Caterpillar Cat 982M Wheel Loader (Prefix F9A) Service Repair Manual (F9A00001 and up)

Service Repair Manual

Models

982M Wheel Loader

982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

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Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 982M WHEEL LOADER F9A Configuration: 982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly 980M and 982M Wheel Loaders Power Train Media Number -UENR3097-03

Publication Date -01/09/2018

Date Updated -13/09/2018

i06838048

Torque Converter - Disassemble - Lock Up Clutch With Freewheel Stator SMCS - 3101-015

Disassembly Procedure Table 1 Required Tools Tool

Part Number

A

439-3938

Link Bracket

3

8B-7548

Push-Puller

1

8B-7550

Leg

2

8H-0684

Ratchet Wrench

1

8B-7560

Step Plate

1

8H-0663

Bearing Puller Attachment

1

8B-7548

Push-Puller

1

8H-0684

Ratchet Wrench

1

8B-7549

Leg

2

5P-4808

Cap

2

8B-7554

Bearing Cup Puller Attachment

1

5F-7343

Bearing Puller Attachment

1

1P-0520

Driver Group

1

1P-0510

Driver Group

1

B

C

Part Description

Qty

D E

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

F

6L-7283

Forcing Bolt 3/8 - 16 by 3 in

7

G

417-1324

Adjust Stand

1

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Start By: a. Separate the torque converter from the transmission and from the output transfer gears.

Illustration 1

g02712129

1. Use Tooling (A) and a suitable lifting device to position the torque converter onto Tooling (G) and suitable blocking. The weight of the torque converter is approximately 260 kg (573 lb). Support the torque converter, as shown.

2. Remove bolts (1).

Illustration 2

g02730506

3. Remove relief valve assembly (2A).

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Illustration 3

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g02711758

4. Use Tooling (F) to loosen housing assembly (2) from the torque converter.

5. Use the suitable lifting device and Tooling (A) to remove torque converter housing assembly (2). The weight of torque converter housing assembly (2) is approximately 144 kg (317 lb).

Illustration 4

g00871317

6. Remove O-ring seal (3) from torque converter housing assembly (2).

Illustration 5

g00871318

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7. Remove bolts (4) from pump adapter (5) and torque converter housing assembly (2).

Illustration 6

g00871264

8. Use Tooling (F) to remove pump adapter (5) from torque converter housing assembly (2).

Illustration 7

g00871319

9. Use Tooling (B) to remove bearing cup (6). Remove bearing cup (6), O-ring seal (8), and shims (7) from pump adapter (5). See illustration 14 for Tooling (C).

Illustration 8

g00871326

10. Remove pump drive gear (9) from torque converter housing assembly (2).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 9

g00871451

11. Use Tooling (C) to remove bearing cones (10) from each side of pump drive gear (9).

Remove bearing cones (10).

Illustration 10

g00871333

12. Use Tooling (C) to remove bearing cup (11) from torque converter housing assembly (2).

See illustration 14 for Tooling (C).

Illustration 11

g01112900

13. Remove bolt (12) and the washer from torque converter housing assembly (2).

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14. Use Tooling (F) to push shaft assembly (14) out of torque converter housing assembly (2).

15. Remove idler gear (13) from torque converter housing assembly (2).

Illustration 12

g01112903

16. Remove O-ring seal (15) from shaft assembly (14).

Illustration 13

g00871365

17. Remove bearing cone (16), bearing cone spacer (17), and bearing cone (18) from idler gear (13).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 14

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g00871366

18. Use Tooling (C) to remove bearing cup (19) from idler gear (13). Remove bearing cup (19).

Illustration 15

g00871367

19. Remove bearing cup spacer (20) from idler gear (13).

Illustration 16

g00871368

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20. Remove retaining ring (21) from idler gear (13).

Illustration 17

g00871369

21. Use Tooling (C) to remove bearing cup (22) from idler gear (13). Remove bearing cup (22).

Illustration 18

g00871370

22. Remove studs (23) from torque converter housing assembly (2).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 19

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g02729366

23. Remove bolts (24) and gear (25).

Illustration 20

g02735357

24. Use the driver group from Tooling (D) and a suitable press to remove race (25A) from gear (25).

Illustration 21

g02730012

25. Use a suitable lifting device to reposition the torque converter, as shown. The weight of the torque converter is approximately 122 kg (269 lb). Remove bolts (26).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 22

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g02730687

26. Use Tooling (F) to separate housing (27) from the torque converter.

Illustration 23

g02730689

27. Use two people to remove housing (27). The weight of housing (27) is approximately 26 kg (57 lb). Remove housing (27), piston (28), and plate (30). Remove seals (29) from piston (28).

