CUTTERS FOR ALUMINUM
H1
HM90 EAL-16
Long Reach Endmills for Machining Aluminum, with HM90 APCR 1605 Inserts
D
d
ap
Designation HM90 EAL-D25-C24L180-16 HM90 EAL-D25-C25L125-16 HM90 EAL-D25-C25L200-16 HM90 EAL-D32-C31L220-16 HM90 EAL-D32-C32L150-16 HM90 EAL-D32-C32L200-16 HM90 EAL-D32C32L150-50-16 HM90 EAL-D40-C32L150-16 HM90 EAL-D40-C32L220-16 HM90 EAL-D40-C40L250-16 HM90 EAL-D50-C32L150-16 HM90 EAL-D50-C50L250-16
Rd°
H
D
Z
25.00 25.00 25.00 32.00 32.00 32.00 32.00 40.00 40.00 40.00 50.00 50.00
1 1 1 2 2 2 2 2 2 2 3 3
L
ap(1)
15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80 15.80
H
L
d
69.00 65.00 90.00 80.00 50.00 85.00 45.00 80.00 85.00 90.00
180.00 125.00 200.00 220.00 150.00 200.00 150.00 150.00 220.00 250.00 150.00 250.00
24.00 25.00 25.00 31.00 32.00 32.00 32.00 32.00 32.00 40.00 32.00 50.00
Shank(2) RPM max C C C C C C C C C C C C
7000 7000 7000 45643 45643 45643 45643 36809 36809 36809 29000 29000
Rd°
25.9 25.9 25.9 22.4 22.4 22.4 22.4 16.9 16.9 16.9 11.2 11.2
Kg 0.56 0.48 0.75 1.13 0.74 1.02 0.86 1.01 1.42 2.11 1.35 2.17
• Insert tightening torque: 600 Nxcm • HM90 APCR 1605..R-P inserts with corner radii larger than 4.5 mm should be used only on BR tools. • For user guide, see page H17. (1)
D.O.C. changes according to insert radius. ap 15.8 is the value for HM90 APCR 160520R-P. (2) C-Cylindrical
For inserts, see page: HM90 APCR 1605..R-P (K31).
Spare Parts Designation HM90 EAL-D25-C24L180-16 HM90 EAL-D25-C25L125-16 HM90 EAL-D25-C25L200-16 HM90 EAL-D32-C31L220-16 HM90 EAL-D32-C32L150-16 HM90 EAL-D32-C32L200-16 HM90 EAL-D32C32L150-50-16 HM90 EAL-D40-C32L150-16 HM90 EAL-D40-C32L220-16 HM90 EAL-D40-C40L250-16 HM90 EAL-D50-C32L150-16 HM90 EAL-D50-C50L250-16
H2
ISCAR
Screw
Torx Blade
T-Handle
SR SR SR SR SR SR SR SR SR SR SR SR
BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD BLD
SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T
14-592SM 14-592SM 14-592SM 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180
T20/S7 T20/S7 T20/S7 T20/S7 T20/S7 T20/M7 T20/M7 T20/S7 T20/M7 T20/M7 T20/S7 T20/M7
l
HM90 EAL-CF4-16
Long Reach Endmills with CLICKFIT Adaptation for Machining Aluminum, Carrying HM90 APCR 1605... Inserts Rd°
D
Shank
ap
Designation HM90 EAL-D25-L90-CF4-16 HM90 EAL-D32-L90-CF4-16 HM90 EAL-D40-L90-CF4-16
D3
L1 L7 L5
L6
D
Z
ap(1)
L1
L7
L5
L6
Shank
D3
RPM max
Rd°
Kg
25.00 32.00 40.00
1 2 2
15.80 15.80 15.80
87.0 87.0 87.0
90.50 90.50 90.50
98.50 98.50 98.50
140.50 140.50 140.50
CF4 CF4 CF4
44.00 44.00 44.00
7000 7000 7000
25.9 22.4 16.9
0.58 0.75 0.92
After the tool has been dynamically balanced to the standard specified by the manufacturer of the machine spindle, it can be rotated at the RPM specified for the equivalent cylindrical or HSK tool sizes. • Insert tightening torque: 600 Nxcm • HM90 APCR 1605..R-P inserts with corner radii larger than 4.5 mm should be used only on BR tools • For user guide, see page H17. D.O.C. changes according to insert radius. ap 15.8 is the value for HM90 APCR 160520R-P.
