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Multi Functio nal tools Contents Application Example

C02

MGT Series MGT MGT Face Grooving MGT Aluminum Wheel Available Insert for MGTSeries MGT Special Insert Order Form

C04 C09 C11 C13 C15

Saw-man Saw-man(Parting off) Grooving & Profiling

C16 C18

Technical Information for MGT Series C23 New Fine Tools Technical Information for Fine Tools New Fine Tools

C30 C31


Application Example For external machining

New Fine Tools

Saw-man

MGT Series

Multi functional tools

>>> Width:3.0~8.0 T- MAX:3.0~5.0

MRMN

Width:1.25~4.5 Width:3.0~5.0 T- MAX:1.5~5.0 D- MAX:30~50

TB

POB

Width:1.23~4.28 T- MAX:1.5~4.0

Width:1.1~8.0 T- MAX:2.1~9.0

Width:3.0~8.0 T- MAX:14

Width:1.5~8.0 T- MAX:10~28

GO, GS

GW, BF

DC, DB

MGMN, MRMN,MRGN, MGGN

For internal machining

C 02

Width:0.75~4.02 T- MAX:4.8~10.2

Width:2.0~8.0 T- MAX:2.0~8.0

Width:1.1~8.0 T- MAX:2.1~9.0

Width:1.25~2.8 T- MAX:1.5~2.3

NFTG, NFTF, NFTT

GR

GW, BF

IG

Width:1.5~8.0 T- MAX:4.0~10

MGMN, MGGN,MRMN, MRGN

Width:3.0~8.0 T- MAX:3.5~6.5

MRMN


Application Example For face grooving

>>>

Width:1.5~8.0 T- MAX:3.0~9.0

Multi functional tools MGT Series

MGMN, MGGN

FGD, FGM, FMM

MGMN, MFMN

New Fine Tools

Width:3.0~4.0 T- MAX:10~15

Saw-man

Width:3.0~5.0 T- MAX:12~25

For parting off

Width:2.0~5.0 T- MAX:10~28

MGMR

Width:2.0~6.0 D-MAX:32~70

Width:2.0~6.0 D-MAX:35~125

SP

Width:3.0~5.0 D-MAX:30~50

POB

C 03


MGT MGEHR/L For Grooving, Turning, Parting off, Reliefing, Profiling, Aluminum machining

New Fine Tools

Saw-man

MGT Series

Multi functional tools

>>>

MGMN MGMR MGGN MRMN MRGN

R type insert (mm)

Parts

Designation

H=(h) R

MGEHR/L

W

L

S

Wrench

MGMN150-G

LTX0514

TW20L

MGMN200-G MGMN200-M MGMN200-

MHA0512

HW40L

MGMN250-G MGMN250-M

MHA0512

HW40L

BHA0616

HW50L

T-MAX

L

1616-1.5 2020-1.5 2525-1.5 1212-2 1616-2 2020-2 2525-2 1616-2.5 2020-2.5 2525-2.5 1616-3 2020-3 2020-3-T10 2525-3 2525-3-T10 3232-3 3232-3-T10 2020-4 2020-4-T10 2525-4 2525-4-T10 3232-4 3232-4-T10 2020-5 2020-5-T15 2525-5 2525-5-T15 3232-5 3232-5-T15 2020-6 2020-6-T15 2525-6 2525-6-T15 3232-6 3232-6-T15 2525-8 2525-8-T15 3232-8 3232-8-T15 2525-6A 2525-6A-T15 3232-6A 3232-6A-T15 2525-8A 2525-8A-T15 3232-8A 3232-8A-T15

Applicable inserts, see pages C13, C14

C 04

Screw

Stock Inserts 16 20 25 12 16 20 25 16 20 25 16 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 25 25 32 32 25 25 32 32 25 25 32 32

16 20 25 12 16 20 25 16 20 25 16 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 25 25 32 32 25 25 32 32 25 25 32 32

100 125 150 100 100 125 150 100 125 150 100 125 125 150 150 170 170 125 125 150 150 170 170 150 150 150 150 170 170 125 125 150 150 170 170 150 150 170 170 150 150 170 170 150 150 170 170

16.25 20.25 25.25 14.25 16.25 20.25 25.25 16.30 20.30 25.30 16.35 20.4 20.4 25.4 25.4 32.4 32.4 20.4 20.4 25.4 25.4 32.4 32.4 20.5 20.5 25.5 25.5 32.5 32.5 20.6 20.6 25.6 25.6 32.6 32.6 26.1 26.1 33.1 33.1 25.6 25.6 32.6 32.6 26.1 26.1 33.1 33.1

14.5 14.5 14.5 14.5 14.5 14.5 14.5 16.5 16.5 16.5 18.5 18 10 18 10 18 10 18 10 18 10 18 10 23 15 23 15 23 15 23 15 23 15 23 15 28 15 28 16 23 15 23 15 28 16 28 15

MGMN300-M MGGN300MRMN300-M MGMR300-

MGMN400-M MGGN400MRMN400-M MGMR300-

MGMN500-M MGGN500MRMN500-M MGMR500-

MGMN600-M MGGN600MRMN600-M

M

M

M

M

MRMN800-M

MRGN600-A

MRGN800-A

: Stock item

: Under preparing for stock


MGT MGEUR/L For Reliefing, Profiling, Aluminum machining

>>>

MRMN MRGN

R type insert

Designation

H=(h) R

MGEUR/L

W

L

S

BHA0616

HW50L

Inserts 20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32

125 150 170 125 150 170 125 150 170 125 150 170 150 170 150 170 150 170

23 28 35 23 28 35 24 29 36 24 29 36 30 37 29 36 30 37

3 3 3 3 3 3 4 4 4 4 4 4 5 5 4 4 5 5

MRMN300-M

MRMN400-M

MRMN500-M

MRMN600-M

New Fine Tools

20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32

Saw-man

Applicable inserts, see pages C14

Wrench

T-MAX

L

2020-3 2525-3 3232-3 2020-4 2525-4 3232-4 2020-5 2525-5 3232-5 2020-6 2525-6 3232-6 2525-8 3232-8 2525-6A 3232-6A 2525-8A 3232-8A

Screw

Multi functional tools MGT Series

(mm)

Parts

Stock

MRMN800-M MRGN600-A MRGN800-A

: Stock item

: Under preparing for stock

C 05


MGT MGEVR/L

For Grooving, Turning, Profiling, Reliefing, Aluminum machining

>>>

MGMN MGGN MRMN MRGN

New Fine Tools

Saw-man

MGT Series

Multi functional tools

R type insert (mm)

Stock Designation

H=(h) R

MGEVR/L

2020-1.5 2525-1.5 3232-1.5 2020-2 2525-2 3232-2 2020-2.5 2525-2.5 3232-2.5 2020-3 2525-3 3232-3 2020-4 2525-4 3232-4 2020-5 2525-5 3232-5 2020-6 2525-6 3232-6 2525-8 3232-8 2525-6A 3232-6A 2525-8A 3232-8A

Applicable inserts, see pages C13, C14

C 06

W

L

S

T-MAX

L 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32

20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32

125 150 170 125 150 170 125 150 170 125 150 170 125 150 170 125 15 170 125 150 170 150 170 150 170 150 170

23 28 35 23.5 28.5 35.5 24 29 36 25.5 30.5 37.5 25.5 30.5 37.5 27 32 39 27 32 39 34 41 32 39 34 41

3 3 3 3.5 3.5 3.5 4 4 4 5 5 5 5 5 5 7 7 7 7 7 7 9 9 7 7 9 9

Min. diameter 250 250 250 130 130 130 100 100 100 110 110 110 100 100 100 100 100 100 90 90 90 50 50 90 90 50 50

Parts

Screw

Wrench

LTX0514

TW20L

BHA0616

HW50L

Inserts MGMN150-G

MGMN200-M MGMN200-G MGMN250-M MGMN250-G MGMN300-M MGGN300MRMN300-M MGMN400-M MGGN400MRMN400-M MGMN500-M MGGN500MRMN500-M MGMN600-M MGGN600MRMN600-M

