Плунжерные фрезы Iscar

Page 1

PLUNGING CUTTERS

F1


ISCAR offers several plunger options which were designed for deep cavities and high shoulder milling. The tools are very effective and economical for deep machining of slots, straight and sloped walls which require very long tool overhang. The main feature of the plunger tools is that the loads on the machine, tool and workpiece are mainly axial, avoiding bending moments. It is recommended to use horizontal machines with an abundant coolant stream when machining deep cavities. Horizontal tool and cavity orientation allow gravity to enhance chip removal.

HTP

TANGPLUNGE HTP plungers carry tangentially clamped inserts on the frontal face of the tools, featuring high durability and excellent cutting performance. The tools are available with 3 insert size options: HTP LNHT 0604, HTP LNHT 1006 and HTP LNHT 1606. They all have coolant holes for efficient edge flushing and chip evacuation. The HTP LNHT … tangentially clamped right-hand inserts feature four cutting edges, with a positive rake face for reduced forces during machining and high chip removal. The insert orientation on the tool results in excellent machined surface flatness. The integral shank tools are available as endmills with integral shank FLEXFIT and SHANKMASTER, which have a threaded connection modular shank option in a diameter range of 16-40 mm. They are also available as shell mills in in a diameter range of 40-100 mm. The shell mill plungers can also be used for general side milling applications.

P M K N S H 3 3 3 3

F2

ISCAR

PH

Center cutting plunger that uses a very strong, double-ended insert with 4 cutting edges. The tools have a cylindrical or a CLICKFIT shank option. In case of vertical machining, the PH-A plunger (which has a spiral, drill-like flute) is recommended. This tool type evacuates chips effectively.

PLX

Side plunger equipped with standard XCMT 120408TR inserts, featuring a maximum width of cut - ae = 11 mm for plunging and a maximum depth of cut - ap = 9 mm for tangential milling. Each insert has two cutting edges. The tool is multifunctional for rough plunging operations and light milling or semi-finishing. With the PLX cutter – with an overhang of up to 3-3.5xD – there is no need for angular retractions. (This is normally done in order to avoid insert breakage and scratching the walls of the workpiece during retract pass). The PLX cutter enables faster retraction from the workpiece and significantly reduces machining time and failure. There is no need to apply any special CNC programming for the retract pass. Operations with very long overhangs are performed by the PLX cutters with only 45° angular retractions. No other cutters will function under such long overhang conditions. The PLX cutters have a 17° angle built into the insert, which reduces the radial cutting forces and prevents insert breakage. The cutters also have high tooth density, which means that the PLX cutters can run very fast. All PLX cutters are manufactured with coolant holes for better chip evacuation.

P M K N S H 3 3 3

P M K N S H 3 3 3 3


l

TS HTP

Side Plungers with SHANK-MASTER Threaded Connection Carrying Tangentially Clamped Inserts with 4 Cutting Edges T (1)

D

D2 ae

ap

Tsi L5

Designation TS HTP D17/.67-2-T10-LN06 TS HTP D21/.83-3-T12-LN06 (1)

D

Z

D2

L5

ae

ap

Tsi

T(1)

Kg

17.00 21.00

2 3

15.20 19.20

30.00 35.00

4.5 5.0

2.50 2.50

T10 T12

13.0 16.0

0.03 0.05

Clamping wrench size • For user guide, see pages F11-17.

For inserts, see page: HTP LNHT 0604 (K103). For holders, see page: TS S-A (B72).

Spare Parts Designation TS HTP

Key

Screw

T-8/53

SR 14-560-HG

Table 1: Side step as a function of width of plunge

ae

L1 Cutter Diameter (mm) 16

ae - Width of plunge (mm) 1 2 3 4 5

20

25

L1max - Step (effective diameter) 7.75 10.58 12.49 13.86 14.83

8.72 12.00 14.28 16.00 17.32

9.80 13.56 16.25 18.33 20.00

The relationship between the maximal step L1max and the width of plunge ae is given by the following formula: L1max = 2x Dxae-ae2 D: cutter diameter

F3


HTP-LN06

Side Plungers Carrying Tangentially Clamped Inserts with 4 Cutting Edges ap d

D ae H

Designation HTP D016-2-L120-C16-LN06 HTP D020-3-L150-C20-LN06 HTP D025-3-L150-C25-LN06 HTP D025-4-L130-C25-LN06 (1)

L

D

d

Z

ae

ap

L

H

Shank(1)

Kg

16.00 20.00 25.00 25.00

16.00 20.00 25.00 25.00

2 3 3 4

4.5 5.0 5.0 5.0

2.50 2.50 2.50 2.50

120.00 150.00 150.00 130.00

32.00 40.00 50.00 50.00

C C C C

0.17 0.33 0.51 0.44

C-Cylindrical • For user guide, see pages F11-17.

