Extrusion Blow Molding Process, Types and its Advantages, Disadvantages

Extrusion Blow Molding Process, Types and its Advantages, Disadvantages

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About Extrusion Blow Molding Process Extrusion blow molding is expected to show process energy load somewhere in between injection molding and extrusion blow molding is recognizable by the hollow tube that's extruded from the machine to form the parts. This tube is referred to as a parison. A hollow mold then closes around the parison and cycles to the blow station. When at the blow station, the parison within the mold is formed through utilizing atmospheric pressure whereas another parison is being extruded from the machine.

There are two different Extrusion blow molding processes: continuous or intermittent parison delivery. In the continuous method, the extruder feeds compound to the die, wherever the parison is created and transferred to rotating or shuttle molds. The second process uses an accumulator. During the molding process, the accumulator is refilled by the extruder in preparation for the next shot. To extend productivity, two accumulators can be run from one extruder. The extruder is mounted on a platform above the mold, with the parison pushed out of the accumulator and die head directly into the mold.

Extrusion blow molding process is extensively used in pipes and steel rods manufacturing. The force used to extrude the work piece is compressive in nature. This process is similar to the drawing process except the drawing process uses tensile stress to extend the metal work piece.

The compressive force allows large deformation compare to drawing in single pass. The most common material extruded are plastic and aluminum.

The metal used in cold extrusion typically comes in slugs, which are poured into the die's feeder where pressure joins them together to create a solid object in a new shape.

Some of the most common metals used in cold extrusion include the following: • •

Aluminum Copper

Types of Extrusion Blow Molding Extrusion is classified in general into Three types. They are: •

Direct extrusion,

•

Indirect extrusion,

•

Hydrostatic extrusion.

1.Direct Extrusion: In this type of extrusion process, metal is forced to flow in the direction of feed of punch. The punch moves toward die during extrusion. This process required higher force due to higher friction between billet and container.

2.Indirect Extrusion: In this process, metal is flow toward opposite direction of plunger movement. The die is fitted at opposite side of punch movement. In this process, the metal is allowed to flow through annular space between punch and container.

3. Hydrostatic Extrusion This process uses fluid to apply pressure on billet. In this process, the friction is eliminated because the billet is neither contact with cylinder wall or plunger. There is a fluid between the billet and plunger.

The plunger applies force on fluid which further applied on billet.

Advantages: • • •

Low force required compare to cold working.

Easy to work in hot form.

The product is free from stain hardening.

Disadvantages: • • •

Low surface finish due to scale formation on extruded part.

Increases die wear.

High maintenance required.

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