IFRC SRU SD AM Prefabricated Social Housing System Protea

Low Cost / High quality housing Excellent thermal insulation Quick and easy installation

PROTEA, a solution for reconstruction & low cost housing: Example of South Africa November 2011 – Jean-Yves L’Hostis

Protea, a solution for reconstruction & low cost housing Why Protea?

First target for ArcelorMittal Construction was South Africa, then • The Protea is the national flower of South Africa

• South Africa cricket crest

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Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea system 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 1 - A long field experience in affordable housing 1.1 - Living Steel, 2005 - 2010 • A dedicated consortium to promote housing steel solutions across the world

Living Steel Members

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Protea, a solution for reconstruction & low cost housing 1 - A long field experience in affordable housing 1.2 - University Network • Participating countries: Brazil, China, India, Romania, Portugal, Check Republic, Sweden, Poland

China Brazil Romania Affordable housing: Simple, decent, environment friendly,…

• Country Participating with a multi competences team: architect, engineer, economist…

• Output: detailed information regarding affordable house, housing market, regulations, market opportunities and detailed steel intensive design adapted at the peculiarities of each country.

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Protea, a solution for reconstruction & low cost housing 1 - A long field experience in affordable housing 1.3 - Shelters with ArcelorMittal Construction steel roofing • Haiti, "Habitat for Humanity“ - Steel roofing - Donation AMC Dominican

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Protea, a solution for reconstruction & low cost housing 1 - A long field experience in affordable housing 1.3 - Shelters with ArcelorMittal Construction steel roofing • Haiti, "Habitat for Humanity“ - Steel roofing - Donation AMC Dominican

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Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea system 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 2 - Strict requirements for South Africa 2.1 Performances S.A. - National Department of Housing - Design and construction of houses

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Protea, a solution for reconstruction & low cost housing 2 - Strict requirements for South Africa 2.2 Design and Social aspects • Design – Plan 40 m² – One living rooms – Two bedrooms – One Bathroom • Economical – 70.000 rands • Climate – Alt 1600 m Johannesburg • Social criteria – Local manpower – Training dedicated to the construction process – B.E.E. spirit: Black Economic Empowerment is a program launched by the South African government to redress the inequalities of Apartheid by giving previously disadvantaged groups, economic opportunities previously not available to them.

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Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea system 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.1 – From traditional LCH to AMC PROTEA LCH – Traditional LCH (Low Cost Housing)

Brick and Mortar 220 mm walls, 0,30 mm single steel sheet roof without insulation, non insulated low cost wooden doors & aluminum / steel windows, standard aesthetic colors & finishing Build up in usually 30 days Doubtful durability, robustness & comfort. Sometimes bad achieved due to savings on materials

– AMC PROTEA LCH

1st choice quality insulated panels for wall (60mm) & roofs (40mm) Insulated windows and doors Provides extreme robustness, insulation so energy costs saving for users, durability, healthiness Good aesthetic aspect, enabling to play with colours More space allowance due to small but robust 75 mm walls (60mm + 15mm plasterboard) Extremely fast to build up (4 days) and easy to be used by local communities (job creation) Informal settlements

Traditional LCH

AMC Protea LCH

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.2 – A modular construction system - Protea is an industrialized construction system.

- Standardised components are entirely prefabricated in factories, packed in protective containers and delivered on-site, ready to be assembled in 4 days by 4 people.

- The Protea building system ensures long term living conditions with respect to safety, insulation, health and comfort.

