906H2 Caterpillar Compact Wheel Loader Operation and Maintenance Manual by quality service repair manual

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Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017

Foreword

SMCS-7566

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

FriMay709:28:30UTC+05302021

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Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017 i04606009

AccessDoorsandCovers

SMCS-7273-572;7273-573

EngineHood

Illustration1g01355455

Pulluponthehandle.Raisetheenginehooduntilthehoodsupportcylinderlocksinposition.

Illustration2g02768596

Squeezethelockonthecylinderinordertolowerthehood.Lowerthehooduntilthehoodlatches.

RightSideandLeftSideAccessDoorsandCovers

Illustration3g01355651

(1)AccessCover (2)AccessDoor

Themachineisequippedwithrightsideandleftsideaccesspanels.

Illustration4g01355653 Thumbscrewfortheaccesspanel Notetheenginehoodisremovedforclarity.

Opentheaccessdoorinordertogainaccesstothethumbscrew.Usethethumbscrewtoremovethe accesspanel.

Illustration6g01358974 (1)AccessDoor (2)KeySlot

Usetheignitionkeyinordertoopenthefrontaccessdoor.Openthedoorawayfromthewindow.

FriMay710:01:34UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017 i02957879

AirCleanerDustValve-Clean/Inspect

SMCS-1051-571-VL

1.Opentheenginehood.

2.Theairfilterhousingislocatedontherightsideoftheenginecompartment.

3.Checkthedustvalveaftereverytenservicehoursorattheendofeachday.Actuatethevalve bysqueezingthelipsofthevalveinordertoremoveanyaccumulateddebris.

4.Closetheenginehood.

FriMay710:07:45UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017 i04630163

EngineAirFilterServiceIndicator-Inspect/Replace

SMCS-7452-040;7452-510

This is the sample of the manual Click on the download link for complete Manual

Locationoftheengineairfilter (1)EngineAirFilterServiceIndicator (2)EngineAirFilter

1.Mountthemachine.

2.Fastentheseatbeltandstarttheengine.

3.Runtheengineathighidle.

4.Stoptheengine.

5.Opentheenginehood.

6.Inspecttheindicator.Iftheyellowpistonintheindicatorenterstheredzone,servicetheair cleaner.

Note:SeeOperationandMaintenanceManual,"EngineAirFilterPrimaryElementClean/Replace".SeeOperationandMaintenanceManual,"EngineAirFilterSecondary Element-Replace".

7.Resettheindicator.

Note:Tochecktheconditionoftheserviceindicator,tryresettingtheserviceindicator.Threepushes oftheresetbuttonmayberequiredtoresettheindicator.Next,checkthemovementoftheyellow pistonintheserviceindicator.Starttheengineandacceleratetheenginetohighidleforafew seconds.Afterthegovernorcontrolpedalisreleased,theyellowpistonshouldremainatthehighest positionthatwasachievedduringacceleration.Ifeitheroftheseconditionsarenotmet,replacethe serviceindicator.

FriMay710:21:23UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017 i02699187

ArticulationBearings-Lubricate

SMCS-7057-086-BD;7065-086-BD;7066-086-BD

Wipethegreasefittingsbeforeyoulubricatethegreasefittings.

Illustration1g01355727

Illustration2g01355731 Applylubricanttothegreasefittingsfortheupperandlowerbearingandfortheoscillationbearing.

FriMay710:07:58UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017

BackupAlarm-Test

SMCS-7406-081

Thebackupalarmismountedbelowtheradiatorintheenginecompartment. Thebackupalarmhasonesoundlevel.Thesoundlevelisnotadjustable.

TurntheenginestartswitchkeytotheONpositioninordertoperformthetest. Applytheservicebrake.MovethedirectioncontrolswitchtotheREVERSEposition.

Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe directioncontrolswitchismovedtotheNEUTRALpositionortotheFORWARDposition.

FriMay710:08:15UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017 i04775546

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

2.Thebatteryislocatedunderthehoodontherightsideofthemachine.Openthehood.

Illustration1g02877095

BatteryonRightSide

(1)PositiveBatteryTerminal

(2)BatteryHoldDown

(3)NegativeBatteryTerminal

Toavoidpersonalinjuryfromelectricalshock,ensurethatthenegative batterycableisdisconnectedfirst.

3.Disconnectthenegativebatterycableatthebattery.

4.Performthenecessaryrepairs.Replacethecableorthebattery,asneeded.

5.Disconnectthepositivebatterycable.Removetheoldbatteryfromthemachine.

6.Placethenewbatteryinthemachine.Connectthepositivebatterycabletothebattery.

7.Connectthenegativebatterycableatthebattery.

RecycletheBattery

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

FriMay710:08:30UTC+05302021

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

i04625025

Ifanewbeltisinstalled,checkthebeltadjustmentafter30minutesofoperation.Abeltisconsidered usedafter30minutesofoperation.

Stoptheengineinordertoinspectthebelts.

Inspecttheconditionofthebeltsandtheadjustmentofthebelts.Thebeltsshoulddeflect10mm (0.39inch)to11mm(0.43inch)underastraightpushof98N(22lb).Thismeasurementshouldbe takenbetweenthealternatorpulleyandthecrankshaftpulley.Thismeasurementmaybetakenalso betweenthecrankshaftpulleyandtheairconditionercompressorpulley.

