DO December 2025

DECEMBER 2025

pg. 14

SEG Frames in Use | pg. 8 W2P in Wide Format | pg. 11 VOL XXXI, NO. 12 • $6.95 USA DIGITALOUTPUT.NET

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Wallcovering Install Techniques | pg. 21 11/26/25 1:58 PM

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ON THE COVER: American Print and Supply provides direct to film printers, equipment, and services for the textile, promotional products, garment embellishment, and sign industries. See page 14.

Departments Editor’s Input ................................................................ { 4 Marketplace ................................................................. { 5 Application Spotlight ................................................. { 8 Sign Business .............................................................. { 11 Target Chart ................................................................ { 26

Plus Marketplace Spotlight ................................................ { 6 Advertiser’s Index/Companies Mentioned ........... { 20 Showcase Advertisers............................................... { 20

digitaloutput.net

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features 14 } Expanding Without Overcomplicating Direct to Film Printing Minimal �inancial commitment with high pro�itability.

by Melissa Donovan

21 } Smart Installation For Wallcoverings Education is paramount for a successful application.

by Digital Output Staff

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C A P T U R E

C R E AT I O N

O UTPUT

FINIS HING

VOLUME XXXI, NO. 12 DIGITALOUTPUT.NET ISSN: 1083-5121

EDITOR IN CHIEF

Thomas Tetreault ttetreault@rockportpubs.com

Hot Stuff in 2025 Wrapping up 2025, we focus on perhaps one of the more talked about applications of the year—direct to film (DTF) printing. Numerous companies continue to enter the segment with printing technologies, ink sets, and other consumables in response to its continued interest from the industry.

It’s fast, flexible, and opens up more applications with less handling.

EDITOR Melissa Donovan mdonovan@rockportpubs.com ASSOCIATE EDITOR Cassandra Balentine cbalentine@rockportpubs.com WEB EDITOR Melissa Mueller ART DIRECTOR Sarah M. White swhite@rockportpubs.com CONTRIBUTORS Olivia Cahoon, Tim Greene, Marco Boer, Melinda Tetreault, Amber Watson ADVERTISING SALES PUBLISHER Thomas Tetreault

Why the popularity? According to Emilio Rangel, UV product manager, Mutoh America, Inc., DTF printing addresses problems common in traditional methods. “It’s fast, flexible, and opens up more applications with less handling.”

Our cover story, Expanding Without Overcomplicating, dives into DTF printing in detail, addressing the two main categories—aqueous pigment and UV. Use the article as a helpful guide if you are considering adding DTF printing to your shop’s service offering in the new year!

This issue also includes content on wallcovering installation techniques, web to print’s use in wide format print shops, and a spotlight on Just Vision It LLC, a print provider that’s mastered the art of silicone edge graphic (SEG) frames. Roughly 80 to 85 percent of the company’s total production is wide format dye-sublimation printing, and within that SEG represents 50 to 60 percent.

Happy Holidays, Melissa Donovan, editor mdonovan@rockportpubs.com

NATIONAL ACCOUNT EXECUTIVES Amanda Doyon adoyon@rockportpubs.com 978-921-7850, Ext. 170 Subscribe online at digitaloutput.net

CORPORATE & PUBLISHING OFFICE 300 Newburyport Turnpike, Ste. 11 Rowley, Massachusetts 01969 ROCKPORT CUSTOM PUBLISHING, LLC CHAIRMAN Jeffrey Jensen PRESIDENT & CEO Thomas Tetreault Digital Output is published monthly by Rockport Custom Publishing LLC. ©Rockport Custom Publishing, LLC 2025. Reproduction by any means of the whole or part of Digital Output without written permission from the publisher is prohibited. Views expressed in the editorial pages do not imply our endorsement.

Vendors: We welcome your product news. Include prices, slides, photos, and digital files with your press release. Please forward product samples and media kits to Reviews Editor, Digital Output, 300 Newburyport Turnpike, Ste. 11, Rowley, MA 01969. We cannot be responsible for unsolicited product samples.

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Gemini Launches Raised Print Gemini introduces Raised Print, a capability that brings texture, visual depth, and ADA-compliant functionality to interior and exterior signage.

Raised Print delivers vibrant, dimensional detail for both interior and exterior signage. Create ADAcompliant braille, textured layers, and raised lettering on precision-cut acrylic or metal substrates.

1

Raised Print is ideal for ADA-compliant braille and wayfinding; branded office, healthcare, and

Fiery Acquires Inédit!

Durst Introduces P5 SMP

Fiery, LLC announces that it has entered into

Durst Group launches the P5 SMP, a hybrid LED

an agreement with EFI Reggiani to acquire all

multi-pass inkjet system with a printing width

interests in Inèdit Software, a Spanish specialty

of 3.5 meters, designed for both board and roll

print technology company. Inèdit’s products

printing. Based on the proven P5 platform, it

and technologies complement Fiery’s specialty

provides an alternative to conventional, single-

print software portfolio.

pass systems.

With the acquisition of Inèdit, Fiery expands

Flatbed Tools Official Summa Distributor

its product line up to offer a range of software

For over 30 years, Summa has built a reputation

solutions for the digital textile and specialty

for precision-engineered cutting systems, from

printing markets. Inèdit’s software products like

roll-fed plotters to modular flatbeds and textile

neoStampa and neoTextil complement Fiery’s

laser cutters. Flatbed Tools now brings Summa’s

Digital Factory family of solutions to serve a

full lineup to market with expert support, inte-

range of print applications such as fashion and

gration, and supply chain knowledge.

#192

#190

Flatbed Tools now offers modular, future-

Avery Dennison Training Schedule

media. Ideal for signage, point of sale displays,

Avery Dennison Graphics Solutions announces

packaging, foamboard, synthetic materials, and

its 2026 training and certification exam sched-

textiles; along with high-speed fabric and tex-

ule. The expert-led workshops provide in-depth,

tile finishing with laser precision, which is built

hands-on instruction with a range of films,

to boost productivity, automate workflow, and

including Supreme Wrapping Film/Vehicle Color

ensure clean edge quality; as well as contour

Change, Commercial Wraps, Wet-Apply and

cutting for printed graphics and vinyl. Innova-

Dry-Apply Paint Protection Film, and Automotive

tive features, automation-ready, compact, or

and Architectural Window Film. All skill levels are

pro sizes available.

Flatbed Tools is now a trusted Summa distribu-

Continuing education is an economical invest-

tor, backed by years of consumables support,

ment for installers. Available from applicable

repair knowledge, and production guidance.

classes, participants receive a free roll of film,

Whether you are scaling up or replacing aging

installation tools, and a discount for a one year

hardware, it will spec, ship, and support the right

digitaloutput.net

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Summa system for your needs.

grate color, texture, and compliance into a single sign while saving time and reducing complexity #194

Enfocus Reveals New AI Chatbot with Pitstop 25.11 Update Enfocus announces its latest update for its market-leading PitStop solution. The 25.11 update PitStop includes a number of new features and improvements. Notably, the update marks the AI-powered chatbot to support users in making the most out of PitStop’s many useful features.

In addition, the update brings macOS 26 (Tahoe) compatibility, a new Layer panel that enables more efficient layer editing by offering an overview of all layers and their properties, the ability to select unnecessary clipping objects, improved detection of thin objects, a host of bug fixes, and many more productivity-boosting upgrades.

To access Botus, users must have a current

welcome. No previous experience is required.

#191

This new capability allows sign makers to inte-

launch of the beta version of Enfocus Botus, an

proof flatbed cutting systems for rigid and roll

membership to The Wrap Institute.

and dimensional elements.

with direct-to-material printing.

apparel, home décor, soft signage, and direct to film printing.

public signage; and tactile dimension, textures,

#193

PitStop subscription and be opted in to data analytics.