For inserts, see page: HTP LNHT 0604 (K103).

Spare Parts Designation HTP-LN06

Key

Screw

T-8/53

SR 14-560-HG

l

HTP-M-LN06

Side Plungers with FLEXFIT Threaded Connection Carrying Tangentially Clamped Inserts with 4 Cutting Edges ap

T

Ts D3

D

ae L5 Designation HTP D16/.62-2-M08-LN06 HTP D20-3-M10-LN06 HTP D25/1.00-3-M12-LN06 (1)

L6

D

ae

ap

Z

L6

L5

D3

Ts

T(1)

Kg

15.95 20.00 25.20

4.5 5.0 5.0

2.50 2.50 2.50

2 3 3

47.50 50.00 57.00

30.00 30.00 35.00

13.00 18.00 21.00

M08 M10 M12

10.0 15.0 17.0

0.03 0.06 0.10

Clamping wrench size • For user guide, see pages F11-17.

For inserts, see page: HTP LNHT 0604 (K103). For holders, see pages: BT-ODP (FLEXFIT) (E47) • C#-ODP (FLEXFIT) (E51) • CAB M-M (FLEXFIT) (E43) • DIN69871-ODP (E48) • ER-ODP (E48) • HSK A-ODP (FLEXFIT) (E49) • HSK E-ODP (FLEXFIT) (E50) • S M (E43) • S M-CF (E45).

Spare Parts Designation HTP-M-LN06

F4

ISCAR

Key

Screw

T-8/53

SR 14-560-HG


HTP-LN10

Side Plungers Carrying Tangentially Clamped Inserts with 4 Cutting Edges

ap D

d ae H L

Designation HTP D025-2-L200-C25-LN10 HTP D032-3-L190-C25-LN10 HTP D032-3-L210-C32-LN10 HTP D032-3-L210-W32-LN10 HTP D040-4-L250-C32-LN10

D

d

Z

ae

ap

L

H

Shank(1)

Kg

25.00 32.00 32.00 32.00 40.00

25.00 25.00 32.00 32.00 32.00

2 3 3 3 4

7.0 8.0 8.0 8.0 8.0

3.00 3.00 3.00 3.00 3.00

200.00 190.00 210.00 210.00 250.00

120.00 50.00 120.00 120.00 50.00

C C C W C

0.64 0.68 1.1 1.1 1.5

• For user guide, see pages F11-17 C-Cylindrical, W-Weldon

(1)

For inserts, see page: HTP LNHT 1006 (K104).

Spare Parts Designation HTP-LN10

Screw

Torx Blade

Handle

SR 34-550

BLD T10/S7

SW6-SD

l

HTP-M-LN10

Side Plungers with FLEXFIT Threaded Connection Carrying Tangentially Clamped Inserts with 4 Cutting Edges ap

T

Ts D3

D ae L5

Designation HTP D025-2-M12-LN10 HTP D032-3-M16-LN10 HTP D035-3-M16-LN10 HTP D042-4-M16-LN10

L6

D

ae

ap

Z

L6

L5

D3

Ts

T(1)

Kg

25.00 32.00 35.00 42.00

7.0 8.0 8.0 8.0

3.00 3.00 3.00 3.00

2 3 3 4

57.00 60.00 68.00 68.00

35.00 35.00 43.00 43.00

21.00 29.00 29.00 29.00

M12 M16 M16 M16

17.0 25.0 25.0 25.0

0.09 0.17 0.22 0.26

• For user guide, see pages F11-17. (1)

Clamping wrench size

For inserts, see page: HTP LNHT 1006 (K104). For holders, see pages: BT-ODP (FLEXFIT) (E47) • C#-ODP (FLEXFIT) (E51) • CAB M-M (FLEXFIT) (E43) • DIN69871-ODP (E48) • ER-ODP (E48) • HSK A-ODP (FLEXFIT) (E49) • HSK E-ODP (FLEXFIT) (E50) • S M (E43) • S M-CF (E45).

