veteran, the Welding Summit will deliver actionable insight and valuable professional connections.”

For more information and registration: aWS Welding Summit

HSG Laser Names Rakesh Kumar as North America President

HSG Laser has appointed Rakesh Kumar as President of its North a merica operations. Kumar brings over 30 years of experience in the U.S. fabrication market, having held senior roles at Cincinnati Incorporated and a mada a merica. His leadership marks a strategic move to strengthen HSG’s local presence and expand service offerings.

Kumar’s deep industry knowledge will support HSG’s mission to deliver cutting-edge laser technologies while improving customer service and product innovation. “I’m honored to join HSG Laser during this pivotal time,” Kumar said. “Our focus will be on building a dynamic team and scaling our support to meet growing demand.”

alpha Chang, HSG’s founder, added, “Rakesh’s appointment is a cornerstone for our North a merican growth. His proven track record and leadership style align with our vision for continued innovation.”

HSG Laser is a leader in high-power laser cutting, 2D/3D processing, bending, welding, automation, and smart factory software.

For more information: www.hsglaser.com

OMAX / HYPERTHERM ASSOCIATES

OMAX Brings Advanced Cutting Processes to EASTEC

Transforming the industry with versatile, easy-to-use abrasive waterjet systems

Hypertherm a ssociates will spotlight its leadership in abrasive waterjet technology at E a STEC 2025, taking place May 13–15 at the Eastern States Exposition in West Springfield, Massachusetts. at booth #1206, OM a X will demonstrate its M a XIEM® 1530 JetMachining Center, equipped with the IntelliM a X® Software Suite, for live displays of versatile waterjet machining across a wide range of materials.

The M a XIEM 1530 features a cutting envelope of

10' x 5' 2" and is capable of cutting complex parts from materials such as metal, plastic, glass, ceramic, stone, and composites. It eliminates the need for secondary finishing, supporting efficient part production from prototype to full-scale manufacturing.

OM a X will also highlight two powerful Smart Factory tools:

» OM a X Utilization and Maintenance Dashboards, which monitor usage, garnet consumption, and maintenance needs.

» OM a X Order a pp for iOS and a ndroid, which simplifies part identification and ordering, helping customers prevent downtime and streamline inventory management.

Together, these solutions enable manufacturers to extend machine uptime, reduce operational costs, and adopt digitalization strategies aligned with Industry 4.0 standards.

For more information: www.Hypertherm a ssociates.com

LISSMAC CORPORATION

LISSMAC to Showcase Advanced Metal Finishing Solutions at FABTECH Mexico 2025, Booth #1342

Cutting-edge deburring and grinding technology to enhance manufacturing efficiency

LISSM aC Corporation will present its leading-edge metal processing systems at FaBTECH Mexico 2025, May 6–8 at Cintermex, Monterrey. attendees visiting booth #1342 will see high-performance deburring and grinding machines designed to improve production throughput and surface quality.

On display will be:

» SBM-L G1S2, a double-sided sheet metal deburring and edge-rounding machine that processes both sides in a single pass—reducing time by up to 60%.

» EBSC, an alternative to angle grinders using a contact roller system for precise, linear finishing while extending consumable life and minimizing operator fatigue.

» SMD 123 RE, a compact, dry deburring machine with fast tool changes and consistent surface results for steel, stainless steel, and aluminum.

» SMD 133 DRE, engineered for slag removal and edge rounding of plasma- or oxy-fuel-cut parts, capable of completing three work steps in one pass using LISSM aC’s power pin technology.

These solutions offer cost-effective, heat-free finishing with reduced tool wear and enhanced operator control.

For more information: www.lissmac.com/en-us/

TRUMPF Uses AI to Improve Laser Cutting Edges

New Cutting a ssistant application boosts quality and counteracts skilled labor shortages

TRUMPF has announced a breakthrough aI tool, the Cutting a ssistant, for use with TruLaser machines (6 kW or higher) purchased after May 2025. This intelligent software assesses laser-cut edge quality via image analysis and recommends optimized cutting parameters to improve results— helping users reduce setup time and reliance on skilled operators.

Using a handheld scanner, operators capture the edge of a cut part. The system evaluates edge conditions such as burr formation and suggests process changes through an optimization algorithm. If the result isn’t ideal, the process can be repeated until the desired cut is achieved.

This smart automation addresses one of today’s most pressing industry challenges: a shrinking skilled labor pool. Instead of relying on trial-and-error or in-depth expertise, the Cutting a ssistant allows less experienced staff to achieve optimal cuts quickly.

Future updates will incorporate data from field use to improve accuracy, reliability, and user experience. a ll updates will be available online to download directly to TruLaser machines, keeping performance optimized.

“With this aI-based tool, TRUMPF is reinforcing its position as a pioneer in industrial manufacturing technology,” said Grant Fergusson, TruLaser 2D product manager at TRUMPF Inc.

For more information: www.trumpf.com

MATERIAL HANDLING

Empowering Efficiency and Precision

Material handling is at the heart of efficient industrial operations, focusing on the movement, storage, and organization of materials. This section highlights strategies and technologies that streamline these processes, from automated storage and retrieval systems to advanced conveyor solutions. Readers can explore innovations like forklifts, cranes, hoists, and magnetic lifters, which play a pivotal role in optimizing material flow across warehouses, factories, and supply chains.

In addition to hardware advancements, this area emphasizes cutting-edge solutions like warehouse management systems and parts tracking technologies, which integrate seamlessly into modern production environments to enhance operational control. Topics also cover sustainable practices, such as energy-efficient lift equipment and ergonomic tools designed to improve workplace safety while reducing strain. Whether tackling inventory management or enhancing material logistics, this section provides the insights and tools needed to excel in today’s industrial landscape.

Material Handling Reimagined: Flexibility, Intelligence, and Safety Take Center Stage

Material handling is no longer just about moving goods— it’s about orchestrating efficiency across the entire operation. a s industries evolve to meet higher demands for uptime, safety, and sustainability, the material handling sector is stepping up with a wave of innovations that combine mechanical durability with intelligent design.

This month’s developments reveal a clear trajectory: systems are becoming smarter, more adaptable, and increasingly tailored to specific operational environments. From Combilift’s Self-Propelled Inloader designed to navigate the most spaceconstrained yards, to Hyster’s latest advances in operator assist and telemetry, the industry is responding to the dual mandate of performance and safety with remarkable precision. autonomous technologies continue to gain traction, not only in

logistics and warehousing but also in construction, manufacturing, and field operations. Simultaneously, safety technologies like Hyster’s pedestrian awareness camera reinforce the need for layered protection in environments where humans and machines share tight quarters.

Customization and modularity are also defining this new era. FuelPro’s service trailers, built for real-world durability and outfitted to customer specs, exemplify how solutions must adapt to the exact needs of mobile fleets and field technicians. Even corrosion prevention, as highlighted by Cortec®, is becoming more proactive, with techniques integrated directly into the WIP cycle.

Whether it’s reducing reliance on trailers with agile electric inloaders or digitizing fleet oversight with embedded telemetry, material handling is undergoing

a transformation. What was once considered back-end infrastructure is now a strategic differentiator—quietly but powerfully shaping productivity from the ground up.

COMBILIFT

Combilift Unveils Self-Propelled Inloader at Bauma 2025

Combilift has introduced the COMBi-SPI Self-Propelled Inloader at Bauma 2025, redefining the transport of heavy loads such as precast concrete, wall panels, and glass a-frames. This machine is designed for high-efficiency movement within production facilities and yard environments, addressing the industry's need for agility, safety, and operational cost reduction.

Developed in collaboration with Spaansen, a precast concrete specialist, the COMBi-SPI

was designed for maximum maneuverability and visibility. a major innovation was the transition to a fully electric model mid-development, leading to the integration of electric wheel motors and interchangeable batteries within the machine’s structure.

Key features include a side-facing cab for enhanced visibility, sliding load supports, a pivoting front dual-wheel configuration, and 12-inch ground clearance. It is available in electric,

diesel, and LPG power options. The unit’s compact chassis, large solid tires, and low center of gravity enhance stability and maneuverability in tight spaces.

This solution allows companies to reduce reliance on trailers and yard shunters, enabling faster load movements and lowering operating costs for oversized material handling.

For more information: www.combilift.com

Series valves are high performance proportional directional valves that are very reliable, stable, and highly accurate. Available now with multiple options and sizes, these are excellent direct interchange options for Rexroth® 4WRLE & 4WRPEH series valves. To learn more, give us a call, email us or visit us at HYDRAULEX.COM.

HOIST RINGS ACTEK

Three Tips to Keep Corrosion Out of Your WIP Cycle

Cortec® shares practical advice for preventing corrosion during the work-in-progress (WIP) cycle—a common pain point for manufacturers. Even when using rust preventatives, improper handling can lead to flash rust and other moisture-related issues.

The first tip emphasizes adding 2-3% VpCI®-41x Series cleaner to rinse water and monitoring it each shift to prevent flash corrosion. Second, parts should be completely cool and dry before packaging, as residual moisture can promote rust. This may involve adjusting air knife or blower temperatures or increasing conveyor drying time.

Lastly, operators are advised to avoid handling metal parts with bare hands and placing them on cardboard or wood, which can hold moisture. Instead, they should use gloves and protective materials like CorShield® VpCI®-146 Paper to maintain part integrity.

These guidelines help manufacturers reduce rework, improve throughput, and deliver corrosion-free products to customers.

For more information: www.cortecvci.com

FUELPRO TRAILERS

Customizable Fuel and Service Trailers Designed for Versatile Fleet Support

FuelPro Trailers specializes in highly customizable diesel fuel and service trailers for in-field refueling and maintenance. With fuel capacities ranging from 475 to 990 gallons, trailers are available in skid- or trailermounted designs and can include multi-tank systems for various fluids.

Each trailer features a 6-inch C-channel chassis and 7-gauge steel tanks with double-seam welding. Tanks include surge baffles, cross bracing, shutoff valves, lockable vents, pressure relief systems, and at-a-glance gauges. The base system includes a 25 GPM self-priming industrial pump powered by a 12-volt marine battery.

available options include pumps up to 40 GPM, solar panels, air compressors, digital meters, toolboxes, work lights, and hydraulic electric jacks. Safety features such as heavy-duty chains, DOT reflective tape, rock guard fenders, and roll-over railings come standard.

