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Tooling Examples Contents Railway wheel machining Pipe machining Gear machining Edge miller clamp system

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Automobile Tooling Exampls Knuckle Carrier Housing Connecting Rod Block Head Crank Shaft

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Tooling Examples Railway wheel machining Features Exclusive tools for railway wheel machining A class wheel : RCMX (32,25,20,16 series) Repair (returning) wheel : LMUX (30,19 series) Excellent tool life and chip evacuation from finishing to roughing

Machining example (repair)

Field Test Tool Grade Workpiece Condition Result

: : : : :

LNUX301940-TM NC3015 SSW2, 920~1000mm vc=78m/min (13~18min-1) fn=1.0mm/rev ap=3~4mm Better chip evacuation, longer tool life and stable machining than competitor s

A Insert Grade

B

LNUX301940-TF/TM NC3015 Decrease cutting speed at

Ideal machining part A . condition

Because of deep D.O.C

C

LNUX191940-25/22 NC3015 Increase cutting speed at part ‘B,C’ for better chip evacuation

Machining example (A class)

Field Test

Tooling Examples

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Tool Grade Workpiece Condition Result

: RCMX3209M0-SL : NC3015 : SSW2, 840mm : vc=55~100m/min fn=1.0~1.5mm/rev ap=1~6mm : Better chip evacuation, longer tool life and stable machining than competitor s

A

B

C

PRDCN5050-U32 PRGCN5050-U32 RCMX3209MO-SL NC3015

SNMM250724-GH NC3015

Picture Holder

PSDNN5050-U25

Insert Grade

SNMM250724-GH NC3015

PSSNR5050-S25


Tooling Examples Railway machining Cutter for railway track-1 Material : Rail (High manganese steel) Cutting condition vc = 72(m/min) fz = 0.8(mm/t) ap = 3(mm) Dry

160 54 Insert

Milling of Fish Plating

SNC55-60-R19-1 NCM325 / PC3525

SNC44-50-CF04 NCM325 / PC3525

SNC55-KH04-S031 NCM325 / PC3525

Cutter for railway track-2 Material : Rail (High manganese steel) Cutting condition vc = 95(m/min) fz = 0.34(mm/t) ap = 3(mm) Dry

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Milling of Running gear & Lowering

300 33 Insert Tooling Examples

SNC55-KH04-S031 NCM325 / PC3525

SNC55-173-S031 NCM325 / PC3525

SNC55-172-S031 NCM325 / PC3525

SNC55-RK13 NCM325 / PC3525

SNC55-S031 SNC44-50-CF04 NCM325 / PC3525

LSE434-R01 NCM325 / PC3525

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Tooling Examples Pipe machining Pipe machining for welding part Edge Milling Cutter

Pipe Edge Milling

Available insert

Application

Cutter

For Pipe

LNMG 400924 / LNUX 400924 / LNUX 500924 SNMG 250616 / TNMG 440912Z / CNHQ 1606

For Edge Milling

SNMG 190608 / SNMN 250716 / SOCX 2010 LNEN 160604 /LNUX 501224 / LOCX 3010Z LOCX 4010Z / SOCX 1810ZZ / LNMN 500604

Order -made

Breazed bead removal

For External

Tooling Examples

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For Internal

Machining

Available insert

Application

External

SDMX80-R / SEGW54-R SNMG150708-R / SNMN1207(SUN452)SNMN1507(SUN552)R / SOET1906-254 SEGX2509-R

Internal

AR

(AC) / SF

R-

Cutter R Order -made


Tooling Examples Gear machining Involute Cutter Roughing

Finishing

M10*PA20*Z83

M20*PA20*Z123

Insert for gear Designation

LNE434-02-1

M10X283

M12-M14ROU M12XZ130-EX

M16XZ130

M20-M22-ROU

Grades - PC230, PC240, PC3545, PC9530

M20XZ123

M40-ROU

SNEQ1507-C0.8

M-Module - Z-Number of tooth / ROU-Roughing / A,T-Special

Edge miller clamp system Cutter for steel pipe and welding part of ship Index

Screw on

Locator & Screw on

Locator & Wedge

Cutter >>>

Clamp

90 cutting

40 cutting

35 cutting

25 cutting

Tooling Examples

Feature

90 cutting (Helical machining)

Diameter/ Tooth/Row

1000/64/64

400/42/14

420/30/10

500/30/6

850/32/64

Weight

530kg

85kg

65kg

164kg

620kg * Max. Cutter diameter 3,000mm

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Automobile Tooling Examples Automobile tooling example (Knuckle)

Micro Boring bar

Indexable Side Cutter(SPB)

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Tooling Examples

Future Mill(FMP)

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Micro Boring bar


Automobile Tooling Examples

Mach Drill

Indexable Side Cutter(tangential type)

Indexable Side Cutter(tangential type)

Future Mill(FMP)

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Tooling Examples

Step Drill

Drill(SPD)

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Automobile Tooling Examples Automobile break tooling example (Carrier)

Drill

Drill

Tooling Examples

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Side Cutter

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Automobile Tooling Examples Automobile break tooling example (Housing)

Side Cutter

Side Cutter

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Tooling Examples

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Automobile Tooling Examples Automobile tooling example (Connecting Rod)

Drill

Rich Mill(RM4)

Side Cutter

Side Cutter

Tooling Examples

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Rich Mill(RM4)

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Automobile Tooling Examples

Rich Mill(RM8)

Drill(SPD)

Step Drill

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Tooling Examples

Drill

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Automobile Tooling Examples Automobile engine tooling example (Block)

Top Face (Roughing)

Top Face(Finishing) - High feed Cutter

8 Corner per insert available

Bosses - Alpha Mill

Step burnishing Reamer

Tooling Examples

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Bearing Cap Seat - Form Cutter

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Crank Bore(Crankshaft Bearing Bore) - Form Cutter


Automobile Tooling Examples

Cylinder Bore(Roughing) - Boring Cutter

Front & Rear Face - Cube Couple Mill High feed cutter made of aluminum Due to light weight, it’s easy to handle & effective to prevent accident

Cheek Faces - Gang Cutter >>>

Tooling Examples

Cheek Faces - Gang Cutter

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Automobile Tooling Examples Automobile engine tooling example (Head)

Top Face(Roughing & Finishing) - High Feed Cutter Carbide insert, PCD insert

Top Face(Roughing & Finishing) - Aero Mill Due to the light weight of aluminum body that about 50% of steel body, excellent cutting performance with high speed machining can be achieved.

Step Burnishing Reamer

Straight Reamer

Tooling Examples

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Bottom Face(Roughing & Finishing) - High feed Cutter Carbide insert, PCD insert

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Cam Shaft Bearing Seat - Line Boring Bar Stable machining at high speed without chattering


Automobile Tooling Examples

Counter Bore Tool

Valve Seat - Apolo Cutter(Special Boring Holder)

Top Face(Drilling) - Mach Drill

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Tooling Examples

Cam Journal Bore - High Speed Reamer Available for high speed machining Excellent surface finish & roundness

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Automobile Tooling Examples Automobile engine tooling example (Crank Shaft)

Pin & Journal - Crankshaft Cutter(Internal / External)

Oil Bore - Mach Long Drill(MLD)

Oil Bore - Mach Long Drill(MLD) Machining wihout “step feed� operation for deep hole drilling like 20D Optimal performance with MQL System

Taper Spline Structure (Rigidity has been enhanced due to increased contact area)

Tooling Examples

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Post End - Alpha Mill

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Flange End - Alpha Mill


2008 Korloy Metric Catalogue - Tooling Examples