PROTEKT Perment Anchorage Systems 2016 EN

Page 1

PERMANENT ANCHORAGE SYSTEMS

2016

www.protekt.com.pl


TECHNICAL AND COMMERCIAL CONSULTANTS: Jacek Sosnowski Mobile: 601 725 155 jacek@protekt.com.pl Stanisław Traczyk Mobile: 665 447 355 stanisław@protekt.com.pl INSPECTIONS DEPARTMENT – SERVICING: Tomasz Canert Tel.: +48 42 29 29 518 Fax: +48 42 680 20 93 tomekcanert@protekt.com.pl TECHNICAL DEPARTMENT Marcin Włuka Tel. +48 42 29 29 534 Mobile: 605 477 655 marcinw@protekt.com.pl Mirosław Morawski Tel.: +48 42 29 29 532 Mobile: 607 055 044 miroslaw@protekt.com.pl Janusz Paczesny Tel.: +48 42 29 29 533 Mobile: 603 399 655 januszp@protekt.com.pl Zygmunt Zrobek Tel.: +48 42 29 29 530 zygmunt@protekt.com.pl


Contents: PROTEKT Anchorage Systems

5

Installing and servicing

6

Prim

8

Duo

14

Monoline

20

Proliner

24

Traser

28

Maran

32

SKC Block

38

AC 360

42

AC 510

46

AC 520

50

AC 530

56

PROSAFE

60

Final review

64

PROTECT YOUR LIFE | USE IMAGINATION 3


Devices and systems manufactured by PROTEKT provide work safety under conditions where risk of a fall from height is present. This equipment is used in many industries for works at heights, depths and in providing rescue services. Our offer includes both components of personal fall protection equipment – full body harnesses, energy absorbers, lanyards, and permanent anchorage systems with which this catalogue is concerned. At PROTEKT we pay special attention to comfort of use and reliability in functioning of our devices, making efforts to meet our customers’ still growing needs as best as possible. All

PROTEKT

cates

of

products

conformity

hold

and

European

applicable

certifi-

approvals.

Our officers and consultants will be pleased to provide you with current detailed functional information and technical data.

Telephone: +48 42 680-20-83 +48 42 292-95-00 Fax: +48 42 680-20-93 E-mail: export@protekt.com.pl


Classification of anchorage systems Horizontal mobility Line systems

System Prim System Duo System Monoline System Proliner

Rail systems

System Traser System Maran

Balustrades

System Prosafe

(p. 8-27)

(p. 28-37)

(p. 60-63)

Vertical mobility Line systems

SKC BLOCK AC 360

Rail systems

(p. 50-59)

AC 520 AC 530

Safety ladders

AC 510

(p. 38-45)

(p. 46-49)

5


6


Installing and servicing safety devices. Customer who wishes to install an anchorage system on his site should first contact a PROTEKT technical and commercial consultant to arrange a conceptual meeting including an on-site inspection. Then our consultant will draw technical concept for a protection device and send the Customer a trade offer. Following acceptance of conditions given the Customer should submit a written order for delivery of materials and installation. Once this order is received, the PROTEKT consultant contacts works coordinator on behalf of the Customer to settle the works schedule. The installed systems should be subjected to inspections carried out no less than once a 12 months by PROTEKT or an authorized service point. For inspection and servicing, please contact PROTEKT Servicing Department. TECHNICAL AND COMMERCIAL CONSULTANTS: Marcin WĹ‚uka tel. +48 42 29 29 534 Mobile tel. 605 477 655 marcinw@protekt.com.pl Janusz Paczesny tel. +48 42 29 29 533 Mobile tel. 603 399 655 janusz@protekt.com.pl MAINTENANCE DEPARTMENT - SERVICE: Tomasz Canert tel: +48 42 29 29 518 fax: +48 42 680 20 93 tomekcanert@protekt.com.pl www.protekt.com.pl

7


PRIM •

System is based on stainless steel cable of 8 mm in diameter,

Prim can be installed on roofs by means of poles, and walls so that persons near the edges are provided with fall protection in horizontal,

System can be configured for 7 users at the same time.