FuelPro trailers are built for durability, equipped with torsion axles, electric drum brakes, and coated with PPG Delfleet Essential® epoxy primer. all trailers undergo pressure testing and multiple quality checks.

For more information: www.FuelProTrailers.com

Pedestrian Awareness Camera Enhances Operator Assist Technology

Hyster has expanded its operator assist technology lineup with the launch of a pedestrian awareness camera for lift trucks. The system uses a 110-degree camera to detect pedestrians up to 16 feet away and provides automatic alerts through visual, audible, and optional traction-based cues. The technology is designed for both indoor and outdoor use and adapts to variable lighting and operational environments. When pedestrians are detected, the system triggers a voice alert, directional lights, and—when configured— gradual deceleration. This setup helps operators stay aware of their surroundings while maintaining control of the truck.

Optimized for travel speeds of 5 mph or less, the system

disengages once the pedestrian exits the camera’s view. It can be customized to alert-only or full-alert with deceleration, helping operations enhance safety across a range of worksite conditions.

For more information: www.hyster.com

Hyster Tracker Now Standard on Select Lift Trucks

Hyster has announced that the base level of its Hyster Tracker™ telemetry system will now be included as standard equipment on a wide selection of electric and ICE counterbalanced and stand-up lift trucks. This wireless monitoring platform offers real-time data collection, including lift truck utilization, impact alerts, location tracking, and diagnostic codes. Wireless monitoring includes seven years of connectivity at no additional cost and helps operations

schedule preventive maintenance, improve fleet efficiency, and reduce avoidable damage. Managers can access data dashboards remotely to monitor safety notifications, truck status, and operator performance.

This first-tier Hyster Tracker offering can be expanded to include wireless access (for key card control and automatic shutdown) and wireless verification (for OSHa-compliant checklist tracking). The system is cloud-based and accessible from any internet-connected device.

For more information: www.hyster.com

REVOLUTIONIZE YOUR LIFT REVOLUTIONIZE YOUR LIFT WHEEL BASE

DAVIT CRANE

The OZ Wheel Base is a revolutionary new product that changes the way you lift. It’s lightweight, portable, and easy to use, making it the perfect solution for a wide range of lifting applications.

With its rugged construction and durable materials, the davit crane portable wheel base can handle even the heaviest loads. And its compact design makes it easy and efficient to maneuver in tight spaces.

LIGHTWEIGHT

& PORTABLE

Oversized casters & easy assembly means one person can move heavy loads with ease

IMPROVED SAFETY

Optional floor-anchoring system allows davit to rotate while under load for increased safety & stability

BUILT TO LAST

Durable steel construction with powder-coat finish prevents rust & corrosion

Compatible with all OZ davit cranes up to 1200 lb. capacity

SAFETY & MAINTENANCE

The Cornerstones of Operational Excellence

The Safety & Maintenance section is dedicated to creating safer workplaces and ensuring equipment longevity. Covering everything from cutting-edge machine guarding systems to advanced air filtration and dust collection solutions, this section provides actionable insights into workplace protection and preventative maintenance. Whether you're exploring ergonomic tools to reduce operator strain or electrical systems that enhance reliability, this section focuses on products and practices that prioritize both people and machines.

In addition to highlighting safety innovations, this section delves into essential maintenance strategies, including retrofitting, rebuilding, and remanufacturing, ensuring that machinery operates efficiently and reliably over time. Maintenance supplies, facility equipment, and accessories are explored alongside new safety technologies designed to meet evolving compliance standards. Readers will discover how a proactive approach to safety and maintenance not only minimizes risks and downtime but also fosters a culture of care and continuous improvement within industrial settings.

Hidden Costs of Subpar Lubrication in Industrial Settings

Proper lubrication practices can help companies achieve substantial cost savings

By Clay Calk, Director of Market Development, Lubrication Engineers

Industrial facilities face many lubrication-related challenges, particularly with the demanding conditions found in industries such as cement, mining and construction. The biggest challenges are contamination from dirt, infiltration of moisture, and incorrect lubricant choice for the application. Failure to deal with these issues increases wear on mechanical equipment, resulting in greater rates of equipment downtime and higher maintenance expenses. Read on to learn how proper lubrication practices lead to better equipment performance and ultimately results in substantial cost savings.

Common lubrication-related issues faced by industrial facilities about 75 percent of mechanical wear on industrial equipment is due to contamination from silica (outside dirt). Internal friction and outside particles are extremely destructive to metal.

Circulating solid particulates in the lubricant risks damaging the base oil, stripping away additives, and harming critical components. The best practice is to begin by filtering the lubricant – even when new – because newly delivered lubricants in pails, drums, or totes tend to have elevated particle counts. Before and after filtration, oil samples should be sent to the lab for two reasons – first, to verify that the product inside the container matches the label and product type ordered, and second, to confirm that filtration is effectively accomplishing the specific ISO Cleanliness Codes for the assets these new oils are going in.

The second biggest challenge is water or moisture; ridding the oil of moisture is critical to provide the best overall performance. Moisture can lead to lubricant degradation and equipment damage, particularly in environments like surface mining and construction where

Example of the many high-performance oil formulations featuring proprietary additives by Lubrication Engineers

equipment is frequently exposed to water and humidity.

It should be noted that any type of manufacturing facility may be affected by these destructive contaminants, but the worst cases are found in mining. This is especially true for surface mining, where outside equipment is affected by rock, dust and debris; any time equipment is running it is breathing in water and silica. Construction is another example, as well as power plants, especially those that use pulverized or ground coal as a source.

The third challenge is making sure plant personnel are storing the lubricants properly and putting the right lubricant into the right application. Lubrication Engineers, a leader in the development and manufacturing of high-performance lubricants and reliability solutions, has conducted surveys that examine lubricants used in assets and cross references them with original equipment manufacturer (OEM) instructions and manuals. The studies have found that about 12-14 percent of lubricants being used are either the wrong type or the wrong viscosity, which may lead to more frequent oil changes or speed up the oil’s rate of oxidation. Once the lubricant film is ruptured, it cannot protect the critical component of the asset and may

result in faster mean time between failure (MTBF).

Reviewing the health of the asset and the oil, and conducting an analysis that includes fluid properties, wear metals, particle count, contaminants (fuel, soot and moisture) and contaminant metals (silica and coolant) will ensure the asset’s integrity is not being jeopardized. Failing to do this will contribute to the need for more frequent oil changes or repairs.

Higher quality lubricants extend equipment lifespan and improve reliability

To meet the challenges, facilities should consider the use of higher quality lubricants, which maintain the integrity of oil so it will last longer. Maintaining oil’s viscosity without breaking down is key; once you lose the integrity of lubricating oil, you are risking more wear on metal. With a higher quality lubricant, viscosity is maintained for a much longer period of time. While lower quality lubricants may cost three to four times less than premium products, their use leads to more mechanical wear, more reactive labor, and more machinery unavailability or downtime.

Using high-quality lubricants will result in fewer oil changes, repairs, reactive labor, and unplanned downtime. With quality products,

facilities may go from changing the lubricant every six months to once every couple of years. and, if the quality products are combined with condition monitoring and contamination prevention initiatives, the lubricant lifespan could be extended as long as three to five years.

Differences in how lubricants are formulated have a huge impact on their ability to perform and protect. Lower quality commodity type products do not begin with high-quality base oil or additive package, which will lead to shorter lubricant lifespan and asset protection. In addition, failure to effectively remove and prevent contaminants will result in shorter lubricant lifespan and speed up critical component MTBF.

High quality lubricants, such as those offered by Lubrication Engineers, differ in both formulation and the level of service behind them. They begin with the use of base oil from North america, which is a richer and purer higher quality of crude oil. The second aspect is the degree of refining of the base oil to clean it to very high standards, because the cleaner the oil the more integrity it has. Once refined and cleaned, it goes to a secondary refinery. The third factor is the additive package blended into

Lubricant Filtration

LE’s Benchmark Audit ranks facility’s program according to industry standards and best practices.

the final lubricants. Lubrication Engineers constantly adjusts its lubricant recipes, looking for synergy with quality and amounts of additives that work together to produce the best product for specific applications, including rotating equipment, engines and gearboxes.

When comparing the cost of lubricants for facilities using commodity lubricants and those investing in premium solutions, it is important to evaluate the lubricants’ ability to reduce cost centers, including oil change intervals, reactive labor, repair costs, and downtime.

Implementing best practices and protecting assets by using higher quality lubricants will result in greater savings across repairs – because they happen less frequently. Facilities achieve lower overall costs with higher quality lubricants paired with preventative and predictive maintenance strategies.

Using the right lubricants and lubrication strategies will allow oil to maintain its health for the longest period. This maximizes return on that lubricated asset by reducing labor, parts in the storeroom, and the cost associated with asset availability and downtime.

Often companies consider lubricants to be commodity supplies and opt for lower cost products without stopping to think about what this means over the long term. For example, if a critical conveyor line bearing goes down, the cost of that bearing may be inexpensive ($50), but then they must pay $75 per hour to schedule repair, plus the cost of the lubricant, as well as the cost of downtime while the part is repaired.

Losses from a power plant not feeding coal due to a broken conveyor bearing may run up to half a million dollars a day. It may cost $200K or more per hour because they are not generating electrical output due to downtime. If a higher quality lubricant saves the bearing, the plant achieves a huge return on investment (ROI). Even though the price of lubricants makes up only 1-3 percent of the overall maintenance budget, facilities are saving by reducing reactive labor, replacement of parts, and unplanned downtime due to machinery unavailability.