• • • •

Low-cost, high quality housing Easy and fast installation Dry and clean construction site Watertight structure completed in just 4 days

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.2 – A modular construction system

• • • •

Low-cost, high quality housing Easy and fast installation Dry and clean construction site Watertight structure completed in just 4 days

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.3 – Based on ArcelorMittal products range

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.4 – Sandwich panels - Self supporting - Diaphragm effect

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.5 – Construction manual

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.5 – Construction manual

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.5 – Construction manual

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.6 – Technical documentation – AMC Training

AMC Training

Technical documentation

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Protea, a solution for reconstruction & low cost housing 3 - Protea system 3.7 – Shipment

Protea / 3 Protea kit in 1 container of 40 feet Important: Special Strap for the unloading

Loading of the first Protea kit

Loading of the second Protea kit

End of the loading 20

Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea System 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 4 – Full process of testing in Europe 4.1 – Mechanical, Thermal, Sound, Fire...

Fire Reaction CSIR Test

BA15 FireStop St-Gobain 22

Protea, a solution for reconstruction & low cost housing 4 – Full process of testing in Europe 4.2 – NHBRC – CSIR – South African Agrement • The National Home Builders Registration Council was established in terms of the Housing Consumer Protection Measures Act, 1998 (Act No. 95 of 1998). The Council is mainly established to protect the interest of housing consumers, and to regulate the home building industry.

• The Council for Scientific and Industrial Research (CSIR) in South Africa is one of the leading scientific and technology research, development and implementation organisations in Africa. It undertakes directed research and development for socio-economic growth.

AMSA’ PROTEA

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Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea system 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.1 – In Europe, South Africa and Middle East Prototype 1

Dubai

Prototype 2

Prototype 3

South Africa 1

South Africa 2

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.1 – In Europe, Contrisson – prototype n° °2

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.1 – In Europe, Contrisson – prototype n° °2

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.1 – In Europe, Contrisson – prototype n° °2

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.1 – In Europe, Contrisson – prototype n° °2 Micro ribbed panels

Open windows

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.1 – In Europe, South Africa and Middle East

2

Video 30

Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.2 – In Europe, South Africa and Middle East Prototype 1

Dubai

Prototype 2

Prototype 3

South Africa 1

South Africa 2

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.2 – In Europe, South Africa and Middle East Protea 1 12 houses are planned to be built in Newcastle

Newcastle

Protea 2 Durban (Arrival port)

South Africa Map (Provinces) Targeted provinces 32

Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.2 – South Africa – Newcastle – Prototype n° °1

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.2 – South Africa – Newcastle – Prototype n° °1

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.2 – South Africa – Newcastle – Prototype n° °1

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.2 – South Africa – Newcastle – Prototype n°2

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Protea, a solution for reconstruction & low cost housing 5 – Several prototypes have been built 5.2 – South Africa – Newcastle – Prototype n°2

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Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea System 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 6 – There were equipped inside 6.1 – France – Contrisson – Prototype n°2

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Protea, a solution for reconstruction & low cost housing 6 – There were equipped inside 6.2 – South Africa - Newcastle

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Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea system 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 7 – People are living inside, there are very happy • A picture

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Protea, a solution for reconstruction & low cost housing Table of contents

• • • • • • • •

1 – A long field experience in affordable housing 2 – Strict requirements for South Africa 3 – Protea system 4 – Full process of testing in Europe 5 – Several prototypes have been built 6 – They were equipped inside.

7 – People are living inside, there are very happy 8 – Local manufacturing and next steps

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Protea, a solution for reconstruction & low cost housing 8 – Local manufacturing and next steps

• Local manufacturing project – Dedicated line for PUR panel production • Others projects – 16 houses was shipped in South Africa • AMSA/HfH • AMSA

10 in Newcastle 6 in Durban – KZN

– 50 houses before end of 2011 • AMSA/HfH

Diepsloot – Gauteng

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Protea, a solution for reconstruction & low cost housing Conclusion • Protea – – – –

Low-cost, high quality housing Easy and fast installation Dry and clean construction site Watertight structure completed in just 4 days

• South African market: – 200.000 units/year

• Several other ways of development – – – – –

Venezuela, a dedicated plan of 56 m² Chile, for social housing and military program Eastern Europe, for social housing France & DOM-TOM, with specific development Several countries for AM Mining and new AM plants 45