Spare Parts Designation HTP-M-LN10

Screw

Torx Blade

Handle

SR 34-550

BLD T10/S7

SW6-SD

F5


HTP-R-LN10

Shell Mill Plungers Carrying Tangentially Clamped Inserts with 4 Cutting Edges D3 Da

L 3

D Designation HTP D040-4-16-R-LN10 HTP D050-5-22-R-LN10 HTP D052-5-22-R-LN10

ae

D

ae

D3

Z

Da

L

Arbor(1)

Kg

40.00 50.00 50.00

8.0 8.0 8.0

38.00 48.00 48.00

4 5 5

16.00 22.00 22.00

40.00 40.00 40.00

A A A

0.20 0.31 0.34

• For user guide, see pages F11-17. (1)

For adaptation see page L13.

Spare Parts Designation HTP D040-4-16-R-LN10 HTP D050-5-22-R-LN10 HTP D052-5-22-R-LN10 (1)

F6

Screw

Torx Blade

Handle

Shell Locking Screw

SR 34-550 SR 34-550 SR 34-550

BLD T10/S7 BLD T10/S7 BLD T10/S7

SW6-SD SW6-SD SW6-SD

SR M8X30DIN912 12.9 SR M10X25C(1) SR M10X25C(1)

The screw has a coolant hole

Slot/Bore

Shoulder

Face Milling

Spot Face

ISCAR


HTP-R-LN16

Shell Mill Plungers Carrying Tangentially Clamped Inserts with4 Cutting Edges D3 Da A

0.5 L

ap

ae

D Designation HTP D050-04-22-R-LN16 HTP D052-04-22-R-LN16 HTP D063-05-27-R-LN16 HTP D066-05-27-R-LN16 HTP D080-06-27-R-LN16 HTP D080-06-32-R-LN16 HTP D100-07-32-R-LN16

D

D3

Z

L

Da

ae

ap

Arbor(1)

Kg

50.00 52.00 63.00 66.00 80.00 80.00 100.00

48.00 48.00 59.00 62.00 65.00 72.00 78.00

4 4 5 5 6 6 7

50.00 50.00 50.00 50.00 50.00 50.00 50.00

22.00 22.00 27.00 27.00 27.00 32.00 32.00

13.0 13.0 14.0 14.0 14.0 14.0 14.0

3.00 3.00 3.00 3.00 3.00 3.00 3.00

A A A A A A B

0.38 0.39 0.53 0.60 0.82 0.89 1.28

• For user guide, see pages F11-17. (1)

For adaptation see page L13.

For inserts, see pages: HTP LNHT 1606 (K105).

Spare Parts Designation HTP D050-04-22-R-LN16 HTP D052-04-22-R-LN16 HTP D063-05-27-R-LN16 HTP D066-05-27-R-LN16 HTP D080-06-27-R-LN16 HTP D080-06-32-R-LN16 HTP D100-07-32-R-LN16 (1)

Screw

Torx Blade

T-Handle

Shell Locking Screw

SR SR SR SR SR SR SR

BLD BLD BLD BLD BLD BLD BLD

SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T SW6-T

SR PS 118-0271C(1) SR PS 118-0271C(1)

34-535 34-535 34-535 34-535 34-535 34-535 34-535

T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7 T15/S7

SHORT SHORT SHORT SHORT SHORT SHORT SHORT

Shell Locking Screw 1

SR SR SR SR

M12X30C(1) M12X30C(1) M12X30C(1) M16X40C(1)

The screw has a coolant hole

Slot / Bore

Shoulder

Rear Cutting Edge Face Milling

Reverse

Unique ISCAR Feature

Spot Face A

Fz max = 0.3 mm/tooth

F7


PH

High Productivity Center Cutting Plungers with PLHT 1305-PDX Inserts D d

D L1 L7 L5

Designation PH D40-H090-W32-13 PH D50-H100-W32-13

D3 L6

D

L1

L7

Zeff

Z

d

D3

Shank(1)

L5

L6

Kg

40.00 50.00

90.0 100.0

105.70 103.00

1 2

2 4

32.00 32.00

48.60 48.60

W W

113.70 111.00

173.70 171.00

0.97 1.12

• For user guide, see pages F11-17. (1)

W-Weldon

For inserts, see pages: PLHT (K103).