#195

1) An Avery Dennison Supreme Wrapping Film application is demonstrated first before class participants have the opportunity to work with the films themselves. Pictured is instructor Justin Pate, The Wrap Institute. ©2025 Avery Dennison Corporation.

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Vanguard Introduces Natchez Vanguard Digital Printing Systems, a Durst Group Company, introduces a new printer—Natchez. The latest printer in its productivity redefined line, this UV LED flatbed printer was engineered with the most challenging substrates in mind, from wood to corrugated boards.

MUTOH

SUPPLY55, INC.

With the ability to add up to three rows of Kyocera four picoliter variable drop printheads, Natchez offers speeds of up to 3,875 square feet per hour and resolutions of up to 1,800 dpi. Combined with an enhanced vacuum table, machined to a

New Mutoh XPJ-1641SR Pro II

Finishing Simplified

The MUTOH XpertJet 1641SR Pro II introduces the new AccuFine HD Pro printhead, delivering up to 60 percent faster print speeds and improved dot placement. An updated front dryer increases drying capacity by 20 percent, while the new smart take-up unit automatically starts and stops with printing to support long, unattended runs. With accurate media handling and consistent color reproduction, the XPJ-1641SR Pro II supports a wide range of applications. Its four-stage head-height adjustment and multi-stage pressure roller system help maintain print quality across different media types and thicknesses.

Enhance productivity with MUTOH VerteLith RIP Software and a complimentary one year subscription to SAi Flexi DESIGN MUTOH Edition—a combined value of $1,600.

KalaXY Automatic XY Cutters from Supply55. Engineered and manufactured in Europe, the KalaXY Cutter/Trimmer reduces labor and increases profits by eliminating the timeconsuming task of manually cutting printed digital images.

Request a FREE sample today! INFO# 6

HP INC.

Our line of automatic XY cutters are the ideal solution for processing a wide range of media including wallpaper, paper, DTF (direct to film), canvas, laminated/encapsulated films, banner material, polycarbonate, and other non-woven roll goods. Increase your output while reducing operation costs with KalaXY Cutters.

For more information visit supply55.com or contact Supply55, Inc. at 734-668-0755 or sales@supply55.com.

Simplify your finishing operation today with KalaXY Cutters & Trimmers. INFO# 7

SWISSQPRINT

flatness of ±50 microns, Natchez delivers precise dot placement and perfect registration from print to print.

#196

Avery Dennison Neo Matte Black PPF Avery Dennison Graphics Solutions releases Neo Matte Black Paint Protection Film (PPF), an addition to its premium wet apply color PPF line. This film joins the Neo Noir Gloss Black PPF to give installers and car enthusiasts the two most popular black aesthetics backed by superior protection.

Neo Matte Black is crafted for drivers who demand a sleek, modern style and noticeable color depth. Its non-reflective finish offers dramatic restyling, a stealth aesthetic, and the lasting protection of a paint protection film.

At a total 8.5-mil thickness and backed by a seven-year warranty, the wet-apply

New HP Latex FS70 W

Latest Printers from swissQprint

The HP Latex FS70 W Printer is HP’s most productive HP Latex printer to date. It delivers vibrant color at 1,259 square feet per hour (sf/h) outdoors and 980 sf/h indoors, with a maximum speed of up to 1,744 sf/h, enabling accelerated turnaround without compromising quality.

swissQprint recently introduced two new flatbed models tailored to users with high-quality requirements and smallto medium-production volumes, Topi 5 and Oryx 5. The two models are available now. Topi 5 is a 3.2x2-meter flatbed printer capable of producing up to 126 meters squared per hour. Oryx 5 is its 2.5-meter wide counterpart with an output of up to 114 square meters per hour, 26 percent more than the Oryx 4 predecessor model. Both machines facilitate maximum versatility and are highly precise. Learn more at swissqprint.com. INFO# 199

The addition of a 6L white ink cartridge allows print service providers to grow into higher margin applications while providing confidence in unattended overnight printing. For more information visit hp.com. INFO# 198

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film also offers excellent adhesion, self-healing performance, a hydrophobic topcoat, stain resistance, and conformability around curves and recesses.

Installers find Neo Matte Black highly versatile and installer friendly. It can be applied as a full wrap for a complete color change or used to create stunning accents.

#197 digitaloutput.net

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Excellence in SEG End-to-End Control, High-Quality Output

by Cassandra Balentine

S

ilicone edge graphics (SEGs) present a high quality and versatile solution for displaying wide format signage. With a seamless appearance, the systems are designed to easily set up and take down, provide portability, and be changed out if necessary.

SEG displays are generally printed using a dye-sublimation (dye-sub) process on fabric-based media. A thin, silicone strip is sewn around the edge of the print and inserted into the grooves of a frame to create tension.

The result is a smooth, high-quality graphic that is flush with the edge of the frame.

as a two-employee company and has grown to a staff of 30 with an annual revenue of nearly eight million dollars in sales. It operates from a 50,000 square foot facility located outside of Kansas City, MO.

Large Format Expertise

Just Vision It specializes in large format graphic production, utilizing over 13 digital printers that can collectively produce more than 100,000 square feet of printing daily.

The shop also operates six 3.2-meter calendar heat presses, laser cutters, and industrial sewing machines.

To ensure efficiency, it implements redundancy measures; Print providers that have mastered the art of SEG attract if one machine breaks down, it quickly switches to another print buyers from printer to complete retail stores, trade the job without shows and events, waiting for a techniSEG delivers a clean, frameless museums, and cian to arrive. aesthetic with wrinkle-resistant fabric airports. Just Vision It LLC is one Among other and tool-less changeouts… of these providers. things, it sets itself — Lisa Scarafoni, VP of sales, Just Vision It In businesses since apart from compe2013, it started out tition with a focus

1, 2, & 3) Kansas, City, MO-based Just Vision It provides a range of large format applications.

Roughly 80 to 85 percent of its total production is wide format, dye-sub fabric printing.

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on color consistency. It received G7 Grayscale, Targeted, and Colorspace Compliance certifications, and is a G7 Master Facility certified dye-sub printer.

“We re-certify our production team members annually. That means fewer remakes, truer brand colors, and reliable repeatability at scale. We can hit any custom color a brand requires,” shares Lisa Scarafoni, VP of sales, Just Vision It. The company also sets itself apart with end-to-end control. “We handle everything in house—print, cut, silicone bead, sewing, finishing, quality control, and privatelabel drop shipping—so timelines and outcomes are predictable,” she adds.

Further, the print provider offers hardware and fabric under one roof. “Our Easiframe USA system is 30 percent more cost effective than many competitors while being stronger and more versatile.

Customers get both the frame and the fabric graphics perfectly matched from a single partner,” notes Scarafoni.

Productivity is another pillar for the print provider. Scarafoni estimates that typical graphics are shipped within 48 hours and custom frames in three to five days. “We’re known for being on time—every time.”

Core Offerings

Just Vision It provides a range of large format applications.

Roughly 80 to 85 percent of its total production is wide format, dye-sub fabric printing. digitaloutput.net

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Within that, SEG represents about 50 to 60 percent. This includes dye-sub printed fabric graphics, silicone edge finishing, hardware, and full kits.

Selling points of SEG include a premium look with practical simplicity. “SEG delivers a clean, frameless aesthetic with wrinkle-resistant fabric and tool-less changeouts—ideal for brands that refresh frequently. It ships compactly, installs quickly, and scales from small retail walls to large trade show environments—all while keeping color consistent across campaigns.

SEG is easy to install and offers cost-effective, lightweight shipping,” asserts Scarafoni.

SEG applications have grown since the company adopted Easiframe display systems, which are straight and curved aluminum frames that can be custom cut to size with rapid turnaround.

well, this includes backdrops, booths, towers, light boxes, and modular environments; as well as photo and retail backdrops, which are often ordered for photography studios, retail rollouts, and pop-ups.