UP TO

8

7

USERS


Versatile line anchor system. Line anchor system PRIM is an anchor device intended for use with personal fall protection equipment. PRIM is a highly configurable system enabling fall protection adjustment to various structural conditions on the site. The system is designed for use by a group of 3 persons at the same, and can be re-configured to provide protection for up to 7 persons. It comprises a horizontal guide made of stainless steel cable of 8 mm in diameter equipped with energy absorber and tensioner. The guide is attached to a fixed structure at structural anchor points by means of a rich variety of support poles or anchor plates. The user is attached directly to a lifeline by means of connectors, being components of personal fall protection equipment. The device conforms to EN 795 class C and is suitable for works in explosion-hazard zones.

Sequence for travelling the connector (being part of personal equipment) along the system including pass through a lug.

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9


Description of system PRIM Line anchor system PRIM is a C class anchor device conforming to EN 795 and FprCEN/TS16415. The system is designed for use by a group of up to 3 persons at the same time, and can be re-configured to provide protection for a larger group of up to 7 persons. The system can be installed on building walls, structures or on roofs, terraces, etc. It comprises the following types of components:

3

2

14

10

• end structural anchor elements such as end plates or poles (1, 2, 12, 13, 14, 15, 19), • intermediate structural mounting elements such as line holders or line return rolls (3, 4, 5, 6, 17, 18), • energy absorbers and line tensioning elements (7, 8), • connecting elements (11, 16, 21), • cable being guide for movable anchor points for personal fall protection equipment (9, 10), • information plates (20).

16

7

21

9

5

System PRIM includes movable anchor points – connectors being part of personal fall protection equipment, however use of PROTEKT AZ011 oval connector is recommended due to its suitability for use with intermediate mountings of the cable applied within the system. All the system components are made of corrosion resistant materials (stainless steel, brass, plastic) or hot-dip galvanized carbon steel.

1

4

17

6

8

13


Components of System PRIM

HL 101 2-point mounting plate

HL 102 3-point mounting plate

HL 130 wall return roll (outer turn)

HL 140 wall return roll (inner turn)

1

2

3

4

HL 201 intermediate line holder

HL 202 intermediate line holder

HL 300 energy absorber

HL 401 tensioner

5

6

7

8

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11 11


HL 500 lanyard

HL 501 stainless steel cable ø 8 mm

HL 506 cable clip with opening

HL 701 pole with central foot

12

9

10

11

12

HL 702 pole with side foot

HL 704 pole with central foot and flange

HL 720 A/HL 720 B poles for trapezoidal sheet

HL 721/722 2-point swivel plate

13

14

15

16

HL 740 return roll for pole

HL 745 return roll for pole

HL 760 A / HL 760 B poles for trapezoidal sheet

HL 801 / HL802 Information plates (stainless steel/PCV)

17

18

19

20


AZ 090 connector

21

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13 13


DUO •

System is based on stainless steel cable of 8 mm in diameter,

Duo can be installed on roofs by means of poles, and walls so that persons near the edges are provided with fall protection in horizontal,

System can be configured for up to 7 users at the same time,

Slide being movable anchor point enables mobility along the system without hampering the fall protection.

UP TO

14

7

USERS


Advanced line anchor system.

Sequence for travelling the slide, being a movable anchor point, along the system including pass through a lug without hampering the fall protection.

Horizontal anchor system DUO is an anchor device intended for use with personal fall protection equipment. The system is designed for use by a group of 3 persons at the same time, and can be re-configured to provide protection for 7 persons. It comprises a horizontal guide made of stainless steel cable of 8 mm in diameter equipped with energy absorbers, tensioners and turns. The guide is attached to a fixed structure at structural anchor points by means of support poles or anchor plates. Each user is attached to an individual slide being a movable anchor point for personal fall protection equipment and enabling free mobility along the system without hampering the fall protection. The device conforms to EN 795 class C and is suitable for works in explosion-hazard zones.

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15 15


Description of system DUO Line anchor system DUO is a C class anchor device conforming to EN 795. It is suitable for use by 1, 2 or 3 persons at the same time. The system can be installed on building walls, steel structures or roofs or terraces. The system comprises the following types of components:

• end structural anchor points such as wall plates or poles (1, 10, 11, 12, 13, 14, 16), • intermediate structural mounting elements such as line holders or tube turns (2, 3, 15), • energy absorbers, tensioners (4, 5), • connecting elements for cable (6, 7, 18) being a guide for movable anchor points for personal protective equipment.