M

M

M

M

MRMN800-M MRGN600-A MRGN800-A

: Stock item

: Under preparing for stock


MGT MGIUR/L For Reliefing, Profiling, Aluminum machining

>>>

MRMN MRGN

R type insert

Designation

D R

MGIUR/L

d

L

T-MAX

H

MHA0512

HW40L

BHA0616 BHA0620 BHA0616 BHA0620 BHA0616 BHA0620 BHA0616 BHA0620 BHA0616 BHA0620

HW50L

Inserts 20 25 32 20 25 32 25 32 25 32 25 32 25 32 25 32

150 200 250 150 200 250 200 250 200 250 200 250 200 250 200 250

45 45 65 45 45 65 45 65 45 65 45 65 45 65 45 65

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 6.5 6.5 3.5 3.5 5.0 6.5

18 23 30 18 23 30 23 30 23 30 23 30 23 30 23 30

13 15.5 19 13 15.5 19 15.5 19 19 19 15.5 19 15.5 19 18.5 22

MRMN300-M

MRMN400-M

MRMN500-M MRMN600-M MRMN800-M MRGN600-A MRGN800-A

: Stock item

New Fine Tools

35 40 50 35 40 50 40 50 40 50 40 50 40 50 40 50

Saw-man

Applicable inserts, see pages C14

Wrench

S

L

3520-3 4025-3 5032-3 3520-4 4025-4 5032-4 4025-5 5032-5 4025-6 5032-6 4025-8 5032-8 4025-6A 5032-6A 4025-8A 5032-8A

Screw

Multi functional tools MGT Series

(mm)

Parts

Stock

: Under preparing for stock

C 07


MGT MGIVR/L

For Grooving, Turning, Reliefing, Profiling, Aluminum machining

>>>

MGMN MGGN MRMN MRGN

New Fine Tools

Saw-man

MGT Series

Multi functional tools

R type insert (mm)

Parts

Stock Designation

D R

MGIVR/L

L

T-MAX

H

Wrench

MHB0310

HW25L

S

L

Inserts

2016-1.5 2520-1.5 2925-1.5 2016-2 2520-2 2925-2 2016-2.5 2520-2.5 2925-2.5 2520-3 3125-3 3732-3 2520-4 3125-4 3732-4 3125-5 3732-5

20 25 29 20 25 29 20 25 29 25 31 37 25 31 37 31 37

16 20 25 16 20 25 16 20 25 20 25 32 20 25 32 25 32

125 150 200 125 150 200 125 150 200 150 200 250 150 200 250 200 250

35 45 45 35 45 45 35 45 45 45 45 65 45 45 65 45 65

4 4 4 5 5 5 6 6 6 6 6 6 6 6 6 8 8

15 18 23 15 18 23 15 18 23 18 23 30 18 23 30 23 30

11.3 13.1 16.2 12.4 14.0 17.2 12.5 15.1 18.2 15.6 18.9 21.5 15.6 18.9 21.5 19.4 21.5

3125-6 3732-6

31 37

25 32

200 250

45 65

8 8

23 30

19.4 21.5

3732-8 4540-8 3125-6A 3732-6A 3732-8A 4540-8A

37 45 31 37 37 45

32 40 25 32 32 40

250 300 200 250 250 300

65 70 45 65 65 70

10 10 8 8 10 10

30 37 23 30 30 37

23.4 27.2 19.4 21.5 23.4 27.2

Applicable inserts, see pages C13, C14

C 08

d

Screw

MGMN150-G MGMN200-G MGMN200-M MRMN200-M MGMN250-G MGMN250-M MGMN300-M/G M MGGN300MRMN300-M MGMN400-M/G M MGGN400MRMN400-M MGMN500-M/G M MGGN500MRMN500-M MGMN600-M/G M MGGN600MRMN600-M MRMN800-M MGMN800-M MRGN600-A MRGN800-A

MHA0512

HW40L

MHB0310

HW25L

MHA0512

HW40L

MHB0310

HW25L

MHB0512

HW40L

MHA0512

HW40L

BHA0616 BHA0620 BHA0616

BHA0620

HW50L

BHA0616 BHA0620

: Stock item

: Under preparing for stock


MGT Face Grooving MGFHR/L

For Face Grooving, Turning machining

>>>

MFMN MGMN

R type insert

Designation

H=(h) R

W

L

S

T-MAX

Min.

Wrench

BHA0616

HW50L

Max.

L

MGFHR/L 325-24/35-T10 325-29/40-T10 325-34/50-T10 325-44/70-T10 325-64/99-T10 425-62/120-T15 425-112/200-T15

Screw

Multi functional tools MGT Series

(mm)

Parts

Stock Inserts 25 25 25 25 25 25 25

25 25 25 25 25 25 25

150 150 150 150 150 150 150

25.6 25.6 25.6 25.6 25.6 25.6 25.6

10 10 10 10 10 15 15

24 29 34 44 64 62 112

35 40 50 70 99 120 200

MFMN300

MGMN400-M

Saw-man

: Stock item

Applicable inserts, see pages C13

: Under preparing for stock

New Fine Tools

MGFVR/L

For Face Grooving, Turning machining

MFMN MGMN

R type insert (mm)

Parts

Screw

Wrench

MFMN300

MHA0512

HW40L

MGMN400-M

BHA0616

HW50L

Stock Designation

H=(h) R

W

L

S

T-MAX

Min.

Max.

L

MGFVR/L 325-24/35-T10 325-29/40-T10 325-34/50-T10 425-44/60-T15

Applicable inserts, see pages C13

Inserts 25 25 25 25

25 25 25 25

150 150 150 150

18 18 18 25

10 10 10 15

24 29 34 44

35 40 50 60

: Stock item

: Under preparing for stock

C 09


MGT Face Grooving FGHH/FGVH

For Face Grooving, Turning machining

FGHH

>>>

Multi functional tools

FGD FGM FMM

MGT Series

FGVH

New Fine Tools

Saw-man

R type insert (mm)

Designation

H=(h) R

FGHH FGVH

W

L

S

T-MAX

Min.

320R - 25/30 30/35 35/48 48/60 60/75 75/100 100/140 325R -25/30 30/35 35/48 48/60 60/75 75/100 100/140 420R -25/30 30/35 35/48 48/60 60/75 75/100 100/140 425R -25/30 30/35 35/48 48/60 60/75 75/100 100/140 520R -25/30 30/35 35/40 40/48 48/60 60/75 75/100 100/140 525R -25/30 30/35 35/40 40/48 48/60 60/75 75/100 100/140

Screw

Wrench

BHA0616

HW50L

Max.

L

Applicable inserts, see pages C13

C 10

Parts

Stock Inserts 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25

20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25

125 125 125 125 125 125 125 150 150 150 150 150 150 150 125 125 125 125 125 125 125 150 150 150 150 150 150 150 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150

20.6 20.6 20.6 20.6 20.6 20.6 20.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 20.6 20.6 20.6 20.6 20.6 20.6 20.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 20.6 20.6 20.6 20.6 20.6 20.6 20.6 20.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6

12 12 12 22 22 22 22 12 12 12 22 22 22 22 12 12 12 25 25 25 25 12 12 12 25 25 25 25 12 12 20 20 25 25 25 25 12 12 20 20 25 25 25 25

25 30 35 48 60 75 100 25 30 35 48 60 75 100 25 30 35 48 60 75 100 25 30 35 48 60 75 100 25 30 35 40 48 60 75 100 25 30 35 40 48 60 75 100

30 35 48 60 75 100 140 30 35 48 60 75 100 140 30 35 48 60 75 100 140 30 35 48 60 75 100 140 30 35 40 48 60 75 100 140 30 35 40 48 60 75 100 140

FMM300R-03

FGD300R-03 FGM300R-03

FMM300R-03

FGD300R-03 FGM300R-03

FMM400R-04

FGD400R-04 FGM400R-04

FMM400R-04

FGD400R-04 FGM400R-04

FMM500R-04

FGD500R-04 FGM500R-04

FMM500R-04

FGD500R-04 FGM500R-04 : Stock item

: Under preparing for stock


MGT Aluminum Wheel MGEHR/L

>>>

MRGN

R type insert

Designation

H=(h) R

MGEHR/L

H2

W

L

S

R

Wrench

BHA0620

HW50L

T-MAX

L

Inserts 7 8 7 8 7 8 7 8

150 150 150 150 150 150 150 150

25 32 25 32 25 32 25 32

25.55 32.55 25.55 32.55 25.55 32.55 25.55 3255

6 12 6 12 6 12 6 12

23.5 27 23.5 27 23.5 27 23.5 27

MRGN6N-A MRGN6N-AP MRGN6N-AM MRGN6N-A5 MRGN8N-A MRGN8N-AP MRGN8N-AM MRGN8N-A5

Applicable inserts, see pages C14

: Stock item

Saw-man

25 32 25 32 25 32 25 32

25N-6A 32N-6A 25N-6A5 32N-6A5 25N-8A 32N-8A 25N-8A5 32N-8A5

Screw

Multi functional tools MGT Series

(mm)

Parts

Stock

: Under preparing for stock

New Fine Tools

MGEHR/L-15

MRGN

R type insert (mm)