The company also provides wholesale commercial printing on fabric/white-label programs and private-label drop shipping and finishing for print resellers and display houses. It is looking to do more private-label programs for display houses and print partners that need reliable SEG production and drop shipping.

The shop is equipped with full in-house finishing including sewing, cutting, quality control, test fitting on to frames, pack out, and nationwide distribution.

For SEG media, Just Vision It recommends Fisher Textiles for its responsive support and premium fabric quality. “Our preferred option, EZ Stretch Premium, is available at up to 126 inches wide and also comes in a fully recycled version that is made from 100 percent post-consumer recycled polyester and has a better white point than traditional textiles made from post-consumer waste.

EZ Stretch Premium is reliable for SEG and has a nice hand feel. It is wrinkle free and has stretch in both directions, which is unique for fabric that does not contain spandex. Fisher Textiles’ product range gives us the right fabric for each application. Our production crew can hit brand-critical color targets with our G7-calibrated workflows and their fabric consistency,” shares Scarafoni.

The company is preparing to scale Easiframe nationwide. “We are expanding our Easiframe extrusion lineup and inventory to better serve larger customers. For teams with in-house fabrication, we supply full 126-inch sticks and accessories; for custom needs, our facility provides precisioncut, one-off frame fabrication. For example, if a client requires 20 freestanding double-sided SEG frames at 50 inches wide by 100 inches high, we’ll cut to size. Early adopters are already seeing the benefits of this model,” according to Scarafoni.

Trade show and event displays are a popular application as

#4

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3 The shop also leverages a consignment model, which keeps material flowing and lead times tight for customers.

While Fisher Textiles is its go-to for most SEG jobs, Just Vision It also runs complementary fabrics and specialty media when a project requires unique diffusion, hand, or flame ratings. “Our team qualifies materials against color, stretch, and finishing performance to ensure perfect keder/ silicone fit and tension on install,” explains Scarafoni.

To produce its SEG work, Just Vision It runs 13 Panthera industrial dye-sub printers paired with calibrated heat presses for

companies mentioned

deep, even dye penetration and vibrant color.

Its sewing team uses a variety of different machines. It employs automated cutting with a dedicated Summa laser cutter and conveyor belts on its sewing equipment. The shop’s preferred automated sewing machine is the Cronos Overlock, manufactured by Matic. It performs overlock stitching, a technique that cuts, sews, and finishes silicone beads on the fabric edges.

Overcoming Challenges

When creating SEG displays, several factors may prove challenging. This is why it is important to work with an experienced provider like Just Vision it.

See page 20 for more info.

INFO# COMPANY 100 Easiframe USA

WEBSITE easiframe.com

101

fishertextiles.com

Fisher Textiles

102

Matic

maticmachines.com

103

Swiss Performance Chemicals AG

spcbasel.com

104

Summa

summa.com

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Tolerance and fit are essential.

“Ensuring perfect tension requires tight control of print, heat, and sewing.

Our process control and G7 standards mitigate variance. We like to set up the hardware, and test fit each graphic that leaves our shop.

This can be time consuming and a challenge if the graphic is a reprint, or we do not know the true size of the graphic, because it is being replaced in the field,” offers Scarafoni.

Curved frames are a bit more challenging. For example, Easiframe Curved demands precise patterning and sewing. The shop has dialed in templates to maintain smooth faces without creasing or flaws on the finished product.

And of course, compressed timelines add pressure. “Events move fast. Our in-house model and materials-on-hand approach keep us responsive without quality trade offs,” states Scarafoni.

Recent Work

Just Vision It recently created a national event backdrop and demo zone featuring a 20- by 10-foot SEG wall and two freestanding towers. The objective of the project was to provide

brand impact, install quickly, and offer the ability to reskin for future stops.

The print provider collaborated with the client on file preparation, panelization, and frame engineering to optimize sightlines and lighting for photography and video.

The venue required a narrow install window and limited dock access. The print provider kitted frames to minimize on-site assembly and pre-labeled all graphics and Easiframe hardware.

The display was dye-sub printed on Fisher Textiles EZ Stretch Premium fabric, which it selected for color saturation and stability.

Easiframe hardware was used for its strength-to-weight ratio and cost efficiency.

Graphics were provided within 48 hours; custom frames manufactured in four days; and total ship-to-install window was under a week.

The client’s crew completed setup, but Just Vision It provided detailed install guides and labeled kits for the hardware.

Scarafoni says the client has since re-used the same frames with fresh SEG skins for multiple events, cutting future rollout costs and waste, making it a highly desirable display process.

SEG Success

Just Vision It is well versed in wide format, dye-sub printing. A large and growing portion of its business is dedicated to SEG. D digitaloutput.net

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W2P for Wide Format Continued Advancements Fuel Adoption

by Cassandra Balentine

W

eb to print (W2P) technology continues to break into the wide format space, offering a variety of advantages to adopters. New advancements specific to large format make W2P tools increasingly helpful to production.

The need for speed and accuracy has never been greater, according to Douglas Gibson, CEO, Infigo.

“Wide format has always offered a creative playground—think gallery-quality prints, retail graphics, large-scale event visuals—but what’s really changed is the expectation around how these products are ordered and delivered.”

Using the latest advancements, buyers can now upload large files, preview artwork to scale, select from bespoke substrates, and get instant pricing—all through a beautifully

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simple online portal. “That’s the big shift—W2P isn’t just for repeat, standardized print runs anymore,” says Gibson.

Gibson offers the example of In�igo client Indigo Giclée. The print provider specializes in �ine art and photography printing, where quality and detail are everything. Historically, this meant a highly manual process with lots of back and forth to get things just right. But by embracing W2P, Indigo Giclée is able to offer the same level of care and craftsmanship while streamlining the experience for both its team and customers.

W2P now enables wide format providers to offer high-impact, highly customized products with the same The evolution of W2P over the past decade convenience people expect from ecomhas been nothing short of transformative— merce. “And that’s especially for wide format. how businesses like Indigo Giclée are — Douglas Gibson, CEO, Infigo standing out—not

2

1 & 2) Aleyant eDocBuilder is a cloud-based online designer and variable data publishing solution.

Whether integrated with Pressero or used separately, eDocBuilder streamlines customization and approval—right from a web browser. 3) Print Three offers high-quality digital and commercial print services backed by complete W2P capabilities powered by Racad Tech.

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trends,” adds Gibson. “That kind of data empowers innovative businesses like Indigo Giclée to market smarter, forecast demand, and grow sustainably.”

Mixco agrees, pointing out that analytics into customer behavior and more readily available access to customer data and behavior will help printers specialize around their local market, or expand toward a greater market.

3 just through creativity, but through operational excellence,” shares Gibson.

Technology Evolution

Over the past several years, W2P technology has come a long way.

Key features include storefront capabilities, web-based �ile submission, design wizards and templates, proo�ing/approvals, and reporting and analytics.

“The evolution of W2P over the past decade has been nothing short of transformative—especially for wide format,” notes Gibson. “What was once a clunky, manual process has become a seamless, intelligent ecosystem.

Storefronts, for example, have moved from static product lists to dynamic, responsive experiences. Clients like Indigo Giclée can offer personalized portals

companies mentioned

where customers explore complex product options—like substrate, size, or �inish—with complete clarity, all without the typical back and forth.”

Gibson points out that file submission has also come a long way. “In the past, uploading large format artwork was often a headache. Now, cloud-based uploads manage those hefty files with ease, and with design wizards and templates, even customers without creative experience can build productionready designs for everything from signage to fine art prints,” shares Gibson.

George Mixco, COO, Aleyant, says W2P evolution starts at the order level. “Prepress steps that typically take many touches and communication can be handled

See page 20 for more info.