Spare Parts Designation PH

Screw

Key

SR 14-562XL

T-10/51

PH-A

High Productivity Center Cutting Plungers with Spiral Flutes Carrying PLHT 1305-PDX Inserts D d

D L1 L5

Designation PH D50-H140-A-W32-13 PH D63-H140-A-W40-13

D

L1

Zeff

Z

d

Shank(1)

L5

L6

Kg

50.00 63.00

140.0 140.0

2 2

4 6

32.00 40.00

W W

160.00 160.00

220.00 230.00

1.43 2.36

• For user guide, see pages F11-17. (1)

W-Weldon

For inserts, see pages: PLHT (K103).

Spare Parts Designation PH-A

F8

ISCAR

L6

Screw

Key

SR 14-562XL

T-10/51


l

PLX-M

Side Plungers with FLEXFIT Threaded Adaptation Carrying XCMT 120408TR Inserts

D

Rd°

Ts D3 ae

ap

Designation PLX D32-M16-12 PLX D40-M16-12

L5

L6

D

Z

ae(1)

L5

L6

D3

ap

Ts

Rd°

Kg

32.00 40.00

3 4

11.0 11.0

35.00 35.00

60.00 60.00

30.40 29.00

9.00 9.00

M16 M16

8.6 6.8

0.16 0.29

• No internal coolant • For user guide, see pages F11-17. (1)

Maximum side plunge

For inserts, see page: XCMT-TR (K102). For holders, see pages: BT-ODP (FLEXFIT) (E47) • C#-ODP (FLEXFIT) (E51) • CAB M-M (FLEXFIT) (E43) • DIN69871-ODP (E48) • HSK A-ODP (FLEXFIT) (E49) • HSK E-ODP (FLEXFIT) (E50) • S M (E43) • S M-CF (E45).

Spare Parts Designation PLX-M

Screw

Torx Blade

T-Handle

SR 34-510/L11.7

BLD T15/S7

SW6-T

F9


PLX

Side Shell Mill Plungers with XCMT 120408TR Inserts

Rd°

D3 Da

L

ap ae D Designation PLX D52-22-12 PLX D66-22-12 PLX D80-32-12

D

D3

Z

Da

L

ae(1)

ap

Rd°

Arbor(2)

Kg

52.00 66.00 80.00

50.00 64.00 68.00

6 7 8

22.00 22.00 32.00

40.00 40.00 50.00

11.0 11.0 11.0

9.00 9.00 9.00

4.9 3.5 2.8

A A A

0.43 0.70 1.07

• With holes for internal coolant • For user guide, see pages F11-17. (1)

Maximum side plunge (2) For adaptation see page L13.

For inserts, see pages: XCMT-TR (K102).

Spare Parts Designation PLX D52-22-12 PLX D66-22-12 PLX D80-32-12

Screw

Torx Blade

T-Handle

Shell Locking Screw

SR 34-510/L11.7 SR 34-510/L11.7 SR 34-510/L11.7

BLD T15/S7 BLD T15/M7 BLD T15/M7

SW6-T SW6-T SW6-T

SR M10X25DIN912 SR M10X25DIN912 SR M16X30

Plunging

F1

F2

Balanced cutting forces reduce bending force. ae

F10

ISCAR

Finishing Cut


USER GUIDE Recommended Cutting Conditions for Side Plunging

Plunging Cycle: Step 1- Plunge in (axially-Z direction). Step 2- Back stroke (rapid) at an angle b≥2°. Step 3- Move to the next cycle.

Control movement. Rapid movement. β - Exit angle from the material.

β

TANGPLUNGE - SIDE PLUNGING Workpiece material ISO class

Typical representstive

DIN/ISO 513 Description

P

M

K

S

H

ISCAR mat. AISI/SAE/ group* ASTM

Insert Hardness, HTP LN… HB type

DIN W.-Nr.

Non-alloy steel

4

1060

1.1221

180-200

Low alloy steel

8

4340

1.6582

260-300

Low alloy steel

9

3135

1.571

HRC 35-40*

High alloy steel

10

H13

1.2344

200-220

Martensitic s.s.

12

420

1.4021

200

Austenitic s.s.