(1)
For inserts, see page: HM90 APCR 1605..R-P (K31). For CLICKFIT shanks: see ISCAR Tool Holding Systems catalog.
Spare Parts Designation HM90 EAL-D25-L90-CF4-16 HM90 EAL-D32-L90-CF4-16 HM90 EAL-D40-L90-CF4-16
Screw
Torx Blade
T-Handle
SR 14-592SM SR 14-0180 SR 14-0180
BLD T20/S7 BLD T20/S7 BLD T20/M7
SW6-T SW6-T SW6-T
l
HM90 EAL-HSK63A-16
Long Reach Endmills with Integral HSK Adaptation for Machining Aluminum, Carrying HM90 APCR 1605... Inserts
D
Rd°
Shank
ap L1 L7
Designation HM90 EAL32-L65-HSK63A-16 HM90 EAL32-L100-HSK63A-16 HM90 EAL40-L80-HSK63A-16 HM90 EAL40-L120-HSK63A-16
G2.5 Max. RPM
L5
D
L1
L7
L5
Z
RPM max
Rd°
Shank
ap(1)
Kg
32.00 32.00 40.00 40.00
62.0 97.0 77.0 117.0
65.00 100.00 80.00 120.00
91.00 126.00 106.00 146.00
2 2 2 2
45600 45600 36800 36800
22.0 22.0 16.0 16.0
HSK A 63 HSK A 63 HSK A 63 HSK A 63
15.80 15.80 15.80 15.80
0.87 1.06 1.16 1.52
• Insert tightening torque: 600 Nxcm • HM90 APCR 1605..R-P inserts with corner radii larger than 4.5 mm should be used only on BR tools • A cooling tube must be used with all internal coolant HSK spindles (should be ordered separately). • Balanced to G2.5/max RPM. • For user guide, see page H17. (1)
D.O.C. changes according to insert radius, ap 15.8 is the value for HM90 APCR 160520R-P.
For inserts, see page: HM90 APCR 1605..R-P (K31).
Spare Parts Designation HM90 EAL-HSK63A-16
Screw
Torx Blade
T-Handle
SR 14-0180
BLD T20/M7
SW6-T
H3
HM90 FAL-16
Face Mills for Machining Aluminum, with HM90 APCR 1605... Inserts
Rd°
Da
L
ap D Designation HM90 FAL-D050-22-16 HM90 FAL-D063-27-16 HM90 FAL-D080-27-16 HM90 FAL-D100-32-16 HM90 FAL-D125-40-16
D
Z
ap(1)
L
Da
RPM max
Rd°
Rd°5(2)
Arbor(3)
Kg
50.00 63.00 80.00 100.00 125.00
3 3 3 4 5
15.80 15.80 15.80 15.80 15.80
45.00 50.00 50.00 55.00 63.00
22.00 27.00 27.00 32.00 40.00
29000 22990 18125 14500 11600
10.0 7.0 6.0 4.0 3.0
11.3 8.3 7.3 4.6 3.6
A A A B B
0.26 0.55 0.89 1.42 2.42
• Note: HM90 APCR 1605..R-P inserts with corner radii larger than 4.5 mm should be used only on BR tools. D.O.C. changes according to insert radius. ap 15.8 is the value for HM90 APCR 160520R-P. (2) Rd° with HM90 APCR 160520R-P insert (3) For adaptation see page L13.
(1)
For inserts, see page: HM90 APCR 1605..R-P (K31).
Spare Parts Designation HM90 FAL-D050-22-16 HM90 FAL-D063-27-16 HM90 FAL-D080-27-16 HM90 FAL-D100-32-16 HM90 FAL-D125-40-16
H4
ISCAR
Screw
Torx Blade
T-Handle
Shell Locking Screw
SR SR SR SR SR
BLD BLD BLD BLD BLD
SW6-T SW6-T SW6-T SW6-T SW6-T
SR SR SR SR SR
14-0180 14-0180 14-0180 14-0180 14-0180
T20/M7 T20/M7 T20/M7 T20/M7 T20/M7
M10X25DIN912 M12X25 M12X25 M4X5DIN916 M4X5DIN916
SM-16
Extended Flute Shell Mills for Machining Aluminum, with HM90 APCR 1605... Inserts
Rd°
Da
L
ap D Designation SM D50-30-22-16 SM D63-30-22-16
D
Z
Flute
L
ap(1)
Da
RPM max
Rd°
Arbor(2)
Kg
50.00 63.00
4 4
2 2
55.00 55.00
30.00 30.00
22.00 22.00
29000 22130
11.0 10.0
A A
0.35 0.70
• The upper insert should always have a 0.4 mm corner radius • For corner radii larger than 2 mm, (on the lower insert) cutter's pocket should be modified • Insert tightening torque: 600 Nxcm • HM90 APCR 1605..R-P inserts with corner radii larger than 4.5 mm should be used only on BR tools. (1)
D.O.C. changes according to insert radius. (2) For adaptation, see page L13.
