646 Transducer Instruction Manual

Instruction Manual Form 5261 June 1999

Type 646

Type 646 Electro-Pneumatic Transducers Introduction Scope of Manual This instruction manual provides installation, operation, maintenance, and parts ordering information for the Type 646 transducer. Refer to separate manuals for instructions covering equipment used with the transducer.

Only personnel qualified through training or experience should install, operate, and maintain this transducer. If you have any questions concerning these instructions, contact your Fisher Controls sales office or sales representative before proceeding.

Description

CAUTION Dropping or rough handling of the transducer can cause damage to the converter module resulting in a shifted output or a minimum output.

Specifications Specifications for the Type 646 transducer are listed in table 1.

W6783-1/IL

Figure 1. Electro-Pneumatic Transducer Mounted on a Sliding-Stem Actuator

Installation Mounting When a transducer is ordered as part of a control valve assembly, the factory mounts the transducer on the actuator and connects the necessary tubing, then adjusts the transducer as specified on the order.

Transducers also can be ordered separately for mounting on a control valve assembly already in service, or for mounting on a 2-inch diameter pipestand, a flat surface, or a bulkhead. The transducer may be ordered either with or without mounting parts. Mounting parts include a mounting plate and bolts and, if ordered for pipestand mounting, a pipe clamp. Tubing is not included if the transducer is not factory D101351X012

The transducer, shown in figure 1, receives a 4 to 20 milliampere dc input signal and transmits a proportional 3 to 15 psig (0.2 to 1.0 bar) pneumatic output pressure to a final control element. A typical application is in electronic control loops where the final control element is a control valve assembly that is pneumatically operated. The input signal and output pressure range of the transducer is indicated on the nameplate, shown in figure 2, attached to the housing.

Type 646 Table 1. Specifications

Input Signal(1) 4 to 20 mA dc, constant current with 30 Vdc maximum compliance voltage Equivalent Circuit The Type 646 equivalent circuit is a series circuit consisting of a constant voltage drop (battery) of approximately 2.1 V dc and a total resistance of 143 ohms. Input is shunted by three 6.8 V zener diodes (see figure 7).

Output Signal(1) 3 to 15 psig (0.2 to 1.0 bar) direct acting only Supply Pressure(1) Recommended: 20 psig (1.4 bar) Minimum: 20 psig (1.4 bar) Maximum: 50 psig (3.4 bar) Maximum Steady–State Air Consumption(1)(2) Air consumption is proportional to output pressure.

Maximum consumption at 15 psig (1.0 bar) output is 0.13 scfm (0.20 normal m3/hr).

Maximum Output Air Capacity(2) 5.0 scfm (8.0 m3/hr) at 20 psig (1.4 bar) supply pressure Performance(3) Reference Accuracy: ±0.5% of full scale output span; includes combined effects of hysteresis, linearity, and deadband Independent Linearity(1): ±0.5% of full scale output span Hysteresis(1): 0.4% of full scale output span Frequency Response(1): Gain is attenuated 3 dB at 10 Hz with transducer output signal piped to a typical instrument input Temperature Effect: ±4% of full scale output span per 100_F (55_C) change Supply Pressure Effect: 0.2% of full scale output span per psi supply pressure change Vibration Effect: Less than 1% of full scale output span when tested to SAMA PMC 31.1, Condition 3 Electromagnetic Interference (EMI)(1): When tested per SAMA Standard PMC 33.1-1978, change in steady-state deviation is less than ±1% in an electromagnetic field classified as 3-abc with a field

strength of 30 V/m. Transducer is tested with housing cap on and with external wiring in rigid metal conduit.

This instrument has the CE mark in accordance with the Electromagnetic Compatibility (EMC) Directive.

It meets the requirements of EN50081–1 (emissions for light industry) and EN50082–2 (immunity for industrial environment).

Operating Ambient Temperature Limits –40 to +160_F (–40 to 71_C) Housing NEMA 3; IEC 529 IP54 weatherproof. Mount instrument with vent on side or bottom if weatherproofing is a concern.