Parts

Stock Designation R

H=(h)

H2

W

L

S

R

T-MAX

25 32 25 32 25 32 25 32

7 8 7 8 7 8 7 8

25 32 25 32 25 32 25 32

150 150 150 150 150 150 150 150

32.2 39.2 32.2 39.2 32.2 39.2 32.2 39.2

6 12 6 12 6 12 6 12

20 25 20 25 20 25 20 25

L

MGEHR/L 25N-6A-15 32N-6A-15 25N-6A5-15 32N-6A5-15 25N-8A-15 32N-8A-15 25N-8A5-15 32N-8A5-15

Screw

Wrench

BHA0620

HW50L

Inserts MRGN6N-A MRGN6N-AP MRGN6N-AM MRGN6N-A5 MRGN8N-A MRGN8N-AP MRGN8N-AM MRGN8N-A5 : Stock item

Applicable inserts, see pages C14

: Under preparing for stock

MGIUR/L-MR

MRGN

R type insert (mm)

Parts

Stock Designation

D R

MGIUR/L

d

L

T

H

Applicable inserts, see pages C14

Wrench

BHA0616

HW50L

S

L

6832-8A-MR 6832-8A5-MR

Screw

Inserts 68 68

32 32

170 170

65 65

8 8

30 30

26 26

MRGN8N-A/AM/AP MRGN8N-A5

: Stock item

: Under preparing for stock

C 11


MGT Aluminum Wheel MGIXR/L

>>>

MRGN

(mm)

Parts

Stock Designation R MGIXR/L

D

d

70 70

50 50

L

T

H

S

7.7 7.7

46 46

30.2 30.2

L

7050-8A-MR 7050-8A5-MR

Screw

Wrench

BHA0616

HW50L

Inserts 350 350

80 80

MRGN8N-A/AM/AP MRGN8N-A5

Applicable inserts, see pages C14

: Stock item

: Under preparing for stock

MGEXR/L

New Fine Tools

Saw-man

MGT Series

Multi functional tools

R type insert

MVGN

R type insert (mm)

Parts

Stock Designation

H=(h) R

W

L

S

Wrench

BHA0620

HW50L

T-MAX

L

MGEXR/L 25N-8A-5V 25N-8A-22.5V

Screw

Inserts 25 25

25 25

150 150

29 35

23.5 27

5 22.5

MVGN8N-A-R1.2 MVGN8N-A-R1.6

: Stock item

Applicable inserts, see pages C14

: Under preparing for stock

MGIUR/L-MV

MVGN

R type insert (mm)

Parts

Stock Designation

D R

MGIUR/L

L

T

H

6832-8A-MV

Wrench

BHA0616

HW50L

S

L

Applicable inserts, see pages C14

C 12

d

Screw

Inserts 68

32

170

65

8.0

30

26

27.5

MVGN8N-A-R1.2 MVGN8N-A-R1.6

: Stock item

: Under preparing for stock


Available Insert for MGT PC230 CN20

PC6510

PC8010

PC3525

PC3535

PC215K PC9030

NC3030

NC3120

(mm)

b

r

l

d

t

Configuration

Page

FGD

300R-03 400R-04 500R-04

3.0 4.0 5.0

0.3 0.4 0.4

3.0 4.0 5.0

2.0 3.0 4.0

4.0 4.5 5.0

FGM

FGM

300R-03 400R-04 500R-04

3.0 4.0 5.0

0.3 0.4 0.4

3.0 4.0 5.0

2.0 3.0 4.0

4.0 4.5 5.0

FMM

FMM

300R-03 400R-04 500R-04

3.0 4.0 5.0

0.3 0.4 0.4

3.0 4.0 5.0

2.0 3.0 4.0

3.91 3.96 4.42

C10

3

0.2

18

2

3

C09

MGGN 300-02-M 300-04-M 300-08-M 400-02-M 400-04-M 400-08-M 500-02-M 500-04-M 500-08-M 600-02-M 600-04-M 600-08-M

3.0 3.0 3.0 4.0 4.0 4.0 5.0 5.0 5.0 6.0 6.0 6.0

0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8

21.0 23.5 21.0 23.5 21.0 23.5 21.0 3.3 21.0 3.3 21.0 3.3 26.0 4.1 26.0 4.1 26.0 4.1 26.0 5.0 26.0 5.0 26.0 5.0

4.8 4.8 4.8 4.8 4.8 4.8 5.8 5.8 5.8 5.8 5.8 5.8

C04 C06 C08

MGMN 150-G 200-G 250-G 300-G 400-G 500-G 600-G

1.5 2.0 2.5 3.0 4.0 5.0 6.0

0.15 0.2 0.2 0.4 0.4 0.8 0.8

16.0 1.2 3.5 16.0 1.6 3.5 18.5 2.0 3.85 21.0 2.35 4.8 21.0 3.3 4.8 26.0 4.1 5.8 26.0 5.0 5.8

C04 C06 C08

MGMN 200-M 250-M 300-02-M 300-M 350-03-M 400-02-M 400-M 500-04-M 500-M 600-M 800-M

2.0 2.5 3.0 3.0 3.5 4.0 4.0 5.0 5.0 6.0 8.0

0.2 0.2 0.2 0.4 0.3 0.2 0.4 0.4 0.8 0.8 0.8

16.0 1.2 3.5 18.5 2.0 38.5 21.0 23.5 4.8 21.0 23.5 4.8 21.0 2.9 4.8 21.0 3.3 4.8 21.0 3.3 4.8 26.0 4.1 5.8 26.0 4.1 5.8 26.0 5.0 5.8 31.0 6.0 6.5

C04 C06 C08

Face Grooving

C10

Saw-man

Face Grooving

C10

Multi functional tools MGT Series New Fine Tools

Face Grooving

Dimensions

>>>

Grooving Turning

Cermet

FGD

MFMN 300

MFMN

MGGN-M

Grooving

MGMN-G

Grooving Turning

NC3010

Designation

Picture

NC3020

Coated

Face Grooving

Application

Available Inserts

MGMN-M

C 13


Available Insert for MGT

Parting off

MGMR/L-PT MGMR/L 200-6D-PT

Parting off

300-6D-PT 300-8D-PT 300-15D-PT 400-4D-PT 500-4D-PT

Configuration

r

l

d

t

3 3 3 4 5

0.2 0.2 0.2 0.3 0.3

21 21 21 21 26

2.35 2.35 2.35 3.3 4.1

4.8 4.8 4.8 4.8 5.8

C04

2 3 3 3 4 5

0.2 0.2 0.2 0.2 0.3 0.3

16 21 21 21 21 26

1.6 2.35 2.35 2.35 3.3 4.1

3.6 4.8 4.8 4.8 4.8 5.8

C04

4.0 5.0 6.0 8.0

2.0 2.5 3.0 4.0

21.0 26.0 26.0 31.0

3.3 4.1 5.0 6.0

3.3 4.1 5.0 6.0

C04 C05 C06 C07 C08

MRMN-M

MRMN 200-M 300-M 400-M 500-M 600-M 800-M

2.0 3.0 4.0 5.0 6.0 8.0

1.0 1.5 2.0 2.5 3.0 4.0

16.0 1.50 21.0 2.35 21.0 3.3 26.0 4.1 26.0 5.0 31.0 6.0

3.5 4.8 4.8 5.8 5.8 6.5

C04 C05 C06 C07 C08

Picture

Designation

Coated

Uncoated

DP150

G10

Dimensions

(mm)

b

r

l

d

t

MVGN

MVGN

8N-A-R1.2 8N-A-R1.6

8.0 8.0

1.2 1.6

30.0 30.0

8.0 8.0

6.9 6.9

MRGN-A

MRGN

6N-A 6N-AM 6N-AP 6N-A5 8N-A 8N-AM 8N-AP 8N-A5

6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0

3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0

26.0 26.0 26.0 26.0 30.0 30.0 30.0 30.0

7.2 7.2 7.2 7.2 8.0 8.0 8.0 8.0

5.9 5.9 5.9 5.9 6.5 6.5 6.5 6.5

Configuration

Page

C12

C11 C12

: Stock item

C 14

Page

b

MRGN 400-A 500-A 600-A 800-A

Reliefing Profiling Application For Aluminum Wheel For Aluminum Wheel

(mm)