INFO# COMPANY 107 Aleyant

WEBSITE aleyant.com

108 109

infigo.net racadtech.com

Infigo Racad Tech Inc.

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during the ordering process— not post—reducing turn time creating more customer loyalty.”

Design as a concept has been democratized with tools like Canva and other options outside of the Adobe sphere as sources for production �iles. “Anticipating growth in �iles from such sources to be made production-ready is another area the industry is evolving in,” shares Mixco.

Proo�ing and approvals are also maturing. “Real-time visualization in the browser—even at oversized scale—means clients can sign off with con�idence, while automated work�lows eliminate delays and keep production moving,” notes Gibson.

Another exciting shift is in reporting and analytics. “Wide format used to be heavily reliant on of�line interactions, but now platforms like ours provide clients with powerful insights into buying behavior, product performance, and repeat order

Automation supported by W2Plevel production �ile automation is also on the rise, as are true touchless work�lows enhanced by arti�icial intelligence (AI), including natural language processing and data analytics; augmented reality/virtual reality for signage and displays; ful�illment partner industry standards via XML and production �ile preparation; higher hybrid work adoption extending into production and ful�illment; security with higher adoption of personalization and wider AI integrations; and dynamic displays that combine printed displays with projection media, according to Mixco.

“It’s not just about selling print online anymore—it’s about delivering an end-to-end experience that’s as premium and precise as the product itself,” comments Gibson.

Standalone Solutions

As W2P becomes more integrated, standalone solutions still do play a role.

Gibson says the role for standalone W2P is particularly suited for smaller providers who want digitaloutput.net

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to get online quickly without overhauling their existing systems. “However, the real power of W2P is unlocked when it’s integrated into the broader workflow—MIS, CRM, prepress, production, and logistics. For wide format especially, where margins can be impacted by setup times and finishing complexity, integration reduces manual touch points and drives automation. At Infigo, we see integration not as a ‘nice-to-have’ but as the key differentiator between a storefront that sells and a platform that scales profitably and returns the best bottom line for the printer.”

In�igo looks at integration of W2P into other business processes as more than a luxury for wide format print providers. “It’s the difference between a storefront that simply takes orders and a platform that drives growth. For businesses like Indigo Giclée, it’s not just about looking professional online.

It’s about delivering a seamless experience across the entire production journey, and ensuring the business scales ef�iciently without compromising on quality,” comments Gibson.

Mixco explains that the tech stack of any print shop is greater than just the W2P platform. “W2P is de�initely an integral part of doing business, especially anchored in place during the pandemic, but automation goes far beyond what is possible. An integrated solution from the sense as serving as a hub that interconnects these tools and their data points is going to be the future.” digitaloutput.net

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Print Three

Wide format print providers increasingly adopt W2P. Another example is Print Three, a Canadian-based provider of high-quality digital and commercial printing services, delivering superior print pieces to clients nationwide.

Backed by complete W2P capabilities, marketing expertise, digital printing services, and commercial printing services, it strives to turn its customers’ visions into reality.

Print Three’s W2P solution integrates with its customerfacing sites, allowing its customers to have branded portals with exclusive access for their clients/ employees to purchase print.

It uses a variety of W2P offerings, most notably W2P Tech

powered by Go ePower from Racad Tech Inc. “For wide format purposes Go ePower and uDraw, also from Racad Tech, are the most formative as they allow our customers to upload and preview their artwork, as well as create template products with as much or as little customization as they would like,” explains Andrew Hrywnak, president, Print Three.

Print Three initially adopted Racad Tech’s Go ePower in the mid 2000’s and has been using and providing the technology provider with feedback since. “That initial push came from a need to offer something unique in the print-for-pay environment, and started with the regular stationary items, but since then it has

expanded to cover everything from those initial items to banner stands, posters, and banners,” explains Hrywnak.

The ability to upload template products—of any size, from business cards to large banners—is important to many of its customers’ print purchasing workflows. “That level of customization streamlines the process for everyone, saving time and money, especially for our multi-unit customers,” notes Hrywnak.

Technology Trends

W2P continues to advance, offering new features and integrations tailored to wide format print providers and streamlined production. D

BUYERS GUIDE ADA Braille Laser Engraving and More!

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by Melissa Donovan

irect to film (DTF) continues to dominate the conversation. With various printer vendors offering some combination of the technology—whether it be a dedicated device or something that works as both a DTF and direct to garment (DTG) printer.

“DTF is still fairly new in our industry, but it’s exploded in popularity because it solves problems common in traditional methods. For print service providers (PSPs), it means expanding capabilities { 14 } December 2025 | Digital Output

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without overcomplicating workflow,” shares Emilio Rangel, UV product manager, Mutoh America, Inc.

Key to the DTF process is the ink. There are two main categories—aqueous pigment and UV. The selection depends on what the final transfer is applied to, fabric or rigid/semi-rigid surfaces.

For DTF involving aqueous ink, which is usually textiles, any PSP looking to add or expand fabric decoration as part

of their business benefits from DTF output, admits Chien-Yu Lin, senior segment manager, Mimaki USA, Inc. “DTF allows print shops to produce a range of fabrics, including cotton, polyester, and blends that can be used in fashion, promotional, and home goods.”

The appeal for UV DTF, according to Hugo Gonzalez, senior segment specialist, Mimaki USA, Inc., comes from the ability to produce direct to object output for surfaces that other printing

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processes can’t due to shape, size, or run length requirements. UV DTF also has the advantage of maintaining a similar look and feel to objects printed directly on a UV LED flatbed.

With UV DTF, “there are speed advantages over rotary printing.

Instead of mounting each part, you can print bi-directionally on sheets or rolls, then apply to shapes that are tough to hit with a rotary jig. It’s fast, flexible, and opens up more applications with less handling,” notes Rangel.

It’s undeniable, DTF is growing in popularity. Wide format sign shops benefit from adding DTF services whether water-based or UV. The best part, it’s a minimal financial commitment and yields high profitability.

“DTF is an excellent business service extension for wide format PSPs. The same design files used for signage or display graphics can be repurposed for apparel, tote bags, or promotional items.

This approach allows businesses to diversify their offerings, enhance customer retention, and tap into customized apparel and promotional products without major workflow disruptions,” says Tim Check, senior product manager, Professional Imaging, Epson America, Inc.

holds true with DTF printing.

According to Karl Tipre, owner, Printer Biz, a DTG-C company, the simplest way to look at DTF ink sets is to split them into two categories—textile and UV.

1

Textile

Water-based or aqueous pigment inks are commonly used for textiles, which include apparel and soft goods.

Ryan Filip, business development manager AW Specialty Papers, says water-based ink sets are similar to what is found in DTG printing,

however “what sets DTF apart is the white ink underbase combined with adhesive powder. The white layer makes CMYK colors pop with full vibrancy, while the powder bonds the ink to the garment fibers for a permanent, durable transfer.”

“Pigment inks are cost effective and fabric friendly, as well as

more sustainable due to their water-based nature,” shares Scott Donovan, NA commercial lead, DuPont Artistri Digital Inks.

Mike Davis, application specialist, Roland DGA Corporation admits that “this type of ink is more environmentally friendly than some of the other inks that

Ink Options

Choosing the correct ink set is pivotal to a successful graphic. This Left) DuPont Artistri P1600 pigment inks are ideal for DTF printing applications. 1) The new Mimaki TxF300-1600 utilizes aqueous pigment ink, PHT50 from Mimaki. It takes DTF to another level with the ability to print up to 63-inch rolls.

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UNSUNG HERO: ADHESIVE POWDER Part of the direct to film (DTF) process is the adhesive powder. The adhesive powder used impacts durability, washability, hand feel, stretch, and brightness.

Karl Tipre, owner, Printer Biz, a DTG-C company, refers to adhesive powder as the “unsung hero” of the DTF process. “Ink gets most of the attention, but the powder is what actually binds the ink layer to the garment during the curing. A good powder will have a strong wash durability, soft hand feel, and support color and opacity.”

