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257 Caterpillar Multi Terrain Loader Service Repair Manual

Page 1


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Product: MULTI TERRAIN LOADER

Model: 257 MULTI TERRAIN LOADER CMM

Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly

247 and 257 Multi Terrain Loaders3034 Engine Supplement Media

Air Cleaner - Remove and Install

Removal Procedure

i01797716

Illustration 1

1. Remove clamps (1). Remove hose (2). Disconnect hose (3) at each end. Removefitting (4). Remove bolts (5). Remove air cleaner (6).Remove bolts (7). Remove service indicator (8) .

Installation Procedure

Illustration 2

1. Install service indicator (8).Install bolts (7).Torque bolts (7) to 1.7 ± .25 N·m (15 ±2 lb in). Position air cleaner (6). Install bolts (5). Apply Tooling (A) to fitting (4). Install fitting (4). Connect hose (3) at each end. Install hose (2). Installclamps (1). Torque clamps (1) to 4.5 ± .5 N·m (40 ± 4 lb in). Copyright 1993 - 2020 Caterpillar Inc.

Previous Screen

Product: MULTI TERRAIN LOADER

Model: 257 MULTI TERRAIN LOADER CMM

Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly

247 and 257 Multi Terrain Loaders3034 Engine Supplement

Media Number -RENR4851-00

Publication Date -01/09/2002

Alternator - Remove and Install

SMCS- 1405-010

Removal Procedure

Start By:

Date Updated -15/10/2002

i01797581

A. Disconnect thebattery. Refer to Disassembly and Assembly, "Battery and Battery Cable - Seperate and Connect".

Illustration 1

1. Disconnect harness assembly (1). Disconnect

harness assembly (2) .

Illustration 2

2. Remove bolts (3). Removebolts (6). Removecover (5). Loosen bolts (7) and (8).Remove belt (4). Remove bolts (7) and (8). Remove alternator (9) .

Installation Procedure

This is the sample of the manual

Click on the download link for complete Manual

Illustration 3

1. Placealternator (9) in position.

2. Install bolts (7) and (8). Do not tighten bolts (7) and (8) atthis time.

Note: When you install the alternator,ensure that thealternator pulley is in alignment with the crankshaftpulley within 2.4 mm (0.09 inch).

3. Install belt (4). Refer to the Operation and Maintenance Manual, SEBU7468, "BeltsInspect/Adjust/Replace" for the correct procedure.

4. Torque bolt (7) to 15 ± 3 N·m (11 ±2 lb ft).

5. Torque bolt (8) to 30 ± 7 N·m (22 ±5 lb ft).

6. Placecover (5) in position.

7. Torque washers and bolts (6) to 15 ± 3 N·m (11 ± 2 lb ft).

8. Install washers and bolts (3) to a torque of 6 ± 1 N·m (53 ±9 lb in).

Illustration 4

9. Connect harness assembly (2). Connect harness assembly (1). Torque the nut to 8 ± 2 N·m (71 ± 18 lb in).

EndBy: Connect the battery. Refer to Disassembly and Assembly, "Battery and Battery Cable - Seperate and Connect".

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Apr 17 11:11:24 UTC+0530 2020

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PreviousScreen

Product: MULTI TERRAIN LOADER

Model: 257 MULTI TERRAIN LOADER CMM

Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly

247 and 257 Multi Terrain Loaders3034 Engine Supplement

Media Number -RENR4851-00 Publication Date -01/09/2002 Date Updated -15/10/2002

Battery and Battery Cable - Separate and Connect

SMCS - 1401-029

Separation Procedure

1. Raise the cover on the negative terminal of the battery. Disconnect negative terminal (2) of the battery. Place a protective cover on the negative terminal of the battery.

2. Raise the cover on the positive terminal of the battery. Disconnect positive terminal (1) of the battery. Place a protective cover on the positive terminal of the battery.

i01782759
Illustration 1
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2

3. Remove bolts (3). Remove bracket (4) .

4. Remove battery (5) .

Connection Procedure

Illustration 3

1. Install battery (5) .

Note: Both battery terminals must be next to the engine.

2. Install bracket (4). Install bolts (3) .

Illustration
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3. Remove the protective cover from the positive terminal of the battery. Connect positive terminal (1). Lower the cover on the positive terminal of the battery.

4. Remove the protective cover from the negative terminal of the battery. Connect negative terminal (2). Lower the cover on the negative terminal of the battery. Copyright 1993 - 2020 Caterpillar Inc.

Rights Reserved.

SIS

PreviousScreen

Product: MULTI TERRAIN LOADER

Model: 257 MULTI TERRAIN LOADER CMM

Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly

247 and 257 Multi Terrain Loaders3034 Engine Supplement Media

Cab - Tilt

SMCS - 7301-084

Procedure to Tilt the Cab

Start By:

A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Do not go beneath cab unlesscabisempty and support lever is engaged.

Failure to follow the instructionsor heed the warnings could result in injury or death.