MRGN-A

Aluminum

Saw-man

MGT Series

Multi functional tools

>>>

300-8D-PS 300-15D-PS 400-4D-PS 500-4D-PS

G10

H01

DP150

PC230

MGMR/L-PS MGMR/L 300-6D-PS

New Fine Tools

Dimensions

Uncoated

PC6510

PC3525

PC9030

Designation

NC3120

Picture

NC3030

Coated

NC3020

Application

Available Inserts

: Under preparing for stock


MGT Special Insert Order Form Classification

Designation

Configuration

M F G N 4 - 0.5R - 30D Fig. 1

Forming Clamp part : 4mm

Grinding Nose Radius : 0.5

>>>

Multi Feed Direction Degree : 30°

Ex) MFGN4-0.5R-30D

MFGN4 - 0.5R - L 50 D - R 30D Refer to No. 1 Degree : 50°

Nose Radius : 0.5 Right

Multi functional tools MGT Series

Fig. 2

Left Degree>30° Ex) MFGN4-0.5R-L50D-R30D

MFGN4 - 2.0 - R 020 250 - L 105 335 Fig. 3

Width of cutting edge : 2.0mm Degree : 25.0° Degree : 35.5°

Right Left Ex) MFGN4-2.0-R020250-L105335

Saw-man

Refer to No. 1 Nose Radius : 0.20 Nose Radius : 1.05

MFGN5 - 4.0R F Radius : 4.0

New Fine Tools

Refer to No. 1

Front(Concave) Ex) MFGN5-4.0RF

Fig. 4

MFGN5 - 4.0R B Refer to No. 1

Radius : 4.0

Back(Concave) Ex) MFGN5-4.0RB

MFGN5 - 4.0 - R 005 - L 030 Fig. 5 Refer to No. 1 Nose Radius : 0.05

Width of cutting edge : 4.0mm Left

Right Nose Radius : 0.30 Ex) MFGN5-4.0-R005-L030

MFGN5 - 4.0 - 0.05 R Fig. 6 Refer to No. 1 Width of cutting edge: 4.0mm Nose Radius: 0.05

Ex) MFGN5-4.0-0.05R

MFG R 5 - 4.0 - 5D - R 002 - L 115 Fig. 7 Refer to No. 1 Width of cutting edge: 4.0mm Nose Radius: 0.02

Right Lead angle: 5 Left

Clamp part: 5mm Right Nose Radius: 1.15

Ex) MFGR5-4.0-5D-R002-L115

MFG L 5 - 4.0 - 15D - 1.5R Fig. 8

Refer to No. 1 Width of cutting edge: 4.0mm

Left Lead angle: 15

Clamp part: 5mm Right Nose Radius: 1.5 Ex) MFGL5-4.0-15D-1.5R

MFG R 5 - 4.10 - 25D - R012 - L000 Fig. 9

Refer to No. 1 Width of cutting edge: 4.1mm Left Nose Radius :0.0

Right Degree: 25

Clamp part: 5mm Right Nose Radius: 1.2 Ex) MFGR5-4.10-25D-R012-L000

C 15


Saw-man SPB/SPB-S (Stopper type)

Fig. 1

Fig. 2

R type insert

(mm)

Parts Designation

Stock

H

W

L

Wrench

Fig.

h Inserts

SPB

SPB-S

New Fine Tools

Saw-man

SPB-S

SP

MGT Series

Multi functional tools

>>>

SPB

226 326 426 526 626 232 332 432 532 632 226-S 326-S 426-S 526-S 626-S 232-S 332-S 432-S 532-S 632-S

26 26 26 26 26 32 32 32 32 32 26 26 26 26 26 32 32 32 32 32

1.6 2.4 3.2 4.0 5.2 1.6 2.4 3.2 4.0 5.2 1.6 2.4 3.2 4.0 5.2 1.6 2.4 3.2 4.0 5.2

110 110 110 110 110 150 150 150 150 150 110 110 110 110 110 150 150 150 150 150

21 21 21 21 21 25 25 25 25 25 21 21 21 21 21 25 25 25 25 25

SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L

SW50L

-

1

-

SW15S

2

: Stock item

Applicable inserts, see pages C17

SPH/SPH-S (Stopper type)

SPH

SPH-S

Fig.1

Fig. 2

: Under preparing for stock

SP R type insert

(mm)

Parts

Stock Designation

H=(h) R

SPH

SPH-S

L

d

316R/L 320R/L 420R/L 520R/L 325R/L 425R/L 525R/L 316R/L-S 320R/L-S 420R/L-S 520R/L-S 325R/L-S 425R/L-S 525R/L-S

Wrench

S

L

Applicable inserts, see pages C17

C 16

W

Fig. Inserts

16 20 20 20 25 25 25 16 20 20 20 25 25 25

16 20 20 20 25 25 25 16 20 20 20 25 25 25

100 120 120 120 150 150 150 100 120 120 120 150 150 150

32 40 50 60 50 60 70 32 40 50 60 50 60 70

16.3 20.3 20.4 20.5 25.3 25.4 25.5 16.3 20.3 20.4 20.5 25.3 25.4 25.5

SP300, 300R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP300, 300R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L

SW50L

-

1

-

SW15S

2

: Stock item

: Under preparing for stock


Saw-man SMBB

(Saw-man blade block)

>>>

R type insert

Parts Designation

H

Stock

W

H3

L

H1

H2

W1

B

Multi functional tools MGT Series

(mm) Wrench

M Blades

SMBB

16 20 20 25 25 32

1626 2026 2032 2526 2532 3232

12 19 19 23 23 30

26 26 32 26 32 32

86 86 100 86 110 110

43 43 50 43 50 54

13 9 13 4 8 5

30 38 38 42 42 48

5.3 5.3 5.3 5.3 5.3 5.3

3-M6 3-M6 4-M6 4-M6 4-M6 4-M6

SPB

26

SPB

32

SPB

26-S

SPB

26-S

HW50L

Saw-man

: Stock item

Applicable blades, see pages C16

: Under preparing for stock

SP

Parting off

SP

Dimensions

ST30A

PC6510

PC9030

Uncoated

PC8010

NC500H

PC230

NCM325

Designation

NC3030

Picture

NC3120

Coated

200 200R 200L 300 300R 300L 300H 400 400R 400L 400H 500 500R 500L 600 600R 600L

New Fine Tools

Application

Available Inserts (mm)

W

I

r

2.2 2.2 2.2 3.1 3.1 3.1 3.1 4.1 4.1 4.1 4.1 5.1 5.1 5.1 6.4 6.4 6.4

9.3 9.3 9.3 11.3 11.3 11.3 11.4 11.3 11.3 11.3 11.4 11.4 11.4 11.4 11.4 11.4 11.4

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.25 0.25 0.25 0.25 0.3 0.3 0.3 0.35 0.35 0.35

Configuration

R type

L type

W= : Stock item

Applicable holders, see pages C16

Neutral

0.1

: Under preparing for stock

Features of multi parting tools Available for various workpiece. - Alloy steel, Cast iron, Stainless steel, etc.

Cutting tool life has been increased due to specially designed rake angle. Minimum size of Nose radius R has been employed to get rid of Burr Line-up of various lead angles for the best machining. Small width of chip can be acquired due to special chip breaker & cutting edge design.

Recommended cutting condition Workpiece

PVD

CVD NC3120 NC3030 NCM325 NC500H

SM C 80~180 SCM 70~150 GC/GCD STS Non-ferrous metal(AL, Copper)

70~150

70~150

70~150

PC230

Uncoated

PC8010 PC9030 PC3525 PC6510

Cutting width 2

3

4

(mm)

5

6

0.02~0.15 0.03~0.2 0.08~0.3 0.10~0.4 0.12~0.5

80~180 70~150

70~150 50~100

50~120

ST30A

50~120

60~140

50~100 0.05~0.12 0.1~0.25 0.1~0.30 0.1~0.35 0.1~0.40 0.02~0.1 0.03~0.15 0.08~0.25 0.1~0.35 0.12~0.40 200~450 0.05~0.1 0.05~0.2 0.05~0.25 0.05~0.30 0.05~0.35

C 17


Grooving & Profiling IGH For Internal grooving

>>>

IG R type insert (mm)

Parts D

R IGH

d

H

L

Screw

Wrench

FTKA02565

TW07P

S

L

Inserts 14 16 20

214R/L 216R/L 220R/L

16 16 20

15 15 18

150 150 200

25 30 40

6.6 7.6 9.6

IG125-280

: Stock item

: Under preparing for stock

Available Inserts

IG

IG

Dimensions

ST30A

G10

Designation

H01

Picture

Uncoated

NC3120

Coated

NC3010

Internal grooving Application

New Fine Tools

Saw-man

MGT Series

Multi functional tools

Stock Designation

125 145 175 200 230 280

(mm)

b

g

t

d

d1

1.25 1.45 1.75 2.0 2.3 2.8

1.5 1.5 1.5 2.3 2.3 2.3

3.18 3.18 3.18 3.18 3.18 3.18

6.35 6.35 6.35 6.35 6.35 6.35

2.8 2.8 2.8 2.8 2.8 2.8

Configuration

: Stock item

: Under preparing for stock

DBH For Deep and Wide grooving

DB DC R type insert (mm)