For inserts, see page: HM90 APCR 1605..R-P (K31).
1
D
r
• The upper insert (number 2) should always have a 0.4 mm corner radius • For corner radii larger than 2 mm, (on the lower insert) cutter’s pocket should be modified
2
ap
No
r
Insert
1
HM90 APCR 1605...R-P
0.4-2.0
2
HM90 APCR 160504R-P 0.4
HM90 EAL...16/SM-16 Modification to Basic Body
R body=R insert+0.5
SM16: For indexable inserts with a corner radius larger than 2.0 mm, the basic body of the tool must be modified according to drawing above (can be done by ISCAR). HM90 EAL..16: For indexable inserts with a corner radius larger than 3.2 mm, the basic body of the tool must be modified according to drawing above (can be done by ISCAR).
Spare Parts Designation SM-16
Screw
Torx Blade
T-Handle
Shell Locking Screw
SR 14-0180
BLD T20/M7
SW6-T
SR M10X30
H5
HM90 EAL-16BR
Endmills for Machining Aluminum, Carrying HM90 APCR 1605... Inserts with Corner Radii Equal or Larger Than 5 mm
D
d
ap
Designation HM90 EAL-D25-C25L170-16BR HM90 EAL-D32-C32L200-16BR HM90 EAL-D40-C32L200-16BR
Rd°
H
L
D
Z
ap
H
L
d
Shank(1)
Rd°
RPM max
Kg
25.00 32.00 40.00
1 2 2
16.00 16.00 16.00
52.00 54.00 50.00
170.00 200.00 200.00
25.00 32.00 32.00
C C C
26.0 22.0 17.0
7000 38750 31250
0.66 1.07 0.48
• Note: HM90 APCR 1605..R-P inserts with corner radii smaller than 5 mm should not be used on BR tools. • Insert tightening torque: 600 Nxcm C-Cylindrical
(1)
For inserts, see page: HM90 APCR 1605..R-P (K31).
Spare Parts Designation HM90 EAL-D25-C25L170-16BR HM90 EAL-D32-C32L200-16BR HM90 EAL-D40-C32L200-16BR
Screw
Torx Blade
T-Handle
SR 14-592SM SR 14-0180 SR 14-0180
BLD T20/M7 BLD T20/S7 BLD T20/M7
SW6-T SW6-T SW6-T
HM90 FAL-16BR
Face Mills for Machining Aluminum, Carrying Inserts with Corner Radii Equal or Larger Than 5 mm Da Rd°
L
ap D Designation HM90 FAL-D050-22-16BR HM90 FAL-D063-27-16BR HM90 FAL-D080-27-16BR HM90 FAL-D100-32-16BR
D
Z
ap
L
Da
RPM max
Rd°
Arbor(1)
Kg
50.00 63.00 80.00 100.00
3 3 3 4
15.50 15.50 15.50 15.50
45.00 50.00 50.00 50.00
22.00 27.00 27.00 32.00
29000 23000 18000 14500
11.0 8.0 6.0 4.0
A A A B
0.28 0.66 0.86 0.00
• Note: HM90 APCR 1605..R-P inserts with corner radii smaller than 5 mm should not be used on BR tools. • Insert tightening torque: 600N x cm. (1)
For adaptation see page L13.
For inserts, see page: HM90 APCR 1605..R-P (K31).
