906H Caterpillar Compact Wheel Loader Service Repair Manual

SERVICE REPAIR MANUAL 906H COMPACT WHEEL LOADER

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

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

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

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  Product: COMPACT WHEEL LOADER Model: 906H COMPACT WHEEL LOADER TPE Configuration: 906H Wheel Loader TPE00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly 906H, 907H and 908H Compact Wheel Loaders Engine Supplement Media Number -KENR5207-01

Publication Date -01/09/2008

Date Updated -23/09/2008

i02839765

Air Cleaner - Remove and Install SMCS - 1051-010

Removal Procedure

Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.

1. Open the hood.

2. Turn the disconnect switch to the OFF position.

Illustration 1

g01416419

3. Remove cover (1) .

Illustration 2

4. Remove primary air filter element (2) .

g01416421

Illustration 3

g01416422

5. Remove secondary air filter element (3) .

Illustration 4

g01416423

6. Loosen clamp (4) from tube (5) .

7. Loosen clamp (6) and remove tube (9) from housing (8) .

8. Remove bolts (7) and remove housing (8) .

Installation Procedure

Illustration 5

g01416423

1. Install housing (8) and bolts (7) .

2. Install tube (9) to housing (8) and tighten clamp (6) .

3. Tighten clamp (4) to tube (5) .

Illustration 6

g01416422

4. Install secondary air filter element (3) .

Illustration 7

5. Install primary air filter element (2) .

g01416421

This is the sample of the manual Click on the download link for complete Manual

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Illustration 8

g01416419

6. Install cover (1) .

7. Turn the disconnect switch to the ON position.

8. Close the hood.

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Fri Feb 5 16:36:17 UTC+0530 2021

  Product: COMPACT WHEEL LOADER Model: 906H COMPACT WHEEL LOADER TPE Configuration: 906H Wheel Loader TPE00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly 906H, 907H and 908H Compact Wheel Loaders Engine Supplement Media Number -KENR5207-01

Publication Date -01/09/2008

Date Updated -23/09/2008

i02839759

Alternator - Remove and Install SMCS - 1405-010

Removal Procedure

Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.

1. Open the hood.

2. Turn the disconnect switch to the OFF position.

Illustration 1

g01417317

3. Remove bolts (2) and guard (1) .

Illustration 2

g01417318

4. Remove the nut and disconnect harness assembly (3) from alternator (4) .

Illustration 3

g01417325

5. Disconnect harness assembly (5) from alternator (4) .

Illustration 4

g01417326

6. Loosen bolt (6) and bolt (8) and remove V-belt (7) .

7. Remove bolt (6), bolt (8), and alternator (4) .

Installation Procedure

Illustration 5

g01417326

1. Install alternator (4). Install bolt (8) and bolt (6) loosely.

2. Install V-belt (7). Adjust the V-belt to the proper tension and tighten bolt (6) and bolt (8). Refer to Operation and Maintenance Manual for the correct procedure.

Illustration 6

g01417325

3. Connect harness assembly (5) to alternator (4) .

Illustration 7

g01417318

4. Connect harness assembly (3) to alternator (4) and install the nut.

Illustration 8

g01417317

5. Install guard (1) and bolts (2) .

6. Turn the disconnect switch to the ON position.

7. Close the hood.

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Fri Feb 5 16:33:47 UTC+0530 2021

  Product: COMPACT WHEEL LOADER Model: 906H COMPACT WHEEL LOADER TPE Configuration: 906H Wheel Loader TPE00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly 906H, 907H and 908H Compact Wheel Loaders Engine Supplement Media Number -KENR5207-01

Publication Date -01/09/2008

Date Updated -23/09/2008

i02845771

Battery - Remove and Install SMCS - 1401-010

Removal Procedure 1. Open the hood.

2. Turn the battery disconnect switch to the OFF position.

Illustration 1

g01419045

3. Disconnect negative battery cable (2) and positive battery cable (1) .

4. Remove bolts (4) and bracket (5).

5. Remove battery (3) .

Installation Procedure

Illustration 2

g01419045

1. Install battery (3) .

2. Install bracket (5) and bolts (4) .

3. Connect positive battery cable (1) and negative battery cable (2) .

4. Turn the battery disconnect switch to the ON position.

5. Close the hood.

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Fri Feb 5 16:33:32 UTC+0530 2021

  Product: COMPACT WHEEL LOADER Model: 906H COMPACT WHEEL LOADER TPE Configuration: 906H Wheel Loader TPE00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly 906H, 907H and 908H Compact Wheel Loaders Engine Supplement Media Number -KENR5207-01

Publication Date -01/09/2008

Date Updated -23/09/2008

i02841190

Electric Starting Motor - Remove and Install SMCS - 1453-010

Removal Procedure Start By: A. Remove the alternator. Refer to Alternator, "Alternator - Remove and Install".

