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Pipe and heat exchanger cleaning THUNDER- Electrohydropulse units TORNADO- air pistol ULTRASONIC DEVICE FOR PREVENT FORMATION OF DEPOSIT “THUNDER-SONIC”

I. THUNDER- Electrohydropulse units: A range of devices designed for cleaning pipes ranging from 7 to 600 mm I.D. The outstanding feature of the ® THUNDER units is their ability to remove any scale and deposit. Main applications for THUNDER® units:  Heat exchangers;  Boilers Heating, water supply and drainage systems;  Pipelines;  Blow wells;  Other types of pipes (oil-well tubing, apparatus in aluminium smelting works, crude oil preheaters, electric furnace cooling systems etc.). The principle behind the operation of THUNDER® units:

The principle is based on the exploitation of the energy of a high voltage discharge in water. The discharge produces a shock wave and hydrodynamic flows that destroy scale and deposits without damaging the pipe (see the drawing).

The benefits of cleaning using THUNDER® units:  Almost any kind of scale or deposit is removed. Cleaning is thorough, "down to the metal", which significantly delays the formation of new scale;  It is possible to clean complex pipe structures, including spirals;  Low cost of consumables, absence of wear parts;  Cleaning is performed on site, no need to dismantle equipment;  The equipment being cleaned is not damaged and its service life is not diminished;  The equipment is easy to use and maintain;  Environmentally friendly ®

Overview of the applications of THUNDER units:

Unit type

Internal diameter of pipes to be cleaned

TR-162

7 ÷ 20 mm 2 (до 40 mm)

TR-163

7 ÷ 30 mm 2 (до 60 mm)

TR-241

10 - 150 mm for water supply, heating and drainage system pipes

Main applications

Special features

Basic recommended accessories:

Heat exchangers; water supply and heating systems; cooling systems;

Cleaning pipes of any material.

- Device Tornado® - Water feeding device for heat exchangers - Pneumatic wrench

Water supply, heating and drainage systems

This device is not recommended for cleaning non-ferrous metal pipes with a wall thickness of less than 1.5 mm.

- Water export device - Wireless


intercom

TR -251-B

10 ÷ 80 mm 2 (до 200 mm)

Boilers Pipelines House piping

Не се препоръчва за почистване на тръби от цветни метали с дебелина стената по-малко от 1,5 mThis device is not recommended for cleaning nonferrous metal pipes with a wall thickness of less than 1.5 mm.

TR -254- B

10 ÷ 80 mm 2 (до 200 mm)

Boilers; Heat exchangers; Water supply, heating and drainage systems

Cleaning pipes of any material

TR -36- B

10 ÷ 40 mm 2 (до 150 mm)

Heat exchangers

Cleaning pipes of any material. Higher speed of cleaning across the entire range of application.

TR -37

10 ÷ 150 mm 2 (до 300 mm)

Heat exchangers; Boilers; Pipelines

Cleaning pipes of any material. Recommended for the removal of hard scale in boilers. Higher speed of cleaning across the entire range of application.

TR -41

30 ÷ 300 mm 2 (до 600mm)

Oil-well tubing

Installation in a repair workshop or on a vehicle

Boilers; Oil-well tubing; Heat exchangers; Well flow restoration; Pipelines

Multipurpose device with wide range of applications. Recommended for the removal of hard scale. Mounting on the vehicle is possible (TR 421- B)

TR -42- B

TR -421- B

TR -43- B

10 ÷ 300 mm 2 (до 500 mm)

- Device Tornado® - Water feeding device for heat exchangers - Pneumatic wrench

- Device Tornado®; - Well treatment accessories

Boilers; Oil-well tubing; Heat exchangers; Well flow restoration; Pipelines Oil well tubing; Blow wells (flow restoration)

- Well treatment accessories


TR -431- B 20 ÷ 300 mm 2 (до 600 mm)

2

- The diameter given in parentheses applies for pipes that have low temperature deposits or other soft deposits, e.g., deposits in water supply, heating and drainage system pipes, water-to-water heat exchangers etc. ®

Application of THUNDER

®

units for cleaning certain equipment typesTHUNDER : ®

Unit THUNDER Equipment type

163

17

241

251

254

36

371

41

42, 421

43, 431

Boilers, air coolers, heaters and other heat exchangers (copper, brass), 7mm<d<20 mm

+

+

+

++

++

+

Heat exchangers (copper, brass), 20mm<d<25 mm

+

+

+

++

++

+

+

Heat exchangers (copper, brass), 25mm<d<40 mm

+

+

+

++

++

+

+

Heat exchangers (steel), 7mm<d<20 mm

+

+

+

+

+

++

++

+

+

Heat exchangers (steel), 20mm<d<40 mm

+–

+

+

+

++

++

+

+

Steam boilers

+–

+

+

+

++

++

+

Piping in boiler houses, water intakes etc..

+

+

++

++

+

Juice boilers, crystallising evaporators at salt and sugar mills

+

+

Oil-well tubing

+–

++

+

+

House piping, up to 40 mm ID

+

++

+

+

1

+

1

+

1

+

1

+

1

+

1

+

1

+

1

House piping more than 50 mm in diameter and domestic supplies

+–

+

+

1

+

+

Water supply, heating and drainage 4 system pipelines, d>150 mm

+

+

+

Apparatus in aluminium smelting works

+–

++

+

3

+

Blow wells down to 100 m (flow restoration)

+

Blow wells down to 300 m (flow restoration)

"d" "++" "+" "–" "+–" 1

– – – – –

Pipe internal diameter; Best solution for this equipment typ; Suitable; Unsuitable; Suitable with restrictions.