Spare Parts Designation HM90 FAL-D050-22-16BR HM90 FAL-D063-27-16BR HM90 FAL-D080-27-16BR HM90 FAL-D100-32-16BR
H6
ISCAR
Screw
Torx Blade
T-Handle
Shell Locking Screw
SR SR SR SR
BLD BLD BLD BLD
SW6-T SW6-T SW6-T SW6-T
SR M10X25DIN912 SR M12X25 SR M12X25
14-0180 14-0180 14-0180 14-0180
T20/M7 T20/M7 T20/M7 T20/M7
HM90 EAL-15
Long Reach Endmills for Machining Aluminum, with HM90 AXCR 1505... Inserts
Rd°
d
D
ap
Designation HM90 EAL-D25-C25-L140-15 HM90 EAL-D32-C32-L150-15 HM90 EAL-D40-C32-L160-15
H
L
D
Z
ap
H
L
d
25.00 32.00 40.00
2 3 3
13.50 13.50 13.50
60.00 70.00 70.00
140.00 150.00 160.00
25.00 32.00 32.00
Shank(1) RPM max C C C
37500 31250 26040
Rd°
Kg
21.0 13.0 9.0
0.44 0.75 0.99
• Insert tightening torque: 350 Nxcm (1)
C-Cylindrical
For inserts, see page: HM90 AXCR 1505 (K30).
Spare Parts Designation HM90 EAL-15
Screw
Key
SR 14-562
T-10/51
H7
l
HM90 EAL-HSK63A-15
Long Reach Endmills with Integral HSK Adaptation for Machining Aluminum, Carrying HM90 AXCR 1505... Inserts
D
Shank
ap
Designation HM90 EAL25-L50-HSK63A-15 HM90 EAL25-L75-HSK63A-15 HM90 EAL32-L65-HSK63A-15 HM90 EAL32-L100-HSK63A-15 HM90 EAL40-L80-HSK63A-15 HM90 EAL40-L120-HSK63A-15
Rd°
L1 L7
G2.5 Max. RPM
L5
D
L1
Z
ap
L7
L5
RPM max
Rd°
Shank
Kg
25.00 25.00 32.00 32.00 40.00 40.00
45.0 70.0 60.0 95.0 75.0 115.0
2 2 3 3 3 3
15.00 15.00 15.00 15.00 15.00 15.00
50.00 75.00 65.00 100.00 80.00 120.00
76.00 101.00 91.00 126.00 106.00 146.00
37500 31250 31250 31250 26040 26040
21.0 21.0 13.0 13.0 9.0 9.0
HSK A 63 HSK A 63 HSK A 63 HSK A 63 HSK A 63 HSK A 63
0.74 0.82 0.90 1.09 1.19 1.53
• A cooling tube must be used with all internal coolant HSK spindles (should be ordered separately) • Insert tightening torque: 350 Nxcm • Balanced to G2.5/ max RPM For inserts, see page: HM90 AXCR 1505 (K30).
R body=R insert+0.5
HM90 EAL...15 For indexable inserts with a corner radius larger than 4.0 mm, the basic body of the tool must be modified according to drawing above (can be done by ISCAR).
HM90 EAL...15
F - The cutting force in ramping applications
Spare Parts Designation HM90 EAL-HSK63A-15
H8
ISCAR
Screw
Key
SR 14-562
T-10/51
HM90 FAL-15
Face Mills with HM90 AXCR 1505.. Inserts for Machining Aluminum
Rd째
Da
L
ap D Designation HM90 FAL-D050-4-22-15 (1)
D
Z
ap
L
Da
Arbor(1)
RPM max
Rd째
Kg
50.00
4
13.50
45.00
22.00
A
23000
6.5
0.31
For adaptation see page L13.
For inserts, see page: HM90 AXCR 1505 (K30).
Spare Parts Designation HM90 FAL-15
Screw
Torx Blade
Handle
Shell Locking Screw
SR 14-562
BLD T10/S7
SW6-SD
SR M10X25DIN912
l
HM90 EAL-ER
Endmills with Integral ER Collet Adaptation for Machining Aluminum CSI Rd째
D
ap
Designation HM90 EAL-D25-L50-ER32-15
H
L Ref
D
Z
H
L
ap
CSI
RPM max
Rd째
Kg
25.00
2
50.00
90.00
13.50
ER32
37500
25.0
0.48
For inserts, see page: HM90 AXCR 1505 (K30).