Hazardous Area Classifications Explosion proof and intrinsically safe constructions are available to FM, CSA, LCIE/PTB, and SAA standards. Refer to the Hazardous Area Classification bulletins and the transducer nameplate (see figure 2.

Connections Supply and Output Pressure: 1/4-inch NPT female connection Vent: 1/4-inch NPT female Electrical: J Standard 1/2-inch NPT or, J Optional M20 or PG13 conduit adapter (see figure 4) Wire Size: 18 to 22 AWG Adjustments Zero and Span: Trim potentiometers (20 turn) for zero and span adjustments are located under the housing cap (see figure 8).

Mounting Position Any position is acceptable for standard pipestand, panel, or actuator mounting. For weatherproof housing, mount the transducer so the vent can drain.

Approximate Weight (Transducer Only) 3.5 pounds (1.6 kg) Actuator Stroking Time See figure 3.

1. These terms are defined in ISA Standard S51.1-1979..

2. Scfm—Standard cubic feet per minute (60_F and 14.7 psia). Normal m3/hr—Normal cubic meters per hour (0_C and 1.01325 bar, absolute).

3. Performance values are obtained using a transducer with a 4 to 20 mA dc input signal and a 3 to 15 psig (0.2 to 1.0 bar) output signal at an ambient temperature of 75_F (24_C).

2

Type 646

INFORMATION IN THIS AREA IDENTIFIES THE HAZARDOUS AREA APPROVALS FOR THE PRODUCT SPECIFIED ON THE EQUIPMENT ORDER.

11B2371-E / DOC

Figure 2. Typical Nameplate

OUTPUT

(% OF TYPE 646 OUTPUT SPAN)

100 90 80 70

LOADING

60 50 40

EXHAUSTING

30 20 10 0 0

A6815 / IL

10

20

30

40

50

60

70

80

90

100

TIME (%)

Figure 3. Output-Time Relationships for Type 646 Transducer

mounted. Use 3/8-inch diameter tubing for all input and output connections. The length of tubing between the transducer output and the final control element should be as short as possible.Transducer overall dimensions are shown in figure 4. If weatherproofing is required, mount the transducer so that the vent can drain. Do not allow moisture or condensate to collect in the vent.

Pneumatic Connections As shown in figure 4, all pressure connections on the transducer are 1/4-inch NPT female connections. Use 3/8-inch tubing for all pressure connections. Refer to the vent subsection below for remote vent connections.

Supply Pressure Requirements WARNING Personal injury or property damage may occur from an uncontrolled process if

the supply medium is not a clean, dry, oil-free, or non-corrosive gas. Industry instrument air quality standards describe acceptable dirt, oil, and moisture content. Due to the variability in nature of the problems these influences can have on pneumatic equipment, Fisher Controls has no technical basis to recommend the level of filtration equipment required to prevent performance degradation of pneumatic equipment. A filter or filter regulator capable of removing particles 40 microns in diameter should suffice for most applications. Use of suitable filtration equipment and the establishment of a maintenance cycle to monitor its operation is recommended.

Supply pressure must be clean, dry air or noncorrosive gas. Use a Fisher Controls Type 67CFR Filter Regulator, or equivalent, to filter and regulate supply air. The filter regulator can be mounted on a bracket with the transducer as shown in figure 12 or mounted on the actuator mounting boss. An output pressure gauge may be installed on the regulator to indicate the supply pressure to the transducer. Also, as an aid for calibration, a second gauge may be installed on the transducer to indicate transducer output pressure.

Connect the nearest suitable supply source to the 1/4-inch NPT IN connection on the filter regulator (if furnished) or to the 1/4-inch NPT SUPPLY connection on the transducer case (if the filter regulator is not attached).

Diagnostic Connections To support diagnostic testing of valve/actuator/positioner packages, special connectors and hardware are available. Typical connector installations are shown in figure 5. The hardware used includes a 1/4-inch NPT pipe nipple and pipe tee with a 1/8-inch NPT pipe bushing for the connector. The connector consists of a 1/8-inch NPT body and body protector.