Note:A144-0235BorroughsBeltTensionGaugemaybeusedtomeasurebelttension.

Illustration1g02768956

1.Loosenthebolts(1).

2.Movethealternatoruntilthecorrecttensionisreached.

3.Tightenthebolts.

4.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeattheadjustment procedure.

5.Ensurethatthewiringharnessfromthealternatorisintheproperlocation.

6.Repeattheprocedurefortheairconditioningcompressorbelt(2).

FriMay710:08:50UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017

BrakePads-Check

Thebrakepadsarelocatedbehindthefrontaxleonthedriveshaft.Measurethethicknessofthebrake pads.Ifthethicknessofeitherofthetwobrakepadsislessthan4.00mm(0.16inch),replacethe brakepads.RefertoDisassemblyandAssembly,"BrakeCaliper-Remove"andDisassemblyand Assembly,"BrakeCaliper-Install".

FriMay710:09:05UTC+05302021

i02699193

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017

BrakeSystemFluid-Change-IfEquipped

SMCS-4258-044;7579-044-BRK

Hotoilandcomponentscancausepersonalinjury. Donotallowhotoilorcomponentstocontactskin.

NOTICE

Caremustbetakentoensurethatfluidsarecontainedduring performanceofinspection,maintenance,testing,adjusting,andrepair oftheproduct.Bepreparedtocollectthefluidwithsuitablecontainers beforeopeninganycompartmentordisassemblinganycomponent containingfluids.

RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontainfluidson Catproducts.

Disposeofallfluidsaccordingtolocalregulationsandmandates.

Note:Brakefluidreservoirsareavailableonlyonstandardmachines.

Purgevalvesforthebrakesystemarelocatedonservicebrakecylinders.Thecylindersarelocatedon thedriveaxle.Accessthepurgevalvesbelowthemachine.

1.Parkthemachineonahard,levelsurface.Stoptheengine.Allowthefluidtocoolforfive minutes.However,thebrakefluidshouldbewarmforthisprocedure.

2.Thoroughlycleantheoutsideofthepurgevalves.Attachalinetothepurgevalve.Drainthe fluidfromeachpurgevalveintoasuitablecontainer.

Illustration1g01355891

3.Removethelidonthebrakefluidreservoir.Thefluidreservoirislocatedinthecompartmentin frontofthecab.Addthecorrecttypeofbrakefluidtothereservoir.RefertoOperationand MaintenanceManual,"LubricantViscositiesChart"forthecorrectfluid.

4.Openthepurgevalve.

5.Fullydepresstheservicebrakethatisbeingpurged.

6.Closethepurgevalve.

7.Releasetheservicebrake.

8.RepeatSteps4through7untilnoairisinthefluidthatdrainsfromthepurgevalve.Ensurethat thereservoirremainsfulloffluid.

9.Starttheengine.Runthemachineforafewminutes.Checkforanyleaks.Maintainthefluid levelbetweenthemarksonthereservoir.

FriMay710:09:20UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017

BrakeSystemFluidLevel-Check-IfEquipped

SMCS-4258-535-FLV;7579-535-BRK

Hotoilandcomponentscancausepersonalinjury. Donotallowhotoilorcomponentstocontactskin.

NOTICE

RefertoSpecialPublication,NENG2500,"DealerServiceTool Catalog"fortoolsandsuppliessuitabletocollectandcontainfluidson Catproducts.

Disposeofallfluidsaccordingtolocalregulationsandmandates.

Note:Brakefluidreservoirsareavailableonlyonstandardmachines.

1.Parkthemachineonahard,levelsurface.

2.Thefluidreservoirislocatedinthecompartmentinfrontofthecab.

3.Checkthefluidlevelwhentheengineisstopped.

4.Maintainthefluidlevelbetweenthemarksonthereservoir.

5.Ifthefluidlevelislow,addfluid.

a.Removethelidonthebrakefluidreservoir.

b.Addthecorrecttypeofbrakefluidtothereservoir.RefertoOperationandMaintenance Manual,"LubricantViscositiesChart"forthecorrectfluid.

c.Installthelidonthereservoir.

6.Checkforanyleaks.Maintainthefluidlevelbetweenthemarksonthereservoir.

FriMay710:12:40UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:906H2COMPACTWHEELLOADERJRF

Configuration:906H2WheelLoaderJRF00001-UP(MACHINE)POWEREDBYC3.3BEngine

OperationandMaintenanceManual 906H2,907H2and908H2CompactWheelLoaders

MediaNumber-SEBU8788-05PublicationDate-01/04/2015DateUpdated-01/09/2017 i03751342

BrakingSystem-Test

SMCS-4011-081;4267-081

ServiceBrakeHoldingAbilityTest

Personalinjurycanresultifthemachinemoveswhiletesting.

Ifthemachinebeginstomoveduringtest,reducetheenginespeed immediatelyandengagetheparkingbrake.

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.

MakesurethatthesteeringframelocklinkisintheSTOREDposition. Testthebrakesonadry25%slope.

Fastentheseatbeltbeforeyoutestthebrakes.

Thefollowingtestsareusedtodetermineiftheservicebrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.

1.Starttheengine.Raisetheworktoolslightly.

2.Applytheservicebrake.Releasetheparkingbrake.

This is the sample of the manual Click on the download link for complete Manual