Without the adhesive powder, prints would simply sit on the film and peel off after transfer, adds Tim Check, senior product manager, Professional Imaging, Epson America, Inc. Ryan Filip, business development manager AW Specialty Papers, believes adhesive powder is often overlooked.

“Printers will test every new ink or film that promises a softer feel or faster peel, but rarely stop to ask if they’re using the right powder. Suppliers aren’t much better, offering a shelf full of inks and films while carrying just one or two powders.”

“The choice of adhesive powder is critical. It bonds the ink to the fabric during heat transfer. Its quality affects print durability, softness, and wash resistance. Poor powder can lead to cracking, peeling, or uneven adhesion,” explains Scott Donovan, NA commercial lead, DuPont Artistri Digital Inks.

It’s about finding the right balance. “The operator should find a balance that creates a soft, flexible feel that blends with the garment it is being applied to. Too much powder will feel thick and rubbery, and too little will cause weak adhesion and fragile transfer,” notes Tipre.

Two critical factors that determine the success of the powder are adhesion and cost, states Chien-Yu Lin, senior segment manager, Mimaki USA, Inc. “Too little powder, or a powder that is not compatible with the inks, can result in a less efficient transfer of the printed image from the carrier film or may not work at all. The adhesive powder is another consumable that needs to be matched to the application. Some powders work exceptionally well, but may result in a higher-than-expected final goods cost.”

POWDER TYPE Types of available powder include thermoplastic polyurethane (TPU), polyester, low-temperature adhesives, high opacity, stretch or elastics, and water resistant powders. Why and when they are used depends on the final product.

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“Not all adhesive powders are created equal. The right powder can mean the difference between a transfer that lasts and one that cracks after a few washes. The better DTF printers know powders matter just as much as inks and films, and when possible it’s best to match the powder to the application for the best results,” attests Filip.

Standard powder is TPU, which is used for cotton and cotton/polyester blends. These powders tend to have a better elasticity and stretch, notes Lin. Filip says for users concerned about TPU exposure and possible long-term health effects, an alternative is TPE or co-polyester powders. “TPE powders offer similar stretch and softness, with decades of screen printing history behind them.”

Polyester or PES powders are another option. These are more rigid, points out Lin, but are also wash resistant with a stronger adhesion.

Low-temperature adhesive powders are formulated to melt at a lower temperature. These are also referred to as dye-blocking powders. “They can be used to prevent dye migration when transferring to some polyester fabrics,” explains Mike Davis, application specialist, Roland DGA Corporation.

High-opacity powder is used for dark garments and thicker fabrics like fleece, shares Tipre. It is designed to ensure a brighter white.

Stretch and elastic powders add flexibility once the print is cured. “This is popular for items like leggings and activewear that tends to be stretchy,” says Tipre.

While all DTF powders are water resistant, Filip says options are available with enhanced formulas that make them ideal for use with technical or coated fabrics like umbrellas and raincoats. “They outperform basic powders on challenging surfaces where adhesion is tougher and the typical powder fails.”

Rob Super, founder/CEO, American Print and Supply, says the real difference between powder types is particle size and material composition. “You’ll see super-fine, fine, blend, and coarse options that are measured in microns.

The microns impact how smoothly powder melts, how it feels on the garment, and how durable the bond is.”

Fine, medium, and coarse grain sizes are the main options, notes Donovan. Each offers unique benefits based on the application. “Fine powder delivers

smooth finishes and sharp detail, ideal for lightweight fabrics, but may lack durability. Medium powder provides balanced performance across various textiles, while coarse powder ensures strong adhesion and durability on heavy or dark garments, though it sacrifices detail.”

“The finer the particle size, the finer detail can be held in the print transfer. Larger particles are more ideal for heavy solid ink coverage,” adds Lin. For example, coarse grain sizes “are ideal for rugged fabrics like denim, canvases, or Carhartt jackets. Larger granules penetrate deeper into these loose weave fabrics, creating strong, durable bonds. The trade off, fine details may not transfer perfectly, so avoid intricate designs,” advises Fillip.

INK CHEMISTRY More than one type of ink is used for DTF. However, the same adhesive powders can work between one ink set or the other.

“You don’t swap powders for every garment or job, as that would make a massive impact on your productivity. DTF is a recipe and good vendors pair inks, films, and powder that are designed to work together as a system. If you source quality consumables and a complete recipe, you will achieve consistent results across a range of fabrics and applications,” says Super.

Check notes that the ink’s chemistry does influence its ability to absorb the powder and cure during the transfer process, so the powders must be compatible with the ink formulations to establish effective bonds.

Of note, adhesive powder is more frequently used with textile DTF ink. Most UV DTF processes eliminate the adhesive powder from the equation completely. Instead of powder being the activating agent, the UV ink is set to the substrate via a curing process with light.

FUTURE OF DTF The future of DTF adhesive powder is intriguing.

“Given the inherent limitations of powder in the DTF process, the next major innovation in DTF printing is a powder-less solution, offering greater efficiency, consistency, and ease of use. Since no single powder offers all desired qualities, print service providers must strategically choose the type that best aligns with the specific job requirements. New innovation the DTF space with liquid adhesive instead of powder may be the best solution to capture all values,” foresees Donovan.

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are commonly used. Additionally, water-based ink can help provide a softer feel to a finished transfer.”

Being pigment based allows for the ink to adhere to the PET film surface while also remaining flexible and durable after transferring to fabric. “This is critical as the inks will need to move and stretch with the fabric so they don’t crack or peel,” notes Lin.

Offering both flexibility and durability when applied to fabrics, Tipre says standard CMYK and white ink sets are available as well as speciality ink sets with extra colors to extend the color gamut.

“The ink’s tackiness allows adhesive powder to stick before heat curing, creating a strong bond that lasts through repeated washes,” adds Filip.

UV

UV inks are primarily used for rigid and semi-rigid items, but emerging formulations can be used for soft goods like textiles.

“UV DTF uses UV-curable inks with a laminate film system.

While flexible UV formulations are starting to appear, today the process is still best suited for semi-rigid substrates like tumblers, signage, or promotional hard goods rather than apparel,” says Rob Super, founder/CEO, American Print and Supply.

Tipre agrees that UV DTF inks are designed for hard goods and promotional products. “These inks are a resin cured by UV light. The 2) Epson offers the SureColor G6070 35-inch DTF printer equipped with UltraChrome DF ink.

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prints are scratch resistant, waterproof, and can be glossy with raised or textured finishes.”

“These inks cure instantly under UV light, which means no waiting to add the transfer sheet and no issues with cross contamination of colors. UV LED inks have the benefit of curing at a lower temperature as opposed to a standard UV lamp, which can generate more heat, and cause media to contract during printing,” explains Gonzalez.

The strength of UV ink in this scenario is versatility, according to Rangel. “You can print one design and apply it across a range of promotional products 2 without reconfiguring your setup, while still getting all the benefits of UV ink—sharp detail, durability, and instant curing.”

Looking for Features

Specific characteristics are nice-tohave while others are necessary to ensure perfect adhesion between the film, ink, and surface.

“For either UV or textile DTF, users need to make sure the inks are safe, stable, and compatible with both the film and adhesives, as well as the final application,” agree Gonzalez and Lin.

Specific to textile DTF inks, aqueous pigment, they should have strong opacity, consistent pigment dispersion, and proven wash durability, according to Super.

Strong adhesion to film and fabric is a necessity, suggests Tipre.

Additionally, a high level of white opacity to cover dark fabrics completely, ink chemistry that is compatible with the adhesive powder and film, and high pigment load for bright and vibrant colors on the finished product are also requirements.

