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Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013

Foreword

SMCS-7566

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

FriMar513:49:24UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013 i05252940

AccessDoorsandCovers

SMCS-7273-572;7273-573

Thebatteryislocatedontherightsideattherearofmachine.

Illustration2g03368305

Thefusepanelandthewindowwasherreservoirarelocatedbehindtheaccessdoorontherightside.

EngineHood

Illustration3g03345838 Pushthebutton(1)andraisetheenginehooduntilthehoodsupportlocksinposition.

Illustration4g03345856

Pushthebottomofthegascylinder(2)ofthehingeinordertolowerthehood.Lowerthehooduntil thehoodlatches.

FriMar515:11:57UTC+05302021

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013 i03017978

AirCleanerDustValve-Clean/Inspect

SMCS-1051-571-VL

1.Opentheenginehood.

2.Theairfilterhousingislocatedontheleftsideoftheenginecompartment.

3.Checkthedustvalveaftereverytenservicehoursorattheendofeachday.Actuatethevalve bysqueezingthelipsofthevalveinordertoremoveanyaccumulateddebris.

FriMar515:14:31UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013

ArticulationBearings-Lubricate

SMCS-7057-086-BD;7065-086-BD;7066-086-BD

Thegreasefittingsforthearticulationbearingsareaccessedontheleftside.

i05317416

Illustration2g03371620

Wipethegreasefittingsbeforeyoulubricatethegreasefittings. Applylubricanttothegreasefittingsforthearticulationbearings.

FriMar515:14:45UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013

AxleOscillationBearings-Lubricate

SMCS-3268-086-BD;3278-086-BD Illustration1g03370146

Thegreasefittingsfortheaxleoscillationbearingsareaccessedontheleftside.

i05317552

This is the sample of the manual Click on the download link for complete Manual

Illustration2g03371662 (1)AxleOscillationbearingsgreasezerks

Wipethegreasefittingsbeforeyoulubricatethegreasefittings.

Applylubricanttotheremotegreasefittingsfortheaxleoscillationbearings.

FriMar515:15:00UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013 i05321057

BackupAlarm-Test

SMCS-7406-081

Thebackupalarmismountedintheleftsideofcounterweight.

Thebackupalarmhasonesoundlevel.Thesoundlevelisnotadjustable.

TurntheenginestartswitchkeytotheONpositioninordertoperformthetest. Applytheservicebrake.MovethedirectioncontrolswitchtotheREVERSEposition.

Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe directioncontrolswitchismovedtotheNEUTRALpositionortotheFORWARDposition.

FriMar515:15:14UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013 i05254556

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

LocationofBattery

2.Thebatteryislocatedontherightsideattherearofmachine.

Thebatterycablesorthebatteriesshouldnotberemovedwiththe batterycoverinplace.Thebatterycovershouldberemovedbeforeany servicingisattempted.

Removingthebatterycablesorthebatterieswiththecoverinplacemay causeabatteryexplosionresultinginpersonalinjury.

3.Disconnectthenegativebatterycableatthebattery.

4.Performthenecessaryrepairs.Replacethecableorthebattery,asneeded.

5.Disconnectthepositivebatterycable.Removetheoldbatteryfromthemachine.

6.Placethenewbatteryinthemachine.Connectthepositivebatterycabletothebattery.

7.Connectthenegativebatterycableatthebattery.

8.Closethebatterycover.

RecycletheBattery

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

AllRightsReserved.

PrivateNetworkForSISLicensees.

FriMar515:15:28UTC+05302021

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013 i05321317

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

Ifanewbeltisinstalled,checkthebeltadjustmentafter30minutesofoperation.Abeltisconsidered tobeusedafter30minutesofoperation.

Stoptheengineinordertoinspectthebelts.

Inspecttheconditionofthebeltsandtheadjustmentofthebelts.Thebeltsshoulddeflect7mm (0.28inch)to9mm(0.35inch)underastraightpushof98N(22lb).Theairconditioningcompressor beltshoulddeflect8mm(0.32inch)to11mm(0.43inch)underastraightpushof98N(22lb).This measurementshouldbetakenbetweenthealternatorpulleyandthecrankshaftpulleyorthis measurementshouldbetakenbetweenthecrankshaftpulleyandtheairconditionercompressor pulley.

Note:A144-0235BorroughsBeltTensionGaugemaybeusedtomeasurebelttension.

Illustration1g03371814

1.Loosenthebolts(1).

2.Movethealternatoruntilthecorrecttensionisreached.

3.Tightenthebolts.

4.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeattheadjustment procedure.

