Nairobi - Kenya
Energy Saving Opportunities in Life Science Facilities Background to Survey EECO2 specialise in identifying and delivering energy savings in highly regulated environments for global businesses desiring to reduce energy consumption, cost & carbon footprint. EECO2 support this Top 10 Pharmaceutical Manufacturer in delivering Global Energy Reduction Projects
HVAC Proposed Saving Opportunity Key Points of Study
HVAC Way Forward Focus
1 Air Volume Reduction (Maintaining Compliance & heat load removal)
EECO2 provide engineering, validation & project management support for following stages of project delivery:
2 Reducing fresh air volumes to minimum for pressure and occupants & GMP
1 Detailed survey and scheme design for pilot HVAC project
3 Building Management System (BMS) Optimisation
2 Feasibility design for Air changes per hour (ACPH), Fresh air (FA) and pressure regime schemes
4 Night Set-Back and Shut Down strategy of HVAC systems (GMP & Non-GMP) 5 High Efficiency Motors 6 Fan Upgrades 7 Filtration – low energy filters / excessive filtration 8 Maintenance issues commonly found in HVAC plants 9 Cooling & Heating Systems Optimisation
3 Produce functional requirement specifications & change control documentation. Interface with QA, engineering & production 4
Details design & Project Management support
5 Delivery trial projects & full turnkey delivery (utilising local expertise)
10 Facility GMP Risk Assessments
EECO2 support site going forward as required for HVAC & BMS development
Saving Summaries for Pharmaceutical Manufacturing Facility
Measure & Deliver
Below is a summary of savings identified for the site. Description
kWh KES T.CO2
Air Change Reduction
260,530 4,723,401 99
HVAC Set Back
55,492
1,006,065 21
Fresh Air Reduction
91,978
1,667,562 35
BMS Optimisation
26,518
480,766
10
EEF1 Motors & VSD’s
25,759
467,003
10
High Efficiency Filtration 17,796
332,639
7
TOTALS
478,072 8,667,436 182
% of HVAC totals
34%
38%
34%
% of Site totals
8%
12%
9%
Based on 2011 figures
Post project note: Project delivered 15% better savings than projected.
EECO2 have developed bespoke monitoring & measuring systems (MEMU) to support & measure delivered energy savings. Monitoring and Reporting - The system can be stand-alone however our experience has shown that energy efficiency reduces over time.
For further information: EEC02 Limited Suite 9, The Green, Fountain Street, Macclesfield, Cheshire, SK10 1JN Tel: +44 (0) 1625 660 717 Email: info@eeco2.co.uk www.eeco2.co.uk