Illustration 24

g02731059

28. Remove bushing (31) from housing (27).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 25

g02731623

29. Remove plate (32), disk (33), races (34), and bearing (35).

Note: Note the orientation of the bearing and races for assembly purposes.

Illustration 26

g02731644

30. Remove bolts (36), coupling assembly (37), and plate (38).

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Illustration 27

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g02731651

31. Use suitable blocking to support the bottom of shaft assembly (39). Remove retaining ring (40) and plate (41). Shaft assembly (39) can be lowered to the work bench.

Illustration 28

g02731711

Illustration 29

g02732048

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

32. Install two of bolts (36) and remove turbine (42).

33. Remove bolts (36) and remove hub (43) from turbine (42).

Illustration 30

g02731732

Illustration 31

g02731802

34. Remove race (44) and bearing (45).

Note: Note the orientation of the race and bearing for assembly purposes.

35. Remove stator assembly (46).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 32

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g02731806

36. Remove retaining ring (47), plate (48), freewheel springs (49), freewheel rollers (50), and freewheel cam (51). Remove plate (52) and retaining ring (53) (not shown) from stator (46).

Illustration 33

g02732255

37. Attach Tooling (A) and a suitable lifting device to impeller (54). The weightof impeller (54) is approximately 27 kg (60 lb).

38. Remove impeller (54) from shaft assembly (39).

Illustration 34

g02735333

39. Position impeller (54) onto suitable blocking, as shown.

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 35

g02734776

40. Remove retaining ring (56) and hub (55).

Illustration 36

g02735372

41. Remove seal ring (56).

Illustration 37

g02734816

42. Use Tooling (D) and a suitable press to remove bearing (57).

Illustration 38

g02735374

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

43. Remove retaining ring (59) and carrier assembly (58) from impeller (54).

Illustration 39

g02735380

44. Remove bearing (60).

Note: Note the orientation of the bearing (60) for assembly purposes.

Illustration 40

g02735387

45. Remove bolts (61), hub (62), and adapter (63) from impeller (54).

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Illustration 41

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g02752296

46. Remove seals (64).

Copyright 1993 - 2021 Caterpillar Inc.

Thu Mar 11 09:35:12 UTC+0800 2021

All Rights Reserved.

Private Network For SIS Licensees.

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

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Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 982M WHEEL LOADER F9A Configuration: 982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine

Disassembly and Assembly 980M and 982M Wheel Loaders Power Train Media Number -UENR3097-03

Publication Date -01/09/2018

Date Updated -13/09/2018

i06838485

Torque Converter - Assemble - Lock Up Clutch with Freewheel Stator SMCS - 3101-016

Assembly Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

439-3938

Link Bracket

3

8T-5096

Dial Indicator Test Group

1

5P-2390

Gauge Tool Group

1

H

1P-0520

Driver Group

1

J

-

Guide Stud (3/8 - 16 by 8 in)

2

K

-

Guide Stud (1/2 - 13 by 3 in)

3

L

2P-8312

Retaining Ring Pliers

1

G

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 1

g02752296

1. Install seals (64).

Illustration 2

g02735387

2. Install adapter (63), hub (62), and bolts (61) onto impeller (54). Tighten bolts (61) to a torque of 105 ± 14 N·m (77 ± 10 lb ft).

Illustration 3

g02735380

3. Install bearing (60).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 4

g02735374

4. Install carrier assembly (58) and retaining ring (59) onto impeller (54).

Illustration 5

g02744677

5. Raise the temperature of bearing (57). Install bearing (57) onto hub (55).

6. Install seal ring (56).

Illustration 6

g02734776

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 7

g02735333

7. Install hub (55) and retaining ring (56) onto impeller (54).

Illustration 8

g02732255

8. Attach Tooling (A) and a suitable lifting device to impeller (54). The weight of impeller (54) is approximately 27 kg (60 lb).