Pair lubricants with preventive maintenance and staff training

In addition to the use of quality lubrication products, the use of predictive or preventive maintenance plays a key role in optimizing lubrication efficiency. Strategies should be developed to predict when a piece of equipment is expected to fail, then schedule and plan maintenance on the asset to avoid that failure. Many industries are trending toward scheduling oil changes with predictive conditionbased methods versus older time-based methods. These strategies can be helped by a thorough evaluation of a facility’s lubrication program. For example, Lubrication Engineers offers its Xpert Lubrication Benchmark audit, a one-day walkthrough that looks at a facility’s lubrication program and ranks it compared to industry standards and best practices. audit categories include lubrication best practices, asset and lubricant

identification, storage and handling, oil analysis and sampling, contamination control, filtration, training, skill development and certifications, software, CMMS and E aM, and safety and accessibility.

also available is the Xpert Equipment Reliability a ssessment, in which every rotating piece of equipment is evaluated with the goal of building reliability around critical assets. after review, the team prepares an agenda with a prioritized plan of action by priority to move the facility’s needle up to best practices and expected ROI.

Finally, education and technical support are critical. Facilities should ensure their staff is properly trained in lubrication fundamentals, so they can understand and respond to OEM lubrication recommendations and specifications. Training helps personnel understand what greases and oils are compatible and what is needed to make sure the equipment runs most efficiently. One example is Lubrication Engineers’ Xpert Lubrication Reliability Fundamentals (LRF) class, a convenient private onsite training option designed primarily for a facility’s maintenance and lube technicians to understand the core fundamentals of lubrication and contamination control.

Quality lubrication leads to significant cost savings or operational improvements

Often budget is brought up as the reason higher quality lubricants are not used. In fact, in many cases, switching

Lubricant in use caused rust and degradation, ultimately leading to expensive bearing failures in Peak Oil’s Rolligons.

lubricants may lead to a reduced need for electrical energy or reduced temperature, yielding electricity savings. Here are a few real-life examples that showcase the excellent ROI achieved from investment in higher quality lubricants.

Example 1 – Cooling tower gearboxes

In a 32-month analysis of cooling tower gearboxes used by Wolf Hollow Electrical Energy in Texas, Lubrication Engineers converted 14 gearbox drives to its Multilec® Industrial Oil (6806). Periodic electrical readings performed on the gear drives before and after the lubricant conversion showed an average amp drop of 9.38 amps, an average of 5.12 percent. Using a standard electrical formula (volts x amps saved x 1.73* = kW Savings *conversion factor for a 3-phase power source), they determined that every 1,000 hours run on the gearboxes will yield electrical energy savings of $223.92. This adds up to a 908 percent ROI, based on electrical energy and lubricant savings.

Example 2 – Fleet maintenance program

Peak Oilfield Service Company, located on Prudhoe Bay, alaska, partnered with Lubrication Engineers to evaluate the company’s fleet maintenance program with a goal of implementing a more proactive predictive maintenance program. The evaluation included benchmarking the current program to understand the overall cost per mile to operate the fleet.

Peak’s fleet is comprised of more than 2,000 pieces of equipment, including service trucks; dozers; wheel loaders; scrapers; cranes; pressure pumpers; haul, vacuum and water trucks; snow blowers; and diesel generators. Prior to its new reliability program, Peak performed all service truck engine oil changes every 200 hours, and all heavy-duty, off-road equipment engine oil changes every 300 hours. Repeated trials and evaluation of LE’s Monolec® Engine Oils showed that the new product extended drains out to 1,500+ hours while maintaining superior wear protection. In fact, some equipment had extended oil drains as far out as 2,200 hours, and oil analysis demonstrated that the Monolec Engine oil still maintained its viscosity and TBN while delivering outstanding wear protection in the engine. Following consistent trial successes, Peak switched all its engines to LE’s Monolec Engine Oils, establishing 1,200hour drain intervals for all mobile equipment. Within 18 months, they had achieved 50 percent total savings in cost per run hour; 46 percent savings in engine oil usage costs; 67 percent savings in engine oil disposal costs; 76 percent savings in annual engine oil change labor costs; and 76 percent savings in annual oil change downtime costs.

Example 3 – Drill rig transportation vehicles

Peak Oil also used enhanced lubrication to solve a problem with frequent costly bearing failures in its custom-made John Deere Rolligons, responsible for transporting

drill rigs to remote drill sites in alaska. Due to the harsh environmental conditions, these roller bearings are subject to -60°F temperatures, extreme high loading, low RPMs (8-10), dirt, moisture and idle time.

The lubricant in use was a mineral grade lithiumthickened NLGI 2 EP grease that would wax up when exposed to freezing temperatures, allowing the oil to run out of the thickener and bearing, while at the same time allowing the ingress of dirt and moisture. The complete saturation of the bearing and housing caused excessive rust, lubricant degradation, bearing starvation, and frequent bearing failures.

Lubrication Engineers recommended its heavy-duty synthetic NLGI 2 EP grease containing proprietary additives. almaplex Ultra-Syn Lubricant (1299) provides optimum performance under extreme operating conditions, ensuring superior high-temperature functionality, low-temperature pumpability, and excellent performance in the presence of water.

In 2017, Peak had experienced a total of 114 roller bearing failures in its Rolligon fleet with the previous commercial grease. after switching, that number was reduced to only 24 failures in 2018 – a 73 percent reduction. at a cost of $1,450 per bearing and considering parts and labor, Peak saved approximately $196,200.

Example 4 – Winery maintenance program

a final example can be found in a new reliability maintenance program implemented by E. & J. Gallo Winery’s spirits making plant. Looking to improve overall equipment effectiveness, reduce costs and increase plant profitability, the company began by performing a comprehensive reliability assessment and equipment and lubrication survey of all 1,820 lubricated components. They discovered that 12 percent of the application points were being lubricated with the wrong viscosity or wrong type of additive system. They found consolidation opportunities existed to reduce lubricant products by 31 percent.

Plan implementation included adding proper lubricant storage with three-way filtration and desiccant breathers; installation of lubricant sampling valves for all critical assets; a contamination control program to protect critical equipment from destructive particulates; and implementation of a comprehensive training program for lubrication technicians.

The results were published in an article in Uptime Magazine, How a New Reliability Maintenance Program Delivered a 705% ROI, showed that overall plant equipment effectiveness improved by 9 percent.

Longer life and better performance

Proper lubrication practices are crucial for industrial facilities to achieve substantial cost savings and improve equipment performance. The challenges of contamination, moisture and incorrect lubricant usage can lead to significant downtime and maintenance expenses. However, by implementing best practices such as using higher quality

lubricants, maintaining proper storage and handling, and integrating predictive maintenance strategies, facilities can significantly reduce these costs.

Lubrication Engineers demonstrates that investing in premium lubricants can yield impressive returns on investment, such as reduced energy consumption and extended equipment lifespan. By pairing quality lubricants with comprehensive training and maintenance programs, companies can optimize their operations, reduce downtime, and ultimately enhance their bottom line. This approach not only improves equipment reliability but also contributes to a more efficient and sustainable operational environment.

CEMENTEX

Cementex Highlights Insulated Battery Tools for Electric Vehicles

Cementex, the safety tool specialists, is spotlighting its Battery Openers and Battery Seal Breaker, tools engineered to safely and efficiently support maintenance in the electric vehicle (EV) and energy storage industries. Designed with Cementex’s trusted double insulation technology, these tools deliver precision and safety for professionals working on high-voltage battery systems.

The Battery Lid Poppers offer a controlled, secure method for opening battery lids, reducing the risk of component damage while enabling safe access for inspection and servicing. available in multiple blade sizes, they accommodate a wide range of battery designs. The Valve Shroud Remover, ideal for Deka Unigy batteries, enables efficient valve shroud removal without harming components.

The EV Battery Seal Breaker includes a radiused, serrated blade to minimize cutting resistance and a pull cable for easy handling. Each unit includes three interchangeable blades, with replacements available to maximize cost-effectiveness and usability.

all Cementex insulated tools are manufactured in the U.S. a . using globally sourced materials, tested to 10,000 volts, and rated for live use up to 1,000 VaC / 1500 VDC. They comply with IEC 60900 and aSTM F1505 standards and support OSHa , NFPa 70E, and CSa-Z462 safety regulations.

For more information, visit www.cementexusa.com.

IRON BULL

Iron Bull Dust Hoppers Feature Increased Capacity and Easy Dumping to Simplify Waste Removal

Iron Bull’s dust hoppers are designed to simplify the collection and removal of granular waste by increasing capacity and improving dumping efficiency. Compatible with most existing dust collector systems, Iron Bull hoppers enhance plant cleanliness without requiring equipment retrofits.

Each hopper features a bottom-discharge design, enabling capacities like 1.3 yards in a three-inlet hopper— equal to five collection bags. This 67% increase significantly reduces emptying frequency, minimizing downtime and improving operational flow. Optional pneumatic connectors allow for tool-free, flip-switch attachment to existing systems.

Sight glasses indicate fill level, and with the Dump-From-Seat™ option, operators can empty the hopper directly from a forklift seat. Standard sizes range from ¾ yard to 12 yards, and custom solutions are available. Iron Bull hoppers support a wide range of applications including sawdust, silica fines, sand, food processing waste, and more.

Built in Marshall, IN, all Iron Bull products are backed by a 100% Satisfaction Guarantee, and the company offers engineering support for sizing and integration.

For more information, visit www.ironbullmfg.com.

KYZEN to Highlight Remanufacturing and Vacuum Vapor Degreasing Chemistries at

FABTECH

Mexico 2025

K y ZEN, global innovator in environmentally responsible cleaning chemistries, will exhibit at FaBTECH Mexico 2025, Booth 1515, from May 6–8 at Cintermex in Monterrey. The company will feature solutions to improve remanufacturing and vacuum vapor degreasing processes.

The METaLNOX product line includes solutions formulated to remove heavy soils in metal finishing applications. METaLNOX M6357 is chelator-free, compatible with steel and aluminum, and excels at removing oils and carbon buildup in spray or immersion processes.

For vacuum vapor degreasing, METaLNOX M6386 is a modified alcohol-based solvent that eliminates paraffinic and water-based fluids used in casting and forging. It dries residue-free and is compatible with a wide range of seal materials, making it ideal for precision cleaning.

K y ZEN chemistries are engineered to extend bath life, reduce waste, and improve part cleanliness while ensuring compatibility with multi-metal components. These solutions

are vital for manufacturers seeking to optimize cleaning while meeting sustainability goals.

For more information, visit www.kyzen.com.