Note If the Type 646 transducer is used in a valve assembly with a positioner, no hook-up for diagnostic testing is required for the Type 646. The hook-up for diagnostic testing should be installed at the positioner.

Install the connectors and hardware between the Type 646 transducer and the actuator.

1. Before assembling the pipe nipple, pipe tee, pipe bushings, actuator piping, and connector body, apply sealant to all threads.

2. Turn the pipe tee to position the connector body and body protector for easy access when doing diagnostic testing.

3

Type 646 6.00 (152.4)

CAP REMOVAL CLEARANCE

6.00 (152.4)

3.12 (79.2) 1.62 (41.1)

1.88 (47.8)

2.25 (57)

1.38 (35)

TYPE 67CFR 1/4-18 NPT SUPPLY CONN

5.00 (127.0)

4.02 (102.1)

2.86 (72.8)

2.44 (62.0)

.38 (9.7)

1/2-14 NPT OR OPTIONAL M20 CONDUIT CONN .25 (6.4)

OPTIONAL GAUGE

4.19 (106.4)

1/4-18 NPT OUTPUT CONN CENTERLINE OF ACTUATOR

1/4-18 NPT OPTIONAL OUTPUT OR GAUGE CONN

.38 (9.5)

EXHAUST 5.00 (127.0) INCH (mm)

38B3958-A A6816-1 / IL

Figure 4. Dimensions and Connections

STEM PROVIDED WHEN GAUGE IS SPECIFIED GAUGE

BODY PROTECTOR

BODY

BODY

BODY PROTECTOR PIPE BUSHING

PIPE TEE

PIPE BUSHING

PIPE NIPPLE

FRONT OUTPUT

SIDE OUTPUT

12B8040–A B2395–1/IL

Figure 5. Diagnostics Hookup for Type 646 Transducer

4

Type 646 Vent

TRANSDUCER HOUSING

TERMINAL BLOCK

WARNING If a flammable, toxic, or reactive gas is to be used as the supply pressure medium, personal injury and property damage could result from fire or explosion of accumulated gas or from contact with toxic or reactive gas. The transducer/actuator assembly does not form a gas-tight seal, and when the assembly is enclosed, a remote vent line, adequate ventilation, and necessary safety measures should be used. A remote vent pipe alone cannot be relied upon to remove all hazardous gas. Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to remove exhaust gases to a ventilated area.

CONTROL DEVICE +

+

FIELD WIRING

–

–

+ –

1

EARTH GROUND NOTE: 1 FOR TROUBLESHOOTING OR MONITORING OPERATION, AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER. A3875/IL

Figure 6. Typical Field Wiring Diagram

4 - 20 mA +

If a remote vent is required, the vent line must be as short as possible with a minimum number of bends and elbows. To connect a remote vent, remove the plastic vent (key 41 in figure 11). The vent connection is 1/4-inch NPT female. Use 3/8-inch tubing to provide a remote vent.

0.7V 0.7V

6.8V

6.8V

6.8V

0.7V

60 Ohms

Electrical Connections WARNING

60 Ohms

– A6013/IL

23 Ohms

Figure 7. Equivalent Circuit

For explosion-proof applications, disconnect power before removing the housing cap.

For explosion-proof Class 1, Division 1 applications using metal conduit, install a conduit seal no more than 18 inches (457 mm) from the transducer. Personal injury or property damage may result from explosion if the seal is not installed. For other explosion-proof applications, install the transducer in accordance with applicable codes.

For intrinsically safe installations, refer to the nameplate and loop schematics at the back of this manual (for CSA and FM), or to instructions provided by the barrier manufacturer, for proper wiring and installation.

Use the 1/2-inch NPT (or M20 thread) conduit connection, shown in figure 4, for installation of field wiring.

For Class I, Division I explosion-proof applications, install rigid metal conduit and a seal no more than 18 inches (457 mm) from the transducer. Also, install conduit using local and national electrical codes which apply to the application.