9. Position impeller (54) onto shaft assembly (39).

Illustration 9

g02731806

10. Install retaining ring (53) (not shown) and plate (52) onto stator (46).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

11. Install freewheel cam (51), freewheel rollers (50), and springs (49).

Note: Springs (49) must be installed with the maximum number or loops to the outside.

12. Install plate (48) and retaining ring (47).

Illustration 10

g02731802

Illustration 11

g02731732

13. Install stator assembly (46).

14. Install bearing (45) and race (44).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 12

g02744699

Illustration 13

g02731651

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15. Install hub (43) and turbine (42).

16. Use two of bolts (36) to align the holes.

17. Use suitable blocking to support the bottom of shaft assembly (39). Install plate (41) and retaining ring (40).

Illustration 14

g02731644

18. Install plate (38), coupling assembly (37), and bolts (36). Tighten bolts (36) to a torque of 60 ± 7 N·m (44 ± 5 lb ft).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 15

g02731623

19. Install plate (32), disk (33), races (34), and bearing (35).

Illustration 16

g02731059

20. Lower the temperature of bushing (31). Install bushing (31) into housing (27).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEBP...

Illustration 17

g02730689

21. Install seals (29) onto piston (28). Install plate (30), piston (28), and housing (27).

Illustration 18

g02730012

22. Install bolts (26). Tighten bolts (26) to a torque of 60 ± 7 N·m (44 ± 5 lb ft).

Illustration 19

g02735357

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23. Lower the temperature of race (25A). If necessary, use the driver group from Tooling (D) and a suitable press to install race (25A) into gear (25).

Illustration 20

g02729366

24. Use a suitable lifting device to reposition the torque converter, as shown. The weight of the torque converter is approximately 122 kg (269 lb).

25. Install drive gear (25) and bolts (24). Tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb ft).

Illustration 21

g00872709

26. Install studs (23) in torque converter housing assembly (2). Tighten the studs to a torque of 100 ± 15 N·m (74 ± 11 lb ft).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 22

10/17

g00872711

27. Install retaining ring (21) in the groove of idler gear (13).

Illustration 23

g00872713

28. Use the proper equipment to handle bearing cup (22). Lower the temperature of bearing cup (22). Install bearing cup (22) in idler gear (13).

Illustration 24

g00872715

29. Flip idler gear (13) to the opposite side. Install bearing cup spacer (20) in idler gear (13).

The notch in bearing cup spacer (20) must be aligned with retaining ring (21).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 25

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g00872716

30. Use the proper equipment to handle bearing cup (19). Lower the temperature of bearing cup (19). Install bearing cup (19) in idler gear (13).

Illustration 26

g00872718

31. Install bearing cone (16), bearing cone spacer (17), and bearing cone (18) in idler gear (13).

Illustration 27

g01112903

32. Apply clean hydraulic oil on O-ring seal (15). Install O-ring seal (15) on shaft assembly (14).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 28

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g01112954

33. Install Tooling (K) in shaft assembly (14).

34. Hold idler gear (13) in position in torque converter housing assembly (2). Install shaft assembly (14).

35. Remove Tooling (K) from shaft assembly (14).

Illustration 29

g01112970

36. Install bolt (12) that holds shaft assembly (14) in place in torque converter housing assembly (2). Tighten bolt (12) to a torque of 120 ± 20 N·m (90 ± 15 lb ft).

Illustration 30

g00872724

37. Use the proper equipment to handle bearing cones (10). Heat bearing cones to a maximum temperature of 135 °C (275 °F). Install bearing cone (10) on each side of pump drive gear (9).

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Illustration 31

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g00872801

38. Use the proper equipment to handle bearing cup (11). Lower the temperature of bearing cup (11). Install bearing cup (11) in torque converter housing assembly (2).

Illustration 32

g00872727

39. Install pump drive gear (9) in torque converter housing assembly (2).

Illustration 33

g00872729

40. Use the proper equipment to handle bearing cup (6). Lower the temperature of bearing cup (6).

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982M Wheel Loader F9A00001-UP (MACHINE) POWERED BY C13 Engine(SEB...

Illustration 34

g00871319

41. Apply clean hydraulic oil on O-ring seal (8).

42. Install bearing cup (6), O-ring seal (8), and shims (7) on pump adapter (5).

Illustration 35

g01112978

43. Install Tooling (J) in torque converter housing assembly (2).

44. Install pump adapter (5) on torque converter housing assembly (2).

Illustration 36

g01112982

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