Broommountingprocedure
NOTE:Beforeinstallingorremovinganattachmenttoorfromthequickcouplermakesurethat it'sdivertervalveisinthe"Coupler"position.
1.Installthebroomtotheloader'sQuickCouplerandengagecoupler'slocks.Followthe OperatingandMaintenanceinstructionsthatweresuppliedwiththecoupler.
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Broomreleaseprocedure
1.Raiseloaderarmsuntilthebroomisslightlyelevatedandlevelwiththeground.
2.Lowerandsecurethebroomparkingsupportsintheirlowerstorageposition.
3.Putthedivertervalveinthe"Coupler"positionanddisengagethecouplerlockingpins.
NOTE:Thebrushcanbedeformedifthesupportsarenotusedwhenthebroomisparked.
4.Lowertheloaderarmsandputthebroomontheground.
5.Disconnectthebroomwiringconnectorfromthecarriermachine'swiringharness.
6.Disconnectthebroomhydrauliclines.
7.Disengagecouplerandcarriermachine.
NOTE:Whendisconnectingthebroomfromthecarriermachine,thecouplerlockingpinsmust bereleasedbeforethebroomisloweredtotheground!
Neglectingthismaycausedamagetothebroomssuspensionsystem.
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Product:BACKHOELOADER
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Caution
Thebroomshouldbepositionedonit'sparkingsupportsthatshouldbeintheirlowered storageposition.
2.ConnectthebroomhosestotheQuickDisconnectCouplersonthecoupler.Turnthediverter valveintothe"Attachment"position.(Ifequipped)
3.Connectthebroomwiringconnectortothewiringharnessprovidedonthemachine.
4.Raiseloaderarmsuntilthebroomisslightlyelevated.
5.Securetheparkingsupportsintheirraisedoperatingposition.
6.Startthebroombymovingthecontrolhandleofthecarriermachine'sthirdvalvetothelocking position.
7.Checkthebrushrotation.Ifthebrushrotatesintheoppositedirection,shiftthelockingposition ofthecontrolleverofthethirdvalveor,withcontrolvalveclosed,reversethebroom'shydraulic connections.
NOTE:Aleverlockingkitmayberequiredincasetheloaderisnotalreadyequipped.Contactthe Caterpillardealertoinquireifthekitisavailableforyourmachine.
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Generalinformation
ThismanualinstructsyouonyourHydraulicBroomanditssafeoperationandmaintenance. Studythismanualbeforeinstalling,operatingorservicingthisequipment.Usewithoutproper carecancausedamage.
Tousethisattachmentcorrectly,youmustbeacompetentoperatorofthecarriermachine.DO NOTinstallorusetheattachmentifyoucannotusethecarriermachine.
Donotrushthejoboflearning.Takeyourtimeandmostimportant,takeitsafely. Ifthereisanythingyoudonotunderstand,askyourCaterpillardealer.Hewillbepleasedto adviseyou.
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MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
HeightandTiltsetting
1.Liftupthebroomandplacetheparkingsupportsintheirupperposition.
2.Startbrushrotation.
3.Slowlylowerthebroomuntiltheyellowmarkersoftheheightindicatorareinline.(fig.5)
4.Tiltthebroomuntilthetiltindicatormarkersareinline.(fig.6)
5.Re-adjust,ifnecessary,thebroomheightasdescribedinpoint3.
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Hydraulicschematic
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Maintenance
Every8hoursordaily
CycleBroomandmachinethroughallmodes.
A.Checkforbinding.
B.Checkhydraulichoseassembliesandfittingsfordamageandleaks.
C.Checkboltsandtightenifnecessary.
D.Checkleafspring.
E.Inspectbrushprotectors.
F.CheckQuickCouplerhooksandpinlocatorsfordamageandwear.
ReportanydefectsorinstallationproblemstoyourCaterpillardealer.
Every3monthsor250hours
Cleangreasenippleofthebartubebearingandapplygreaseuntilfreshgreaseisextrudedfrom thejoint.(fig.8)
Whenrequired
Regularlyinspecttheriggingscrew.Coatthethreadswithgreaseorwithacorrosionprotection productwhenneeded.(fig.9)
NOTE:Whenthebroomisnotinoperation,alwaysemploytheparkingsupports,otherwiseflat spotswillappearonthebrusheswhichwillspoilproperfunctions.
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Product:BACKHOELOADER
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Modelnumber
ThismanualdealswithallHydraulicBroommodels
Itisimportanttomakecorrectreferencetotheattachmenttypeandserialnumberwhenordering spareparts.Identificationoftheserialnumberistheonlypropermeansofidentifyingparts.
Themodelnumberisstampedonanidentificationplate,locatedonthetopright-handsideofthe coupleradapterframe.
