CATERPILLAR 299D COMPACT TRACK LOADER OPERATION AND MAINTENANCE MANUAL GTC00001-UP

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Media Number -M0090409-00 Publication Date -01/06/2018 Date Updated -21/06/2018

Foreword

Literature Information

This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.

This manual contains safety information, operation instructions, transportation information, lubrication information and maintenance information.

Some photographs or illustrations in this publication show details that can be different from your work tool. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your work tool which are not included in this publication. Read, study and keep this manual with the machine that your work tool is installed on.

Whenever a question arises regarding your work tool, or this publication, please consult your Caterpillar dealer for the latest available information.

Safety

The safety section lists basic safety precautions. In addition, this section identifies the text and locations of safety signs and labels used on the work tool.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this work tool.

Operation

The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, work tool controls, transportation and towing information.

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Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the work tool.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the work tool and its capabilities.

Maintenance

The maintenance section is a guide to equipment care. The illustrated, step-by-step instructions are grouped by service intervals. Items without specific intervals are listed under the when required interval. Items in the maintenance intervals schedule are referenced to detailed instructions that follow.

Maintenance Intervals

Calendar intervals shown (daily, weekly, monthly, etc) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals schedule might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Media Number -M0090409-00

Bearing - Lubricate

SMCS - 4471-086; 7551-086

Publication Date -01/06/2018

Date Updated -21/06/2018

i07430274

Illustration 1

g06309956 Snow push grease fittings

Illustration 2 g06309967

Illustration 3 g06309977

Illustration 4 g06309980

Snow plow grease fittings

Apply lubricant to all grease fittings.

Wed Jan 25 12:05:56 UTC+0530 2023

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Media Number -M0090409-00 Publication Date -01/06/2018 Date Updated -21/06/2018

Maintenance Interval Schedule

SMCS - 1000; 1400; 3030; 4450; 4469; 4480; 4490; 4491; 5612; 6282-041; 6319; 6320; 6345; 6346; 6461; 6700-041-KH; 6700-041; 6700; 6901; 7000; 7007; 7220; 7312; 7327; 7490; 7500; 7519; 7615; 7730

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. All adjustments and the replacement of components due to normal wear and aging are included. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Refer to the maintenance procedure for any other exceptions that may change the maintenance intervals.

When Required

Side Plate Skid Plate - Inspect/Replace

Every 10 Service Hours

Bearing - Lubricate

Every 10 Service Hours or Daily

Springs - Inspect/Replace

Private Network For SIS Licensees.

Wed Jan 25 12:05:27 UTC+0530 2023

i07430446

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Media Number -M0090409-00

Publication Date -01/06/2018

Side Plate Skid Plate - Inspect/Replace

SMCS - 6820

Personal injury or death can result from the blade falling.

Block the blade before changing blade tips.

Date Updated -21/06/2018

i07398887

Illustration 1 g06310200

1. Raise lift arms to a height that will relieve pressure on the side panel skid plates. Blocking should be placed under the frame and moldboard sections to prevent unexpected movement.

2. Remove nuts from skid plate.

3. Remove skid plate.

4. Install new skid plate.

Illustration 2

(A) Height of the steel edge is 8 mm (0.3 inch)

(A) Height of the rubber edge is 16 mm (0.6 inch)

g06315254

5. Raise the snow push and remove the blocking.

Wed Jan 25 12:06:17 UTC+0530 2023

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Media Number -M0090409-00

Publication Date -01/06/2018

Springs - Inspect/Replace

SMCS - 6262

Date Updated -21/06/2018

i07398891

Illustration 1 g06310201

Spring locations of snow push

Typical example

sample of

Illustration 2 g06310202

Spring locations of snow plow

Typical example

Illustration 3 g06315287

Exploded view of cutting edge group

Typical example

1. Remove locknut (1) from the rod (2).

2. Remove spring (3).

3. Install new spring.

4. Install locknut (1) on the rod (2).

Network For SIS Licensees. Wed Jan 25 12:06:43 UTC+0530 2023

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Media Number -M0090409-00

Publication Date -01/06/2018

Lifting and Tying Down the Machine

SMCS - 7000; 7500

Date Updated -21/06/2018

i07369038

NOTICE

Do not use the lifting eyes on the work tool in order to lift the host machine. Damage to the work tool and host machine may result.

NOTICE

Improper lifting or tiedowns can allow load to shift and cause injury or damage.

Reference: Refer to Operation and Maintenance Manual, "Specifications" for the dimensions and weight of the work tool.

Illustration 1 g06309856

Typical example of Snow Push

Illustration 2 g06309859

Typical example of Snow Plow

Use properly rated cables or slings in order to lift the work tool or secure the work tool.