NORSTAT

RDNK: RFID, Standalone Safety Switch

Norstat now offers the RDNK series from Mechan Controls, a compact non-contact RFID safety switch ideal for harsh environments and tight installations. These standalone units provide 2NO + 1NC contacts and are rated for 500ma at 24VDC, delivering tamper-proof operation with built-in LED indicators for real-time diagnostics.

Designed for compatibility with low inrush current safety relays, the RDNK is available with pre-wired cable lengths of 3, 6, or 10 meters, or as a quick-disconnect option. Its compact 28 x 52 x 14mm aBS housing is resinfilled and sealed to IP67 and IP69K ratings, ensuring performance in wet or rugged industrial conditions.

Tested for up to 2 million operations, the RDNK offers reliability and long life, operating effectively in temperatures from -25°C to +60°C.

For more information, visit www.norstat.com.

KYZEN

QUALITY

Ensuring Precision and Performance

Quality control and assurance are the backbone of manufacturing, ensuring every product meets rigorous standards for precision, performance, and reliability. This section delves into the tools and technologies that enable manufacturers to uphold the highest quality standards. From advanced coordinate measuring machines (CMM) to vision systems and laser inspection equipment, the spotlight is on innovations that enhance accuracy and efficiency in measurement and inspection.

Nondestructive testing (NDT) equipment and positional measuring machines are also featured, allowing manufacturers to evaluate products without damage. Tools such as form measurement gauges, cutting tool inspection systems, and tool condition monitoring devices refine production processes and reduce errors. Whether through shrink-fit technologies or video inspection systems, this section highlights the importance of advanced solutions in maintaining precision, ensuring compliance, and driving continuous improvement in industrial operations.

Quality Takes the Lead in Manufacturing’s Next Chapter

In 2025, precision isn't a luxury—it's a mandate. across every sector, from aerospace to e-commerce, manufacturers are doubling down on quality as both a differentiator and a foundational requirement for growth. This month’s Quality section showcases how that focus is reshaping the entire production landscape—through smarter inspection systems, deeper digital integration, and game-changing mobility.

automated Precision Inc. ( aPI) sets the tone with the release of the iLT, the most compact and portable laser tracker on the market. Designed to fit in a backpack and operate cable-free, this sixth-generation innovation brings high-end metrology beyond the lab and into shipyards, construction sites, and modular manufacturing floors—where data-driven quality control needs to be fast, reliable, and on the move.

On the software front, Sandvik’s acquisition of Verisurf reflects a broader shift toward platform-based solutions for inspection, assembly guidance, and reverse engineering. a s

metrology becomes more integrated with C aD/C a M workflows, these digital ecosystems are allowing small and mid-sized manufacturers to scale precision like never before.

DWFritz automation’s new executive appointment highlights the expanding role of quality in automation strategy. With rising demand for near-shored, complex, high-value manufacturing, companies are looking for leaders who understand how inspection and validation work in tandem with robotics, fulfillment, and supply chain resilience.

Hardware innovation is also accelerating. Kistler’s KVC 821 system, featuring aI-powered, high-speed visual inspections and torque tool verification, sets new standards for cycle time and accuracy. Similarly, Metaphase Lighting Technologies’ TX ISO bar light, stretching up to 10 feet, provides uniform illumination critical for imaging large components in machine vision environments.

Bowman International’s adoption of a next-gen LK Metrology CMM is a perfect example of how

established firms are modernizing legacy quality systems to meet today’s demands. With their new scanning probe and C a MIO software suite, Bowman has dramatically shortened inspection cycles while boosting data density— enhancing both customer trust and internal efficiency.

From an optical perspective, Nikon’s new ECLIPSE LV Series microscopes offer better color fidelity and longer operational life, with LED lighting solutions designed to reduce footprint and maintenance. It’s a strong signal that even the most traditional tools in a quality engineer’s arsenal are undergoing reinvention.

a nd throughout the section, data management stands tall as a central theme. With tools like a kvisIO IME, jBE a M, and MaDaM, manufacturers now have clearer visibility across process steps, making root cause analysis, statistical reporting, and traceability not just possible— but streamlined.

In short, the Quality tools featured this month do more than verify parts—they enable transformation. Welcome to the May 2025 Quality section of Industrial Machinery Digest, where precision meets progress, and every innovation reflects a deeper commitment to excellence.

AUTOMATED PRECISION INC. (API)

API Announces 6th Generation Laser Tracker: Integrated Laser Tracker

automated Precision Inc. (aPI), a global leader in advanced metrology solutions, has launched the Integrated Laser Tracker (iLT), the sixth generation of its Radian Laser Tracker line. The iLT is the most compact and user-friendly tracker ever developed by aPI, engineered for maximum portability and performance.

Weighing just 4.9 kg, the iLT is 50% lighter than its predecessors and is designed for complete cableless operation through hot-swappable batteries, onboard controller, and integrated Wi-Fi. This makes it suitable for use in the field—on shipyards, modular construction sites, and other mobile workspaces.

Key performance upgrades include a faster a bsolute Distance Measurement ( aDM) laser, an enhanced 8MP camera with wide-angle iVision™ for fast auto-lock

recapture, and an aI-enhanced GPU for faster data and image processing. These improvements offer rapid, accurate measurements in demanding line-ofsight conditions.

“The breakthroughs of iLT are an exciting development not just for aPI, but for the Laser Tracker and manufacturing worlds as well,” said a rturo Quinto, Product Manager. Joe Bioty, President of aPI, added, “iLT is literally a game changer for the manufacturing world. It is not only the smallest and lightest tracker ever made—it also maintains aPI’s elite tracker performance at the most affordable price we’ve ever offered.”

The iLT is carry-on compliant and available in two models: the standard iLT and the high-performance iLTx, which offers a linear measurement range up to 80 meters and compatibility with all aPI Laser Tracker accessories.

For More Information: www.apimetrology.com

DWFRITZ AUTOMATION

DWFritz Automation Appoints Brent Barcey as VP & GM of the Advanced Manufacturing Solutions Division

DWFritz automation, LLC, a leading provider of precision metrology, inspection, and assembly automation, has appointed Brent Barcey as Vice President and General Manager of its advanced Manufacturing Solutions division. Barcey’s appointment aligns with DWFritz’s strategy to support the increasing demand for complex, high-value manufacturing and re-shoring initiatives.

Barcey brings over 25 years of leadership experience in automation, robotics, logistics, and strategic growth. He previously held senior roles at Osaro, Plus One Robotics, and FaNUC a merica Corporation, where he drove business development across warehousing and logistics.

“Production lines today require advanced capabilities that are either too cost-, time-, or labor-intensive to build in-house,” said Michael Pacione, CEO of DWFritz. “Brent’s insight into multi-market client expectations and automation strategies will greatly augment our leadership.”

Barcey is also a co-chair of MHI’s The Robotics Group, reflecting his continued industry influence beyond corporate leadership roles.

“I’ve developed a deep respect for what’s possible with robotics and automation,” said Barcey. “I look forward to collaborating with the DWFritz team to drive the future of advanced manufacturing.”

For More Information: www.dwfritz.com

KISTLER GROUP

Control 2025: Measurement Technology from Kistler for Quality Assurance Across the Manufacturing Value Chain

at Control 2025, Kistler Group will showcase a range of advanced solutions for quality assurance across all stages of the manufacturing process. On display will be new configurations of optical inspection systems, calibration tools, and updated data analysis software.

The highlight is the KVC 821 Vision Inspection System, now equipped with a pocket plate and the Multicapture Device—a module with eight cameras for 360° inspection of screws and connector components. The system captures thread, head, and side profiles with 2.5D and 3D precision. Cycle times reach up to 800 parts per minute, with aI-assisted detection of rare anomalies.

also featured:

» caliTEST-B and cerTEST, robust solutions for torque tool calibration and verification in accordance with DIN and VDI/VDE standards.

» a kvisIO IME, a statistical software platform for injection molding, integrating with ComoNeo and ComoScout for real-time data reporting.

» jBE a M and MaDaM, Kistler’s latest software for unified measurement data analysis and management.

Visitors can bring sample data to the booth for live analysis and optimization insights.

For More Information: www.kistler.com BOWMAN INTERNATIONAL

Bearing Specialist Accelerates and Enhances Quality Control

Bowman International, a UK-based innovator in bearings and precision-engineered components, has significantly upgraded its inspection capabilities with the addition

of a new altera 10.7.5 coordinate measuring machine (CMM) from LK Metrology. This investment is part of Bowman’s continued commitment to a quality-first philosophy, enabling faster and more precise inspection of safety-critical parts.

The CMM installation follows Bowman’s acquisition of Criptic a rvis and rising demand for split bearings used across the automotive, aviation, marine, and rail sectors. The previous CMM, acquired in 2016, struggled to meet current volume and accuracy requirements, particularly for 3D-printed and sintered components.

The altera 10.7.5, paired with an SP25M scanning probe, motorized PH10M Plus indexing head, and C a MIO 2024 R1 software, now allows Bowman to capture over 100 measurement points per part versus the 12 points previously collected. This significantly improves form analysis and inspection accuracy.

a refurbished inspection room with temperature control (20 ± 1°C) ensures optimal accuracy, and a custom-built fixturing setup allows for precise and repeatable measurements. The CMM also supports automation via a six-port probe rack, enabling multi-probe cycles without manual intervention.

“The speed and quality control benefits of the new CMM are hugely important,” said Managing Director Paul Mitchell. “The fact that the supplier is a British manufacturer with in-stock availability and local support made our decision easy.”

For More Information: www.bowman.co.uk

METAPHASE LIGHTING TECHNOLOGIES

Metaphase’s 10-Foot Bar Light Goes the Distance on Uniformity at Automate 2025

Metaphase Lighting Technologies will showcase its redesigned TX ISO bar light at automate 2025, offering exceptional illumination uniformity across lengths ranging from 3 inches to over 10 feet. Engineered for machine vision applications requiring a wide field of view, the TX ISO bar light provides high-intensity, uniform lighting ideal for inspecting fast-moving products like flat panel displays, web materials, and solar panels.