Note: Empty the water tank (if equipped) before you tilt the cab.

i01715326

Illustration 1

Illustration 2

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1. Remove nut (1) and large washer (2) from the inside of the cab.

Illustration 3

2. Remove bolt (3) .

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3. Repeat Steps 1 and 2 on the opposite side of the cab.

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Illustration 4
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4. Raise cab (4) .
Illustration 5
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Lower Procedure

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Illustration
5. Engage cab support lever (5) .
Illustration

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9

Illustration
1. Tilt the cab upward.
2. Disengage cab support lever (5) .
Illustration
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3. Lower cab (4) .

10

Illustration 11

Illustration 12

Note: Ensure that the large washer isbetween the nut and the rubber mounting.

Illustration
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4. Install bolt (3) .
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5. Install large washer (2) and nut (1) from the inside of the cab. Tighten the nuts to a torque of 125 ± 10 N·m (92 ± 7 lb ft).

6. Repeat Steps 4 and 5 on the opposite side of the cab.

1993 - 2020 Caterpillar Inc.

PreviousScreen

Product: MULTI TERRAIN LOADER

Model: 257 MULTI TERRAIN LOADER CMM

Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly

247 and 257 Multi Terrain Loaders3034 Engine Supplement

Electric Starting Motor - Remove and Install

SMCS - 1453-010

Removal procedure

Start By:

A. Disconnect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeperate and Connect".

Accidental machine starting can cause injury or death to personnel working onthe machine.

To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equippedwith a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.

Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.

i01727816

1

1. Slide cover (1) in order to expose the connection.

Illustration 2

2. Remove nut (5). Remove harness assembly (4). Remove lock washer (2). Remove cable assembly (3). Remove the screw and harness assembly (6) .

3

Illustration
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Illustration
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3. Remove the nut and washer (8). Remove cable assembly (9). Remove the nut, the washer, and clip (7) .

Illustration 4

4. Remove the nut and washer (10) .

5. Remove electric starting motor (11) .

Installation Procedure

Accidental machine starting can cause injury or death to personnel working onthe machine.

To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equippedwith a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.

Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.

g00890246

5

1. Install electric starting motor (11). Install the nut and washer (10) .

Illustration 6

2. Install the nut, the washer, and clip (7). Install cable assembly (9). Install the nut and washer (8) .

7

Illustration
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g00890218
Illustration
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3. Install the screw and harnessassembly (6). Torque the screwto 3.6 ±1 N·m (32 ± 9 lb in). Install cable assembly (3). Install lock washer (2). Install harness assembly (4). Install nut (5). Torque nut (5) to 21 ±4 N·m (15 ± 3 lb ft).

Illustration 8 g00890215

4. Slide cover (1) in order to protect the connection.

End By: Connect the battery. Refer to Disassembly and Assembly, "Battery and Battery CableSeperate and Connect".

Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Fri Apr 17 11:11:40 UTC+0530 2020

PreviousScreen

Product: MULTI TERRAIN LOADER

Model: 257 MULTI TERRAIN LOADER CMM

Configuration: 247 257 Multi Terrain Loader CMM00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly

247 and 257 Multi Terrain Loaders3034 Engine Supplement

Engine

- Install SMCS - 1000-012

Installation Procedure Table 1

1

i01814206
Illustration

2

3

4

Illustration
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1. Install the engine. Install bolts(24). Secure hose (22). Install nut (23) .
Illustration
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2. Install mount (20). Install bolts(19). Install nut (21). Torque the nut to 120 ±10 N·m (89 ± 7 lb ft).
Illustration
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3. Remove Tooling (A) from the engine.

Illustration 5
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4. Secure hose (17). Install bolt (18) .
Illustration 6
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5. Install cable strap (16) .

Illustration 7 g00915545

6. Connect harness assembly (15). Install hose (14). Tighten clamp (13) .

Illustration 8

7. Install cable straps (12). Connect wire (10). Install nut (11) .

Illustration 9

8. Connect wire (9). Connect harness assembly (8) .

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10

9. Connect hose assemblies(5). Position governor cable (6). Install clip (7). Tighten nut (4) .

Illustration 11

Note: The piston pump is removed for photographic purposes.

10. Install bolt (3). Connect harness assembly (2) .

12

Illustration
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g00916765
Illustration
g00916768

This is the sample of the manual

Click on the download link for complete Manual

11. Install bolts (1). Use Tooling (B) to torque the boltsto 88 N·m (65 lb ft).

End By:

a. Tilt the cab. Refer to Disassembly and Assembly, "Cab Tilt".

b. Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".

c. Install the starter. Refer to , "Electric Starting Motor - Remove and Install".

d. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".

e. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".

f. Install the radiator and hydraulic oil cooler. Refer to Disassembly and Assembly, "Radiator and Hydraulic Oil Cooler - Install". Copyright 1993 - 2020 Caterpillar Inc.

Rights Reserved.

Network For SIS Licensees. Fri Apr 17 11:15:04 UTC+0530 2020

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