Refer to figures 6, 7, and 8 when connecting field wiring from the control device to the transducer. Connect the positive wire from the control device to the transducer ‘‘+’’ terminal and, the negative wire from the control device to the transducer ‘‘–’’ terminal. Do not overtighten the terminal screws. Maximum torque is 4 lbfSin. (0.45 NSm). Connect the transducer grounding terminal to earth ground. Grounding terminals are provided both inside and outside the transducer housing.

5

Type 646 Operating Information An operational Type 646 transducer, with the input signal removed and the output line opened, produces a relatively high-volume, low pressure output. Even though the output pressure is low (less than 2 psig or 0.1 bar), the output volume is high, which could be hazardous.

WARNING On explosion-proof instruments, remove electrical power before removing the housing cap in a hazardous area. Personal injury or property damage may result from fire or explosion if power is applied to the transducer with the cap removed in a hazardous area.

For intrinsically safe areas, current monitoring during operation must be with a meter approved for use in hazardous areas.

PRINTED WIRING BOARDS

FIELD WIRING CONNECTION

+

ZERO ADJUSTMENT SPAN ADJUSTMENT

–

TRANSDUCER HOUSING A3876-2/IL

Figure 8. Zero and Span Adjustments and Terminal Block Connections (Cap Removed)

If an external meter is used, connect the current source positive terminal to the transducer ‘‘+’’ terminal.

Connect the meter positive terminal to the transducer ‘‘–’’ terminal and the meter negative terminal to the current source negative terminal as shown in figure 6.

2. Check the supply pressure to ensure it is at the recommended pressure listed on the transducer nameplate.

3. Adjust the input current to 4.00 milliamperes dc.

Calibration Equipment Required Choose a current or voltage source that is capable, without switching ranges, of driving the transducer through its entire input range. Switching ranges on a current or voltage source will produce spikes or mid– scale reverses in the input signal presented to the transducer, causing errors. The current source should be capable of delivering 30 mA with 30 V dc maximum compliance voltage.

Calibration Procedure

WARNING For critical processes, this calibration procedure requires taking the final control element out of service. To avoid personal injury or property damage due to an uncontrolled process; provide some temporary means of process control before beginning the calibration procedure.

4. The output pressure should be 3 psig (0.2 bar). If not, adjust the ZERO potentiometer until the output pressure is 3 psig (0.2 bar).

5. Adjust the input current to 20.00 milliamperes dc.

6. The output pressure should be 15 psig (1.0 bar). If not, adjust the SPAN potentiometer until the output pressure is 15 psig (0.8 bar).

7. Repeat steps 2 through 6 until the output pressure is within the referenced accuracy requirements without further adjustment.

8. If a current source other than the control device was used, disconnect the current source and reconnect the control device.

Principle of Operation The converter module receives a standard dc current input signal from a control device to operate coils in a force balanced beam system which in turn, controls bleed air through an integral nozzle/flapper arrangement. The nozzle pressure provides the input signal to operate the relay as shown in figure 9. Relay output pressure is applied, through tubing, directly to the final control element or valve/actuator assembly.

Refer to figure 8 for adjustment locations.

1. If a current source other than the control device is used as the input source, disconnect the control device and connect the current source positive terminal to the transducer ‘‘+’’ terminal and the current source negative terminal to the transducer ‘‘–’’ terminal.

6

Maintenance An operational Type 646 transducer, with the input signal removed and the output line opened, produces a relatively high-volume, low-pressure output. Even though the output pressure is low (less than 2 psig or

Type 646 COIL MAGNET ZERO AND SPAN CIRCUIT

BEAM

nent replacement techniques, as presented in this manual. Improper techniques can cause poor quality repairs and impair the safety features of the device.

FLAPPER DC CURRENT INPUT SIGNAL CONVERTER MODULE NOZZLE RELAY DIAPHRAGM

The converter module should never be disassembled because the magnetism in the coils will decrease permanently. If troubleshooting or alignment attempts indicate a faulty converter module, replace the module or return the transducer to your Fisher Controls sales office or sales representative for repair.