The TX ISO features advanced strobing capabilities, including 4x overdrive strobing for ultra-bright pulses and pulse-follow synchronization for precise image timing. It supports both DC continuous operation and flicker-free instant startup, ensuring reliable performance in demanding environments.

available in UV, visible, IR, and SWIR wavelengths, the TX ISO can be configured for monochromatic, multicolor, multispectral,

and hyperspectral imaging, making it suitable for pharmaceutical, food sorting, and recycling applications. It also features an IP65-rated housing with T-slot and L-brackets for flexible mounting.

“The TX ISO embodies our commitment to solving complex lighting challenges,” said Kevin High, President of Metaphase. “It’s versatile, powerful, and built to adapt to any machine vision requirement.”

Metaphase will exhibit at Booth 7023 at automate, May 12–15, 2025, in Detroit, Michigan.

For More Information: www.metaphase-tech.com

NIKON CORPORATION

Nikon Launches New ECLIPSE LV Series Microscopes

Nikon Corporation has expanded its industrial microscopy line with three new models: the ECLIPSE LV100NDa LED, LV100ND LED, and LV100N POL LED. These upright microscopes are designed to provide high color rendering, energy efficiency, and advanced optical capabilities for industrial inspection.

The new models feature an integrated high color-rendering LED light source, increasing lamp life from 1,100 to 50,000 hours while reducing system footprint by up to 100 mm. This design enhances brightness and natural color observation, making it ideal for applications in electronics, metal analysis, mineralogy, and materials science.

Key benefits include:

SANDVIK

Sandvik to Acquire 3D Metrology Software Provider Verisurf

Sandvik has announced an agreement to acquire Verisurf Software, Inc., a U.S.-based provider of 3D metrology software solutions. The acquisition will strengthen Sandvik’s industrial metrology capabilities and expand its digital manufacturing offering, particularly to small and mid-sized manufacturers (SMEs).

Verisurf, headquartered in a naheim, California, serves a customer base of approximately 1,500 companies across industries such as aerospace and defense. Its modular software platform, built on the Mastercam Design (C aD) foundation, offers tools for quality inspection, assembly guidance, and reverse engineering.

» Modular expandability for episcopic and diascopic techniques

» Polarization support for geological and metal structure analysis

» Improved space efficiency through integrated lighting

» Backward compatibility with older Nikon accessories

The LV100N POL LED is tailored for polarizing microscopy, while the LV100NDa and LV100ND LED models are general-purpose systems suited for a wide range of optical contrast applications.

These updates complement Nikon’s existing ECLIPSE product range, offering improved usability and durability for long-term precision inspections.

For More Information: www.nikonmetrology.com

“Verisurf will strengthen our metrology offering and ability to support the growing customer demand for precision measurement and quality assurance in manufacturing,” said Stefan Widing, President and CEO of Sandvik. “The acquisition fits well with our strategy to grow in digital manufacturing and provide comprehensive solutions that enhance efficiency and productivity.”

Verisurf will operate as a separate business unit within the Sandvik Manufacturing and Machining Solutions business area. With approximately 44 employees, Verisurf reported revenues of SEK 130 million (USD 12 million) in 2024. While the financial impact on Sandvik’s EBITa and earnings per share is expected to be limited, the strategic alignment is strong.

The acquisition is subject to standard regulatory approvals and is expected to close in the second quarter of 2025. The purchase price has not been disclosed.

For More Information: www.sandvik.com

ROBOTICS

Driving Automation and Innovation

Robotics and automation are transforming modern manufacturing, redefining efficiency, precision, and versatility across industrial processes. From welding robots and robotic tooling to autonomous technology and cobots (collaborative robots), innovations are seamlessly integrating robotics into diverse manufacturing workflows.

Key advancements include automated cells and press transfer robotics, enabling streamlined operations and reduced cycle times. Solutions like material handling systems and end effectors highlight the adaptability of robotics in tasks ranging from machining to assembly. With a focus on enhancing safety and productivity, the integration of RFID and enclosure systems, along with comprehensive training, empowers manufacturers to harness the full potential of robotics in an increasingly automated world.

Robotics in Focus: Accelerating Integration from the Factory Floor to the Fulfillment Center

as automation continues its rapid evolution, the May 2025 Robotics section highlights a growing trend across industries: speed to deployment, simplicity of integration, and workforce enablement. Whether it’s smallscale machine tending or complex warehouse orchestration, robotics developers are rethinking what it means to deliver automation that’s not just capable—but ready now. at the heart of this shift is a focus on standardization and accessibility. FaNUC a merica has doubled down on its CRX cobot line, launching a new digital platform that lets users discover pre-engineered systems ready for tasks like palletizing, inspection, and welding. Meanwhile, OnRobot continues to push

boundaries with its D:PLOy-powered machine tending solution, enabling deployment in a matter of hours— no code required.

In warehousing and fulfillment, the message is the same: streamline complexity. Mujin’s launch of MujinFleet and real-time coordination of mixed robot fleets exemplifies how logistics operations are converging under a single intelligent control layer. FaNUC’s ProMat demonstrations echoed this with dynamic a MR and high-payload palletizing systems operating in tandem.

Educational investments are also accelerating. KUK a’s new Ready2_ educate TechCenter is making robotics tangible for students and job seekers, while Numina Group’s updated RDS platform shows how

software-led orchestration can elevate warehouse labor productivity immediately.

a nd yet, it’s not just about manufacturing. True Up Companies is leading the charge to bring robotics into non-traditional and construction environments, applying aI to high-variation, low-volume tasks once thought to be unautomatable.

Finally, as automate 2025 approaches, the industry’s thought leaders—like NVIDIa’s Deepu Talla—are pointing toward a future powered by physical aI, where autonomy isn’t the exception, but the norm.

This month’s robotics news confirms it: the industry is moving from “what’s possible” to “what’s practical”—and it’s doing so at unprecedented speed.

ASSOCIATION FOR ADVANCING AUTOMATION (A3)

Deepu Talla of NVIDIA to Deliver Keynote at Automate 2025 on the Future of Industrial Autonomy

The a ssociation for advancing automation (a 3) has announced that Deepu Talla, Vice President of Robotics and Edge aI at NVIDIa , will deliver a keynote at automate 2025 on Tuesday, May 13 in Detroit. Titled “Industrial autonomy in the Era of Physical aI,” the keynote will

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explore how NVIDIa’s aI ecosystem is transforming automation from static systems into adaptive technologies impacting manufacturing, logistics, robotics, and autonomous vehicles.

Talla will emphasize the massive potential of physical aI to influence up to $50 trillion in global GDP, underscoring NVIDIa’s role as a leading driver of industrial aI. Jeff Burnstein, President of a 3, noted, “Given

Deepu’s expertise and forward-thinking perspective, automate attendees will gain valuable insights from his keynote session.”

Talla joins a diverse keynote lineup that includes Brad Holmes, EVP and GM of the Detroit Lions, and Dan Miller, Fox 2 sports director, who will present on organizational transformation.

automate 2025, held May 12–15 at Huntington Place in Detroit, will feature over 800 exhibitors across 320,000+ square feet, along with a paid conference featuring 200+ speakers on robotics, aI, motion control, and vision systems.

For More Information: www.automateshow.com

FANUC AMERICA

Discover Fast, Easy, and Ready-to-Deploy Cobot Solutions with FANUC America

FaNUC america has launched a new web-based tool, Cobot and Go, designed to simplify the search for pre-engineered collaborative robot (cobot) solutions featuring its CRX cobot line. This intuitive platform allows users to explore cobot systems by application, model, or authorized System Integrator.

CRX cobots are safe to operate alongside humans, easy to program, and available in payloads up to 30 kg with reach up to 1889 mm. Ideal for high-mix, low-volume operations, these cobots are now even more accessible with standardized, off-the-shelf solutions for tasks like palletizing, welding, inspection, and machine tending.

“Standardized cobot systems can significantly accelerate ROI,” said Jerry Perez, FaNUC a merica. “With the CRX line and our new web tool, businesses can start automating faster—with FaNUC’s proven reliability and service support.”

FaNUC also offers free training through its CRX e-Learning site and the new Tech Transfer portal, helping businesses new to automation confidently deploy and scale.

For More Information: www.crx.fanucamerica.com

FANUC Showcased Automated Warehouse Solutions at ProMat 2025

at ProMat 2025, FaNUC america demonstrated cutting-edge robotics for warehousing and logistics, combining aI, vision systems, and mobile robotics to meet growing demands for speed and variety in fulfillment.

Key demonstrations included:

» Mobile Robotic Fulfillment with a CRX-10ia /L on an OTTO 600 a MR, capable of on-the-go charging.

» Full-Layer Depalletizing with the new

M-410/800F-32C using an 800kg payload and modular layer gripper.

» Tote Consolidation, Label Inspection, and Cart-to-Cart palletizing using the M-10 and M-710 curved-arm robots.

» Vertical Put Wall Pick and Place with the CRX-10ia and Power Motion i Model a Plus for seamless CNC integration.

“With our broad technology portfolio, we’re helping make warehouse jobs smarter and more rewarding,” said a nthony Cantrell, Executive Director for Warehouse & Logistics at FaNUC a merica.

For More Information: www.fanucamerica.com

KUKA ROBOTICS

KUKA Launches “KUKA TechCenter –Ready2_educate” to Empower Next-Gen Robotics Talent

KUK a Robotics has unveiled the KUK a TechCenter –Ready2_educate, a new educational platform aimed at cultivating the next generation of robotics engineers and technicians. Hosted in Shelby Township, Michigan, this fully equipped training and demonstration environment enables students and professionals to engage hands-on with KUK a's advanced robotic technologies.

The TechCenter includes a range of Ready2_educate cells, giving learners access to real-world scenarios involving programming, simulation, and integration. With education increasingly recognized as a critical component of automation adoption, KUK a’s initiative supports STEM programs, technical colleges, and workforce development partners.

“Our goal is to bridge the skills gap by giving students a direct path from the classroom to the factory floor,”

said KUK a Robotics Education Program Director Mike McGrath. “Ready2_educate provides a safe and flexible space to build the confidence and skills needed in today’s robotic workforce.”

KUK a’s investment in education also includes certification programs, partnerships with educational institutions, and support for FIRST Robotics teams and events.