Whenorderingsparepartsforthehydraulicmotorsyoushouldmentionthemotorserialnumber whichislocatedontheendplateofthemotor.
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OperationandMaintenanceManual
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
OperatingPrinciple
Thecarriermachine'sthirdvalveisusedtooperatetheattachment.Theoperatormust,after havinginstalledtheattachment,connecttheattachmenthosestothequickdisconnectcouplingson theleftandrightjunctionblocksoftheQuickCouplerandshiftthedivertervalveoverintothe "Attachment"position.(Ifequipped).
Whenthedivertervalveisinthe"Attachment"position,hydraulicoilfromthemachine'sthird valvecircuitwilloperatethebrushmotors.
Theelectricallyactuatedselectorvalveiscontrolledbyaswitchinthecabin.Thisvalve,when actuated,directsoiltothebroomanglingcylinder.
Alwaysstopthebroomcompletelybeforeyoumakeanyadjustments. Failuretodosomayresultinseriousinjury.
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Product:BACKHOELOADER
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Safety
Allmechanicalequipmentcanbehazardousifoperatedwithoutcareorcorrectmaintenance.
Inthismanualyouwillfindwarningmessages.Readthemandunderstandthem.Theytellyouof hazardsandhowtoavoidthem.
Safetyisnotjustamatterofrespondingtothewarnings.Allthetimeyouareworkingwithyour equipmentyoumustbethinkingwhathazardstheremightbeandhowtoavoidthem.
Donotworkwiththeequipmentuntilyouaresurethatyoucontrolit.
Donotstartajobuntilyouaresurethatyouandthepersonsaroundyouwillbesafe.
Readcarefullyfollowingwarningmessages.Theytellyouofdifferent hazardsandhowtoavoidthem.Ifproperprecautionsarenottakenyou orotherscouldbeseriouslyinjured.
1.Learnmachinesafety
Carefullyreadappropriatemanuals.Learnhowtooperatethe machineandhowtousethecontrolsproperly.
Studythismanualbeforeinstalling,operatingorservicingthe HydraulicBroom.Ifthereisanythingthatyoudonotunderstand, askyouremployeroryourCaterpillardealertoexplainit.Keep manualscleanandingoodcondition.
Studyalsotheoperatingandmaintenancemanualofthecarrier machinebeforeoperatingtheattachment.
2.Clothing
Youcanbeinjuredifyoudonotwearproperclothing.Loose clothingcangetcaughtinthemachinery.Wearfairlytight protectiveclothingtosuitthejob.
Wearasuitablehearingprotectivedevicesuchasearmuffsorear plugstoprotectagainstobjectionableoruncomfortableloud noises.
Furthersafetyequipmentincludes:asafetyhelmet,safetyshoes, safetyglasses,well-fittingoverallsandindustrialgloves.
Donotwearanecktieorscarf.Keeplonghairrestrained.
3.Careandalertness
Allthetimeyouareworkingwiththeattachmenttakecareand stayalert.Alwaysbecareful.Alwaysbealertforhazards.
4.Liftingequipment
Youcanbeinjuredifyouusefaultyliftingequipment.
Makesurethatliftingequipmentisingoodcondition.Makesure thatliftingtacklecomplieswithalllocalregulationsandis suitableforthejob.Liftingequipmentmustbestrongenoughfor thejobandyoumustknowhowtouseit.
5.Regulationsandlaws
Obeyalllaws,worksiteandlocalregulationswhichaffectyou andyourequipment.
6.Equipmentlimits
Operatingequipmentbeyonditsdesignlimitscancausedamage. Itcanalsobedangerous.
Donottrytoupgradetheequipment'sperformanceby unapprovedmodifications.
7.Equipmentinspection
Inspectthemachineandattachmentdailybywalkingaroundit beforeyoustartit.
Donotoperateequipmentwhichisdefectiveorhasmissingparts.
Makesurethemaintenanceproceduresinthismanualare completedbeforeusingtheequipment.
8.Practice
Youandotherscanbekilledorinjuredifyoudounfamiliar operationswithoutpracticingthemfirst.Practiceawayfromthe jobsite,onacleararea.
Keepotherpeopleaway.
Donotperformnewoperationsuntilyouaresureyoucando themsafely.
9.Communications
Badcommunicationscancauseaccidents.
Keeppeoplearoundyouinformedofwhatyouwillbedoing.If youwillbeworkingwithotherpeoplemakesuretheyunderstand anyhandsignalsyouwillbeusing.
Worksitescanbenoisy.Donotrelyonspokencommands.
10.Worksite
Worksitescanbehazardous.Inspectthesitebeforeworkingon it.
Makesuretheworksitefootinghassufficientstrengthtofirmly supportthemachine.Checkforpotholes,hiddenrocksetc.