System DUO includes movable anchor points as easily dismountable slides (9) intended for use with intermediate system points along with snap hooks being part of personal protective equipment. All the system components are made of corrosion resistant materials (stainless steel, brass, plastic) or hot-dip galvanized carbon steel.

1

12

16

14

5

4

8

2

9

3

15

6

11

18

5

1


Components of System DUO

HL 103 2-point anchor plate

HL 203 intermediate line holder

HL 206 turn guiding tube

HL 301 fall arrester

1

2

3

4

HL 402 tensioner

HL 500 lanyard

HL 501 stainless steel cable

HL 506 cable clip with opening

5

6

7

8

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17 17


HL 603 slide (movable anchor point)

HL 701 pole with central foot

HL 702 pole with side foot

HL 704 pole with central foot and flange

18

9

10

11

12

HL 720 A/HL 720 B poles for trapezoidal sheet

HL 724 pole bracket

HL 752 turn for pole

HL 760 A/HL 760 B poles for trapezoidal sheet

13

14

15

16

HL 804 / HL803 information plates (stainless steel/PCV)

AZ 090 connector

17

18


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19 19


MONOLINE •

Modular design and small number of components,

Quick installation in various configurations,

Conformity with EN 795:2012 and CEN/TS 16415:2013,

Use by 3 persons at the same time possible.

UP TO 20 20

3

USERS


1.1.

2. 2.

Horizontal anchorage system with single line guide. The concept of Monoline system is based on combination of a trolley, being movable anchor point for personal protective equipment, and a vertical guide made of a single steel cable. Such solution provides the user with an improved comfort of mobility due to ease of trolley travelling along the guide, comparable with rail systems. Thus it is possible to keep low investment costs which is characteristic of line systems. The system Monoline conforms to EN 795:2012 and CEN/ TS16415:2013. It is a C class anchor device intended for use with personal fall protection equipment. It is suitable for use by up to three persons at the same time.

3. 3.

The system Monoline comprises: trolley made of galvanized steel, aluminium and stainless steel; horizontal guide made of stainless steel cable of 8 mm in diameter including energy absorbing and tensioning elements made of stainless steel, end and intermediate guide mountings made of stainless steel.

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21 21


Installation modes for system MONOLINE 1

7

2

8

3

2

4 5

4

6

3 6 Wall installation

Installation along H-beam by means of mounting plates (no need of bores in the beam)

1 2

7 6

5 4 3

5 9

6

5 4 2 Ceiling installation

22

Installation transversally to H-beams by means of mounting plates (no need of bores in the beams)


Components of System MONOLINE

HL 103 2-point anchor plate

HL 106 mounting A

HL 107 mounting B

HL 210 intermediate point

1

2

3

4

HL 301 energy absorber

HL 402 tensioner

HL 500 lina z uchem

HL 501 stainless steel cable

5

6

7

8

HL 506 cable clip with opening

HL 610 trolley

HL 724 mounting plate

HL 807 / 807 information plates (stainless steel/PCV)

9

10

11

12

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23 23


PROLINER •

System is intended for use by up to 3 persons at the same time,

Trolley guide is formed by steel cable ø 8 mm,

Trolley is movable anchor point for user while moving along system.

UP TO

24

3

USERS


Comfortable line anchorage system.

1.

Line horizontal anchor system PROLINER is a C class anchor device conforming to EN 795. The system is intended for use by up to 3 persons at the same time. All the PROLINER system components are made of stainless steel. The trolley is the system’s movable anchor point for personal protective equipment. It enables mobility along the system while providing fall protection in vertical. The guide being trolley’s runway is made of double stainless steel cable of 8 mm in diameter. Fall arrester is used to reduce forces affecting support structures, and return roll to properly tension the cable used within the system. The system is suitable for works in explosion-hazard zones.

2. 1. Return roll. 2. Trolley being movable anchor point.

