901C2 Caterpillar Compact Wheel Loader Operation and Maintenance Manual by quality service repair manual

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018

Foreword

LiteratureInformation

Thismanualshouldbestoredintheoperator'scompartmentintheliteratureholderorseatback literaturestoragearea.

Thismanualcontainssafetyinformation,operationinstructions,transportationinformation, lubricationinformationandmaintenanceinformation.

Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbedifferent fromyourmachine.Guardsandcoversmighthavebeenremovedforillustrativepurposes.

Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyour machinewhicharenotincludedinthispublication.Read,studyandkeepthismanualwiththe machine.

Wheneveraquestionarisesregardingyourmachine,orthispublication,pleaseconsultyourCat dealerforthelatestavailableinformation.

Safety

Thesafetysectionlistsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofwarningsignsandlabelsusedonthemachine.

Readandunderstandthebasicprecautionslistedinthesafetysectionbeforeoperatingorperforming lubrication,maintenanceandrepaironthismachine.

Operation

s00037320

Theoperationsectionisareferenceforthenewoperatorandarefresherfortheexperiencedoperator. Thissectionincludesadiscussionofgauges,switches,machinecontrols,attachmentcontrols, transportationandtowinginformation.

Photographsandillustrationsguidetheoperatorthroughcorrectproceduresofchecking,starting, operatingandstoppingthemachine.

Operatingtechniquesoutlinedinthispublicationarebasic.Skillandtechniquesdevelopasthe operatorgainsknowledgeofthemachineanditscapabilities.

Maintenance

Themaintenancesectionisaguidetoequipmentcare.TheMaintenanceIntervalSchedule(MIS)lists theitemstobemaintainedataspecificserviceinterval.Itemswithoutspecificintervalsarelisted underthe"WhenRequired"serviceinterval.TheMaintenanceIntervalScheduleliststhepage numberforthestep-by-stepinstructionsrequiredtoaccomplishthescheduledmaintenance.Usethe MaintenanceIntervalScheduleasanindexor"onesafesource"forallmaintenanceprocedures.

MaintenanceIntervals

Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenient servicingschedulesandapproximatetheindicatedservicehourmeterreading.Recommendedservice shouldalwaysbeperformedattheintervalthatoccursfirst.

Underextremelysevere,dustyorwetoperatingconditions,morefrequentlubricationthanisspecified inthemaintenanceintervalschartmightbenecessary.

Performserviceonitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500service hoursor3months,alsoservicethoseitemslistedunderevery250servicehoursormonthlyandevery 10servicehoursordaily.

CaliforniaProposition65Warning

DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocause cancer,birthdefects,andotherreproductiveharm.

Batteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds.Washhandsafter handling.

CertifiedEngineMaintenance

Propermaintenanceandrepairisessentialtokeeptheengineandmachinesystemsoperating correctly.Astheheavydutyoff-roaddieselengineowner,youareresponsiblefortheperformanceof therequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual,and ServiceManual.

Itisprohibitedforanypersonengagedinthebusinessofrepairing,servicing,selling,leasing,or tradingenginesormachinestoremove,alter,orrenderinoperativeanyemissionrelateddeviceor elementofdesigninstalledonorinanengineormachinethatisincompliancewiththeregulations (40CFRPart89).Certainelementsofthemachineandenginesuchastheexhaustsystem,fuel system,electricalsystem,intakeairsystemandcoolingsystemmaybeemissionrelatedandshould notbealteredunlessapprovedbyCaterpillar.

MachineCapacity

Additionalattachmentsormodificationsmayexceedmachinedesigncapacitywhichcanadversely affectperformancecharacteristics.Includedwouldbestabilityandsystemcertificationssuchas brakes,steering,androlloverprotectivestructures(ROPS).ContactyourCatdealerforfurther information.

CatProductIdentificationNumber

EffectiveFirstQuarter2001theCatProductIdentificationNumber(PIN)haschangedfrom8to17 characters.Inanefforttoprovideuniformequipmentidentification,Caterpillarandotherconstruction equipmentmanufacturersaremovingtocomplywiththelatestversionoftheproductidentification numberingstandard.Non-roadmachinePINsaredefinedbyISO10261.ThenewPINformatwill applytoallCatmachinesandgeneratorsets.ThePINplatesandframemarkingwilldisplaythe17 characterPIN.Thenewformatwilllooklikethefollowing:

2.MachineDescriptor(characters4-8)

3.CheckCharacter(character9)

4.MachineIndicatorSection(MIS)orProductSequenceNumber(characters10-17).Thesewere previouslyreferredtoastheSerialNumber.

