Richpeace Single Needle Quilting Comforters Automatic Production Line

Richpeace Single Needle Quilting Comforters Automatic Production Line

Winder and Cutter

Application

11

Ironing Machine

10

Bale Opener With Weighing Function

Apply to continuous automatic production of single needle independent pattern design in envelope comforters and fabric sheet spreading comforters.

Thermal Bonding Oven

9 1 5 3

Length Counting Pull-off Machine

6

4

7 Pre-opener

3-decker Single Needle Quilting Machine

2 Cross Lapper Feeder

Carding Machine

Filling Machie

8

Combination 1: single needle quilting comforters production line carding machine production line 1 - 5 + filling machine 6 - 7 + 3-decker single needle quilting machine8 Combination 2: non-glue cotton production line carding machine production line 1 - 5 + shaping and winding machine 9 - 11

Richpeace Single Needle Quilting Comforters Automatic Production Line 1. Bale Opener With Weighing Function

3. Feeder

1

3

Features

Features

Transfer different specifications of bundled fibers to the next step feeding

Evenly feed the mixed fibers from bale opener into the carding machine.

lattice at a set speed and proportion. Multiple sets could be used together.

Parameters

Parameters

Machine Width

1000mm

Control method

Machine Width

1700mm

Weighing Method

Electronic Weighing

Photoelectric Control

Installed power

4kW

Output

100-400kg/h

2. Pre-opener

Power

2.5kW

4. Carding Machine 4

2

Features Open and loose the raw fibers sent by the weighing bale opener and then sending to the feeder through blower; Standard configuration with cotton pressing device; The feeding length is related to the quantity of bale openers.

Parameters

Features Carding the fibers from feeder into webs and processing to quantitative fiber webs composed of single fiber.

Parameters 1230mm

φ450mm

Cylinder Diameter Doffer Diameter Rollers Diameter

Conveying Curtain Speed

≤10m/min

Ouput

2.5-15D first-grade polyester fiber output: 250350kg/h (other fiber specifications are not included.)

Output

500kg/h

Motor Power

Main Motor Power

Main motor 7.5kW, feeding roller 0.75kW, blower2.2kW.

Cylinder: 15kW; Doffers 2.2kW x2; Feeder 0.75kW; Work Roller: 1.5kW; Leftovers Suction blower 4kw

Machine Width

1300mm

Feeding Length

Single set bale opener: 2500mm; double sets bale openers: 4950mm.

Roller Diameter

492mm 130mm

Richpeace Single Needle Quilting Comforters Automatic Production Line 5. Cross Lapper

7. Filling Machine 5

7

Features

Features

Evenly folding and lapping the fiber webs from carding machine to the set

Automatically filling the fibers into the duvet cover after pull-off. Length set is

width and thickness and transferring to the next process.

controlled by computer and could set any value according to requirement.

Parameters Input Lattice Width Output Lattice Width Matching Power

Parameters 2000mm 3000mm

Output Lattice Speed Lapping Lattice Speed

1-12m/min adjustable 20-40m/min adjustable

Machine Width

3000mm

Power

0.75kW

Feeding motor 1.5kW --2 sets; lifting motor 1.5kW --- 2 sets; Reciprocating motor 3.7kW -- 1 set; bottom lattice motor 1.5kW --1 set.

6. Length Counting Pull-off Machine 1

6

5

Features

3

Pull-off rollers have two sets rollers, the surface coated with rubber,

2

Parameters Machine Width

3000mm (depending on the width of cross lapper)

Power

1.5kW

6 7

electronic counting. When reaching the pulling-off length the motor will work automatically.

4

Richpeace Single Needle Quilting Comforters Automatic Production Line 8. Richpeace 3-Decker Single Head Quilting Machine Auto Quilting Auto Discharging Auto Fabric Tightening Auto Fabric Clamping Auto Fabric Feeding

Optional Auto Bobbin Changer RPQP-NM-S3S-1-2500x2500-SDM-LS50-VR2-SBD,AO-3P380V

Application

Suitable for single needle pattern used for comforter, sleeping bag, blanket, mattress cover etc.

Features

The whole machine consists of three sets single head quilting machine with separate

Details

[Feeding System]

[Control Panel]

[Lifting Quilting Head]

Dividing unit

Control the whole machine

Quilting patterns

[Auto Clamping System]

[Fabric Press System]

[Discharging platform]

Auto clamp and tight fabric

Assist for discharging

Discharge finished quilts

control system.

Auto fabric feeding, auto fabric clamping, auto fabric tightening,auto quilting and auto discharging which can save labor from changing frame manually.

The quilts will divide to three quilting machines automatically.

Keep space for maintenance, one quilting machine stops, the other two machines can work independently.

With support belt system which can keep quilts flat without cave during quilting.

Optional camera system on each quilting head to monitor quilting quality.

Optional Automatic Bobbin Changer system.

04

富怡单针被自动化生产线

Richpeace Single Needle Quilting Comforters Automatic Production Line Parameters Stitch Type

Single needle Lock stitch

Stitch Length

2mm-6mm

Max. Speed

3000rpm, suggest working speed 2000-2700rpm

Needle Size

#16-#21

Max. Quilting Thickness

50mm

Max. Quilting GSM

1200g/㎡

Standard Quilting Area

2500×2500mm( Other sizes can be customized)

Power

3 phases, 5 wires, 380V 50Hz 15kW

Air Pressure

0.6-0.8Mpa

Installation Size

18000mm×5500mm×3200mm ( L×W×H )

Optional Devices

1. Camera system for each layer.

2. Auto bobbin changer system.

Configuration Guide Rail

HIWIN/PMI ( Taiwan, China)

Cable

ECHU (China) / IGUS (Germany)

Cable Chain

IGUS (Germany)

Rotary Hook

Koban (Japan)

Belt

Getreu (Germany) / Bando (Japan)

Bearing

NSK (Japan)

Motor

Panasonic (Japan) / Schneider (France)

Pneumatic Components

AirTAC (Taiwan, China) / SMC (Japan)

Reducer

Bitpass ( Shanghai)

Sensor

SICK ( Germany / Omron (Japan)

Equipment Dimension

Unit: mm

Note: Size:18000mm×5500mm×3200mm（L×W×H）

Richpeace Single Needle Quilting Comforters Automatic Production Line 9. Thermal Bonding Oven

11. Winder and Cutter 9

11

Features

Features

Heating the laid fibers at high temperature, so as to bond and fix the fibers well.

Edge trimming, length counting, cutting and winding for silk-like cotton, thermal bonded wadding, chemical bonded wadding.

Parameters Thickness of Insulation Plate

Parameters 95mm

Heating Area Width

2650mm

Oven Heating Method

Heating tube(electronic heating)

Heating Area Length

4m(3000mm); 6m(5000mm); 8m(7000mm);10m(9000mm)

Total Power of Oven

4m(52kW); 6m(72kW) 8m(92kW); 10m(112kW)

Machine Width Installed Power

3000mm

Fabric Roll Dia.

3.75kW (main motor 1.5kW, Fly cutter motor 0.75kW, fly cutter reciprocating motor 1.5kW)

11

10. Ironing machine

10

10 9 1 5

Features

3

To iron on the thermal bonded-wadding to make the surface flat and neat.

Parameters Machine Width Dia. of Roller

2700mm Conveying Power Total φ550mm Power

2

3kW inverter & 2.5kW3kWx18PCS heating tube Counted by 2.5kW heating tube

φ1200mm

4