For More Information: www.kuka.com

NUMINA GROUP

Numina Group Debuts RDS 12.2 with Next-Gen AI-Powered Warehouse Execution Capabilities

Numina Group, a leader in warehouse automation software, introduced RDS 12.2, the latest version of its Real-time Distribution Software (RDS) suite. RDS 12.2 brings powerful new aI-driven analytics, enhanced voice-directed picking, and real-time performance dashboards for optimized labor and order throughput.

With warehouse efficiency becoming mission-critical, RDS 12.2 enables intelligent workload balancing, supports multiple picking methodologies, and integrates with a wide range of automated material handling systems ( a MHS). It

also features a mobile-friendly user interface designed for intuitive use across the facility.

“Our newest platform release reflects years of customer feedback and a sharp focus on labor productivity,” said Dan Hanrahan, President of Numina Group. “RDS 12.2 gives our clients a performance edge—especially in high-volume omnichannel distribution.”

The software also provides native integration with Numina's Pick-by-Voice and Scan & Pack Stations, allowing for quick deployment and seamless user adoption. With pre-built WMS integrations, RDS 12.2 offers a low-friction path to rapid ROI in both B2B and B2C fulfillment environments.

For More Information: www.numinagroup.com

ONROBOT

OnRobot Launches Machine Tending Solution Powered by D:PLOY at Automate 2025

OnRobot, a global provider of collaborative automation tools, introduced a new Machine Tending solution powered by D:PLOy during automate 2025 in Detroit. The system allows users to deploy machine tending applications in hours rather than days, requiring no coding or extensive robotics experience.

With support for conveyor tracking, multi-part handling, and CNC integrations, OnRobot’s latest solution enables small and mid-sized manufacturers to automate machine loading and unloading across a wide range of production environments.

Key features include:

» Drag-and-drop interface via D:PLOy

» Real-time digital twin for application simulation

» automatic collision avoidance and workspace validation

“Machine tending is a key automation target for manufacturers looking to boost uptime and free up skilled operators,” said Enrico Krog Iversen, CEO of OnRobot. “Our D:PLOy platform makes that journey faster, simpler, and more cost-effective.”

The release follows successful deployment of OnRobot’s VGP30 gripper and highlights the company's ongoing mission to lower barriers to automation with plug-and-play, all-in-one solutions.

For More Information: www.onrobot.com

Choose in high-speed spindles that maintain consistent speed under load. Avoid older technologies which drop speed.

METALWORKING

Precision and Craftsmanship in Manufacturing

Metalworking encompasses the tools, technologies, and processes that drive precision manufacturing. This area highlights advancements in machining, grinding, lathing, and cutting systems, along with innovations like EDM (Electronic Discharge Machining). It captures the synergy between precision equipment and skilled craftsmanship, essential for producing high-quality components across diverse industries.

Focusing on the integration of controls, machining tools, and accessories, metalworking emphasizes the efficiency and accuracy demanded by modern manufacturing. From contract manufacturing to heat treating and gear machinery, it reflects the essential techniques and equipment shaping today’s industrial landscape. Whether utilizing traditional methods or cutting-edge innovations, metalworking celebrates the pursuit of excellence in every detail.

The Revolution of High-Speed Machining: Principles, Benefits and Practical Advice

By: Mike Blanchard, Technical Advisor at Air Turbine Tools Inc

Manufacturing and machining processes have evolved dramatically over the decades. One of the most transformative developments in recent years is the rise of high-speed machining (HSM). For those new to the concept, high-speed machining may seem like a technical buzzword. However, its practical applications and benefits are anything but trivial, particularly for industries that rely on precision and efficiency to be competitive.

In this article, we’ll break down the principles of high-speed machining in comprehensible terms, explore its benefits, dispel common misconceptions and provide practical advice on implementing high-speed techniques to achieve higher productivity.

What Is High-Speed Machining?

at its core, high-speed machining refers to the process of using smaller cutting tools at significantly higher spindle speeds than conventional machining. Traditional machining typically uses larger tools operating at speeds of up to 20,000 RPM and focuses on heavy material removal. In contrast, HSM can reach spindle speeds of 40,000 to 90,000 RPM or more, enabling finer, more precise work with micro tools.

High-speed machining is essential for applications requiring intricate detail or micron-level precision. For example, when machining small parts or intricate geometries, conventional spindles are too slow to effectively work with small tools and tie up the machine for extended periods. HSM fills this gap

by enabling these tools to operate at the necessary speeds while maintaining accuracy and reducing operating costs.

Benefits of High-Speed Machining

The advantages of high-speed machining are multifaceted, impacting everything from productivity and surface quality to tool life and operational costs. One of the most compelling reasons to adopt High-Speed Machining is the exponential reduction in cycle times. Machining at speeds of 50,000 RPM or higher can reduce cycle times by six to ten times compared to conventional methods. This means parts are produced faster, machines are freed up sooner and overall productivity skyrockets.

In one case study, a high-speed spindle reduced machining time by 100% compared to a standard CNC spindle, resulting in dramatic cost savings per part and higher return on investment for the machine.

High-speed machining excels at delivering fine surface finishes and micron-level accuracy. By using light, layered cuts and higher surface feet per minute (SFM), HSM minimizes vibration and heat generation, ensuring finer, more consistent finishes. For industries such as aerospace, medical devices and jewelry, where surface quality is critical, HSM provides unparalleled results.

High-speed machining enhances tool lifespan by maintaining consistent spindle speeds under load. Tools are less likely to break due to speed drops, a common issue in conventional setups. additionally, the heat generated during cutting is left behind, further preserving the integrity of the tools.

Plus, HSM is suitable for a wide range of materials, from titanium and aluminum to composites, plastics and

even ceramics. Whether cutting intricate mold designs, deburring gears, shaping medical implants or grinding with ultra-precision high-speed machining delivers precision and efficiency across diverse applications.

Common Misconceptions about High-Speed Machining

Despite its advantages, high-speed machining is often misunderstood. Let’s address some of the most common misconceptions:

“AIR TOOLS LACK POWER”

Historically, air tools were seen as underpowered, particularly when compared to electric spindles. However, advancements have shattered this notion by combining high speed with high power, ensuring reliable performance in cut at high speed.

“HIGH-SPEED SPINDLES ARE UNRELIABLE”

Traditional high-speed spindles, such as electro spindles or coolant spindles, often suffer from issues like overheating, thermal expansion, burnout, clogging with chips and frequent breakdowns. Modern solutions mitigate these concerns by eliminating heat generation and using directdrive, compressed air-powered technology, with only two moving parts.

“HIGH-SPEED MACHINING IS ONLY FOR SMALL TOOLS”

While HSM is particularly effective with micro tools, its benefits extend to a variety of applications, including machining molds, deburring, contouring and cutting complex geometries in materials including graphite, fiberglass, acrylic and even glass lenses.

Practical advice for Implementing High-Speed Machining

For manufacturers considering high-speed machining, here are some key factors to keep in mind:

1. OPTIMIZE PROGRAMMING

High-speed machining requires specific programming techniques to maximize its benefits. Focus on using high advance rates and light, layered cuts. For drilling, consider pecking cycles to minimize heat buildup and extend tool life.

2. BALANCED CUTTING TOOLS

Ensure your cutting tools are balanced and have the appropriate number of flutes. Tools with four to six flutes are ideal for reducing load per tooth, evacuating chips quickly and minimizing heat generation.

3. USE PROPER SPEEDS AND FEEDS

Calculate optimal speeds, feeds, and horsepower requirements using the machinist’s handbook or specialized software. Start with a light pass adjusting feed rates to achieve the desired chip load and surface finish. High

4. CHOOSE RELIABLE SPINDLES

Invest in high-speed spindles and live tools that maintain consistent fixed speed under load. avoid older technologies like vane motors or ungoverned turbines, which are prone to speed drops and tool wear and breakage.

a ir Turbine Spindles® are a new solution that maintains high speed (up to 90,000 RPM) thanks to innovative technology that increases airflow volume to match cutting loads. This ensures consistent performance, even in angles on your toolpath.

Unlike electro spindles which generate heat and require cooling periods, a ir Turbine Spindles® operate continuously without generating heat and without thermal expansion. This eliminates accuracy issues and ensures reliable 24/7 performance.

Powered by compressed air (90 psi / 6.2 bar), a ir Turbine Tools® require no wiring, control boxes, or lubrication systems. Set-up is quick and simple. a nother advancement is with only two moving parts, these spindles are highly durable and virtually maintenance-free.

Unlocking the Potential of High-Speed Machining

High-speed machining is more than a technological advancement; it’s a paradigm shift in how manufacturers approach precision work. By combining speed, power and reliability, HSM enables faster production, better quality, and lower costs. While implementing high-speed machining requires careful planning and the right tools, the results are well worth the effort.

a ir Turbine Tools® offers innovative solutions that overcome the challenges of traditional spindles and unlock the full potential of high-speed machining. Whether you’re machining intricate molds, aerospace components or medical devices, the right tools are the difference between falling behind in productivity or outperforming competitively.

EMAG

High-Precision Vertical Turning Centers for Efficient Shaft Machining: EMAG’s VT 4 Checks

All the Boxes

EMaG’s VT 4 CNC vertical turning center delivers high precision, integrated automation, and simultaneous four-axis machining for efficient shaft production. Designed to handle parts up to 24.8” in length and 7.87” in diameter—with an extended version available—this machine eliminates the need for multiple clamping operations and reduces cycle times.

Its vertical layout ensures gravity-assisted chip flow, enhancing reliability and cleanliness. Dual tool turrets with integrated workpiece grippers allow automatic loading and unloading, with part changeover times as low as six seconds. a s part of EM aG’s IoT-ready lineup, the VT 4 features EDNa analytics software to monitor wear and reduce downtime, improving productivity by over 10%.

For More Information: www.emag.com

GRIZZLY INDUSTRIAL

Grizzly Industrial Announces 2-Day Customer Appreciation and Tent Sale Event

Grizzly Industrial returns with its annual Customer appreciation and Tent Sale in Springfield, Missouri, on June 6–7. The event features live product demonstrations, in-store-only discounts, giveaways, and up to 60% off “scratch and dent” woodworking and metalworking machines.