Lifting and Tie Down Point (1) - In order to lift the snow push and snow plow, attach the lifting device to the front lifting points that are located on each side of the snow push and snow plow. In order to tie down the snow push or plow, attach the tie-downs to the front tie-down points that are located on each side of the snow push and snow plow.

Lifting Point (2) - In order to lift the snow push and snow plow, attach the lifting device to the rear lifting point that is located on center and rear of the snow push and snow plow.

Tie Down Point (3) - In order to tie down the snow push and snow plow, attach the tie-downs to the rear tiedown points that are located on each side of the snow push and snow plow.

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE) POWERED BY C3.8 Engine

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Media Number -M0090409-00

Publication Date -01/06/2018

Plate Locations and Film Locations

Date Updated -21/06/2018

SMCS - 1000; 3030; 4450; 6000; 6319; 6320; 6461; 6700; 7000; 7405; 7557

Snow Push

Illustration 1 g06310203 Typical example

i07398856

The product identification plate (1) is located on the top rail of the back frame.

For quick reference, record the identification numbers in the spaces that are provided in Illustration 2.

Illustration 2

g02733856

Snow Plow

Illustration 3 g06310204

Typical example

The product identification plate (1) is located on the top rail of the back frame.

Illustration 4 g06310199

Serial number plate and CE mark

Wed Jan 25 12:03:57 UTC+0530 2023

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC

Configuration: 299D Compact Track Loader GTC00001-UP (MACHINE)

Operation and Maintenance Manual

Snow Push and Plows Work Tool Supplement

Specifications

SMCS - 1000; 3030; 4480; 5070; 6319; 6320; 6461; 6700-KH; 6700; 7000; 7426; 7451; 7490; 7541; 7605; 7615

Straight Push

Specifications

2.4

Table 2

BHL and CWL Straight Snow Pushes

Table 3

SWL Straight Snow Pushes

4.9 m (16.08 ft)

479-8115 2.4 m (7.87 ft)-Rubber

479-8086 3.0 m (9.84 ft)- Rubber

479-8089 3.6 m (11.81 ft)- Rubber

479-8120 2.4 m (7.87 ft)

479-8096 3.0 m (9.84 ft)

479-8099 3.6 m (11.81 ft)

479-8087 3.0 m (9.84 ft)

479-8091 3.6 m (11.81 ft)

479-8088 3.0 m (9.84 ft)

479-8092 3.6 m (11.81 ft)

Table 4

226D-299D2-XHP, 903C, 906-908H2, 906-908M

415F2-430F2, 910K-914K

477-9891 3.6 m (11.81 ft)

477-9893 4.2 m (13.78 ft)

477-9897 4.9 m (16.08 ft)

477-9892 3.6 m (11.81 ft)

477-9894 4.2 m (13.78 ft)

477-9898 4.9 m (16.08 ft)

Straight Push Without Trip

Specifications

924K-938K, 926M-938M

Table 5

2.4

Compatibility

509-3705 2.4 m (7.87 ft)

509-3706 3.0 m (9.84 ft)

509-3707 3.6 m (11.81 ft)

Snow Plow

Specifications

Table 6

216B3-299D2-XHP, 903C/903C2, 906-908K, 906-908M

Illustration 2 g06300856 Typical example

2.7

3.0

Table 8

481-3666 1.8 m (5.91 ft)

226D-299D2-XHP, 903C, 906-908H2, 906K-908K, 906-908M

481-3667 2.1 m (6.89 ft) 226D-299D2-XHP, 903C, 906-908H2, 906K-908K, 906-908M

481-3668 2.4 m (7.87 ft)

481-3669 2.7 m (8.86 ft)

481-3670 3.0 m (9.84 ft)

481-3671 2.7 m (8.86 ft)

481-3672 3.0 m (9.84 ft)

481-3673 3.6 m (11.81 ft)

226D-299D2-XHP, 903C, 906-908H2, 906K-908K, 906-908M

415F2-430F2

479-8098 3.0 m (9.84 ft) 924K/930K/938K, 926M/930M/938M

479-8108 3.6 m (11.81 ft) 924K/930K/938K, 926M/930M/938M

479-8118 4.2 m (13.78 ft) 924K/930K/938K, 926M/930M/938M

Product: COMPACT TRACK LOADER

Model: 299D COMPACT TRACK LOADER GTC Configuration: 299D Compact Track Loader

Operation and Maintenance Manual Snow Push and Plows Work Tool Supplement

Caterpillar Approved Work Tools

SMCS - 6700; 7007 Table 1

4779891

4798098

Table 2

i07286693

Table 3

sample of

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