EXHAUST RESTRICTION

Troubleshooting

DIAPHRAGM

VALVE PLUG

OUTPUT PRESSURE

SUPPLY PRESSURE

A3877–1/IL

Figure 9. Type 646 Transducer Schematic

0.1 bar), the output volume is high, which could be hazardous.

Due to normal wear or damage from external sources such as debris in the supply medium, periodic maintenance or repair of the transducer may be necessary.

Maintenance of the transducer consists of troubleshooting, removal for inspection, and replacement of component parts.

Electrical The following procedures require taking the control valve/actuator assembly out of service. Provide some temporary means of process control before taking the control valve out of service.

1. Ensure terminal lug connections from the control device to the transducer are of the correct polarity (refer to the electrical connection procedures in the Installation section).

2. At the transducer, ensure that the milliampere dc signal is applied, and ensure that it is within the 4 to 20 milliampere range.

Pneumatic

WARNING For explosion proof applications, disconnect power before removing the housing cap. Personal injury or property damage may result if power is not disconnected.

CAUTION The presence of Fisher Controls personnel and also approval agency personnel may be required if you service (other than normal, routine maintenance, such as calibration) or replace components on a Type 646 that carries a third-party approval. When you replace components, use only components specified by the factory. Substitution with other components may void the third-party approval. Also, always use proper compo-

Provide a 4 to 30 milliampere dc current source, supply pressure, and a gauge to monitor the output pressure when checking transducer operation. Refer to figure 11 for key number locations.

1. Ensure that supply pressure to the transducer is a consistent 20 psig (1.4 bar).

2. If a filter/regulator is used, ensure that it is working correctly. If not, ensure the dripwell is not plugged because of excessive moisture accumulation. If necessary, drain off any moisture, and clean or replace the filter element.

3. Force the converter module to maximum output pressure with a 30 milliampere dc signal. Output pressure should build up to the approximate value of the supply pressure.

4. When the input current is removed, the transducer output pressure should drop to less than 2 psig (0.14 bar). If it does not, check to ensure the vent and exhaust air passageway is free from foreign material.

5. To inspect the relay assembly, refer to the relay maintenance procedures.

7

Type 646 Converter Module Replacement

VALVE PLUG (KEY 14)

Removal Refer to figure 11 for key number locations.

ONE OF THREE TABS ON VALVE PLUG

1. Remove the housing cap (key 4).

2. Note the location of the wires, then remove the electrical wiring from the terminal block mounted on the printed wiring board.

3. Remove the two screws (key 19) and remove the converter module and wire guide (key 42) from the housing.

END OF SPRING COIL INNER VALVE SPRING (KEY 12)

4. Inspect the O-ring (key 18) and replace if necessary.

O-RING (KEY 8)

Replacement 1. Lubricate the O-ring (key 18) with a lubricating compound such as key 20 before replacing the converter module in the housing.

2. Insert the converter module and wire guide (key 42) into position in the housing (key 3). Replace the two screws (key 19) and tighten them.

3. Replace the electrical wiring removed in step 2 of the removal procedures. Do not overtighten the terminal screws. Maximum torque is 4 lbfSin. (0.45 NSm).

4. Electrically calibrate the module following the procedures in the Calibration section.

5. Replace the housing cap (key 4).

BODY PLUG (KEY 5)

A6057-1/IL

Figure 10. Valve Plug, Inner Valve Spring and Body Plug Assembly

6. Ensure that the fixed restriction in the transducer housing is clear of foreign matter.

7. Make sure all parts of the relay are clean and that all passages are clear of foreign matter.

Assembly

Relay Maintenance Refer to figure 11 for key number locations.

Removal 1. Remove the four mounting screws (key 7) and remove the relay from the transducer. Be careful not to lose the bias spring (key 13) and input diaphragm (key 9).