11.Banksandtrenches
Bankedmaterialandtrenchescancollapse. Donotworktooclosetobanksandtrencheswherethereis dangerofcollapse.
12.Metalsplinters
Youcanbeinjuredbyflyingsplinterswhendrivingmetalpinsin andout.
Guardagainstinjuryfromflyingpiecesofmetalordebris,wear gogglesorsafetyglasses.
Useasoft-facedhammerordrifttoremoveorfitmetalpins,such aspivotpins.
13.Safetybarriers
Unguardedequipmentinpublicplacescanbedangerous.Place barriersaroundthemachine,tokeeppeopleaway.
14.Inspections
Alwaysusetwopeoplewhenmakingcheckswiththeengine running.
Theoperatormustbeatthecontrols,abletoseethepersondoing thechecks.
15.Repairsandmaintenance
Besureyouunderstandaserviceprocedurebeforeworkingon themachineorattachment.
Ifpossible,makeallrepairswiththemachineparkedonalevel, hardsurface.Blockthemachinesoitdoesnotrollwhileworking onorunderit.
Attacha"DONOTOPERATE"tagtothemachine.
Disablethevehicletopreventaccidentalstartupduring maintenance.
16.Supportattachment
Donotworkunderaraisedattachment.Lowerattachmenttothe ground,ontoblocksorstands.
Alwaysuseliftarmsupportstokeeploaderarmsraisedand attachmenttilteddownifmaintenanceproceduresrequirethe attachmenttobeintheraisedposition.
Supporttheattachmentwhenlooseningorremovingpinsorbolts.
17.Modificationsandwelding
Non-approvedmodificationstothemachinecanimpairthe functionand/orsafetyandaffectmachinelife.Contactyour Caterpillardealerforadvisebeforemodifyingtheattachment.
Beforeweldingontheattachmentwhileitisinstalledonthe carrier,disconnectthealternatorandthebattery.
18.Hydraulicfluid
Finejetsofhydraulicfluidathighpressurecanpenetratethe skin.
Keephandsandbodyawayfrompinholesandnozzleswhicheject fluidunderhighpressure.
Useapieceofcardboardtosearchforleaks.Donotuseyour fingerstocheckforhydraulicfluidleaks.
IfANYfluidisinjectedintotheskin,itmustbesurgically removedwithinafewhoursbyadoctorfamiliarwiththistypeof injuryorgangrenemayresult
19.Pressures
Relieveallpressuresinair,wateroroilsystemsbeforeanylines, fittingsorrelateditemsaredisconnectedorremoved.Hydraulic fluidatsystempressurecaninjureyou.
Beforedisconnectingorconnectinghydraulichoses,stopthe carrierengineandoperatethecontrolstoreleasepressure trappedinthehoses.
20.Handholdsandsteps
Whenyougetonandofthemachine,alwaysmaintainathree pointcontactwithstepsandhandrailsandfacethemachine.Do notusecontrolsashandholds.
Neverjumpeitheronoroffthemachine.Nevermountof dismountamovingmachine.
Becarefulofslipperyconditionsonplatforms,stepsandhandrails whenmountingordismounting.
Neverclimbontotheattachmentunlessequippedwithproper handholdsandsteps.
21.Tools
Alwaysusepropertoolsthatareingoodconditionandbesure thatyouunderstandhowtousethembeforeperformingany servicework Copyright1993-2021CaterpillarInc.
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Product:BACKHOELOADER
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Settingofgroundpressure.
Alwaysstopthebroomcompletelybeforemakinganyadjustments.Failuretodosomay resultinseriousinjury.
Thegroundpressureofthebroomcanbeadjustedtomeetdifferentrequirements.
1.Setthebroomheightandtilt.
2.Rotatethebrushforashortwhileagainsttheground.
3.Measurethewidthofthecleansweptstrip.Correctwidthis150-200mm
4.Ifthestripistoowidereducethegroundpressurebyunscrewingtheriggingscrew.(fig.7)
5.Ifthestripistoonarrow,increasethegroundpressurebytighteningtheriggingscrew.(fig.7)
NOTE:Donotusetheloaders'liftortiltfunctiontoadjustthegroundpressure.
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Specifications
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Sweeping
Refertothesection"Settingbroomheightandtilt"Theyellowmarkersoftheheightandtilt indicators,oneithersideofthebroomframe,musteachbeinline.
Theloadercouplerisnowverticaltotheground.Thebrushoperateswithevenpressureoverits wholewidth.(Seefigures2aand2b)
NOTE:Donotusetheloadersliftortiltfunctiontoadjustthegroundpressure.
Sometimesahigherappliedweightingmayberequiredateitherendofthebroom,sweepingalitle bithardernearacurbsideorwhenbroombristtleshavebecomeconicalshapedfromuneven wear.
