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102 Issue October 2012

Remanufacturing the Samsung ML-3712 Toner Cartridge By Mike Josiah, Technical Director of UniNet Imaging

Mike Josiah Mike Josiah is the Technical Director at UniNet’s East Coast office, a global distributor of toner, Smartchips, OPC drums, and other toner remanufacturing components. Mr. Josiah is an industry veteran since 1987, and a member of ASTM committee F.05, the STMC Technician Certification committee, as well as an STMC trainer. He and his support team at UniNet contribute with technical articles to industry trade magazines, and conduct seminars at association meetings and tradeshows worldwide. First released in September 2011 the Samsung ML-3712 series of printers are based on a 33-37 ppm engine with a maximum resolution of 1200 x 1200 dpi. The first page out is stated to be under 6.5 seconds. Depending on the model number, other options/specs are available including MFP versions (SCX). The MLT-D205E/L/S cartridges do not have a drum cover, and come new with a piece of heavy paper with a thin sheet of foam on the inside taped around the cartridge. These cartridges, while looking similar to other Samsung Cartridges, have taken a dramatic change in that there are no screws in the outside of the cartridge at all. There are plastic rivets that need to be cut off, holes drilled and screws installed to hold them back on. It’s not a hard process and it’s covered completely in the instructions. See Figure’s 1 & 2

Figure 1 The standard cartridge (Samsung Part # MLT-D205S) is rated for 2,000 pages. The HY cartridge (Samsung Part # MLTD205L) is rated for 5000 pages and the Extra High Yield cartridge (Samsung Part # MLT-D205E) is rated for 10,000 pages.

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Required Tools 1) Toner approved vacuum 2) A small common screw driver 3) A phillips head screwdriver 4) Needle nose pliers Required Supplies

Figure 2 As with pretty much all cartridges these days, the cartridge has a chip and it has to be replaced each cycle. The OEM chips are regional so be sure to get the proper chip for your region. Most of the machines in this series when new ship with a 5,000 page starter cartridge. The MLT-D205S has a list price of $62.49, the MLT-D205L has a list price of $116.06, and the MLT-D205E lists for $173.40* *Pricing as of November 2011 There are quite a few machines both MFP and laser onl y that use these cartridges so far: ML-3310ND ML-3312ND ML-3710ND ML-3712ND ML-3712DW SCX-4833FD SCX-4835FR SCX-5637FR SCX-5639FR SCX-5737FR SCX-5739FW Cartridge troubleshooting will be listed at the end of these instructions

Samsung ML3712 Toner New ML-3712 replacement chip (Check for the proper region) New OPC drum (Optional) New developer roller (Optional) New PCR (Optional) New wiper blade (Optional) New doctor Blade (Optional) Conductive Grease 99% Isopropyl alcohol Drum lubricating powder Small tube of Silicone caulk 1) On the contact side of the cartridge, slice off the heads of the 3 plastic rivets with a chisel blade knife. If your knife is too wide, you may find it necessary to drill out the upper recessed rivets on both sides. Leave the end cap on for now. See Figure 3

Figure 3 2) On the opposite side end cap take the chisel blade knife and slice off the

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Remanufacturing the Samsung ML-3712 Toner Cartridge

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heads of the 3 plastic rivets. See above step for recessed rivets. Leave the end cap on for now. See Figure 4

Figure 7

Figure 11

Figure 8

Figure 12

Figure 9

Figure 13

Figure 10

Figure 14

of the cartridge and remove the waste hopper. Be careful to hold the drum so it does not become damaged. Remove the drum/waste assy. See Figures 15, 16 & 17 9) Remove the drum. See Figure 18 10) Remove the PCR from the assembly. See Figure 19 11) Clean the PCR with your normal PCR cleaner.

WARNING: Do not clean the OEM PCR with alcohol, as this will remove the conductive coating from the roller. If the PCR is an aftermarket, follow the cleaning methods recommended by the manufacturer. If the PCR is an OEM, we recommend it be cleaned with your standard PCR cleaner. 12) Remove the two screws from the wiper

Figure 4 3) The drum axle arms on both sides of the cartridge stay with the end cap. There is no need to remove them. See Figure 5

Figure 5 4) Remove the drum drive gear. See Figure 6

Figure 6 5) While still on the same side, locate the two tabs. Press in on each tab, and remove the end cap. The drum axle arm will come off with the end cap. See Figures 7, 8 & 9 6) On the right side end cap, Press in on the three tabs and remove the end cap. See Figures 10, 11, 12 & 13 7) Separate the two halves slightly and lift off the middle top cover. See Figure 14 8) Gently pry up on the tabs on both sides

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102 Issue October 2012

blade, remove the blade. It’s easy to remove if you slide it out from under the PCR holders. See Figures 20 & 21

15) Pry up the chip cover. See Figure 24

Figure 15 Figure 24 Figure 20

16) Lift up on the tab as shown, and press the chip out through the opening. See Figure 25