5.Ensurethatthewiringharnessfromthealternatorisintheproperlocation.

6.Repeattheprocedurefortheairconditioningcompressorbelt(2).

FriMar515:15:42UTC+05302021

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013

BrakeandInchingPedalInspection

SMCS-3162-040;4269-040

(1)Checkifthestrokeissettoanappropriatevalue.

Note:Setstroketo15to15.7mm.

i05330844

(2)Checktheofficialstrokeusingatapemeasure.Normallythestrokeischeckedbysteppingonthe pedal.

(3)Ifthestrokeisnotsettoanappropriatevalue,consultyourCatdealer.

FriMar515:15:56UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013

BrakingSystem-Test

SMCS-4011-081;4267-081

ServiceBrakeHoldingAbilityTest

Personalinjurycanresultifthemachinemoveswhiletesting.

Ifthemachinebeginstomoveduringtest,reducetheenginespeed immediatelyandengagetheparkingbrake.

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.

MakesurethatthesteeringframelocklinkisintheSTOREDposition.

Testthebrakesonadry25%slope.

Fastentheseatbeltbeforeyoutestthebrakes.

Thefollowingtestsareusedtodetermineiftheservicebrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.

1.Starttheengine.Raisetheworktoolslightly.

2.Applytheservicebrake.Releasetheparkingbrake.

Themachineshouldnotmoveunderthefollowingconditions. Theengineisatlowidle.

Thebucketisempty.

Themachineiswarmedupandthemachineisfullystopped.

Theservicebrakeisfirmlydepressed.

Ifthemachinemoves,consultyourCaterpillardealer.

3.Engagetheparkingbrake.Lowertheworktooltotheground.Stoptheengine.

NOTICE

Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.

FriMar515:16:09UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013

BucketCuttingEdges-Inspect/Replace

SMCS-6801-040;6801-510

Personalinjuryordeathcanresultfrombucketfalling. Blockthebucketbeforechangingbucketcuttingedges.

1.Raisethebucket.Placeablockunderthebucket.

2.Lowerthebuckettotheblocking.

Donotblockupthebuckettoohigh.Blockupthebucketsothatthebucketishighenoughto removethecuttingedgesandtheendbits.

3.Removethebolts.Removethecuttingedgeandtheendbits.

4.Cleanthecontactsurfaces.

5.Usetheoppositesideofthecuttingedge,ifthissideisnotworn.

6.Installanewcuttingedge,ifbothedgesareworn.

7.Installthebolts.Tightentheboltstothespecifiedtorque.

8.Raisethebucket.Removetheblocks.

9.Lowerthebuckettotheground.

i01920076

10.Afterafewhoursofoperation,checktheboltsforpropertorque.

FriMar515:16:23UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013

TiltCylinderBearingsandBucketLinkageBearingsLubricate

SMCS-5104-086-BD;6107-086-BD

i05326551

Wipeallgreasefittingsbeforeyouapplylubricant.

Lubricatethegreasefitting(1)fortheheadendofthetiltcylinder.

Lubricatethegreasefitting(2)fortherodendofthetiltcylinder.Thereisonegreasefittinginthe centerofthemachine.

Lubricatethegreasefitting(3)fortheupperpivotpinofthetiltlinkage.Thereisonegreasefittingin thecenterofthemachine.

Lubricatethegreasefittings(4)forthelowerpivotpinofthetiltlinkage.Thereisonegreasefittingin thecenterofthemachine.

Lubricatethegreasefitting(5)fortheupperpivotpinofthequickcouplerassembly.Thereisone greasefittinginthecenterofthemachine.

Lubricatethegreasefittings(6)forthelowerpivotpinofthequickcouplerassembly.Thereisa greasefittingforeachsideofthemachine.

Therearesevengreasefittings.

FriMar515:25:31UTC+05302021

Product:COMPACTWHEELLOADER

Model:901CCOMPACTWHEELLOADERW4T

Configuration:901CCompactWheelLoaderW4T00001-UP(MACHINE)POWEREDBYC1.8Engine

OperationandMaintenanceManual 901C,902Cand903CCompactWheelLoaders

MediaNumber-SEBU9129-00PublicationDate-01/05/2013DateUpdated-07/05/2013 i05321535

CabAirFilter-Clean/Replace

SMCS-7342-070;7342-510

Note:Cleanthefilterelementsmoreoftenindustyconditions.Ifthereisanoticeablereductioninthe airflowfromtheairvents,checkthefilterelements.

CleanExternalFilterElement

This is the sample of the manual Click on the download link for complete Manual