– Note unit's dimensions and weight – Use of Tornado® air pistol recommended 3 – Unit's configuration may vary according to order 2

+

3

3


Specifications of THUNDER

®

Item

Cleaning speed, m/min

Weight, kg ("+" means multiple modules)

One module dimensions, mm

Power, max. KVA

Power supply voltage

TR-163

1÷5

39

480х620х375

1,5

220 V

TR -17

1÷6

30 + 27

435х450х320

1,5

220 V

TR -241

0,5 ÷ 2

30+25

445х520х285

1,5

220 V

TR -251 TR -254

1÷5

60+50 60+58

700х500х630

2,5

220 V

TR -36

1 ÷ 10

65+60

700х500х630

2,5

220 V

TR -371

2 ÷ 15

90+65

700х500х630

2,5

220 V

TR -41

0,5 ÷ 5

Stationary or mounted on vehicle

-

-

220 V /380 V

TR -42/43

1÷6

90 + 120 (+120)

700х500х620 600х650х1200 (600х650х1200)

4,5

220 V

II.TORNADO- air pistol

Compact device that is surprisingly easy to use allows spot cleaning of heat exchangers, the removal of the blockages in water supply and drainage systems up to 150 mm in diameter. The distance from the point from which the TORNADO® air pistol shots to the blockage can be as much as 50 meters. Configurations:

Air pistol 100mm rubber cone 32 - 100 mm input rubber cones, 5 off Case 150 mm rubber cone 32 - 100 mm expansion plugs, 4 off Check valve for "Water gun" mode Water feed hose Universal faucet adapter Closet attachment Compressor (item NA-3) Two-way switcher (item NA-2) Wrenches (item NA-1) Kit weight, kg

NS X X X

NS-A X X X X

X X X 32

X X X 33

NS-B X X X X X X X X X X X X X 40

Nozzle kit in configuration NS-B


Specifications: - Internal diameter of pipes to be cleaned up to 150 mm. - Maximum effective range is 50 m. Special features: - Spot cleaning of heating devices with Typhoon enables complete removal of deposits in heating systems. This is impossible using standard hydropneumatic flushing. - Allows complete cleaning of heating system without dismantling and without any chemicals, e.g. during heating season. - It can be used also as a plumber's tool for the removal of blockages in outlets, drainage, water system piping. - It is usually used in conjunction with a TR-241 unit and a Mini-Rooter. Warranty: - 6 month replacement warranty in the event of faulty production

III. ULTRASONIC DEVICE FOR PREVENT FORMATION OF DEPOSIT “THUNDER-SONIC” « THUNDER-SONIC » is a line of modified ultrasonic devices. These devices are used to prevent formation of deposits in boilers, heat exchangers, water supply and heating pipes. Magnetostrictors installed on the equipment to be protected excite ultrasonic frequency vibrations in metal. This completely inhibits the formation of any fouling, moreover, existing deposits become flocculent within 16 months of the introduction of THUNDER-SONIC and can be easily removed either by THUNDER® units or mechanically or by pneumatic flushing. As time goes on, sediments are often completely spontaneously removed. "THUNDER-SONIC A", an explosion-proof version, is designed for the gas and oil-refining and petrochemical industries.. Configuration: The device consists of an electrical pulse generator and magnetostrictors, which are designed as non-linear acoustic resonance emitters with a center frequency 22 KHz. Different types of generators and different numbers of magnetostrictors are used depending on the type and dimensions of the heating equipment.

THUNDER-SONIC-2

THUNDER-SONIC – IP65

Application: - heat exchangers (including plate-type heat exchangers) - water-heating and steam boilers (including fire-tube boilers) - water supply and heating systems THUNDER-SONIC is very effective for protection from any kind of sediments. Due to formation of small turbulent layer behind the heated wall THUNDER-SONIC also initiates another positive effects, such as: - inhibition of oxidation (burning) of fluids in heaters which are being used for various oils, chocolate, milk etc. - increasing heat transfer from hot wall into heated media (2-3% appxs.)

THUNDER-SONIC-B2

Specifications: Item TRS-2

Name THUNDER-SONIC-2

Content, description

protects up to m2 of surface

Dual-channel device protects up to 200 m2 of heat exchanging surface.

100 - 200 m

2

2

TRS-2IP65

THUNDER-SONIC-2 in waterproof

Dual-channel device, waterproof IP65 (ISO), protects up to 200m2 of surface

100 - 200 m

TRS-1

THUNDER-SONIC-1

Single-channel device designed for application at individual heat points or small heating equipment.

50 - 100 m

Dual-channel device for

100 - 200 m

TRS-V-2 THUNDER-SONIC-В2

THUNDER-SONIC mounted on technological equipment

2

2

THUNDER-SONIC-B2


explosive atmospheres (oilrefining and petrochemical industries)

mounted heat exchanger for the production of alcohol

THUNDER-SONIC mounted on the furnace

Installation in standard box

Transmitter mounted steam boiler


Electrohydropulse units