MachinesandgeneratorsetsproducedbeforeFirstQuarter2001willmaintaintheir8characterPIN format.

Componentssuchasengines,transmissions,axles,etc.andworktoolswillcontinuetousean8 characterSerialNumber(S/N).

ThuMar1113:59:26UTC+05302021

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Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018

AccessDoorsandCovers

SMCS-7273-572;7273-573

Thebatteryislocatedontherightsideattherearofmachine.

Illustration2g03368305

Thecircuitbreakerandmainrelaysarelocatedbehindtheaccessdoorontherightside.

Illustration3g03865011

Thefusepanelislocatedbehindthedoorundertheseat.

EngineHood

Illustration4g03345838 Pushthebutton(1)andraisetheenginehooduntilthehoodsupportlocksinposition.

Illustration5g03345856

Pushthebottomofthegascylinder(2)ofthehingeinordertolowerthehood.Lowerthehooduntil thehoodlatches.

ThuMar1115:06:39UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018 i06176662

AirCleanerDustValve-Clean/Inspect

SMCS-1051-571-VL

1.Opentheenginehood.

2.Theairfilterhousingislocatedontheleftsideoftheenginecompartment.

3.Checkthedustvalveafterevery10servicehoursorattheendofeachday.Actuatethevalve bysqueezingthelipsofthevalveinordertoremoveanyaccumulateddebris.

4.Closetheenginehood.

ThuMar1115:09:46UTC+05302021

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Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018

ArticulationBearings-Lubricate

SMCS-7057-086-BD;7065-086-BD;7066-086-BD

Thegreasefittingsforthearticulationbearingsareaccessedontheleftside.

Illustration2g03837536

1.Wipethegreasefittingsbeforeyoulubricatethegreasefittings.

2.Applylubricanttothegreasefittingsforthearticulationbearings.

ThuMar1115:10:34UTC+05302021

This is the sample of the manual Click on the download link for complete Manual

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Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018 i07286959

AxleOscillationBearings-Lubricate

SMCS-3268-086-BD;3278-086-BD

Illustration1g06274952

Thegreasefittingsfortheaxleoscillationbearingsareaccessedontheleftside.

Illustration2g06274953 (1)AxleOscillationbearingsgreasezerks

Wipethegreasefittings(1)beforeyoulubricatethegreasefittings. Applylubricanttotheremotegreasefittingsfortheaxleoscillationbearings.

ThuMar1115:10:49UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018 i05321057

BackupAlarm-Test

SMCS-7406-081

Thebackupalarmismountedintheleftsideofcounterweight. Thebackupalarmhasonesoundlevel.Thesoundlevelisnotadjustable.

TurntheenginestartswitchkeytotheONpositioninordertoperformthetest. Applytheservicebrake.MovethedirectioncontrolswitchtotheREVERSEposition.

Thebackupalarmshouldimmediatelysound.Thebackupalarmwillcontinuetosounduntilthe directioncontrolswitchismovedtotheNEUTRALpositionortotheFORWARDposition.

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018 i05254556

BatteryorBatteryCable-Inspect/Replace

SMCS-1401-040;1401-510;1402-040;1402-510

1.TurntheenginestartswitchtotheOFFposition.TurnallswitchestotheOFFposition.

LocationofBattery

2.Thebatteryislocatedontherightsideattherearofmachine.

Thebatterycablesorthebatteriesshouldnotberemovedwiththe batterycoverinplace.Thebatterycovershouldberemovedbeforeany servicingisattempted.

Removingthebatterycablesorthebatterieswiththecoverinplacemay causeabatteryexplosionresultinginpersonalinjury.

3.Disconnectthenegativebatterycableatthebattery.

4.Performthenecessaryrepairs.Replacethecableorthebattery,asneeded.

5.Disconnectthepositivebatterycable.Removetheoldbatteryfromthemachine.

6.Placethenewbatteryinthemachine.Connectthepositivebatterycabletothebattery.

7.Connectthenegativebatterycableatthebattery.

8.Closethebatterycover.

RecycletheBattery

Alwaysrecycleabattery.Neverdiscardabattery.

Alwaysreturnusedbatteriestooneofthefollowinglocations:

•Abatterysupplier

•Anauthorizedbatterycollectionfacility

•Recyclingfacility

AllRightsReserved.

PrivateNetworkForSISLicensees.

ThuMar1115:11:19UTC+05302021

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018

Belts-Inspect/Adjust/Replace

SMCS-1357-025;1357-040;1357-510

i06177835

Ifanewbeltisinstalled,checkthebeltadjustmentafter30minutesofoperation.Abeltisconsidered usedafter30minutesofoperation.