14

304L

1.4306

200

Grey cast iron

16

Class 40

0.6025 (GG25)

250

…ER

…ER

Nodular cast iron

17

Ni-based HTSA

34

…ER

Class 650.7050 (GGG50) 45-12 Inconel 718

Ti alloys

37

Ti6Al4V (Grade 5)

Hardened steel

38

4340

200

2.4668

350 …ER

3.7164

HRC 34-36

1.6582

HRC 45 max

…ETR

Carbide grade Cutting for speed Vc, inserts m/min

IC830/ IC928

IC830/ IC330/ IC328

IC810/ IC910

IC328/ IC330 IC808/ IC908

Feed Fz, m/min

Coolant

80-130

0.12-0.15

80-120

0.1-0.15

80-120

0.08-0.15

80-100

0.08-0.12

80-100

0.08-0.12

Air blow/ wet

60-80

0.08-0.1

Wet (emulsion)

150-200

0.12-0.2

100-180

0.1-0.17

20-25

0.07-0.1

35-40

0.07-0.1

70-100

0.08-0.1

Air blow

Air blow

Wet (emulsion) Air blow

The table data refer to a cutter overhang up to 4D (D-the diameter of a cutter) * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered

Table 1: L1 as a function of width of cut and cutter diameter L1max = 2x Dxae-ae2 L1- Side step over ae- Width of plunge

ae L1

ae Width of plunge (mm) 1 3 5 6 7 8 9 10 11 12 13 14

50

52

14.0 23.8 30.0 32.5 34.7 36.6 38.5 40.0 41.4 42.7 43.8 -

14.3 24.3 30.6 33.2 35.5 37.5 39.3 41.0 42.5 43.8 45.0 -

Cutter Diameter (mm) 63 66 L1max - Step (effective diameter) 15.75 26.8 34.0 37.0 39.6 41.9 43.10 46.0 47.8 49.5 51.0 52.4

16.1 27.5 34.9 37.9 40.6 43.0 45.3 47.3 49.2 50.9 52.5 53.9

80

100

17.8 30.4 38.7 42.1 45.2 48.0 50.5 52.9 55.1 57.1 59.0 60.8

19.9 34.1 43.6 47.5 51.0 54.3 57.2 60.0 62.6 65.0 67.3 69.4

F11


USER GUIDE Recommended Cutting Conditions for Slot Plunging L- Width of Cut (mm)

L max

TANGPLUNGE - SLOT PLUNGING Workpiece material ISO class DIN/ ISO 513

P

Typical representstive

Description

ISCAR mat. group*

AISI/ SAE/ ASTM

DIN W.-Nr.

Hardness, HB

Non-alloy steel

4

1060

1.1221

180-200

Low alloy steel

8

4340

1.6582

260-300

Low alloy steel

9

3135

1.571

HRC 35-40*

High alloy steel

10

H13

1.2344

200-220

Martensitic s.s.

12

420

1.4021

200

Austenitic s.s.

14

304L

1.4306

200

Grey cast iron

0.6025 (GG25)

250

16

Class 40

Nodular cast iron

17

Class 65-45-12

0.7050 (GGG50)

200

Ni-based HTSA

34

Inconel 718

2.4668

350

3.7164

HRC 34-36

1.6582

HRC 45 max

S

H

Ti alloys

37

Ti6Al4V (Grade 5)

Hardened steel

38

4340

The table data refer to a cutter overhang up to 4D (D-the diameter of a cutter) * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered

F12

…ER

…ER

M

K

Insert HTP LN… type

ISCAR

Carbide grade for inserts IC830/ IC928

IC830/ IC330/ IC328

…ER

IC810/ IC910

…ER

IC328/ IC330

…ETR

IC808/ IC908

Cutting speed Vc, m/min

Feed Fz, m/min

80-120

0.1-0.15

Coolant

80-120

0.1-0.12

80-120

0.08-0.12

80-100

0.08-0.1

80-100

0.08-0.1

Air blow/ wet

60-80

0.08-0.1

Wet (emulsion)

150-200

0.12-0.18

100-180

0.1-0.15

20-25

0.07-0.09

35-40

0.07-0.09

70-100

0.08-0.09

Air blow

Air blow

Wet (emulsion)

Air blow


USER GUIDE Recommended Cutting Conditions for Face Milling

Ap

Ae

TANGPLUNGE - FACE MILLING Workpiece material ISO class DIN/ ISO 513

P

M

K

S

H

Typical representstive ISCAR mat. AISI/SAE/ Description group* ASTM

DIN W.-Nr.