2. Remove the body block (key 2) from the relay body assembly (key 1).

3. Remove the exhaust port assembly (key 10) from the relay assembly.

4. Remove the body plug (key 5) that holds the inner valve spring (key 12) and valve plug (key 14) in place.

5. Inspect the springs, exhaust seat, valve plug, and other parts for wear or damage; replace as necessary.

Note: the valve plug supply seat is an insert in the relay body (key 1). If this insert is bad, replace the relay body.

8

1. Assemble the inner valve spring (key 12) onto the body plug (key 5) and fit the valve plug (key 14) onto the inner valve spring as shown in figure 10. To assure best alignment between the valve plug, inner valve spring, and body plug; fit the valve plug onto the inner valve spring so that one of the three tabs at the base of the valve plug sets at the end of the last coil of the inner valve spring.

2. Insert the assembled valve plug, inner valve spring, and body plug into the relay body (key 1). Compress the spring and thread the body plug (key 5) into place.

Then, tighten the body plug.

3. Insert two of the mounting screws (key 7) into two opposite holes of the relay body (key 1). Hold the screws in place while assembling the following parts on the relay body. The screws serve as studs to align the parts as they are being assembled.

4. When replacing the exhaust port assembly (key 10), make sure all passages and screw holes are aligned and that the hole in the center of the exhaust port assembly fits over the valve plug (key 14). Place

Type 646 the exhaust port assembly on the relay body (key 1).

Hold assembled parts in place.

5. Make sure the tabs on the body block (key 2) align with the tabs on the relay body (key 1) and that the side with 5 holes faces the relay body. Place the body block on the assembled parts. Hold assembled parts in place.

6. When replacing the input diaphragm (key 9), make sure all passages and screw holes are aligned. Place the input diaphragm on the body block (key 2). Hold assembled parts in place.

7. Install the bias spring (key 13) into the transducer housing assembly (key 3). Make sure the tabs on the body block and relay body align with the tab on the transducer housing assembly. Place the assembled parts onto the transducer housing assembly. Thread the two mounting screws (key 7) into the transducer housing assembly. Install the remaining two mounting screws. Tighten all mounting screws to 20 lbfSin (2 NSm).

8. Perform the procedures in the Calibration section.

Key 7 8* 9* 10* 12 13 14* 15 16 17 18* 19 20 21

21* 22 41 42 43 44 49 –––

Description Part Number Machine screw, stainless steel (4 req’d) 1H1581X0012 O-ring, nitrile 1H8762X0012 Input diaphragm, nitrile 21B2362X012 Exhaust port assembly 11B2364X012 Inner valve spring, stainless steel 11B6843X012 Bias spring, steel pl 11B2369X012 Valve plug, stainless steel 21B2370X012 Wire retainer, steel pl (2 req’d) 16A2821X012 Nameplate, w/o approvals, aluminum ––– Screw, stainless steel (2 req’d) 1P426928982 O-ring, nitrile 1C8538X0022 Screw, stainless steel (2 req’d) 1A9021X0012 Lubricant, Never Seez or equivalent (not furnished with transducer) Pipe plug, use when gauge is not specified (not shown) Alloy steel pl 1C333528992 Stainless steel 1C3335X0012 Gauge, 0–30 psig/0–0.2 MPa/0–2 bar (not shown) 11B8579X022 Sealant, Zink-Plate Anti-Seize No. 770 or equivalent (not furnished with transducer) Vent, plastic 11B8279X012 Wire guide, SST 31B8576X012 Wire lug 11B7901X012 Set Screw (LCIE) 11B8574X012 Cable gland, plastic M20 thread conduit connection (not shown) 12B0908F022 Converter module 33B7074X022

Parts Ordering Whenever corresponding with the Fisher Controls sales office or sales representative about this equipment, always mention the serial number stamped on the nameplate. When ordering replacement parts or parts kits, specify the complete 11-character part number of each required part as found in the following parts list.

Diagnostic Connections FlowScanner diagnostic system hook-up

Includes pipe tee, pipe nipple, pipe bushings, connector body, and body protector. See figure 5 for part identification. Also, part number provides correct quantities of each item.