Parts

Stock Designation

H=(h) R

DBH

W

L

Clamp Screw

Screw

Locator

Wrench

Inserts

L 20 25 20 25 20 25

320R/L 325R/L 520R/L 525R/L 720R/L 725R/L

Clamp

S

Marked

20 25 20 25 20 25

150 150 150 150 150 150

40 40 40 40 40 40

22.3 27.3 24.3 29.3 26.3 31.3 each insert dimension

,

22.8 27.8 24.3 29.3 26.3 31.3

DB300 400 DC300, 400 DB500, 600 DC500 DB700, 800

CGH5R1

MHA0512 MHB0410

LD34

HW30L HW40L

CGH5R2

MHA0512 MHB0410

LD56

HW30L HW40L

CGH5R3

MHA0512 MHB0410

LD78

HW30L HW40L

: Stock item

: Under preparing for stock

Grooving(Deep & Wide)

DB

DB

DC

DC

300 400 500 600 700 800 300 400 500

G10

Uncoated

H01

Designation

Cermet

CT10

Picture

NC3120

Coated

NC3010

Application

Available Inserts Dimensions

(mm)

b

I

t

r

3.0 4.0 5.0 6.0 7.0 8.0 3.0 4.0 5.0

20 20 20 20 20 20 20 20 20

7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.25 0.3

: Stock item

C 18

Configuration

: Under preparing for stock


Grooving & Profiling GFT For Deep and Wide grooving

>>>

GW R type insert (mm) Clamp

Screw

Pin

Wrench

GW110~300R/L,BF3

CS5R1

DHA0514

PN0308

HW25L

GW315~500R/L,BF5 GW600~800R/L,BF8

CS6R1 CS8R1

DHA0617 DHA0820

PN0312 PN0314

HW30L HW40L

Stock R GFT

Parts H=(h)

W

L

20 25 25 25

20 25 25 25

125 150 150 150

S

L

320R/L 325R/L 525R/L 825R/L

Multi functional tools MGT Series

Designation

Inserts 23.5 23.5 25.5 28.5

25 32 32 32

Use same hand of tools

: Stock item

: Under preparing for stock

Saw-man

GFIP For Deep and Wide grooving

New Fine Tools

BF GW R type insert (mm)

Stock Designation R GFIP

Parts D

d

H

L

20 26 32 50 32 50 50

16 20 25 40 25 40 40

15 18 23 37 23 37 37

150 150 200 300 200 300 300

L

316R 320R 325R 340R 525R 540R 840R

Clamp

C-ring

Screw

Pin

Wrench

CS5R2

CR04

CHX0513

PN0310

HW25L

CS6R2

CR05

CHX0616

PN0310

HW30L

CS8R1

-

S Inserts 17 22 22 32 22 32 32

11 13 17 27 17 27 27

GW110L-300R/L, BF3

GW315L-500R/L, BF5 GW600L-800R/L, BF8

DHA0820 PN0314 HW40L : Stock item : Under preparing for stock

Use right-hand insert for left-hand holder

Internal grooving Application

Available Inserts Uncoated

Picture BF

Designation BF

-3 -5 -8

GW

110R/L 130R/L 160R/L 185R/L 215R/L 265R/L 300R/L 315R/L 415R/L 500R/L 600R/L 800R/L

ST30A

Grooving(Deep & Wide)

R

GW

Dimensions

(mm)

b

g

W

I

t

-

-

3.1 5.1 8.1

16.4 22.4 27.4

5.26 6.26 7.26

1.1 1.3 1.6 1.85 2.15 2.65 3.0 3.15 4.15 5.0 6.0 8.0

2.1 2.3 2.6 2.9 3.2 3.7 4.0 4.2 5.2 6.0 7.1 9.0

3.1 3.1 3.1 3.1 3.1 3.1 3.1 5.1 5.1 5.1 5.1 5.1

16 16 16 16 16 16 16 22 22 22 22 22

Configuration

L 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 7.0 7.0 : Stock item

: Under preparing for stock

C 19


Grooving & Profiling TBH For Narrow grooving

>>>

TB

Stock Designation TBH

Saw-man New Fine Tools

Parts H=(h)

R

MGT Series

Multi functional tools

R type insert (mm)

320-23R/L 320-33R/L 320-43R/L 325-23R/L 325-33R/L 325-43R/L 420-23R/L 420-33R/L 420-45R/L 425-23R/L 425-33R/L 425-45R/L

W

L

Clamp

Clamp Screw

Wrench

CS6R1

DHA0617

HW30L

S

L

Inserts 20 20 20 25 25 25 20 20 20 25 25 25

20 20 20 25 25 25 20 20 20 25 25 25

125 125 125 150 150 150 125 125 125 150 150 150

25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5

25 25 25 30 30 30 25 25 25 30 30 30

TB3125-3230 TB3280-3330 TB3430 TB3125-3230 TB3280-3330 TB3430 TB4125-4230 TB4250-4330 TB4350-4450 TB4125-4230 TB4250-4330 TB4350-4450

: Stock item

: Under preparing for stock

Narrow grooving

TB

C 20

TB

3125R 3145R 3175R 3185R 3200R 3230R 3280R 3330R 3430R 4125R 4145R 4150R 4175R 4185R 4200R 4215R 4230R 4250R 4265R 4280R 4300R 4330R 4350R 4400R 4430R 4450R

Uncoated

ST20

CN20

Cermet

CT10

Designation

Picture

NC3120

Coated

NC3010

Application

Available Inserts Dimensions

(mm)

b

g

W

r

1.25 1.45 1.75 1.85 2.00 2.30 2.80 3.30 4.30 1.25 1.45 1.50 1.75 1.85 2.00 2.15 2.30 2.50 2.65 2.80 3.00 3.30 3.50 4.00 4.30 4.50

1.5 1.5 2.5 2.5 2.5 3.5 3.5 3.5 3.5 2.0 2.0 3.5 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0

4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76

0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.4 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4

d 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 : Stock item

Configuration

: Under preparing for stock


Grooving & Profiling O-ring grooving GH For Snap-ring grooving

>>>

GO GS

R type insert (mm)

Parts

Stock H=(h) R GH

W

L

L

2020R/L-3 2525R/L-3 2020R/L-4 2525R/L-4

Clamp

Clamp Screw

CS6R1

DHA0617

Screw

Wrench

S

Multi functional tools MGT Series

Designation

Inserts 20 20 25 25 20 20 25 25 Use same hand of tools

GS 125~280 GO 250 GS 330 / 430 GO 320 / 410

22 27 21 26

125 150 125 150

PTMA03508 TW09P-HW30L

: Stock item

: Under preparing for stock

GO

Dimensions

ST30A

ST20

H01

Designation

NC3120

NC3010

Picture

Uncoated

(mm)

b

g

W

r

d

Configuration

GO

250 320 410

2.5 3.2 4.1

1.5 2.0 2.5

3.3 3.8 4.5

0.35 0.35 0.65

9.525 9.525 9.525

GS

125 145 175 185 200 230 280 330 430

1.23 1.43 1.73 1.83 2.03 2.28 2.78 3.28 4.28

1.5 1.5 2.0 2.0 2.5 3.5 3.5 4.0 4.0

2.5 2.5 2.5 2.5 2.5 2.8 3.3 3.8 4.5

0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.4

9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 : Stock item

GS

New Fine Tools

Grooving(Narrow O-ring Snap-ring)

Coated

Saw-man

Application

Available Inserts

: Under preparing for stock

GFIK For Reliefing

GR R type insert (mm) Clamp

C-ring

Screw

Pin

Wrench

GR3

CH5R2 CH5R2 CS5R1

CR04 CR04 -

CHX0513 CHX0513 CHA0514

PN0310 PN0310 PN0310

HW25L HW25L HW25L

GR5

CS6R1

-

CHA0617

PN0314

HW30L

GR8

CS8R1

-

Parts

Stock Designation R GFIK

316R/L 325R/L 340R/L 525R/L 540R/L 840R/L

D

d

H

L

22 32 50 32 50 50

16 25 40 25 40 40

15 23 37 23 37 37

150 200 300 200 300 300

S

L

Inserts 21.5 21.5 35.4 27.5 39.5 41.8

11 17 27 17 27 27

CHA0820 PN0314 HW40L : Stock item : Under preparing for stock

Relief

GR

GR

310R 315R 520R 525R 830R 840R

ST30A

ST20

Designation

Uncoated

H01

Picture

NC3120

Coated

NC3010

Application

Available Inserts Dimensions

(mm)

b

g

W

I

t

2.0 3.0 4.0 5.0 6.0 8.0

2.0 2.9 4.0 5.0 6.0 8.0

3.1 3.1 5.1 5.1 8.1 8.1

15.9 15.9 21.9 21.8 26.8 26.7

5.0 5.0 6.0 6.0 7.0 7.0

r 1.0 1.5 2.0 2.5 3.0 4.0 : Stock item

Configuration

: Under preparing for stock

C 21


Grooving & Profiling EH Regrinding type insert

>>>

ESB R type insert (mm)