Insert Carbide Cutting grade Hardness, HTP LN… speed Vc, type for inserts m/min HB

Non-alloy steel

4

1060

1.1221

180-200

Low alloy steel

8

4340

1.6582

260-300

Low alloy steel

9

3135

1.571

HRC 35-40*

High alloy steel

10

H13

1.2344

200-220

Martensitic s.s.

12

420

1.4021

200

Austenitic s.s.

14

304L

1.4306

200

Grey cast iron

16

Class 40

0.6025 (GG25)

250

…ER

…ER

Nodular cast iron

17

Class 65-45-12

0.7050 (GGG50)

200

Ni-based HTSA

34

Inconel 718

2.4668

350

Ti alloys

37

Ti6Al4V (Grade 5)

Hardened steel

38

4340

3.7164

HRC 34-36

1.6582

HRC 45 max

IC830/ IC928

IC830/ IC330/ IC328

…ER

IC810/ IC910

…ER

IC328/ IC330

…ETR

IC808/ IC908

Feed Fz, m/min

Coolant

80-120

0.1-0.2

80-120

0.1-0.18

80-120

0.1-0.15

80-100

0.08-0.15

80-100

0.08-0.15

Air blow/ wet

60-80

0.08-0.1

Wet (emulsion)

150-200

0.12-0.2

100-180

0.1-0.18

20-25

0.08-0.12

35-40

0.08-0.12

70-100

0.08-0.1

Air blow

Air blow

Wet (emulsion)

Air blow

The table data refer to a cutter overhang up to 4xD and the maximal width of cut Ae=0.7xD (D-the diameter of a cutter) The maximal depth of cut Ap is 2.5 mm for hardened steel and 3 mm for other material groups * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered

F13


USER GUIDE

Recommended pattern for the use of PH...- type plunger tools First hole - drilling mode, see Sketch 1. 2) Second and following overlapping by a pitch of 0.5d < A < 0.8d, see Sketch 1. 3) For overlap between pass 1 and 2, see Sketch 2. 1)

Cutting conditions For alloy steel SAE 4340, P20, using carbide grade IC328 Vc = 150 m/min fz = 0.05 - 0.07 mm/flute

Sketch 1

#9

Second pass

#8

#7

#6

A #1

First pass

First pass

#2

#3

#4

A

Second pass

Sketch 2

Hmin = 1 mm

F14

ISCAR

#5


USER GUIDE

Recommended pattern for the PLX...- type plungers Maximum width ae for each pass should not excede 11 mm, see Sketches #1 through #3. 2) Total width of penetration should not exceed A<0.7D, see Sketch #3. 3) ae for additional lateral side steps have an 11 mm maximum, see Sketch #4. 1)

Cutting Conditions: For alloy steel SAE 4340, P20. 30 to 32 Rc, using carbide grade IC328 Vc = 150 m/min fz = 0.12 - 0.15 mm/tooth

Sketch 1

ae max1 = 11 mm

Sketch 3

Sketch 2

ae max2 = 11 mm

Sketch 4 Dt

Di

ae max = 11 mm

A max = 0.7D

F15


USER GUIDE

When plunging starts from a pre-drilled hole, the initial diameter of the hole Di should be larger than the plunger diameter Dt.

Sketch 5

Di > Dt Di

Dt

ae max = 11 mm

Note: After each axial plunge stroke, move 45ยบ from the horizontal a distance of at least 0.5 mm. Only after this move can you move up and away for a rapid exit. See Sketch 6. 0.5

mm

mi

n

Sketch 6

45ฯ

F16

ISCAR


USER GUIDE

The PLH...- type (trepanning) plungers have a hollow center. This requires a specific pattern so the column that remains after each plunge is removed completely and smoothly. The coordinates in Table 1 produce the pattern shown in Sketch 7. This provides the optimal results for the PLH D75-27-13 type plunger (outer diameter of 75 mm, inner diameter of 24 mm).

Sketch 7

C

C

C

H

F B

A

B

B

Y

Y X

A

X 0.0000 0.0000 0.0000 37.125 37.125 37.125 24.750 12.375

Y

E

X

A D

Table 1 Hole A B C D E F G H

F

E

X

G D

Y 0.0000 43.300 86.601 -21.650 21.650 64.951 0.0000 64.951

F17


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