Spare Parts Designation HM90 EAL-ER
Screw
Key
SR 14-562
T-10/51
H9
HM90 EAL-22
Long Reach Endmills for Machining Aluminum, with HM90 APCR 2206... Inserts
D
Rd°
d
ap H
Designation HM90 EAL-D25-C25-L140-22 HM90 EAL-D25-W25-L140-22 HM90 EAL-D32-W32-L160-22 HM90 EAL-D40-C40-L200-22 HM90 EAL-D40-W40-L160-22
L
Shank(1) RPM max
D
Z
H
L
d
25.00 25.00 32.00 40.00 40.00
1 1 1 2 2
80.0 80.0 100.0 80.0 80.0
140.00 140.00 160.00 200.00 160.00
25.00 25.00 32.00 40.00 40.00
C W W C W
7000 7000 7000 7000 7000
Rd°
Kg
ap
25.0 25.0 22.0 14.0 14.0
0.50 0.49 0.88 1.76 0.87
20.50 20.50 20.50 20.50 20.50
• DOC changes according to insert radius. ap 20.5 is the value for HM90 APCR 220650. • Insert tightening torque: 600 Nxcm (1)
C-Cylindrical, W-Weldon
For inserts, see pages: HM90 APCR 2206..R-P (K32) • HM90 APCR 220605-CS (K33).
Spare Parts Designation HM90 EAL-D25-C25-L140-22 HM90 EAL-D25-W25-L140-22 HM90 EAL-D32-W32-L160-22 HM90 EAL-D40-C40-L200-22 HM90 EAL-D40-W40-L160-22
Screw
Torx Blade
T-Handle
SR SR SR SR SR
BLD BLD BLD BLD BLD
SW6-T SW6-T SW6-T SW6-T SW6-T
14-592M 14-592M 14-0180 14-0180 14-0180
T20/M7 T20/M7 T20/M7 T20/M7 T20/M7
HM90 FAL-22
Face Mills for Machining Aluminum, with HM90 APCR 2206... Inserts Da Rd°
L
ap D Designation HM90 FAL-D050-22-22 HM90 FAL-D063-27-22 HM90 FAL-D080-27-22 HM90 FAL-D100-32-22 HM90 FAL-D125-40-22
D
Z
L
Da
R d°
ap
Arbor(1)
Kg
50.00 63.00 80.00 100.00 125.00
2 3 3 4 5
55.00 50.00 50.00 50.00 50.00
22.00 27.00 27.00 32.00 40.00
10.0 7.0 5.0 4.0 3.0
20.50 20.50 20.50 20.50 20.50
A A A B B
0.34 0.48 0.83 1.32 2.14
• D.O.C. changes according to insert radius. • ap 20.5 is the value for HM90 APCR220650. • Insert tightening torque: 600 Nxcm (1)
For adaptation see page L13.
For inserts, see pages: HM90 APCR 2206..R-P (K32) • HM90 APCR 220605-CS (K33).
Spare Parts Designation HM90 FAL-D050-22-22 HM90 FAL-D063-27-22 HM90 FAL-D080-27-22 HM90 FAL-D100-32-22 HM90 FAL-D125-40-22
H10
ISCAR
Screw
Torx Blade
T-Handle
Shell Locking Screw
Key
SR SR SR SR SR
BLD BLD BLD BLD BLD
SW6-T SW6-T SW6-T SW6-T SW6-T
SR 105-1184 SR M12X25 SR M12X25
HW 8.0
14-0180 14-0180 14-0180 14-0180 14-0180
T20/M7 T20/M7 T20/M7 T20/M7 T20/M7
APK-22
Extended Flute Endmills for Machining Aluminum
Rd°
d
D
ap
H L
Designation APK D50-40-C32-22
D
Z
Flute
H
ap
d
L
R d°
Kg
50.00
4
2
60.00
40.00
32.00
150.00
10.0
1.06
• Insert tightening torque: 600 Nxcm For inserts, see pages: APCR 2206..-HM (K32).
Spare Parts Designation APK-22
Screw
Torx Blade
T-Handle
SR 14-592XLM
BLD T20/M7
SW6-T
SM-22
Extended Flute Shell Mills for Machining Aluminum Da
L
ap D
Designation SM D63-40-27-22
D
Z
Flute
L
ap
Da
Arbor(1)
Rd°
Kg
63.00
4
2
75.00
40.00
27.00
A
7.0
0.83
• Use APCR 220650-HM inserts on the tool face and APCR 220605-HM in the upper pockets. • Insert tightening torque: 600 N x cm. (1)
For adaptation see page L13.
For inserts, see page: APCR 2206..-HM (K32).
