How Can You Choose The Best Non Woven Composites?

How Can You Choose The Best Non Woven Composites?

The most impressive feature of different non-woven fabrics is that they are made from high-quality fibers or Non Woven Composites in a continuous production process. While producing non-woven fibers, some traditional operations, for example, knitting, carding, roving, spinning, etc., can be eliminated.

As the durability, recyclability, strength, and elasticity of non-wovens will depend on the material used for them, you need to choose the Non Woven Composites very carefully. The composites don’t just offer impressive product improvements but also help people by offering better comfort and hygiene. So how to choose the composites to create non-wovens? Well, don’t worry at all and have a look at the flowing points to make the process easier.

Consider the strength of the fibers If strength is something that you want to add to your finished product, then you can always go for synthetic fibers as they demonstrate a higher level of tensile strength. Well, you can also blend such fibers with weaker fibers to develop a highly durable non-woven fiber for your products. On the other hand, polyester blend fiber or polyester filaments can be a perfect choice as they have high density. Using this, you can make different hygiene and medical products, telecom products, construction materials, and more.

What is the temperature resistance level of the fabric?

If you want to create non-woven that can easily resist higher temperatures, then you can go for

Non Woven Composites like polyester, rayon, or cotton. Apart from the fibers, you also need to consider a good bonding process. And for developing temperature-resistant non-woven, chemical bonding can be an ideal method. Under this process, chemical binders are used to join rayon or polyester fibers. Make sure that the composites that you want to use are suitable for the chemical bonding process.

Shape-retention quality For the non-woven products that need to always retain the shape without developing creasing, stretching, or shrinking issues, you can use polyester fibers. Well, different bicomponent fibers and chemical bonding can work great in imparting some characteristics, for example, resistance to aging, better handling, flexibility, and more.

Check the absorbency capability of the fiber When it comes to attaining better absorbency ability in non-woven products, you need to choose something that can offer better absorbency. And for this, you can always go for natural cotton fiber. Rayon blend or filament fibers made of wood pulp can offer a comfortable finish, better softness, and higher absorbency. Non-woven cotton fiber is perfect for making products for hygienic applications, for example, baby diapers, cosmetic wipes, cleaning wipes, equine bandages, medical bandages, and more. They can also fulfill your durability requirements.

Consider the web forming methods All Non Woven Composites begin out in the same form, i.e., loosely connected fibers. To turn them into a solid material, you need to process them in web forming processes. For that, you can use: ●

Spunbond It is just like a meat grinder where meat is pressed through a grate. The processed material is then melted and processed through a spinneret to develop string-like fiber. The strings are then processed through an attenuation process and carefully jetted onto a moving conveyor belt to create a web. A non-woven fabric made through the Spunbond process is generally used for dryer sheets, landscape fabric, medical drapes, and gowns.

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Non-woven carded Under this process, Non Woven Composites or fiber are properly arranged, and then multiple cylinders with wire-made teeth are rolled over them to form a webbed structure.

These nonwovens are durable, but they can also be reinforced easily to enhance their strength. This fabric can be used for interlinings, cover stock, and as a fabric softener.

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Nonwoven Airlaid Under this, uniquely designed machines shoot fibers in a jet-like airstream, and they collide with a screen. After that, fibers are converted into a webbed structure.

Sustainability quality of the material To create sustainable non-woven material, you should use naturally produced fibers. Even though they can be very expensive, they can be made in a way that will make them quite competitive with various synthetic products. But for that, you will have to choose a reliable and professional supplier that can supply you with environmentally-friendly nonwovens. Due to various rules and regulations issued by the governments of all the countries to protect the environment, most manufacturers are now using biodegradable or compostable fibers instead of synthetic fiber for nonwovens.

Consider all these factors, and you can choose the best Non Woven Composites to create non-wovens and follow the trends of using such material like other companies.