Figure 16

Figure 21 13) Clean out all the waste toner from the hopper. Make sure the seals are clean. See Figure 22

Figure 25 17) Replace the chip. See Figure 26

Figure 17

Figure 22 Figure 26

Figure 18

14) Carefully remove the wiper blade seal from the right (chip) side. Peel the seal back around 3�. See Figure 23

18) Replace the chip cover. See Figure 27

Figure 27 Figure 19

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Figure 23 19) Re-install the wiper blade seal. Use

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25) Remove the developer roller bushings from both sides. See Figures 35 & 36

100% silicon if the seal tore to prevent any leaks. Just like the OEM did, be careful not to use any silicon on the chip cover area. (Otherwise it will be very difficult to replace the chip on the next cycle. See Figure 28

Figure 31

Figure 28

toner. The fill plug can be difficult to remove as it is recessed. Take a small common screwdriver and work it around the edge lifting slightly until it comes loose. See Figure 32

Figure 35

20) Install the new wiper blade and two screws. It is easier to install if you slide it in under the PCR holders. See Figure 29

Figure 36 26) Remove the developer roller. See Figure 37 Figure 32 24) Pry off the gear plate, remove the gears. See Figures 33 & 34 Figure 29 21) Place a small amount of conductive grease in the holders, and install the PCR. The long shaft side to the gear or non-chip side. See Figure 30 Figure 37

Figure 33

27) Remove the 2 screws from the doctor blade, remove the blade. See Figure 38 28) Clean out all the remaining toner from the hopper.

Figure 30 22) Install the drum with the large gear to the gear or non-chip side of the drum into the waste hopper. See Figure 31 23) On the supply hopper, carefully pry out the fill plug and dump out any remaining

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Figure 34

Figure 38

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102 Issue October 2012

29) Make sure the doctor blade sealing foam and the developer rollers seals are clean and intact. See Figure 39

Figure 42

37) Replace the bushings on both sides of the developer roller. See Figure 47

Figure 39 30) Clean the Dr. Blade edge so there is no evidence of build up along the edge. If any buildup exists, the cartridge will streak. No chemicals should be used. We have found using a clean ice cream type wooden stick works great for scraping the blade clean without damaging it. See Figure 40

Figure 46

Figure 43 gear side of the cartridge. It should snap in place if installed correctly. See Figure 44

Figure 47 38) Install the gears in the order as shown. See Figures 48 & 49

Figure 40 31) Install the seal when available through the developer roller opening. See Figure 41

Figure 44 35) Clean and replace the conductive grease on the short shaft side of the roller. See Figure 45

Figure 48

Figure 41 32) Pull the tail of the seal through the seal port. See Figure 42 33) Install the doctor blade and two screws. See Figure 43 34) Clean the developer roller with a dedicated DVR cleaner, and replace into the hopper. Place the long shaft side to the

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Figure 49 Figure 45 36) Fill the hopper with ML-2525 toner, replace the fill plug and check for leaks. See Figure 46

39) Install the gear axle plate. See Figure 50 40) Fit both sides of the waste hopper tabs into the toner hopper. See Figures 51 & 52

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Remanufacturing the Samsung ML-3712 Toner Cartridge

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Figure 50

Figure 54

Figure 58

Figure 51

Figure 55

Figure 59

Figure 52

Figure 56

Figure 60 screws into the end cap. See Figures 61 & 62

41) Slide the cleaned middle top cover/ PCR cleaner assembly into place. Make sure the center tab fits under the edge of the doctor blade. See Figures 53, 54 & 55

Figure 57

Figure 53 42) Clean the contacts on the left side end cap, and replace the conductive grease. Snap the end cap into place. See Figures 56 & 57

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43) Drill 3 small holes that correspond to the screw size you’re using. Install the three screws into the end cap. See Figure’s 58 & 59 44) Clean the hubs on the gear or right side end cap. Snap the end cap into place. See Figure 60 45) Drill 3 small holes that correspond to the screw size you’re using. Install the three

Figure 61 46) Install the drum drive gear. See Figure 63 47) The drum separators are fixed to the end caps. They should be set as shown. These arms keep the drum and developer rollers separated until the cartridge is

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102 Issue October 2012

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Figure 62

Figure 63 installed in the printer. See Figure 64 Repetitive defect chart: Upper heat roller: 77.5mm OPC drum: 75.6mm

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Figure 64

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Lower pressure roller: 75.4mm Supply Roller: 49.0mm Transfer roller: 47.0mm PCR 37.5mm Developer roller: 35.0mm

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Printing test pages

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Depending on the model machine you have, there are different control panel configurations. To have test prints run on the laser printers, press the Menu button and scroll to the INFORMATION menu. From there you can select the Menu map, configuration, supplies info, demo, fonts etc pages.

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Remanufacturing the Samsung ML-3712 Toner Cartridge