Parts Kits Type 646 Transducer Repair Kit Includes keys 6, 8, 9, 10, 12, 13, 14, and 18. The O-ring for the converter module is also included in the kit.

Mounting Kit for mounting the Type 646 transducer on a Type 529 actuator

Note

R646X000012 17B7850X012

Parts List Key 1 2 3 4 5 6*

Description Relay body assembly Body block, aluminum Housing assembly 1/2–inch NPT conduit connection Housing Cap, aluminum Body plug, aluminum O-ring, nitrile

*Recommended spare parts

If the Type 646 Transducer is used in a valve assembly with a positioner, no hook-up for diagnostic testing is required for the Type 646.

The hook-up for diagnostic testing should be installed at the positioner.

Part Number 21B2352X012 31B2356X012 22B0899X012 37B7575X012 11B2363X012 1E547706992

Front Output For units with gauges SST fittings Brass fittings For units without gauges SST fittings Brass fittings Side Output For units with gauges SST fittings Brass fittings For units without gauges SST fittings Brass fittings

12B8040X012 12B8040X022 12B8040X032 12B8040X042

12B8040X052 12B8040X062 12B8040X072 12B8040X082

9

Type 646 Key

Description

Part Number

Key 24

Mounting Parts Yoke Mounting With Type 67

25

For Types 470 & 480 sizes 30-130; Types 490, 513, 585, and 585C all sizes; Type 656, sizes 40 & 60; Types 657 & 667, sizes 30-100; Types 1051 & 1052, sizes 30-60; Type 1061 sizes 30-100; Type 1066 all sizes 23 24 25 26 27 28 36

37

---

---

26

26

Cap screw, steel pl (4 req’d) 1K747624052 Washer, carbon steel pl (6 req’d) 1C225728982 Hex nut, steel pl (4 req’d) 1A352724122 Mounting plate, steel 21B2378X012 Cap screw, steel pl (2 req’d) 1A381624052 (Not req’d for Types 585 and 585C) Washer, carbon steel pl (6 req’d) For Type 585C only 1B865928982 Elbow, brass for 3/8-inch copper tubing (4 req’d) For Types 513, 657, 1051, 1052, 1061, 1066 and 1066SR only 1H550418992 Connector, brass for 3/8-inch copper tubing (2 req’d) For Types 470, 480, 490, 585, 585C, and 667 only 1H498218992 Spacer (2 req’d) For Type 585 only 1C559024092 For Type 667 size 30 1V170624092 Cap Screw (2 req’d) For Type 585 1A553424052 For Type 585C 1A352624052 For Type 667 size 30 1D770424052

36

37

38

39

23

24 For Types 470 & 480 sizes 30-130; Types 490, 513, 585, 585C all sizes; Type 657 sizes 30-100; Type 667 sizes 40-100; Types 1051 & 1052 sizes 30-60; Type 1061 sizes 30-100; Type 1066 all sizes

37

37

Cap screw, steel pl (2 req’d) 1C197024052 Elbow, brass for 3/8-inch copper tubing For Types 513, 657, 1051, 1052, 1061, 1066, and 1066SR only 1H550418992 Connector, brass for 3/8-inch copper tubing For Types 513, 657, 1051, 1052, 1061, 1066, and 1066SR only 1H498218992 Connector, brass for 3/8-inch copper tubing (2 req’d) For Types 470, 480, 490, 585, 585C and 667 1H498218992

Casing Mounting

23

10

Cap screw, steel pl All except 1250 and 1250R With 67 (4 req’d) Without 67 (2 req’d) For Types 1250 and 1250R With 67 (4 req’d) Without 67 (2 req’d)

26

27 32

33

For Types 657 & 667 all sizes; Type 1051 sizes 30-60; Type 1052 sizes 20-70; Types 1250 & 1250R