Stock

W

H(h)

L

Clamp

Clamp Screw Chip Breaker

Shim

Shim Screw

Wrench

S Inserts

EH

20 25

620R 625R

20 25

125 150

36 36

27 32

ESB 34

CTH 6R2 BHA0616

CB20

SES33C SHX0310 HW50L HW20L

: Stock item

: Under preparing for stock

Available Inserts Application

Uncoated

Picture

Designation ESB

ST10

Dimensions

Configuration

W

I

t

9.525

30.0

6.35

ST20

34

(mm)

ESB

General

New Fine Tools

Saw-man

MGT Series

Multi functional tools

Parts Designation

: Stock item

: Under preparing for stock

PH

For Parting off Deep grooving

POB R type insert (mm)

Stock Designation R PH

W

H

L

19 19 19 19 19 19

19 25 19 25 19 25

150 150 150 150 150 150

S

h

22.25 22.25 23.5 23.5 24.4 24.4

19 25 19 25 19 25

L

320R/L 325R/L 420R/L 425R/L 520R/L 525R/L

34 34 34 34 34 34

Clamp

Clamp Screw

Stopper

POB300

CGH6R1

BHA0616

STP5

KHD0510 HW25L-HW50L

POB400

CGH6R2

BHA0616

STP5

KHD0510 HW25L-HW50L

POB500

CGH6R3

BHA0616

STP5

KHD0510 HW25L-HW50L

Parts

Max. ( ) 30 40 30 40 50 50

Stopper Screw

Wrench

Inserts

: Stock item

: Under preparing for stock

Parting off

Application

Available Inserts Uncoated

Picture

POB

Designation POB

300 400 500

ST10

Dimensions

ST20

(mm)

W

I

t

3.0 4.0 5.0

55 55 55

6.0 7.0 8.0

Configuration

: Stock item

C 22

: Under preparing for stock


Technical Information for MGT Series Features of MGT Features

Multi functional tools MGT Series

Geometry of chip breaker

>>>

Inserts are offered with two edges, for better economical machining. Multi function operations Reduce cycle time & increase productivity with the ability to groove, turn, face or copy in an application. Shorten time & save on tool cost. Korloy’s MGT system allows a machinist to apply one tool against many applications, reducing the number of tools. Flat Cutting Edge MGT tools have a flat geometry on its cutting edge to ensure excellent surface roughness. Even in high feed applications by using a wiper function, Korloy ensures excellent surface roughness even in roughing operation

In your description of the inserts, I recommend the following adjustments.

MGM(G)N-M

Specially designed high positive geometry, ideal for machining aluminum. The chip breaker’s super buffed, high rake angle allows optimal chip flow of aluminum.

Full radius geometry for applications that require profiling. Available for relief machining.

MGMR-PS

MGMR-PT

Sharply designed cutting edge. Recommended in machining low carbon steel and stainless steel. Specially designed chip breaker allows narrower chips to promote better chip flow. Able to machine feed rates and small diameter cutting.

Stronger cutting edge with a negative land for tougher applications. Able to machine at feed rates as high and bar stock. Chip breaker design helps narrows chips for better flow.

MFMN300 New Fine Tools

MRGN-A

MRMN-M

Specially designed chip breaker allows narrower chips to promote better chip flow. Specifically designed for grooving applications.

Saw-man

Specially designed chip breaker allows a smoother chip flow versus conventional flat-top geometries through the use of a central chip breaker. Specially placed convex dots assists with chip control in external machining, for a smoother chip flow. - Chip breaker designed for turning & grooving applications.

MGMN-G

Specially designed chip breaker allows narrower chips to promote better chip flow. Chip breaker specially designed for face-grooving.

Parting off ( MGMN / MGMR/L ) Cutting Speed CVD

Workpiece

NC3120 NC3030 NCM315 NC500H 80~180 SM C 70~150 SCM GC/GCD STS Non-ferrous metal(AL, Copper)

70~150

70~150

PC230

PC8010 PC9030 PC3525 PC6510

2

3

4

(mm)

5

6

70~150 50~100

50~120

ST30A

0.02~0.15 0.03~0.2 0.08~0.3 0.10~0.4 0.12~0.5

80~180 70~150

70~150

Feed Cutting width

Uncoated

PVD

50~120

60~140

50~100 0.05~0.12 0.1~0.25 0.1~0.30 0.1~0.35 0.1~0.40 0.02~0.1 0.03~0.15 0.08~0.25 0.1~0.35 0.12~0.40 200~450 0.05~0.1 0.05~0.2 0.05~0.25 0.05~0.30 0.05~0.35

Facing ( FGD / FGM / FMM / MFMN / MGMN ) Cutting Speed Workpiece

CVD NC6110

SM C SCM GC/GCD STS Non-ferrous metal(AL, Copper)

PVD

NC3030

NC3120

PC3525

50~130

100~160 50~130

50~130

120~150

Feed Cutting width

Uncoated

PC215K

PC8010/PC9030

(mm)

H01

3

4

5

200~800

0.05~0.1 0.05~0.1 0.05~0.1 0.05~0.1 0.05~0.15

0.05~0.12 0.05~0.12 0.05~0.12 0.05~0.12 0.08~0.15

0.05~0.15 0.05~0.15 0.05~0.15 0.05~0.15 0.08~0.15

120~150 60~150

Grooving, Turning ( MGMN / MRMN ) Workpiece

CVD

Cutting Speed PVD

Cermet

NC3010 NC3120 NC3030 PC215K PC9030 PC230 PC3525 CN20

CT10

Feed Cutting width

Uncoated ST30A

ST20

0.5~1.0 1.0~2.0

2~3

3~4

(mm)

4~5

6~8

80~120 80~120 80~120 0.03~0.08 0.04~0.09 0.05~0.1 0.05~0.12 0.05~0.15 0.05~0.2 80~200 80~200 80~180 80~200 SM C 80~120 80~120 0.03~0.07 0.04~0.08 0.05~0.08 0.05~0.1 0.05~0.12 0.05~0.15 80~180 80~180 80~180 80~160 80~180 80~180 80~120 SCM 60~130 0.03~0.07 0.04~0.08 0.05~0.08 0.05~0.1 0.05~0.10 0.05~0.12 GC/GCD 0.03~0.08 0.04~0.09 0.05~0.10 0.05~0.12 0.05~0.12 0.05~0.15 60~100 60~100 STS 150~400 0.05~0.12 0.05~0.15 0.05~0.15 0.08~0.15 0.08~0.15 0.10~0.20 150~300 Non-ferrous metal(AL, Copper)

C 23


Technical Information for MGT Series Turning and Grooving Selection of Insert

Notice for turning

Insert edge width

Recommendation of external turning Corner radius size

Notice for Finishing (offset need final quality) After desired diameter is grooved, continuous turning operation might cause some deflection of the workpiece. In these cases follow the given formula, offsetting these factors enables the desired diameter that you want.

- A larger radius extends tool life, use the largest radius insert possible. - In case of high cutting load pressure, you can use a smaller nose radius, lower feed rates or use a narrower insert. 2

D1- D2 2 Incorrect usage

New Fine Tools

Saw-man

MGT Series

Multi functional tools

>>>

The width of the insert contributes to its strength, when possible a machinist should try to use the widest width possible. The width of the cutting edge will help determine the range of chip control allowed by an insert. The narrower the insert’s edge, the better the chip control at lower feeds. Using the wider edge of an insert when is the optimal choice when trying to increase cutting speed.

MGT tools are designed to incur side cutting force from its clearance angle; this feature gives you advantage over a standard ISO insert. The standard MGT insert also provides a “wiper” effect to improve surface roughness.

