CASE STUDY Drawing and Forming: Scrap Rate Reduction from 19% to 2% QUAKERDRAW® 73 XP The Challenge CONCENTRATION
A French manufacturer of gas bottles for the global consumer market was using a 2-stage drawing process to manufacture standard gas bottles, and a 3-stage drawing process for production of Acetylene bottles. The manufacturer wanted to:
Lower is better
25 20
(%)
• Reduce its scrap rate • Improve drawing quality alkaline additive additions to maintain • Eliminate biostability of the drawing emulsion
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15 10 5
To help improve their operations, Quaker Houghton suggested the manufacturer switch to QUAKERDRAW® 73 XP.
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Competitor
QUAKERDRAW® 73 XP
COST PER 100 PARTS
The Solution
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Quaker Houghton introduced QUAKERDRAW® 73 XP in one drawing line. After seven months the manufacturer experienced improved lubrication, resulting in:
Lower is better
4.0 3.9
• Improved surface finish • Fewer scratches
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Quaker Houghton was able to show, on an annualized basis, a reduction in:
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• 89% Scrap rate reduction from 19% to 2% of the drawing fluid from 25% to 15% • Concentration for Acetylene bottles
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Competitor
QUAKERDRAW® 73 XP
SCRAP RATE 20
Process and Equipment
Part
Acetylene gas bottles
Material
Steel, B53 P315 NB coated with HFE film
Sheet Thickness
3,35 mm
Disc Diameter
875 mm
Pressure
Stage 1: 200-400 tons Stage 2: 200-400 tons Stage 3: 100-200 tons
Water
Osmosed
Specific Operation
Deep drawing
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15
Lower is better
PRODUCT INFORMATION
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PRODUCT TITLE
10
5
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Competitor
quakerhoughton.com | info@quakerhoughton.com
QUAKERDRAW® 73 XP