Bytiltingthebroombackwardshigherpressureisobtainedonthesideofthebrushthatisangled towardsthecarriermachine.(seefigures3aand3b)
Bytiltingthebroomforward,higherpressureisobtainedonthesideofthebrushthatisangled awayfromthecarriermachine.(seefigures4aand4b)
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Troubleshooting
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OperationandMaintenanceManual HYDRAULICBROOMFORCATERPILLARBACK
MediaNumber-KEBU6901-00PublicationDate-20/03/1997DateUpdated-10/10/2001
Usingthemanual
Thismanualisarrangedtogiveyouagoodunderstandingoftheattachmentanditssafeoperation. Itcontainsoperatingandmaintenanceinformation.
Readthismanualentirelybeforeusingorservicingthisattachmentforthefirsttime.Ifyoudonot understandsomethingoryouarenotsure,askyourCaterpillardealer.Donotguess.
Readallsafetystatementscarefully.
Theunitsofmeasurementaremetric.Forexample,weightsaregiveninkilograms(kg).
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Product:BACKHOELOADER
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MediaNumber-M0085473-03PublicationDate-01/02/2018DateUpdated-14/02/2018
Foreword
LiteratureInformation
Thismanualshouldbereadcarefullybeforeusingthisproductforthefirsttimeandbeforeperforming maintenance.Thismanualshouldbestoredintheproductliteratureholderorintheproductliteraturestorage area.Immediatelyreplacethismanualiflost,damaged,orunreadable.Thismanualmaycontainsafety information,operationinstructions,transportationinformation,lubricationinformation,andmaintenance information.Somephotographsorillustrationsinthispublicationshowdetailsorattachmentsthatcanbe differentfromyourproduct.Guardsandcoversmighthavebeenremovedforillustrativepurposes. Continuingimprovementandadvancementofproductdesignmighthavecausedchangestoyourproduct, whicharenotincludedinthispublication.Wheneveraquestionarisesregardingyourproduct,orthis publication,consultyourdealerforthelatestavailableinformation.
Safety
Thesafetysection,ifpresent,listsbasicsafetyprecautions.Inaddition,thissectionidentifiesthetextand locationsofsafetymessagesusedontheproduct.Readandunderstandthebasicprecautionslistedinthe safetysectionbeforeoperatingorperforminglubrication,maintenance,andrepaironthisproduct.
Operation
Theoperationsection,ifpresent,isareferenceforthenewoperatorandarefresherfortheexperienced operator.Thissectionincludesadiscussionofgauges,switches,controls,attachmentcontrols,transportation, andtowinginformation(ifapplicable).Photographsandillustrationsguidetheoperatorthroughcorrect proceduresofchecking,starting,operating,andstoppingtheproduct.Operatingtechniquesoutlinedinthis publicationarebasic.Skillandtechniquesdevelopastheoperatorgainsknowledgeoftheproductandits capabilities.
ProductInformation
s02590205
Theproductinformationsection,ifpresent,mayprovidespecificationdata,productintendeduse,product identificationplatelocations,andcertificationinformation.
Maintenance
Themaintenancesection,ifpresent,isaguidetoequipmentcare.Propermaintenanceandrepairareessential tokeeptheequipmentandsystemsoperatingcorrectly.Astheowner,youareresponsibleforthe performanceoftherequiredmaintenancelistedintheOwnerManual,OperationandMaintenanceManual, andServiceManual.TheMaintenanceIntervalScheduleliststheitemstobemaintainedataspecificservice interval.Itemswithoutspecificintervalsarelistedunderthe"WhenRequired"serviceinterval.The MaintenanceIntervalScheduleliststhepagenumberforthestep-by-stepinstructionsrequiredtoaccomplish thescheduledmaintenance.UsetheMaintenanceIntervalScheduleasanindexor"onesafesource"forall maintenanceprocedures.
MaintenanceIntervals
Usetheservicehourmetertodetermineservicingintervals.Calendarintervalsshown(daily,weekly, monthly,etc.)canbeusedinsteadofservicehourmeterintervalsiftheyprovidemoreconvenientservicing schedulesandapproximatetheindicatedservicehourmeterreading.Recommendedserviceshouldalwaysbe performedattheintervalthatoccursfirst.Underextremelysevere,dusty,orwetoperatingconditions,more frequentlubricationthanisspecifiedinthemaintenanceintervalschartmightbenecessary.Performservice onitemsatmultiplesoftheoriginalrequirement.Forexample,atevery500servicehoursor3months,also servicethoseitemslistedunderevery250servicehoursormonthlyandevery10servicehoursordaily.
ProductCapacity
Additionalattachmentsormodificationsmayexceedproductdesigncapacity,whichcanadverselyaffect productperformancecharacteristics,safety,reliability,andapplicablecertifications.Contactyourdealerfor furtherinformation.
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