The ink should be compatible with the PET film and adhesive powder being used—and ultimately designed for productivity, notes Donovan.

“Nice-to-haves for textile DTF include expanded gamuts like RGBO or specialty colors for more accurate branding and smoother gradients,” says Super.

Tipre agrees that additional colors to expand the color gamut like orange, green, metallics, and fluorescent are nice but not necessary.

In UV DTF, strong adhesion, reliable curing, durability, abrasion, cleaning, and handling resistance are required, states Rangel.

Strong adhesion is must, especially since UV ink works with non-porous surfaces such as glass, metal, and plastics, concurs Tipre.

He also believes UV resistance to avoid fading in sunlight and scratch and chemical resistance to endure rubbing and cleaning are also must haves for a UV DTF ink.

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3

4

film without tearing, but flexible enough to not crack when the final print is applied to a small or sharp curve,” adds Gonzalez.

Super says varnish or foil effects are desirable for UV DTF ink.

These effects include glitter or holographic overlays, as examples, adds Tipre. He also feels flexible inks would be beneficial to prevent cracking on items like leather.

companies mentioned INFO# COMPANY 162 AW Specialty Papers

For all DTF ink, a general key feature is ink safety. “Ink safety is of utmost importance for both your employees and your customers, and some retailers require proof of safety by using Oeko-Tex certified inks. It’s also important to be aware of the ink’s shelf life, as some inks may need to be used within 30 days of purchase, while others may have a shelf life of up to two years,” advises Check.

See page 20 for more info.

WEBSITE awpaper.com

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American Print and Supply

americanprintandsupply.com

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DuPont Artistri Digital Inks

dupont.com

165

Epson America, Inc.

proimaging.epson.com

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Mimaki USA, Inc.

mimakiusa.com

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Mutoh America, Inc.

mutoh.com

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Printer Biz, a DTG-C company

printerbiz.com

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Roland DGA Corporation

rolanddga.com

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Thoughts on Pricing

Ink is a consumable, and it’s one of the more cost-prohibitive parts of the DTF process. It’s important to have a solid understanding of pricing before engaging in a new service. CMYK, white, and any other specialty options vary in price.

Check says aqueous pigment DTF inks typically range from $60 to $120 per liter, while white ink may cost more, around $80 to $150 per liter, due to the higher pigment load required for opacity. The actual cost can vary depending on the reliability of the supplier, the packaging used, and the region of distribution.

3 & 4) Before and after of the UV DTF process courtesy of Mutoh. 5) Fine adhesive powder delivers sharp detail. Image courtesy of AW Specialty Papers.

Meanwhile, UV DTF inks average $85 to $95 per liter, depending on whether you’re purchasing CMYK, white, or varnish channels, says Super.

Tipre cautions that DTF ink can be looked at from many different perspectives. While the easiest answer is to look at the cost of the ink per liter from your supplier, an important question to ask is, “how much of the ink you purchase ends up on the film?”

“Many printers utilize bulk ink delivery systems. Because these systems expose the ink to air, the white ink channels require more frequent cleaning. Therefore, much of the ink ends up in the waste tank. It is prudent to choose a printer that reduces

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waste by delivering the ink with a cartridge-based system, which eliminates air exposure. These printers tend to require less maintenance and significantly reduced waste,” states Tipre.

Based on Tipre’s explanation, the average cost of water-based DTF textile ink by volume is $80 to $120 per liter. The average cost of UV DTF ink is $100 to $150 per liter.

Another cost factor when looking at the overall picture is the adhesive powder, which if printing with UV ink is probably not required.

Rangel points out that with some UV DTF printers, like Mutoh’s, ink costs are straightforward. “You’re mainly factoring in the DTF film and adhesive sheets, since no powder or extra steps are needed.

Our standard 220 ml UV cartridges MSRP at $99. White ink costs the same, so you don’t have to juggle specialty pricing, just stock what you need and run with it.”

Beware of Scams

It’s the wild west on ink choices for DTF as more vendors debut products to take advantage of the spike in popularity. Sifting through mediocre products to find the quality ones requires some work.

The biggest concern is inconsistency. “Low-grade or re-bottled inks can cause clogs, color shifts, or wash failures. Cheap ink might save dollars up front, but a single ruined printhead can cost thousands,” cautions Super.

“Not all DTF inks are manufactured with the same quality standards. Inexpensive, imported ink tends to differ from batch to batch. digitaloutput.net

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5 This will result in color variance and inconsistent durability. It can also lead to maintenance issues or printer failure,” agrees Tipre.

Unverified suppliers lack quality control, so Donovan recommends choosing reputable brands to ensure consistent performance and reliability.

“PSPs should seek Oeko-Tex certified, batch-tested inks from vendors who provide technical support, not just a bottle on a shelf,” suggests Super.

Turn to reliable vendors. “Certainly, buying from a reputable source is a main consideration.

When shopping for a DTF printer, consider if the ink is part of a full system where the ink is produced by the same company that makes the printer. Be sure the manufacturer provides a lot number so the ink stability can be tracked to ensure color and product stability.

Also consider if there are multiple manufacturing sources and local warehousing of the inks,” share Gonzalez and Lin. “The manufacturing process is a key part in making a good ink product. Some inks can be made in less-than-clean environments.

They can also have issues with chemistry and pigments. These factors can reduce the performance of an ink or cause issues with the print device or finished product,” says Davis.

“Here’s a crucial point to consider—a single liter of ink can potentially produce approximately 200 full-size t-shirt prints.

If you sell each print for $20, you could earn a substantial profit of $4,000. However, saving $10 on the cheapest ink available could have detrimental consequences.

It may damage your printer and result in zero prints being produced,” advises Check.

Smart Thinking

Be aware of all the variables when printing DTF. While the process isn’t overly complicated, education on the best inks to use and why can help achieve a final product that is worthy of selling to a customer and earning their repeat business.

“For wide format sign shops and PSPs, DTF is a fast track into a booming market. It’s a natural extension of what they already do, leveraging workflow, artwork prep, and color management to move seamlessly into on demand apparel and transfer printing.

Meanwhile, many small and startup businesses that rushed into DTF are struggling to maintain their printers. By offering quick turnarounds, even same day with local pickup options, PSPs can step in as the reliable partner, serving businesses that already have customers but need dependable supply,” explains Filip. D December 2025 | Digital Output { 19 }

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#9

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10 Delivery Signs

20 yardsignsresellers.com

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165 Epson America, Inc.

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157 Photo Tex Group Inc.

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154 Faze 3 Sustainable Media Solutions

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168 Printer Biz, a DTG-C Company

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101 Fisher Textiles

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109 Racad Tech Inc.

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155 General Formulations

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158 Roland DGA Corporation

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108 Infigo

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169 Roland DGA Corporation

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152 DreamScape

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156 Innova Art Ltd.

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159 Sihl Inc.

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153 Drytac

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102 Matic

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104 Summa

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164 DuPont Artistri Digital Inks

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166 Mimaki USA, Inc.

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103 Swiss Performance Chemicals AG

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100 Easiframe USA

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167 Mutoh America, Inc.

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2 Faze 3 Limited

23 faze3sms.com

3 Faze 3 Limited

25 faze3sms.com

107 Aleyant

11 Faze 3 Limited

27 faze3sms.com

163 American Print and Supply

6 Mutoh America, Inc.

6 mutoh.com

162 AW Specialty Papers

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14 Mutoh America, Inc.

7 mutoh.com

150 Canon U.S.A., Inc.

4 Newlife Magnetics LLC

9 newlifemagnetics.com

151 Continental Grafix USA, Inc.

1 Printer Biz, a DTG-C Company

15 dtgconnection.com

5 Signs365

28 signs365.com

7 Supply55, Inc.

6 supply55.com

12 Ultraflex Systems, Inc.

26 ultraflexx.com

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11/20/25 12:48 PM

by Digital Output Staff

uccessfully installing a wallcovering graphic is much easier than it used to be. Thanks to advancements in pressuresensitive adhesives (PSAs) in particular, any novice is able to install a graphic to a wall. But does that mean they should?