Large nose R - Strong cutting load

Small nose R - Weak cutting load

Cutting speed - It is always recommended that you do exceed Korloy’s cutting speed recommendations. - The insert’s maximum feed rate depends on insert’s characteristics as well as what a machine can accept for cutting load pressure. - A smaller nose radius reduces an insert’s tool life in high feed applications. - The maximum feed rate should not exceed the tool’s radius. - In grooving applications, chip evacuation problems can be remedied by using step feed methods at small intervals. Max. Feed : Fmax = W x 0.075

Depth of cut - The minimum depth of cut should not exceed the insert’s nose radius. - The maximum depth of cut depends of a machine’s cutting load capabilities.

To eliminate the difference in the machined diameter by utilizing the clearance angle (which generates commonly while final turning operation) follow the directions above when machining. To obtain a good surface roughness without offsetting in an application follows the directions below. 1) Groove to the desired diameter. 2) Pull the tool backs a total distance of /2. 3) Continue the external turning operation to desired diameter.

Notice for MGT turning applications M.G.T tools are available for grooving and turning as a multifunctional tool. When using a M.G.T tool keep in mind that the tool imitates a standard ISO turning application. The application uses a positive clearance angle where a tool’s cutting force and depth of cut are all applied in an application. This might create normal wear on the insert, after turning, a grooving process might not meet the desired diameter on the work piece. To off set this, adjust the tool 0.004 inches and return to the original position of the grooving application.

Incorrect usage

C 24


Technical Information for MGT Series

>>>

Machining workpiece with a radius smaller than the insert’s corner radius

Multi functional tools MGT Series

Stabilize your tool pressure. MGT tools create a cutting load when machining a workpiece with a radius larger than the corner radius of insert (shown in the picture). The unequal cutting force might initially break the insert or holder. Incorrect usage

Saw-man New Fine Tools

Notice for wide grooving An important benefit of the MGT tool is the ability to machine between walls. Follow a line of continuous machining. When most of the material is machined pull back the tool to profile. Roughing 1

Roughing 2

Roughing 3

Finishing 4

Finishing 5

Finishing 6

C 25


Technical Information for MGT Series Parting off & Grooving Insert

Setting of Parting off

New Fine Tools

Saw-man

MGT Series

Multi functional tools

>>>

Lead angle applications 4 6 8 15

- Pipe (Tubing and hollow bar) - Pipe and solid bar - Solid bar - Small diameter Solid bar

Lead angle( )

Lead angle 0 (Neutral) - Parting off on solid bar type. - Occurring the center stub when parting off. - Prevent to be deflected workpiece by cutting diretion during parting off. - Availble for use deep parting depth. Lead angle 4 ~8 - Reduce the center stub when parting off on solid bar type. - Reduce the burr when parting off on tubing or hollow bar type. Lead angle 8 ~15 - Parting off on small diameter and hollow bar type. - Reduce the burr and center stub when parting off on small diameter solid bar type.

Selection of Insert To properly match the insert and cutting condition, the following factors should be considered. - Width of insert. - Chip breaker. - Grade and nose R. The relationship between the cutting width and cutting depth. - Neutral type, inserts with a 0 degree lead angle are best when used an applications maximum depth of cut. - In general alloy steel, the maximum depth of cut = W x 0.8 Insert with lead angle. To reduce burrs, we recommend using insert with a lead angle. Insert that have larger lead angles reduce burrs but will also decrease tool life. In the case where burrs are acceptable, we recommend using a neutral type insert.

Setting of Holders The cutting position should be exactly mounted on machined axis in order to create a perpendicular direction or 90 to minimize vibration.

C 26

The edge height of an insert should be set within 0.1mm based on the center line. - Parting off should be done as close to the chuck as possible to minimize vibration.

Notice Keep a consistent cutting speed and feed. Use proper amounts of coolant for better performance. Properly clean insert pocket before mounting insert.

Usage If insert is worn, immediately replace with a new insert. This is to prevent the damage on the workpiece. If the holder seat is worn or damaged replace with a new one immediately for stable clamping. Do not grind or regrind the holder seat.

Selection of Chip Breaker Our chip breakers are designed to narrow chips during grooving operations. Narrow chips usually offer the following advantages Decrease friction between chips and the workpiece. This usually gives a better surface roughness finish. With better chip flow, a machinist is able to increase feed rates due to a reduced cutting load.


Technical Information for MGT Series

Trouble Shooting

6. To reduce built-up edge Use the proper geometry and insert grade Increase cutting speed. Use proper coolant an amount 7. Parting off eccentric tube For tube operations, we recommend an insert with a 4 degree lead angle. However, poor machine precision and eccentric tubes may increase “feed-snap� and lead to insert damage. In these cases, we recommend an 8 degree insert with a larger lead angle.

Saw-man New Fine Tools

3. To improve chip control Choose the proper chip breaker Use a neutral type insert.(0 degree lead angle) Replace worn insert corner to a new corner or insert. Confirm a perpendicular angle (90 degree) from the cutting edge and the machine axis Use proper coolant an amount Increase feed rates accordingly If the long chip curling is grown when grooving, step feed at small intervals

Multi functional tools MGT Series

2. To improve straightness Replace inserts that are worn or that have any chipping Use neutral type insert.(0 degree lead angle) Use a holder with a minimal overhang Confirm a perpendicular angle (90 degrees) between the cutting edge and the machine axis Tightly fixture the work piece to the machine

5. To prevent insert fracture along the cutting edge Use the proper geometry and insert grade. Use an insert with a larger corner radius. Reduce factors that lead to tool vibration Use proper coolant an amount Decrease feed rates at about 50% around the surrounding center part.

>>>

1. To improve surface roughness Increase cutting speed Use a neutral type insert.(0 degree lead angle) Use the proper chip breaker for better chip control Use a coated insert Use proper coolant an amount Reduce factors that lead to tool vibration

4. To minimize burrs Reduce feed by 50% on approaching when approaching desired diameter. Place the inserts edge height along the center line of the workpiece. Use right or left handed inserts with lead angle. When using a neutral insert, use an insert with a small cutting width. Match the center line exactly and the supporting parts. When machining hollow bars or pipes, we recommend chamfering the work piece with an internal boring bar before parting.

Fig.1

Fig.2

C 27


Technical Information for MGT Series Face grooving tools For Shallow Grooving

For Deep Grooving

MGMN400-M

FGD

FGM

Cutting width 3mm

Cutting Width 4mm

Vertical MGFHR

Horizontal MGFVR

Vertical FGHH

Horizontal FGVH

Machined diameter 24~200mm

Machined diameter 24~60mm

Machined diameter 25~140mm

Machined diameter 25~140mm

FMM

Deep face grooving (G class) Wide face grooving turning (G class) Wide face grooving turning (M class)

New Fine Tools

Saw-man

MGT Series

Multi functional tools

>>>

MFMN300

Features

Features

Economical tools utilizing a double ended cutting edge system. Newly designed chip breakers that help ensure chip control for various face grooving applications. Korloy face grooving tools provide various holder line-ups to give you more options and benefits.

Selection System of Holder

Choose the holder with the shortest overhang that will still meet the cutting depth required

Choose the largest size of shank depending on the initial grooving diameter required in the application.

Notice for Face Grooving Before machining, check and adjust the following holder position.

Check the cutting edge height at the center of the workpiece. Machine towards the center and check for burrs.

C 28

Note FGM and FMM have similar application rages but are NOT interchangeable with each other’s holder.

Optimization of Face Grooving

Follow these 3 simple directions to choose the right insert and holder for your application.

Choose the insert and holder that best applies to your application according to the cutting width and workpiece shape to be machined.

These tools are suitable for deep grooving with a single cutting edge. (Tmax 25mm) A variety of chip breakers enable a machinist to apply a wide range of functions in machining. A variety of holders ensures multiple application ranges.

For better surface roughness, set up the insert in order to perpendicular at center line.

Roughing: When face grooving decrease the cutting speed 40% below a normal face turning operation.

Grooving at the initial diameter

Face turning away from center

Face turning to center

Finishing: When face grooving decrease the cutting speed 40% below a normal face turning operation. Grooving at the initial diameter to the final cutting depth and face turning away from center.

Radius operation toward final dimension at the bottom.

Face turning to center.

Grooving for the right dimension you want.


Technical Information for MGT Series MGT - Machining Al Wheels Features >>>

Optimally designed inserts for aluminum wheel machining. Longer tool life when matched with the best grade for application. Unique clamping mechanism places a strong clamp over insert. A variety of insert types for multi application functions.

Multi functional tools MGT Series

Various insert types

MRGN type : Full “Round geometry

MRGN-A(For general)

MRGN-A5(For copying)

MRGN-AM(Medium finishing)

MRGN-AP(PCD)

MVGN-A(For fine finishing)

High rake angle, Sharp cutting edge

Reinforced clamping force

For ductile cast iron

Improved chip control

High rake and relief angle

Saw-man

New clamping system Insert Centering

Improving safety and good positioning of insert even under eccentrical cutting load.