Spare Parts Designation SM-22
Screw
Torx Blade
T-Handle
Shell Locking Screw
SR 14-592XLM
BLD T20/M7
SW6-T
SR M12X40DIN912
H11
F90LN-FR CA11
Adjustable 90° Face Mills (used mainly for PCD/CBN inserts) Balancing Screws
Da
L
ap D Designation F90LN D050-03-16SFR F90LN D050-04-16SFR F90LN D063-04-22AFR F90LN D063-06-22AFR F90LN D080-05-27AFR F90LN D080-08-27AFR F90LN D100-06-32AFR F90LN D100-10-32AFR F90LN D125-08-40AFR F90LN D125-12-40AFR F90LN D160-14-40AFR
CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11
D
Z
L
Da
ap(1)
Arbor(2)
RPM max
Kg
50.00 50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00 160.00
3 4 4 6 5 8 6 10 8 12 14
40.00 40.00 45.00 45.00 45.00 45.00 55.00 55.00 63.00 63.00 63.00
16.00 16.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00 40.00
5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00
A A B B B B B B B B C
24700 24700 22000 22000 19000 19000 15500 15500 13800 13800 12200
0.40 0.39 0.48 0.30 0.48 0.68 0.94 0.95 0.01 0.00 3.01
• The tool bodies are made from aluminum (AFR) and the 50 mm tools are made from steel (SFR). (1)
Please refer to PCD and CBN specific inserts D.O.C. recomendations. (2) For adaptation see page L13.
For inserts, see pages: LNAR 1106 (K42) • LNAR 1106 (PCD) (K44) • LNAR 1106PN-R-S-W (PCD) (K44) • LNAT 1106-W (K43) • LNAW-11 (CBN) (K45) • LNHT 1106 PN-N HT (K42) • LNHT 1106 PN-R HT (K41) • LNKX/LNMT 1106 (K41).
3
9
8 7
6
2
5
4
Spare Parts Spare Parts Cartridge Insert clamping screw Blade key Handle Balancing screw Balancing screw key Pocket axial adjustment screw Bushing for pocket axial adjustment screw Cartridge screw bushing Cartridge clamping nut Tool F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN F90LN
H12
D050-03-16SFR D050-04-16SFR D063-04-22AFR D063-06-22AFR D080-05-27AFR D080-08-27AFR D100-06-32AFR D100-10-32AFR D125-08-40AFR D125-12-40AFR D160-14-40AFR
ISCAR
CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11 CA11
Designation CA 90 AL-R-LN11 SR 34-550 BLD T10/S7 SW6-SD SR M6X10 DIN 913 TUFLOK HW 3.0 SR 11800875 SR TC-604 SR TC-873 NUT 11800872
Coolant Cover #8 COVER CC5 D050-CA11 COVER CC5 D050-CA11 COVER D063-CA11 COVER D063-CA11 COVER D080-CA11 COVER D080-CA11 COVER D100-CA11 COVER D100-CA11 COVER D125-CA11 COVER D125-CA11 COVER D160-CA11
Part Number 1 2
3 4 5 6 7 Coolant Cover Screw #9 SR M10-35C SR M10-35C SR M10-35C SR M10-35C SR M12-35C SR M12-35C SR M16-40C SR M16-40C SR M20-40C SR M20-40C SR M20-40C
1
SPM-D-CA
Face Mills with Adjustable Cartridges for High Speed Machining of Aluminum Alloys, Cast Iron and Carbon Fiber Da
L
ap D Designation SPM D050-04-22R-CA SPM D063-05-22R-CA SPM D063-08-22R-CA SPM D080-06-27R-CA SPM D080-10-27R-CA SPM D100-08-32R-CA SPM D100-14-32R-CA SPM D125-10-40R-CA SPM D125-18-40R-CA
D
Z
L
Da
Kg
ap
50.00 63.00 63.00 80.00 80.00 100.00 100.00 125.00 125.00
4 5 8 6 10 8 14 10 18
50.00 50.00 50.00 50.00 50.00 56.00 56.00 63.00 63.00
22.00 22.00 22.00 27.00 27.00 32.00 32.00 40.00 40.00
0.45 9.79 0.52 0.53 0.00 0.96 0.92 2.28 0.98
2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50
For inserts, see pages: CA-SPM (H14). Cartridge Holding Pin: PIN SPM-61385 Cartridge clamping Screws: SR M5-61378 Key: BLD T20/M7 Handle: SW6-T
Height Adjustment Screws: SR M4- 61378-ADJ Key: HW 3.0
• • • • • • •
Coolant Sprinkler: Coolant Spacer -SPM-D (cutter dia.)