On Friday, expert demonstrations will take place, including presentations by Matt Buell, Phil Hueber, and Logan Wittmer. Saturday’s tent sale showcases hundreds of deeply discounted tools. It’s a prime opportunity for makers and professionals to upgrade their shops with quality tools at a fraction of retail cost.

For More Information: www.grizzly.com

An Exciting New Addition to KING Industrial Lineup –Now In Stock!

Now available at KBC Tools’ Mississauga showroom, the KING KC-1440ML-2 14x40 Lathe with factory-installed 2-axis DRO delivers power and precision without setup headaches. It includes a 2 HP motor, 2” spindle bore, and a robust set of accessories like 3-jaw and 4-jaw chucks, coolant system, and more.

Ted Fuller of King Canada calls it “a complete turning package,” emphasizing its intuitive setup and DRO precision. CSa-approved and

KBC TOOLS & MACHINERY

fully equipped, this lathe is ideal for machinists seeking accuracy and reliability right out of the box.

For More Information: www.kbctools.com

KHK USA INC.

KHK USA Announces Extensive Line of Premium Metric Gear Racks

KHK USa introduces a comprehensive line of premium metric gear racks in materials ranging from stainless steel to nylon. Offered in modules from 0.5 to 10 and lengths from 100mm to 2000mm, the gear racks feature finished ends for seamless joining and a wide range of modifications.

Unique to KHK is a laser hardening process that increases hardness without distortion. Over 360 configurations are available, including rectangular, square, and round cross sections with straight or helical teeth.

For More Information: www.khkgears.us/products/gear-racks

MAZAK

Mazak Southwest Event Focuses on Energy and Aerospace Production

Mazak will host its Southwest Open House in Houston, TX, on June 18–19, spotlighting advanced machining technology for the oil, gas, and aerospace sectors. Live demonstrations will feature machines such as the VaRIa XIS i-800 NEO, VC-Ez 16X, INTEGREX i-500S, and the heavy-duty SL aNT TURN 550M.

attendees will also see automation solutions like the MULTI PaLLET POOL (MPP) and Mazak’s EzLOaDER Cobot in action. Experts will be available for consultation, and lunch will be provided.

For More Information: www.mazakusa.com

MAZAK & PREMIER ENGINEERING

Joint Florida Open House Highlights MultiTasking, Automation, and Swiss Machining

Mazak and Premier Engineering will co-host a Florida Open House June 4–5 in Orlando, featuring demonstrations of the INTEGREX i-150, QT-Ez 10My, SyNCREX 12/8, and HCN-4000. Each machine will be paired with automation

solutions designed to boost production efficiency.

The event targets aerospace, defense, and precision manufacturing professionals, showcasing Mazak’s SmoothSt and SmoothEz CNCs, tool hive automation, and Swiss Setup a ssist (MSSa ) capabilities.

For More Information: www.mazakusa.com

UNIPIPE SOLUTIONS

UnipipeEZ Aluminum Piping System Launches for Compressed Air Applications

Unipipe Solutions introduces the UnipipeEZ system—an ultra-lightweight, high-pressure aluminum piping solution designed for compressed air, oil, water, and coolant applications. Rated at 232 PSI and using a stainless steel clamp ring for secure, leak-free connections, UnipipeEZ is easy to install without specialized tools.

The clamp ring ensures full 360° contact and tightens under pressure, while the system is 75% lighter than iron pipe and ideal for clean environments. all Unipipe systems are compatible with each other and come with a 20-year guarantee.

For More Information: www.unipipe.com

The Digital Backbone of Modern Manufacturing

In an era where innovation drives productivity, the Software section explores the cutting-edge tools empowering manufacturers to streamline operations, enhance precision, and optimize performance. From CAD/CAM/CAE design platforms to CNC simulation and process verification, this category reveals how digital solutions are revolutionizing the way products are conceptualized, created, and delivered.

Covering a broad spectrum of applications—such as ERP systems, factory floor software, and industrial IT—this section emphasizes the importance of connectivity and real-time data in achieving operational excellence. Topics like quality control, job tracking, and program optimization showcase how software bridges the gap between vision and execution, enabling manufacturers to stay competitive in a fast-evolving industry.

The Rising Importance of Digital Twins in a More Volatile World

Jason Walker, VP and General Manufacturing Practice Lead, Hexagon Manufacturing Intelligence

The manufacturing industry is so volatile right now that, by the time this goes to print, things may have already changed again. Shifting tariffs, ongoing labor shortages, and rising material costs, alongside an unpredictable supply chain, are making already tight margins even tighter. Every aspect of the shop floor needs to work smarter and harder to offset this environment, where there is little room for error.

That’s why more manufacturers are turning to new approaches to reduce mistakes. One of these technologies is digital twins, or virtual replicas of real-world parts, products, machines, or processes. By using digital twins, teams can test scenarios, predict outcomes, and optimize workflows before they are implemented. In doing so, digital twins give manufacturers a powerful new way to make decisions earlier

in their processes, when the cost of failure is much lower and the opportunity to save on costs is higher.

Digital twins have been known for their cost-saving potential for some time. In 2022, McKinsey found that digital twins accelerate aI-driven projects by 60% and reduce costs by 15%. However, more recent data from Hexagon shows those returns are becoming even more impressive over time. a mong manufacturers tracking ROI, average cost savings are closer to 22%, with increases in revenue reaching 27%.

That kind of return is hard to ignore, especially at a time when every dollar, decision and error matters more than it ever has in the past. If you are considering adding digital twins to your technology arsenal, here are a few benefits to keep in mind, and a quick guide on where to get started.

accuracy Even Before Production Starts

The main benefit of digital twins comes down to simulation. Rather than relying on trial-and-error or gut instinct from workers, manufacturers can run hundreds of virtual tests in just minutes. They can also adjust variables like materials, processes, and workflows to see what performs best—long before anything goes into production.

This kind of modeling helps teams detect issues, refine operations, and build in contingencies without ever touching the shop floor. Research found that 47% of manufacturers using digital twins reported significantly improving their ability to solve problems early before issues reach the floor and turn into expensive fixes

This marks a major shift in how quality assurance and high-precision processes are handled. Errors and deviations can be flagged early in the process—before a part is even produced, let alone shipped. Tool wear, deformations from temperature, and even human error can all be modeled, avoided, and managed in advance.

a s an example, in Hexagon’s work with National Medical Products, digital twins are used to simulate tooling operations for their needle-free injection devices. Their 4-axis lathe is a precision machine, and even a small miscalculation can lead to costly rework or, worse, a product recall. By simulating everything in a digital environment first, the team avoids downtime and keeps production running smoothly. a s Harit Patel, operations engineer and strategic growth manager, explains, digital

twins “allow us to really control what the machine is going to do. It helps us optimize the processing and the cutting. you can literally just click one button and it gives you an efficient way of doing exactly what you want, nine times out of ten.”

This benefit isn’t limited to high-end medical manufacturing. Metal fabricators are seeing results too, using digital twins to trial cutting paths, reduce setup time, and maintain consistency — without pausing production.

No Margin for Error

Where simulation is how digital twins can start to deliver value quickly, prediction is what helps complete the benefit. By pulling in data from sensors, machines and software systems across the shop floor, digital twins can give manufacturers a real-time, proactive view of how things are working, and how they are likely to perform in the future.

Instead of simply relying on post-production inspection, digital twins – with the help of aI – can

proactively detect small changes in a system’s behavior that workers might otherwise miss. This gives teams time to plan for such issues instead of simply reacting to them when they cause a slowdown in production. at the end of the day, this means fewer unexpected breakdowns, less rework and a more consistent product on the first go-around.

The ability to make predictions is incredibly valuable at a time when costs are high, made worse by uncertainty in the market. according to Sedgwick, 2024 State of the Nation Recall Index report, product recalls were up by 11% in 2023, marking a seven-year high for the industries surveyed. In the automotive industry, while total recall events declined, the number of units impacted rose by 23%—highlighting the growing scale of each incident. Medical device recalls also increased for the second consecutive year, with most tied to quality issues.

a s quality expectations rise and tolerance for error shrinks, the ability to stay one step ahead of problems isn’t just a nice-to-have anymore.

Closing the Gap Between Design and Production

Design and production have typically existed in silos, with engineering building the blueprint and operations figuring out how it all comes together. When these two teams don’t align, even a small misunderstanding can lead to delays, waste, or rework. Digital twins help bridge this gap by aligning both areas around sharable, real-time performance data that can surface risks, point to needed refinements, and drive smarter decisions earlier in the process—leading to meaningful cost savings and efficiencies.

This makes digital twins a powerful tool for maintaining a “digital thread” that connects data, systems, and feedback across the entire operation. a two-way flow of insight between design and production allows manufacturers to refine parts and processes for quality before anything hits the shop floor.

The Right Place to Start is Not the Same for Every Manufacturer

adopting digital twins can feel overwhelming, especially for manufacturers dealing with legacy systems, siloed data, and pressure to stay productive. One of the biggest hurdles is simply knowing where to start.

Many assume a full infrastructure overhaul is needed. But in reality, our research found that most successful implementations start small—with a single machine or process—and grow as the value becomes clear.

Perfect data isn’t required either. Hexagon found more than half of companies improved their data collection after implementing digital twins, proving it’s better to start with what you have and build along the way. Often the data you need to get started already exists: a core process, a long-time operator’s knowledge, or even handwritten logs. That simple data can be the start of the process.

From there, finding a focus can create a great outcome. For one, a digital “passport” for a high-value

part—capturing design files, inspection data, and quality history—can reduce waste and support smarter decisions. Simulating a production bottleneck can allow teams to test improvements without disrupting operations. Even tracking wear on a critical asset can spark a predictive maintenance program—extending equipment life and reducing downtime, without a major investment.

Manufacturing’s Future Has to Be Bulletproof

With margins already razor-thin—and more uncertainty ahead—waiting to act isn’t a plausible option. When considering what technologies can help weather the storms and future-proof operations, digital twins offer more than just the ability to optimize. They provide manufacturers with the ability to prevent problems, the flexibility to adapt quickly, and the data to make smarter decisions early in the production cycle.