Education is paramount to a successful application. Understanding which adhesives and base materials are best for the surface the graphic will ultimately adhere digitaloutput.net

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to is an important part of the equation.

Not every wallcovering material is able to apply to a brick wall for example.

Part of learning how to achieve a successful installation is educating yourself on wall cleanliness/preparation. A dirty wall, or one with a paint or other type of coating that negates adhesion, can ruin the install process even if the correct media, adhesive, and surface are paired together.

This article looks at what to be aware of when choosing the right media for an upcoming wallcovering project.

Advancements

Print service providers (PSPs) look for ease of use in their installation tactics,

Above) GF 285 RoughMark is a 3.5-mil matte white opaque polymeric vinyl film coated with a solvent acrylic high-tack removable PSA on a 90# layflat liner from General Formulations. This film conforms with controlled heat and features clean removability from a variety of moderately textured substrates including brick, block, and concrete surfaces.

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whether they are actually performing the installation or their customer. Recent advancements in materials make wallcoverings easier to install.

“Wallcoverings have gotten smarter. This includes PVC films with air-egress liners for bubble-free application, improved adhesives that are more reliable on different paint and surface types, and PET fabricbased options with repositionable adhesives that give installers more forgiveness. Both the experience and performance have gotten better by adapting and scaling to the needs of the market,” summarizes Jay Kroll, director of product education, General Formulations.

1 1) GF 885AE RoughMark Cast is a 2-mil high gloss white cast film coated with a solvent acrylic high-tack removable PSA from General Formulations. The adhesive is designed to grip onto textured substrates such as brick, block or cement, yet cleanly remove without leaving adhesive residue on the contact surface. 2) The Canon Colorado prints to various types of wallcovering media.

Microsphere adhesive is changing the game, especially for doit-yourself (DIY) type projects, “PVC-free, peel-and-stick nonwovens with microsphere adhesive are a game changer. Just peel, press, and admire for an elegant and easy update to any surface,” notes Jamie Riley, technical director, Faze 3 Sustainable Media Solutions (SMS).

“Now more than ever the PSA or adhesive-back options have increased. Whether it be a more traditional wallcovering to the fabric woven types, and just regular smooth or textured vinyl options,” admits Angel Georgiou, senior product planning specialist, imaging supplies, Canon U.S.A., Inc.

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Roy Ritchie, president, DreamScape, also cites microsphere adhesive as influential in today’s wallcovering media in addition to material construction. For example, the Wallwrap series of products from DreamScape

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utilize a high-end microsphere adhesive in addition to a threeply construction that minimizes or even eliminates tearing during installation.

“The combination here means that installers don’t have to be as fearful as when applying Wallwrap material since it is not as fragile as a single-ply vinyl,” notes Ritchie.

Another innovation that presents ease of install is water-activated processes. Erica Wilton, channel marketing and training specialist, Sihl Inc., explains water-activated installation, like that found in Sihl’s 2502 WallBliss Spray & Stick, does not require any paste for installation.

“You spray the designated area with water, align the product, and then smooth into place. This advancement matters because it reduces installation time by 60 percent, ensures a cleaner process, is easily repositionable, and is 100 percent PVC-free,” notes Wilton.

Eco-friendly sustainability is a topic often overlooked when it comes to ease of installation, says David Hawkes, media product manager, Roland DGA Corporation. “However, when using inks that are water-based—and/ or GREENGUARD Certified, in combination with media offerings that are PVC-free, it takes away the concerns of harmful odors, and volatile chemicals.

This is important, as environmental requirements seem to be constantly increasing when dealing with commercial as well as public renovations.” digitaloutput.net

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Ease of install includes repositioning, leaving room for error is essential for all levels of experience. For example, Walter Gierlach Jr., president, Photo Tex Group Inc., says products like Photo Tex self-adhesive polyester fabric and its recently upgraded adhesive allow for repositioning multiple times without losing adhesion or leaving residue.

Wayne Connelly, co-founder, Innova Art Ltd., agrees that advancements in repositionable adhesives for temporary applications are really making their mark in the industry.

Installation Differences

The base material, adhesive type, and surface all play a role in installation. This drives home the importance of conducting due diligence prior to tackling a wallcovering job—match the media to the environment.

PVC films are conformable and better suited for textured or uneven walls but usually require overlapping seams to account for movement over time, says Kroll.

“PET is durable but can be heavy or drapey, stiff, and water repellant, so it requires more adhesive volume and longer booking time for proper tack,” suggests Riley.

Another thing to be aware of, “PET films do not stretch nor do they shrink—therefore, they require exact application when matching seams,” adds Hawkes.

Fabric wallcoverings are typically thicker and more dimensionally stable, which makes them easier to handle and allows panels to be butted without concern of shrinkage, suggests Kroll.

Hawkes says fabric-based media can be more forgiving than typical vinyl, allowing some stretch.

Fabrics add texture and character but can be tricky to cut cleanly, admits Riley.

Meanwhile, non-PVC nonwoven products also offer dimensional stability, which Leblanc says makes them easier to align panel to panel “since they don’t expand or contract as easily during install.”

In addition, newer non-PVC, nonwoven composites “blend easy installation with breathability, reducing trapped moisture that can lead to mold or mildew,” shares Riley.

Another important part of the material is the liner, this plays a role in the install due to its

Base Material

Installation differs based on the base material. Each material has its quirks, admits Riley. Here we touch on vinyl, PET, fabric, nonPVC, and nonwoven products.

Popular vinyl or PVC-based wallcoverings can stretch and distort if overhandled or overheated, requiring installers to be more mindful during application to avoid warping, notes Dennis Leblanc, senior product and business development manager, Drytac.

Traditional self-adhesive vinyl wallcoverings are known for their tendency to shrink and lack dimensional stability over time, adds Wilton.

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PSA products are quicker to install compared to paste-applied wallcoverings, but Ritchie advises that they work best on very smooth, clean walls and are ideal for short-term or removable installs.

“Pressure-sensitive films install like giant decals—clean, dry, and squeegee driven—whereas pasteapplied materials demand preparation, mixing, and more labor to ensure even coverage. The choice impacts speed—pressure-sensitive films go up quickly, while paste systems can be slower but sometimes give longer term stability,” shares Kroll.

3 up wallcovering installation to a wide range of people—not just professionals. More traditional paste-applied materials are also an option.

weight and makeup. The material might be more rigid with a heavier liner, or the material might be rigid and have a fairly thin liner, explains Georgiou.

Adhesive

Peel-and-stick or PSA products, no matter what you call them, open 3) Photo Tex self-adhesive polyester fabric and its recently upgraded adhesive allow for the product to be repositioned multiple times without losing adhesion or leaving residue.

companies mentioned INFO# COMPANY 150 Canon U.S.A., Inc. 151

“The concept of peel-and-stick products is simple and many compare it to applying a label or sticker but that is where the similarities dramatically diverge as it is dry apply, minimal tools, and DIY-friendly,” says Riley.

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WEBSITE usa.canon.com

Continental Grafix USA, Inc.

cgxusa.com

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DreamScape

dreamscapewalls.com

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Drytac

drytac.com

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Faze 3 Sustainable Media Solutions

faze3sms.com

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General Formulations

generalformulations.com

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Innova Art Ltd.

innovaart.com

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Photo Tex Group Inc.

phototexgroup.com

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Roland DGA Corporation

rolanddga.com

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Sihl Inc.

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Products with a paste require someone with a more experienced background to apply.

“Adhesive-applied products are reliable and proven but can be messy if you are not experienced because they require paste application, and more skill, making them ideal for professionals, but a potential challenge for beginners or DIY. For larger projects, hiring a certified installer is often worth it,” suggests Riley.

