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438B Caterpillar Backhoe Loader Operation and Maintenance Manual

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Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001

Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriDec1000:07:03UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriDec1000:07:35UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

FriDec1000:07:49UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK

MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001 Generalinformation

Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriDec1000:06:08UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

FriDec1000:09:26UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001

Modelnumber

Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriDec1000:06:25UTC+05302021

This is the sample of the manual Click on the download link for complete Manual

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

FriDec1000:07:20UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE OperationandMaintenanceManual

MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001

Safety

Readcarefullyfollowingwarningmessages.Theytellyouof differenthazardsandhowtoavoidthem.Ifproperprecautions arenottakenyouorotherscouldbeseriouslyinjured.

1.Learnmachinesafety

Carefullyreadappropriatemanuals.Learnhowtooperate themachineandhowtousethecontrolsproperly.

Studythismanualbeforeinstalling,operatingorservicing theHydraulicBroom.Ifthereisanythingthatyoudonot understand,askyouremployeroryourCaterpillardealerto explainit.Keepmanualscleanandingoodcondition.

Studyalsotheoperatingandmaintenancemanualofthe carriermachinebeforeoperatingtheattachment.

2.Clothing

Youcanbeinjuredifyoudonotwearproperclothing. Looseclothingcangetcaughtinthemachinery.Wear fairlytightprotectiveclothingtosuitthejob.

Wearasuitablehearingprotectivedevicesuchasear muffsorearplugstoprotectagainstobjectionableor uncomfortableloudnoises.

Furthersafetyequipmentincludes:asafetyhelmet,safety shoes,safetyglasses,well-fittingoverallsandindustrial gloves.

Donotwearanecktieorscarf.Keeplonghairrestrained.

3.Careandalertness

Allthetimeyouareworkingwiththeattachmenttakecare andstayalert.Alwaysbecareful.Alwaysbealertfor hazards.

4.Liftingequipment

Youcanbeinjuredifyouusefaultyliftingequipment.

Makesurethatliftingequipmentisingoodcondition.Make surethatliftingtacklecomplieswithalllocalregulations andissuitableforthejob.Liftingequipmentmustbe strongenoughforthejobandyoumustknowhowtouse it.

5.Regulationsandlaws

Obeyalllaws,worksiteandlocalregulationswhichaffect youandyourequipment.

6.Equipmentlimits

Operatingequipmentbeyonditsdesignlimitscancause damage.Itcanalsobedangerous.

Donottrytoupgradetheequipment'sperformanceby unapprovedmodifications.

7.Equipmentinspection

Inspectthemachineandattachmentdailybywalking arounditbeforeyoustartit.

Donotoperateequipmentwhichisdefectiveorhas missingparts.

Makesurethemaintenanceproceduresinthismanualare completedbeforeusingtheequipment.

8.Practice

Youandotherscanbekilledorinjuredifyoudounfamiliar operationswithoutpracticingthemfirst.Practiceaway fromthejobsite,onacleararea.

Keepotherpeopleaway.

Donotperformnewoperationsuntilyouaresureyoucan dothemsafely.

9.Communications

Badcommunicationscancauseaccidents.

Keeppeoplearoundyouinformedofwhatyouwillbe doing.Ifyouwillbeworkingwithotherpeoplemakesure theyunderstandanyhandsignalsyouwillbeusing.

Worksitescanbenoisy.Donotrelyonspokencommands.

10.Worksite

Worksitescanbehazardous.Inspectthesitebefore workingonit.

Makesuretheworksitefootinghassufficientstrengthto firmlysupportthemachine.Checkforpotholes,hidden rocksetc.

11.Banksandtrenches

Bankedmaterialandtrenchescancollapse. Donotworktooclosetobanksandtrencheswherethere isdangerofcollapse.

12.Metalsplinters

Youcanbeinjuredbyflyingsplinterswhendrivingmetal pinsinandout.

Guardagainstinjuryfromflyingpiecesofmetalordebris, weargogglesorsafetyglasses.

Useasoft-facedhammerordrifttoremoveorfitmetal pins,suchaspivotpins.

13.Safetybarriers

Unguardedequipmentinpublicplacescanbedangerous. Placebarriersaroundthemachine,tokeeppeopleaway.

14.Inspections

Alwaysusetwopeoplewhenmakingcheckswiththe enginerunning.

Theoperatormustbeatthecontrols,abletoseethe persondoingthechecks.

15.Repairsandmaintenance

Besureyouunderstandaserviceprocedurebefore workingonthemachineorattachment.

Ifpossible,makeallrepairswiththemachineparkedona level,hardsurface.Blockthemachinesoitdoesnotroll whileworkingonorunderit.

Attacha"DONOTOPERATE"tagtothemachine.

Disablethevehicletopreventaccidentalstartupduring maintenance.

16.Supportattachment

Donotworkunderaraisedattachment.Lowerattachment totheground,ontoblocksorstands.

Alwaysuseliftarmsupportstokeeploaderarmsraised andattachmenttilteddownifmaintenanceprocedures requiretheattachmenttobeintheraisedposition.

Supporttheattachmentwhenlooseningorremovingpins orbolts.

17.Modificationsandwelding

Non-approvedmodificationstothemachinecanimpairthe functionand/orsafetyandaffectmachinelife.Contactyour Caterpillardealerforadvisebeforemodifyingthe attachment.

Beforeweldingontheattachmentwhileitisinstalledon thecarrier,disconnectthealternatorandthebattery.

18.Hydraulicfluid

Finejetsofhydraulicfluidathighpressurecanpenetrate theskin.

Keephandsandbodyawayfrompinholesandnozzles whichejectfluidunderhighpressure.

Useapieceofcardboardtosearchforleaks.Donotuse yourfingerstocheckforhydraulicfluidleaks.

IfANYfluidisinjectedintotheskin,itmustbesurgically removedwithinafewhoursbyadoctorfamiliarwiththis typeofinjuryorgangrenemayresult

19.Pressures

Relieveallpressuresinair,wateroroilsystemsbeforeany lines,fittingsorrelateditemsaredisconnectedor

removed.Hydraulicfluidatsystempressurecaninjure you.

Beforedisconnectingorconnectinghydraulichoses,stop thecarrierengineandoperatethecontrolstorelease pressuretrappedinthehoses.

20.Handholdsandsteps

Whenyougetonandofthemachine,alwaysmaintaina threepointcontactwithstepsandhandrailsandfacethe machine.Donotusecontrolsashandholds.

Neverjumpeitheronoroffthemachine.Nevermountof dismountamovingmachine.

Becarefulofslipperyconditionsonplatforms,stepsand handrailswhenmountingordismounting.

Neverclimbontotheattachmentunlessequippedwith properhandholdsandsteps.

21.Tools

Alwaysusepropertoolsthatareingoodconditionandbe surethatyouunderstandhowtousethembefore performinganyservicework

FriDec1000:06:50UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001

Specifications

Copyright1993-2021CaterpillarInc. AllRightsReserved. PrivateNetworkForSISLicensees.

FriDec1000:09:39UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

FriDec1000:08:18UTC+05302021

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

Troubleshooting

Product:BACKHOELOADER

Model:438BBACKHOELOADER3KK

Configuration:428BBACKHOELOADER3KK00001-02999(MACHINE)POWEREDBY3054ENGINE

This is the sample of the manual Click on the download link for complete Manual

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