Stoptheengineinordertoinspectthebelts.

Inspecttheconditionofthebeltsandtheadjustmentofthebelts.Thebeltsshoulddeflect7mm (0.28inch)to9mm(0.35inch)underastraightpushof98N(22lb).Theairconditioningcompressor beltshoulddeflect8mm(0.32inch)to11mm(0.43inch)underastraightpushof98N(22lb).This measurementshouldbetakenbetweenthealternatorpulleyandthecrankshaftpulleyorthis measurementshouldbetakenbetweenthecrankshaftpulleyandtheairconditionercompressor pulley.

Note:A144-0235BorroughsBeltTensionGaugemaybeusedtomeasurebelttension.

Illustration1g03838367

1.7L(901C2)

Illustration2g03838406 C2.4(902C2/903C2)

Illustration3g03865116

1.Loosenthebolts(1).

2.Movethealternatoruntilthecorrecttensionisreached.

3.Tightenthebolts.

4.Recheckthebeltdeflection.Iftheamountofdeflectionisincorrect,repeattheadjustment procedure.

5.Ensurethatthewiringharnessfromthealternatorisintheproperlocation.

ThuMar1115:11:34UTC+05302021

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018 i06239911

BrakeandInchingPedalInspection

SMCS-3162-040;4269-040

(1)Checkifthestrokeissettoanappropriatevalue.

Note:Setstroketo15.7mm.

(2)Checktheofficialstrokeusingatapemeasure.Normallythestrokeischeckedbysteppingonthe pedal.

(3)Ifthestrokeisnotsettoanappropriatevalue,consultyourCatdealer.

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018

BrakingSystem-Test

SMCS-4011-081;4267-081

ServiceBrakeHoldingAbilityTest

Personalinjurycanresultifthemachinemoveswhiletesting.

Ifthemachinebeginstomoveduringtest,reducetheenginespeed immediatelyandengagetheparkingbrake.

Checktheareaaroundthemachine.Makesurethatthemachineisclearofpersonnelandclearof obstacles.

MakesurethatthesteeringframelocklinkisintheSTOREDposition.

Testthebrakesonadry25%slope.

Fastentheseatbeltbeforeyoutestthebrakes.

Thefollowingtestsareusedtodetermineiftheservicebrakeisfunctional.Thesetestsarenot intendedtomeasurethemaximumbrakeholdingeffort.

1.Starttheengine.Raisetheworktoolslightly.

2.Applytheservicebrake.Releasetheparkingbrake.

Themachineshouldnotmoveunderthefollowingconditions. Theengineisatlowidle.

Thebucketisempty.

Themachineiswarmedupandthemachineisfullystopped.

Theservicebrakeisfirmlydepressed.

Ifthemachinemoves,consultyourCaterpillardealer.

3.Engagetheparkingbrake.Lowertheworktooltotheground.Stoptheengine.

NOTICE

Ifthemachinemovedwhiletestingthebrakes,contactyour Caterpillardealer.Havethedealerinspectand,ifnecessary,repairthe servicebrakebeforereturningthemachinetooperation.

ThuMar1115:12:01UTC+05302021

PreviousScreen

Product:COMPACTWHEELLOADER

Model:901C2COMPACTWHEELLOADERYKY

Configuration:901C2CompactWheelLoaderYKY00001-UP(MACHINE)POWEREDBYC1.7Engine

OperationandMaintenanceManual 901C2,902C2and903C2CompactWheelLoader

MediaNumber-M0070714-03PublicationDate-01/08/2015DateUpdated-13/02/2018

EngineCrankcaseBreather-Replace-andPCVValveCheck

SMCS-1317-510

1.Opentheengineaccessdoor.RefertoOperationandMaintenanceManual,"AccessDoorsand Covers".

2.Thebreatherislocatedintheenginecompartmentontheright-handsideofengine.Thereiscap onthebreatherandareplaceableelementinside.

Note:Thisservicemaybeperformedwithoutremovingthehousingfromtheengine.

3.Removethebreathercapandremovethefilterelement.

4.Cleanthehousingandthecapforthebreather.

Illustration3g02827582

(1)Cover (2)O-ring (3)FilterElement (4)Housing

5.PressonthePCVvalvetoensurethatthevalvemovessmoothly.Ifthevalvedoesnotmove smoothly,replacethehousingwiththevalve.

6.Installthenewfilterelementinthebreather.Installthebreathercap.

7.Closetheengineaccessdoor.

ThuMar1115:16:12UTC+05302021

This is the sample of the manual Click on the download link for complete Manual