Part Number 1C225728982 1C225728982 1A352724122 1A352724122

26A0350X012 26A0350X012

1F401225072 1F401225072 1H550418992 1H550418992 1H498218992 1H498218992

19A4789X012 19A4789X012

10B6633X012 10B6633X012

Pipestand and Panel Mounting

Yoke Mounting W/O Type 67

23 36

Description Washer, carbon steel pl With 67 (4 req’d) Without 67 (2 req’d) Hex nut, steel pl With 67 (4 req’d) Without 67 (2 req’d) Mounting plate, steel pl For Type 657 & 667 sizes 80 & 100 only With 67 (2 req’d) Without 67 (1 req’d) Mounting plate, steel pl For other actuators With 67 (2 req’d) Without 67 (1 req’d) Elbow, brass for 3/8-inch copper tubing With 67 (2 req’d) Without 67 (1 req’d) Connector, brass for 3/8-inch copper tubing With 67 (2 req’d) Without 67 (1 req’d) Cap Screw, steel pl For 1250 and 1250R only With 67 (4 req’d) Without 67 (2 req’d) Washer, carbon steel pl For 1250 and 1250R only With 67 (4 req’d) Without 67 (2 req’d)

36

Cap screw, steel pl Pipestand w/67 (4 req’d) Pipestand w/o 67 & panel (2 req’d) 45_ multiple panel(1) (2 req’d) Washer, carbon steel pl Pipestand w/67 (4 req’d) w/o 67 (2 req’d) Panel (2 req’d) 45_ multiple panel(1) (4 req’d) Mounting plate, steel Pipestand w/67 Pipestand w/o 67 45_ multiple panel(1) Cap screw, steel pl 45_ multiple panel(1) (2 req’d) Hex nut, steel pl Pipestand w/67 (4 req’d) Pipestand w/o 67 & panel (2 req’d) 45_ multiple panel(1) (4 req’d) Pipe clamp, carbon steel pl (pipestand only) Elbow, brass for 3/8-inch copper tubing Pipestand & Panel W/67 (2 req’d)

1K747624052 1K747624052 1K747624052

1C225728982 1C225728982 1C225728982 1C225728982 21B2378X012 3P426825022 21B4323X012 1A381624052 1A352724122 1A352724122 1A352724122 1P427028982 1H550418992

1K747624052 1K747624052 1C197024052 1C197024052

1. For panel mounting at 45_ to allow close mounting of multiple transducers.

Type 646

CONVERTER MODULE

NOTE: KEY NUMBER 49 IS NOT SHOWN APPLY LUB/SEALANT

Figure 11. Type 646 Transducer Assembly 41B2373–E/DOC

11

Type 646

41B2373–E/DOC

Figure 11. Type 646 Transducer Assembly (continued)

SUPPLY

OUTPUT

1

NOTES: 1 3/8-INCH TUBING SUPPLIED ONLY WHEN 646 IS FACTORY MOUNTED KEY NUMBERS 24, 25, 27, 32, 33, 37, 38, 39 ARE NOT SHOWN. 38b3958-A B2381-2 / IL

Figure 12. Typical Type 646 Mounting With Type 67CFR Filter Regulator

12

Type 646 Loop Schematics This section includes loop schematics required for wiring of intrinsically safe installations. If you have any ques-

tions, contact your Fisher Controls sales representative or sales office.

CSA Schematics

NO CHANGE IN PART OR VENDOR OF PART ALLOWED WITHOUT PRIOR APPROVAL OF : CSA 21B5606-B Sheet 1 of 2 / DOC

NO CHANGE IN PART OR VENDOR OF PART ALLOWED WITHOUT PRIOR APPROVAL OF : CSA 21B5606–B SHT 2 / DOC

13

Type 646 FM Schematics

21B5607-B / DOC

14

Type 646

15

Type 646

N97

FlowScanner, Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. All other marks are the property of their respective owners.This product may be covered by one or more of the following patents: 4,595,029 or under pending patents.

EFisher Controls International, Inc. 1987, 1999; All Rights Reserved

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 16 Printed in U.S.A.