Illustration 1

1. Remove bolt (2) and bracket (1) .

g01417965

Illustration 2

g01417966

2. Remove nut (4) and disconnect cable assemblies (3) from electric starting motor (5) .

3. Loosen the screw and disconnect harness assembly (6) from electric starting motor (5) .

Illustration 3

g01417967

4. Remove nuts (7) and remove electric starting motor (5) .

Installation Procedure

Illustration 4

g01417967

1. Install electric starting motor (5) and nuts (7) .

Illustration 5

g01417966

2. Connect harness assembly (6) to electric starting motor (5) and tighten the screw.

3. Connect cable assemblies (3) to electric starting motor (5) and install nut (4) .

Illustration 6

g01417965

4. Install bracket (1) and bolt (2) .

End By: Install the alternator. Refer to Alternator, "Alternator - Remove and Install".

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Fri Feb 5 16:34:03 UTC+0530 2021

  Product: COMPACT WHEEL LOADER Model: 906H COMPACT WHEEL LOADER TPE Configuration: 906H Wheel Loader TPE00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly 906H, 907H and 908H Compact Wheel Loaders Engine Supplement Media Number -KENR5207-01

Publication Date -01/09/2008

Date Updated -23/09/2008

i02843473

Engine - Install SMCS - 1000-012

Installation Procedure Table 1 Required Tools Tool

Part Number

A

138-7573

Illustration 1

Part Description

Qty

Link Bracket

1

g01418059

Illustration 2

g01418057

1. Attach Tooling (A) and a suitable lifting device to engine (18). The weight of engine (18) is approximately 635 kg (1400 lb).

2. Install engine (18) .

3. Install bolts (20) and (19) .

4. Install the bolt, the washers, and nut (21). Remove Tooling (A) from engine (18) .

Illustration 3

g01417995

5. Place cable harness (13) and harness assembly (17) into position. Install cable strap (16) .

Illustration 4

g01417994

6. Install cable harness (13), cable harness (15), and nut (14) .

Illustration 5

g01417992

7. Place the fuel lines and the hose into position. Install bolt (12) .

Illustration 6

g01417991

8. Install hose (11) and tighten the clamp.

Illustration 7

g01417990

9. Install hoses (9) and (10). Tighten the clamps.

Illustration 8

g01417989

10. Connect harness assemblies (7), (6), and (8) .

Illustration 9

g01417988

11. Place throttle cable (3) into position. Install spacers (5) and bolt (4) .

Illustration 10

g01417986

12. Install throttle cable (3) from the engine and tighten nut (2) .

Illustration 11

g01417978

13. Install the ground strap and bolt (1) .

End By: a. Install the gear motor (hydraulic fan). Refer to Disassembly and Assembly, "Gear Motor (Hydraulic Fan) - Install". b. Install the gear pump. Refer to Disassembly and Assembly, "Gear Pump - Remove and Install".

Copyright 1993 - 2021 Caterpillar Inc. All Rights Reserved.

Private Network For SIS Licensees.

Fri Feb 5 16:37:03 UTC+0530 2021

  Product: COMPACT WHEEL LOADER Model: 906H COMPACT WHEEL LOADER TPE Configuration: 906H Wheel Loader TPE00001-UP (MACHINE) POWERED BY 3044C Engine

Disassembly and Assembly 906H, 907H and 908H Compact Wheel Loaders Engine Supplement Media Number -KENR5207-01

Publication Date -01/09/2008

Date Updated -23/09/2008

i02843472

Engine - Remove SMCS - 1000-011

Removal Procedure Table 1 Required Tools Tool

Part Number

A

138-7573

Part Description

Qty

Link Bracket

1

Start By: A. Remove the gear pump. Refer to Disassembly and Assembly, "Gear Pump - Remove and Install".

B. Remove the gear motor (hydraulic fan). Refer to Disassembly and Assembly, "Gear Motor (Hydraulic Fan) - Remove".

Illustration 1

g01417978

1. Remove bolt (1) and the ground strap.

Illustration 2

g01417986

2. Loosen nut (2) and remove throttle cable (3) from the engine.

Illustration 3

g01417988

3. Remove bolt (4) and spacers (5). Lay throttle cable (3) out of the way.

Illustration 4

g01417989

4. Disconnect harness assemblies (6), (7), and (8) .

Illustration 5

g01417990

5. Loosen the clamps. Remove hoses (9) and (10) .

Illustration 6

g01417991

6. Loosen the clamp and remove hose (11) .

Illustration 7

g01417992

7. Remove bolt (12). Lay the fuel lines and the hose out of the way.

Illustration 8

g01417994

8. Remove nut (14), cable harness (15), and cable harness (13) .

Illustration 9

g01417995

9. Remove cable strap (16). Lay cable harness (13) and harness assembly (17) out of the way.

Illustration 10

g01418059

This is the sample of the manual Click on the download link for complete Manual

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