“Paste-applied wallcoverings take more preparation and time, but they are more forgiving of wall imperfections and provide stronger, longer lasting results,” notes Ritchie. He adds that “the choice—between peel-and-stick and paste—comes down to whether speed or permanence is more important for the project.”

Wilton agrees that products requiring standard wallpaper paste may call for more tools and knowledge of the installation process,

however they also feature an overall stronger adhesion.

The type of adhesive found on the film differs depending on the material, and which material you might use depends on the surface it will ultimately apply to. “Adhesives can be high tack or lower tack, depending on the surface it is going on,” notes Laura Antenucci, marketing director, Continental Grafix USA, Inc.

Adhesive type needs to perform well with the intended surface in question, but also the duration of the installation. “Whether the application is temporary or permanent, selecting the right adhesive ensures reliable performance and prevents premature failure,” states Gierlach.

Surface Type

Surface type is incredibly important in regards to installation. The adhesive chosen will differ based on the surface as well as the installation technique.

There are many variables to consider. A wall with oil- versus water-based latex paint, which might be matte or high gloss finish; the walls might be smooth or repaired; it could be painted gypsum wallboard, cement block, or concrete, lists Riley.

The actual process of installing varies between surfaces. “For example, brick and concrete surfaces are rough and textured, requiring a smoothing or priming process before installation,” explains Wilton.

“When installing a film on a textured wall like brick, the

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installation can require the film to conform to the bricks. Continental Grafix has a product that conforms to brick that is like aluminum foil, FoilScape. It requires no heat for conforming, but additional tools like a bristle brush to push the film into the texture.

Contrast this type of installation on a textured surface with a flat surface like drywall or plastic, the installation process can look very different based on the desired end result,” says Antenucci.

Conversely, smooth surfaces, namely painted drywall, lack texture so their biggest challenge is the paint chemistry. “Low-volatile organic compound, anti-stain, or washable paints often resist adhesion. If adhesion is uncertain, use adhesion promoters or primers available from paint suppliers to create a suitable bonding surface,” says Leblanc.

Plastic and wood are other smooth surface options, but present their own challenges. “Plastics often need extra cleaning or specialty primers to help the adhesive grip. Wood can work well if painted and sealed, but raw or uneven panels should be prepped to avoid absorption or warping,” recommends Richie.

“Plastics and wood introduce low surface energy or porosity challenges, often requiring higher tack adhesives to achieve a lasting bond,” adds Kroll.

“Different applications demand a bit of upfront research to determine which media performs best on specific surfaces. The most effective approach is to collect digitaloutput.net

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samples and conduct hands-on testing beforehand to ensure compatibility and optimal results,” recommends Gierlach.

Common Errors

We polled the experts on some of the most common mistakes made in the field when it comes to wallcovering installation—and more importantly how to combat them.

When working with peel-and-stick products, Riley says the most common mistakes are not cleaning the wall correctly and not applying enough pressure for the adhesive to maximize adhesion to the wall.

“A felt-lined squeegee often works, but textured or knockdown walls, as well as some paints, can be tougher. For a foolproof finish, run a three-inch J-handle rubber roller from the center out to the edges. Doing so ensures strong contact and eliminates air bubbles. It’s a quick extra step that makes a big difference,” suggests Riley.

This leads to bubbling, peeling, or seam failure,” agrees Ritchie.

When adhesion failure occurs or improper alignment happens, Wilton says it is usually caused by poor wall preparation, rushed application, or inexperience.

To prevent failure, Leblanc says education is key—teaching installers to always test adhesion in advance, ensure walls are properly cured and cleaned, and use primers or adhesion promoters when needed.

“The most common mistake is skipping surface preparation.

Installing over uncured paint, dust, or texture can prevent the adhesive from fully bonding. The solution is education. Test panels, make checklists, and reinforce

the knowledge that no adhesive can save a poorly prepped wall,” adds Kroll.

Another typical mistake is building out the design correctly. “How much bleed you give yourself on the sides or top and bottom, for example. If you aren’t paying attention you might make the panels too wide,” explains Georgiou.

“Anticipating overlap to avoid seam spaces is another common mistake—although this isn’t a difficult task, it’s something end users, especially less experienced installers, may overlook,” cautions Hawkes.

Education and Practice

Wall preparation and education are two big factors that go into a successful wallcovering installation. D

Gierlach says the most common installation issue for wallcoverings in general is inadequate wall preparation. “With today’s advanced paints and additives—such as anti-stain, mold and mildew resistance, splatterproof coatings, and antimicrobial agents—many surfaces now behave like silicone barriers. Proper wall preparation is essential to ensure optimal adhesion and long-term performance,” he advises.

“The number one mistake is poor surface preparation, installing on dirty, unprimed, or porous walls.

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Waking Up t

Compatible Wall Surfaces

Aluminum/Foil Film Paper/Fiber Polyester Fabric PET Polyolefin PP Pulp Textile Vinyl Brick Cement Concrete Drywall Glass Metal Plastic Plaster Tile Wood Pressure-Sensitive Adhesive Back Non-Adhesive Back PVC-Free Option

Material Type

INFO# Company Name

Website

112

3M

3mgraphics.com

113

Ahlstrom

ahlstrom.com

114

Arlon

arlon.com

✓

115

ASLAN Selbstklebefolien GmbH

aslanvinyls.com

✓

116

Aurora Specialty Textiles Group Inc.

auroratextile.com

117

Avery Dennison Graphics Solutions

graphics.averydennison.com

118

Beaver Paper & Graphic Media, Inc.

beaverpaper.com

✓

119

Canon USA

usa.canon.com

✓ ✓

120

The CLI Group

thecligroup.com

✓

121

Continental Grafix USA, Inc.

cgxusa.com

122

DreamScape

dreamscapewalls.com

123

Drytac

drytac.com

124

Ecological Fibers

bravawallpaper.com

✓

125

Faze 3 SMS

faze3sms.com

✓ ✓

126

FDC Graphic Films, Inc.

fdcfilms.com

127

Flexcon

flexcon.com

128

General Formulations

generalformulations.com

129

HP/BMG

hplfmedia.com

130

Innova Art Ltd.

innovaart.com

✓

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✓

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p the Walls Compatible Wall Surfaces

✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

INFO# Company Name

Website

Aluminum/Foil Film Paper/Fiber Polyester Fabric PET Polyolefin PP Pulp Textile Vinyl Brick Cement Concrete Drywall Glass Metal Plastic Plaster Tile Wood Pressure-Sensitive Adhesive Back Non-Adhesive Back PVC-Free Option

Material Type

131

Jessup Manufacturing Co.

jessupmfg.com

✓ ✓

132

JM Wallcovering/BMG

jm.globalbmg.com

133

KODAK/BMG

kodakwfmedia.com

134

Mactac

mactac.com

135

Monadnock Paper Mills

mpm.com

✓

136

Neenah Paper

neenahpaper.com

✓

137

Neschen Inc

neschen.com

✓ ✓

138

Photo Tex Group

phototexgroup.com

139

Potsdam Specialty Paper, Inc

pspi.us.com

140

PrestoTex

prestotex.com

141

Pulp Art Surfaces

pulpartsurfaces.com

142

Roland DGA

rolanddga.com

143

Saint Clair Textiles

saintclairtextiles.com

144

Sihl, Inc.

sihlinc.com

✓ ✓ ✓ ✓

145

Substance Incorporated

substance.com

✓

146

Ultraflex Systems, Inc.

ultraflexx.com

147

UPM Raflatac Americas

graphicssolutions.upm.com

148

Worthen Printable Fabric Solutions

fusiondigitalpaper.com

✓

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KEY: PET = Polyethylene Terephthalate PP = Polypropylene #11

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