Features Lightweight body Very few parts to assemble User-friendly assembly and adjustment system Easy axial edge positioning for up to 0.002 mm accuracy Convenient balancing procedure Very durable, without threaded screws in the cutter body Several cartridge configurations available for various materials and applications
Balancing Screws: SR M6x10 DiN 913 TUFLOK Key: HW 3.0
Spare Parts Designation
Cartridge Screw
Torx T-Handle Key Blade
Coolant Spacer
Side Adjustment Balancing Screw Screw
Cartridge Holding Pin
SR M6X10DIN913 PIN SPM-61385 TL180
SPM D050-04-22R-CA SR M5-61378
BLD SW6-T T20/M7
HW 3.0
SPM D063-05-22R-CA SR M5-61378
BLD SW6-T T20/M7
HW 3.0
SR M6X10DIN913 COOLANT SPACERPIN SPM-61385 SR M4-61378-ADJ TL180 SPM-D63
SPM D063-08-22R-CA SR M5-61378
BLD T20/M7
HW 3.0
COOLANT SPACERSR M4-61378-ADJ SPM-D63
SPM D080-06-27R-CA SR M5-61378
BLD SW6-T T20/M7
HW 3.0
SR M6X10DIN913 COOLANT SPACERPIN SPM-61385 SR M4-61378-ADJ TL180 SPM-D80
SPM D080-10-27R-CA SR M5-61378
BLD T20/M7
HW 3.0
SR M6X10DIN913 COOLANT SPACERPIN SPM-61385 SR M4-61378-ADJ TL180 SPM-D80
SPM D100-08-32R-CA SR M5-61378
BLD SW6-T T20/M7
HW 3.0
SR M6X10DIN913 COOLANT SPACERPIN SPM-61385 SR M4-61378-ADJ TL180 SPM-D100
SPM D100-14-32R-CA SR M5-61378
BLD T20/M7
HW 3.0
COOLANT SPACERSR M6X10DIN913 SR M4-61378-ADJ PIN SPM-61385 SPM-D100 TL180
SPM D125-10-40R-CA SR M5-61378
BLD SW6-T T20/M7
HW 3.0
SR M6X10DIN913 COOLANT SPACERPIN SPM-61385 SR M4-61378-ADJ TL180 SPM-D125
SPM D125-18-40R-CA SR M5-61378
BLD SW6-T T20/M7
HW 3.0
COOLANT SPACERSR M6X10DIN913 SR M4-61378-ADJ PIN SPM-61385 SPM-D125 TL180
SR M4-61378-ADJ
PIN SPM-61385
H13
CA-SPM
Cartridges for SPM-D-CA Face Mills CA SPM-75RM W
CA SPM-75RS0.4
0.2
75°
L
75°
ap h 1.5 D Designation CA-SPM-75RM CA-SPM-75RS0.4 CA-SPM-75RW (1)
ID5 ID5 ID5 (1)
D
ISCAR
75°
0.006+0.004
ap h
R 100 3.6
R 0.4
h
0.2x45º
L
W
h
ap
Ra µ min
Ra µ max
19.20 19.20 19.20
5.00 5.00 5.00
6.00 6.00 4.20
2.50 2.50 -
0.40 1.00 0.15
0.80 3.20 0.40
The wiper cartridge should protrude axially by 0.006 - 0.01 mm and it is 0.2 mm shorter in the radial direction
For tools, see page: SPM-D-CA (H13).
H14
0.2x45º
CA SPM-75RW (Wiper)
TOOLS FOR ALUMINUM Following is a reference list of additional inserts for machining aluminum, using general use milling cutters Insert for Aluminum Designation
HP ANCR
HM90 ADCR 1505 PDFR-P ADCR 1505PDFR-P
HM90 APCR 100304 P/DP APCR 1003PDFR-P
HP ADCR 1906 HP ADCR 220704 PDFR-P
Insert Page
K3
K13
K4 K6
K44
LNAR 1505 PN-N-P LNAR 1505 PN-R-S
K49 K50
OECR 060405AER-P
Tool Page
HP E90AN
B15-16
HP F90AN
C11
HP ANK
D5
ADK
D12
E90AC
B37
F75A
C36
HM90 F90A
C26
HM90 E90AD
B31
SM
D17
APK
D8
HM90 F90AP
C17
HM90 E90A
B23-27
HP E90AT
B34-35
HP F90AT
C32,34
F90LN-R/L-N11
C18
F90LN-R/L-N15
C25
T490 ELN
B28-29
T490 FLN
C22
T490 LNK
D6-8
T490 SM
D14
F45KT
C41
K28 K30
LNAR 1106 PN-N-P LNAR 110604 PN-R-S
T490 LNAR 1306 PN-R-P T490 LNAR 1306 PN-R
Milling Cutters Designation
K40
K69 E45KT
OFCR 07T3-AEN OFCR 07T3-AEN-P OFCR 07T3-RW-P
SEHT 1204AFN SEHT 1204AFN-P
SDMR 1205 PDR-HQ-M
C40
K72 HOF
C42
F45ST
C48
F90SD
C19
SE-FT
D20
SDK
D18-19
K76
K63
H15
TOOLS FOR ALUMINUM Insert for Aluminum Designation
Insert Page
RCMT ...-FW-F20 RCCT 1206 MO
K94 K93
Milling Cutters Designation
Tool Page
ERW, FRW
E25, E27
MULTI-MASTER and Solid Carbide Endmills for Machining Aluminum MM S... MM TS-A MM EA MM EA-CF MM EBA
B47 B48 B58
MM GRT TS CAB MM CAB MM S-ER...