New Fine Tools

Before tightening

1st powerful clamping

After tightening

Reinforcing the clamping force due to radius designed on the top & bottom side of insert and convex DOT on the top of insert.

PATENT

Application of Al Wheels MACHINING A

MACHINING C

MACHINING B

Recommended cutting condition Workpiece Aluminum alloy (Forged) Aluminum alloy (Cast) Copper alloy Magnesium alloy

Unhardened Hardened Unhardened Hardened

Hardness Brinell (HB)

kc (MPa)

vc (m/min)

fn (mm/rev)

50 ~ 70 90 ~ 110 70 ~ 80 80 ~ 110 90 ~ 110 70 ~ 80

500 ~ 600 700 ~ 900 700 ~ 800 800 ~ 950 700 ~ 900 700 ~ 800

1,000 ~ 2,500 300 ~ 1,000 300 ~ 1,000 200 ~ 600 300 ~ 800 300 ~ 1,000

0.1 ~ 0.6 0.1 ~ 0.5 0.1 ~ 0.5 0.1 ~ 0.4 0.1 ~ 0.5 0.1 ~ 0.5

C 29


Technical Information for Fine Tools Technical Information for Fine Tools Application range Internal grooving, Profiling, Threading and Boring at >>>

Features Strong clamping system and specially designed insert are suitable for small diameter machining. Six kinds of inserts can be clamped in one holder for various operations. Guarantee long tool life due to good toughness substrate with new TiAlN. Adopting accurate ground insert ensures high precision machining.

Application examples

MGT Series

Multi functional tools

8mm~ 16mm

New Fine Tools

Saw-man

(Grooving, Turning)

(Forming)

(Threading)

Recommended cutting condition Cutting Condition

Grade

Workpiece

PC130

8 vc fn vc fn vc fn vc fn

Carbon steel Alloy steel Cast iron Non-ferrous alloy

Minimum diameter for machining ( Dmin) 11 14

30~80 0.01~0.04 30~80 0.01~0.02 30~80 0.01~0.05 70~150 0.02~0.06

30~100 0.01~0.05 30~100 0.01~0.04 30~100 0.01~0.05 100~150 0.02~0.06

30~100 0.02~0.05 30~100 0.02~0.04 30~100 0.02~0.05 100~150 0.02~0.06

16 30~100 0.02~0.06 30~100 0.02~0.05 30~100 0.02~0.05 100~150 0.02~0.06

Note - In case of chattering, reduce the cutting speed and feed. - To find the optimal cutting conditions, advise to gradually increase from the lowest cutting condition of the above recommendation. - In case of the unilateral grooving depth over 1mm, work to the step feed rate.

Clamping system Screw

Insert R Type

Holder

Available R/L type insert with one holder

L Type

Shank (Cemented carbide or Steel) Grooving

+

+ Forming

Overhang (3D, 4D, 5D) Threading

R Type

Stable clamping according to the tripod structure

C 30

L Type

No-Spin-System design for strong clamping


New Fine Tools NFTIH

Fig.1

Fig.2

>>>

NFTF NFTT NFTG

Dimensions Designation

NFTIH

Stock

D

6 12 12 12 12 12 8 12 12 12 12 12 12 16 12 16 12 16 12 12 16 12 12 12 12 16 16 16

65 70 80 80 90 100 80 75 95 95 110 120 75 75 100 100 110 110 130 130 130 130 130 130 150 130 130 150

15.5 24 24 32 40 20 33 33 44 55 20 20 34 34 45 45 64 64 64 48 48 64 80 48 64 80

T-MAX

H

S

1.0 1.0 1.0 1.0 1.0 1.0 2.3 2.3 2.3 2.3 2.3 2.3 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.3 4.3 4.3 4.3 4.3 4.3 4.3

4 10 10 10 10 10 7 11 11 11 11 11 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 11 11 11 11 15 15 15

4.8 4.8 4.8 4.8 4.8 4.8 6.7 6.7 6.7 6.7 6.7 6.7 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 10.2 10.2 10.2 10.2 10.2 10.2 10.2

Application

Designation NFTF

Profiling

PTKA02508

TW08P

1

NFTG11000R/L NFTT11000R/L NFTF11000R/L

PTKA03510

TW15P

2

NFTG14000R/L NFTT14000R/L NFTF14000R/L

PTKA0412

TW15P

2

NFTG16000R/L NFTT16000R/L NFTF16000R/L

PTKA0512

TW20P

2

: Stock item

: Under preparing for stock

Shank Material (S : Steel, C : Carbide) Shank Diameter Entering Depth Minimum Machined Diameter Dimensions

Coated

NFTF R/L

Fig.

NFTG08000R/L NFTT08000R/L NFTF08000R/L

Code system : NFTIH 08 3 12 S

Available Inserts Picture

NFTG : Grooving NFTT : Threading NFTF : Forming

Wrench

New Fine Tools

8 8 8 8 8 8 11 11 11 11 11 11 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 Applicable inserts, see pages C31, C32

L

Side lock

Parts Screw

Saw-man

08206C 08212C 08312C 08312S 08412C 08512C 11208C 11212C 11312C 11312S 11412C 11512C 14012C 14016C 14112C 14116C 14212C 14216C 14312C 14312S 14316C 16312C 16312S 16412C 16512C 16316C 16416C 16516C

d

R type insert

Applicable inserts

(mm)

Multi functional tools MGT Series

For NFTIH14~.

08082R 08122R 08182R 11082R 11122R 11182R 11202R 11302R 14122R 14182R 14202R 14222R 14302R 16182R 16222R 16302R 16402R

PC130

PC215K

D

8

11

14

16

b

r

0.82 1.22 1.82 0.82 1.22 1.82 2.02 3.02 1.22 1.82 2.02 2.22 3.02 1.82 2.22 3.02 4.02

0.41 0.61 0.91 0.41 0.61 0.91 1.01 1.51 0.61 0.91 1.01 1.11 1.51 0.91 1.11 1.51 2.01

S

7.75

10.7

13.5

15.7

(mm)

g

1.3 1.3 1.3 2.6 2.6 2.6 2.6 2.6 4.3 4.3 4.3 4.3 4.3 4.6 4.6 4.6 4.6

d2

Configuration

t

5.9

3.85

8

4.9

9

5.85

11

5.8

: Stock item

: Under preparing for stock

C 31


New Fine Tools Application

Available Inserts Picture

Designation NFTG

Grooving Threading

New Fine Tools

Saw-man

MGT Series

Multi functional tools

>>> NFTG R/L

NFTT

Threading

NFTT R/L

08075R 08085R 08095R 08121R 08141R 08152R 08171R 08202R 11075R 11085R 11095R 11121R 11141R 1115 R 11171R 11202R 11202R - 02 11252R 11302R 14075R 14085R 14095R 14121R 14141R 14152R 14171R 14202R 14252R 14302R 16075R 16085R 16095R 16121R 16141R 16171R 16202R 16252R 16302R 16352R 16402R 0805MR 0810MR 0815MR 1110MR 1115MR 1120MR 1125MR 1410MR 1415MR 1420MR 1425MR 1610MR 1615MR 1620MR 1625MR 1630MR 1635MR 1640MR

Applicable holders, see pages C31

C 32

Dimensions

Coated

PC130 PC215K

D

8

11

14

16

8

11

14

16

b 0.75 0.85 0.95 1.21 1.41 1.52 1.71 2.02 0.75 0.85 0.95 1.21 1.41 1.52 1.71 2.02 2.02 2.52 3.02 0.75 0.85 0.95 1.21 1.41 1.52 1.71 2.02 2.52 3.02 0.75 0.85 0.95 1.21 1.41 1.71 2.02 2.52 3.02 3.52 4.02 -

r

-

S

7.75

10.7

0.2

-

13.5

-

15.7

-

7.75

-

10.7

-

13.5

-

15.7

g 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.8 1.8 1.8 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 1.8 1.8 1.8 4.3 4.3 4.3 4.3 4.3 4.3 4.3 1.8 1.8 1.8 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 -

(mm)

d2

t

5.9

3.85

8.0

4.9

9.0

5.85

11

5.8

6

3.85

8

4.9

9

5.85

11

5.8

Pitch

f

0.5 1.0 1.5 1.0 1.5 2.0 2.5 1.0 1.5 2.0 2.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

1.0 1.0 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.5 1.6 1.8

Configuration

: Stock item

: Under preparing for stock


2008 Korloy Metric Catalogue - Multi Functional Tools