Manufacturers don’t need a full overhaul to get started. Begin with the data you already have, start small and scale from there. The sooner you do, the sooner you reduce risk, improve efficiencies, and build a more resilient operation—one that's ready for whatever comes next.

HEXAGON Hexagon Acquires Geomagic Software from

3D Systems

Hexagon has acquired Geomagic, a leader in 3D scan-to-CaD and metrology software. The move strengthens Hexagon’s Manufacturing Intelligence division with advanced tools for reverse engineering, inspection, and modeling.

The Geomagic suite includes:

» Design X for scan-to-C aD conversion

» Control X for automated 3D inspection and reporting

» Geomagic for SOLIDWORKS, Wrap, and Freeform for NURBS modeling and organic design

Compatible with most 3D scanners and C aD platforms, Geomagic will continue supporting global customers and hardware partners.

For More Information: www.hexagon.com

PEMA Vision 3D Optimizes Flat Panel Welding for Shipbuilders

Pemamek has launched PEMa Vision 3D, software designed to automate flat panel welding in shipbuilding. The system

creates precise 3D weld paths from scanned data and integrates with PEMa’s robotic platforms like the VRWP.

The software simplifies training, reduces reliance on skilled labor, and enhances safety by shifting workers from confined welding zones to operator stations. Combined with WeldControl 200, the solution supports full automation for micropanel and sub-assembly welding.

For More Information: www.pemamek.com

SIEMENS DIGITAL INDUSTRIES SOFTWARE

Siemens Expands PAVE360 SDV Development Platform to AMD & Azure

Siemens has expanded its PaVE360™ simulation platform for Software Defined Vehicles (SDVs) to support aMD GPUs and CPUs on Microsoft a zure. The upgrade enables powerful aI, simulation, and system validation workflows in the cloud.

The move gives automotive developers more flexibility in cloud infrastructure and supports scalable, systemaware SDV development with faster scenario modeling and earlier detection of design faults.

For More Information: www.sw.siemens.com

Siemens Acquires Altair to Expand AI-Driven Industrial Software Portfolio

Siemens has acquired altair Engineering Inc. for approximately $10 billion, adding industry-leading simulation, aI, and high-performance computing (HPC) capabilities to its Xcelerator platform.

This acquisition strengthens Siemens’ position in industrial software, enhancing its digital twin capabilities and expanding tools for simulation, data science, and aI. altair’s solutions will make advanced simulation more accessible to manufacturers of all sizes, supporting faster innovation and more sustainable production.

For More Information: www.sw.siemens.com

TOOLING AND WORKHOLDING

Precision in Action

Tooling and Workholding is the cornerstone of precision manufacturing, ensuring that materials are securely held and processes are executed with unparalleled accuracy. This section highlights the latest innovations in clamps, chucks, collets, and magnetic workholding, alongside advancements in rotary tables, toolholders, and modular fixturing systems. Together, these solutions enable manufacturers to achieve repeatability, reduce setup times, and enhance overall productivity.

From versatile milling and turning tools to specialized threading and gear-cutting instruments, this category delves into the diverse range of equipment designed to meet the unique demands of every operation. Whether exploring robotic end-effectors for automation or custom fixtures for intricate designs, Tooling and Workholding underscores the critical role these components play in driving efficiency and precision across the manufacturing spectrum.

Tooling & Workholding: Engineered for Performance, Built for Precision

In an era defined by rapid advancements in machining and manufacturing, the tooling and workholding sector continues to be a cornerstone of productivity and precision. This month’s lineup of innovations underscores a shared industry focus: creating smarter, stronger, and more adaptable tools for a market that demands both speed and accuracy.

BIG DaISHOWa reminds us that no single solution fits all—offering a comprehensive range of toolholders designed for everything from high-rigidity milling to tight-tolerance micro-machining. Meanwhile, Dillon Manufacturing addresses the nuanced needs of sensitive workholding with its precision-crafted pin location jaws, and E-Z LOK’s all-in-one drive tool kit delivers convenience without compromise.

This theme of modularity and integration carries through in norelem’s expanded toggle clamp range and Zimmermann’s

scalable ZIM Rack tool changer— each designed to adapt to evolving production needs without sacrificing space or speed. REGO-FIX builds on this spirit of innovation with its Center for Machining Excellence, serving as both a training ground and a hub for technical partnerships.

On the materials front, Walter Tools delivers new grades and geometries that meet the growing demands of aerospace, medical, and high-performance energy sectors. From thread turning inserts for Swiss machines to advanced PVD-coated milling cutters, their latest offerings are as focused on wear detection and durability as they are on output quality.

a nd as T.J. Davies celebrates 60 years of a merican manufacturing, their continued investment in equipment, engineering, and community engagement proves that legacy and innovation can thrive side by side.

Together, these stories reveal a sector pushing boundaries—not

just to meet expectations, but to exceed them through customization, collaboration, and next-generation design.

BIG DAISHOWA

BIG DAISHOWA’s Wide World of Spindle Systems and Tool Holders

BIG DaISHOWa , renowned for its BIG-PLUS spindle system, reminds manufacturers that its offerings go far beyond a single platform. The company supports a wide range of dual contact tooling systems including HSK and BIG CaPTO, delivering superior rigidity, accuracy, and repeatability. These systems accommodate various machining styles and preferences, ensuring customers can find the right solution for any application.

The lineup includes collet chucks based on the New Baby Collet, heavy-duty milling chucks, ER collet chucks, hydraulic chucks, shrink fit holders, shell mill holders, end mill holders, modular adapters, turning tools for MTCs, integral milling cutters, and tapping holders.

While shrink fit holders are favored for their low runout and compact design, BIG DaISHOWa encourages users to match toolholders to specific tasks. For example, the Mega Double Power and Hi-Power Milling Chucks outperform shrink fit in heavy-duty applications, while

Mega E Collet Chucks offer ultra-low runout and improved rigidity for finishing tasks under ½”. all BIG DaISHOWa toolholders are engineered for performance, flexibility, and ease of handling.

For More Information: www.bigdaishowa.com

DILLON MANUFACTURING, INC.

Dillon Pin Location Jaws Hold Sensitive Parts Firmly without Deformation

Dillon Manufacturing presents its precision-milled pin location jaws for air chucks, ideal for holding sensitive, thin-walled, and deformable components such as tube-type parts. Designed for use with Northfield®, Microcentric®, and other systems, these jaws enable safe, firm gripping while protecting the integrity of delicate workpieces. available in both full grip (pie) and soft jaw styles, Dillon’s solutions are CNC milled for maximum location accuracy. Standard sizes are stocked, and custom

Precision Carbide Tooling Solutions for Every Application

proposals are available at no charge with lead times typically under three days. Jaws are offered in 1018 steel and 6061 aluminum with a wide range of dimensions for flexibility across applications.

all Dillon products are made in the USa , and the company is ISO 9001:2015 registered.

For More Information: www.dillonmfg.com

E-Z LOK

E-Z LOK Set to Launch Drive Tool Assortment Kit

E-Z LOK is introducing a comprehensive drive tool assortment kit, bringing together a wide range of installation tools for slotted threaded inserts into one convenient package. Previously available only individually or with insert kits, the new assortment simplifies procurement and boosts efficiency for maintenance departments, machine shops, and manufacturers.

The kit includes drive tools made from steel that install Solid Wall inserts for metal and Knife Thread inserts for wood. all drivers are compatible with standard power tools and cover sizes from #6 to 3/4 and M3 to M16 internal threads. This all-in-one kit was developed in

OILGEAR HYDRAULIC PRODUCTS

AXIAL PISTON PUMPS… Oilgear open loop axial piston pumps are offered in a variety of models and displacement sizes to match required performance. Models include both medium and high horsepower, medium and heavy duty, low viscosity pumps, plus a series of multiple fixed delivery pumps. Of the many industries Oilgear serves, a primary one is mobile and off-highway applications. Oilgear pumps are recognized for high performance in the toughest environments. Their heavy duty designs resist contamination as well as operating on low viscosity specialty fluids.

VARIABLE PUMPS…

Whatever the application, Oilgear has the ideal pump to fulfill the requirements.

MULTIPLE FIXED DELIVERY CHECK VALVE PUMPS…

• High pressure to 15,000 psi

• Heavy duty construction

• High contamination tolerance

• Operation on low viscosity fluids

• Multiple deliveries up to three displacements from a single pump

direct response to customer feedback and will be available through E-Z LOK’s distributor network early next year.

For More Information: www.ezlok.com

NORELEM NORMELEMENTE GMBH & CO. KG

Innovative Clamping Technology: norelem Adds New Toggle Clamp Variants

norelem has expanded its clamping product line with ten new families of toggle clamps (05837-10 to 0583728), offering high clamping forces up to 33,350 N. These versatile clamps are designed for secure, precise holding during metal machining, woodworking, electronics assembly, and more.

Engineered for durability and flexibility, the toggle clamps operate via thrust rods and toggle joints for strong, stable clamping in either push or pull configurations. available in galvanized steel or stainless steel ( a 2), the clamps feature oil-resistant handles and mounting options for bolting or welding.

847-676-0365

With mini, standard, heavy-duty, and weldable variants, norelem’s expanded range addresses nearly any clamping requirement. all clamps are compatible with flexible integration into new or existing systems.

For More Information: www.norelem.com

WALTER TOOLS

Walter Introduces Tiger·tec® Gold WSM36G for Copy Milling

Walter has released the WSM36G PVD-coated Tiger·tec® Gold grade for copy milling, featuring an aluminum titanium nitride (alTiN) base layer topped with zirconium nitride (ZrN) for wear detection. The coating increases tool life by up to 50% compared to the previous WSM36 grade.

Optimized for titanium alloys, nickel-based superalloys, and stainless steels, the grade is used with the Walter Xtra·tec® XT M5460 profile milling cutter and P3204 fully ground inserts. This system ensures process reliability, chip control, and a smooth surface finish while running at high cutting speeds.

a pplications include aerospace, energy, mold and die, and general engineering. Cutting diameters range from 8 to 32 mm (3/8” to 1.0”), with various mounting interfaces available.

www.walter-tools.com/us

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