Solid Carbide Endmills for Aluminum ECA-H3-CF ECA-B-2 ECA-B-3 ECA-F-2 ERC-E3 ECR-B3-R
H16
ISCAR
Refer to ISCAR Solid Carbide and MULTI-MASTER catalog
B68-74
E90AL - Details of Application
Milling and Plunging, Stroke Pattern
Note 1 The drilling and plunging strokes have to be at the same depth as the slotting stroke. Otherwise the hole fills with chips that impair the next stroke. Note 2 In order to shorten swarf during plunging and drilling it is recommended to use peck feeding. Note 3 The maximum recommended speed is 7,000 rpm. Higher speeds are possible after dynamic balancing to G2.5. Ordering example for balanced tools: E90AL D40-C40-L200-22-DB
A B ap max
Maximum Plunging Capability Inserts
ap max.
HM90 AXCR 1505 HM90 APCR 1605...R-P (02R-40R) HM90 APCR 1605...R-P (50R-64R) HM90 APCR 2206...R-P (05R-50R) HM90 APCR 2206...R-P (64R)
4mm 7.7mm 6.0mm 5.8mm 4.7mm
Insert and Screw Set (5+5) for High Speed Machining Applications In order to maintain high machining reliability we strongly recommend that when replacing the worn out insert, the clamping screw will be replaced as well. Available are packages that contain 5 HM90 APCR 1605..R-P IC28 or HM90 AXCR 1505..R-P IC28 inserts and 5 matching screws. These packages contain inserts with a weight tolerance of 0.02 gm. This tight tolerance ensures maintenance of the dynamic balance of the tool after insert indexing.
HSM90 SET APCR-P Set Designation HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90 HSM90
Set Set Set Set Set Set Set Set Set Set Set Set Set Set
APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR
160502RP 160504RP 160505RP 160508RP 160516RP 160520RP 160520RP 160525RP 160530RP 160532RP 160540RP 160550RP 160560RP 160564RP
5 Included Inserts IC28 IC28 IC28 IC28 IC28 IC08 IC28 IC28 IC28 IC28 IC28 IC28 IC28 IC28
=
HM90 HM90 HM90 HM90 HM90 HM90 HM90 HM90 HM90 HM90 HM90 HM90 HM90 HM90
APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR APCR
160502R-P 160504R-P 160505R-P 160508R-P 160516R-P 160520R-P 160520R-P 160525R-P 160530R-P 160532R-P 160540R-P 160550R-P 160560R-P 160564R-P
5 Included Screws IC28 IC28 IC28 IC28 IC28 IC08 IC28 IC28 IC28 IC28 IC28 IC28 IC28 IC28
+
SR SR SR SR SR SR SR SR SR SR SR SR SR SR
14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180 14-0180
HSM90 SET AXCR-P Set Designation HSM90 HSM90 HSM90 HSM90 HSM90
Set Set Set Set Set
AXCR AXCR AXCR AXCR AXCR
150504RP 150508RP 150520RP 150530RP 150532RP
5 Included Inserts IC28 IC28 IC28 IC28 IC28
=
HM90 HM90 HM90 HM90 HM90
AXCR AXCR AXCR AXCR AXCR
150504R-P 150508R-P 150520R-P 150530R-P 150532R-P
5 Included Screws IC28 IC28 IC28 IC28 IC28
+
SR SR SR SR SR
14-562 14-562 14-562 14-562 14-562
H17