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25 25


Description of system PROLINER Line anchor system PROLINER is a C class anchor device conforming to EN 795. The system is intended for use by up to 3 persons at the same time. It is equipped with tensioning and energy absorbing devices. Systems with lengths greater than 12 m are equ-

2

26

5

ipped with intermediate supports enabling the trolley’s run. The trolley within the system is a movable anchor point for personal protective equipment. The data plate includes essential information on the system use and its unique serial number, date of in-

4

1

6

stallation (month and year) and date of next technical inspection.

3


Components of System PROLINER

HL 220 intermediate line holder with lug

HL 301 fall arrester

HL 420 return roll

HL 500 lanyard

1

2

3

4

HL 506 cable clip with opening

HL 620 trolley

HL 806 / HL805 information plates (stainless steel / PCV)

AZ 090 connector

5

6

7

8

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27 27


TRASER •

Rail horizontal anchorage system is made of galvanized steel and enables free horizontal mobility,

Provides protection for up to 3 persons at the same time,

Perfect for ramps or platforms,

System can be used for works in a harness.

UP TO

28

3

USERS


Rail anchorage system. Rail anchorage system TRASER is a D class anchor device conforming to EN 795. It is used for attaching personal fall protection equipment. The system enables horizontal mobility and provides protection for up to 3 persons at the same time. The system comprises a horizontal rail as a truss, trolley being movable anchor point for personal fall protection equipment, runway end locks, rail guide connectors and elements for mounting the guides on a fixed structure. The rail guide is made of hot-dip galvanized steel. Trolley, connectors, runway locks and elements for mounting the guides on a fixed structure are made of hot-dip galvanized, galvanized and stainless steel or plastic. The system is suitable for works in explosion-hazard zones.

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29 29


Description of system TRASER System TRASER provides simultaneous protection for 3 persons equipped with personal fall protection equipment. The system is based on straight (HR201) or curved (HR202) segments of mesh structure forming runway for the trolley (HR101). The trolley is a movable anchor point for individual fall protection equipment. Individual segments of the rail guide are connected by means

7

30

1

5

of connectors (HR301/HR302) providing stabilisation of adjacent segments. The ends of the rail guide are closed by means of runway locks (HR501) to disable uncontrolled travel of the trolley out of the runway. The system also comprises hangers (HR401) for mounting guides on a fixed structure and information plate (HR801 or HR802). System TRASER is made mainly of

3

4

hot-dip galvanized steel. Bolt elements are made of hot-dip galvanized steel, hanger joints and trolley guide-wires are made of plastic. Information plates are made of stainless steel or plastic. Horizontal anchorage FprCEN / TS16415.

6

system

2

TRASER

conforms

to


Components of System TRASER

HR 101 trolley

HR 201-Le rail segment (Le - length [cm])

HR 202 90ยบ turn segment

HR 301 rail connector

1

2

3

4

HR 302 rail connector type X

HR 401 trolley

HR 501 lock

HR 802 / HL801 information plates (stainless steel / PCV)

5

6

7

8

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31 31


MARAN •

Rail vertical anchorage system with lockable slide being an anchor point,

System can be used by 2 persons at the same time. The device conforms to EN 795 class D,

System can be used for works in a harness

UP TO

32

2

USERS


1.

2.

Rail anchorage system. The system is used for attaching personal fall protection system on a fixed structure and at the same time enables mobility while keeping full protection. The system can be used by 2 persons at the same time, each of whom should be attached to a separate trolley. The rail anchorage system comprises a rail being the trolley runway (movable anchor point for personal fall protection equipment), runway end locks, rail guide connectors, turns and elements for mounting the guide on a fixed structure. The rail guide is made of aluminium alloy. Trolley, rail connectors, runway locks, elements for mounting the guide on a fixed structure are made of aluminium alloy, and connecting elements (bolts) are made of stainless steel.

3. 1. Rail mounting. 2. Rail end lock. 3. Trolley – movable anchor point with lock.

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33 33


Description of system MARAN System MARAN comprises a stiff guide mounted securely on a fixed structure. The guide is equipped with end stops, mountings for connecting to a support structure and rail segment connectors. The guide has either one or two trolleys being movable anchor points for personal fall protection equipment. All the system elements are made of aluminium alloy or stainless steel and plastic.

3

1

8

5

5

4

2

5

12

Vertical turn MR 203 is used to avoid obstacles along the runway without breaking its integrity. The system cannot be used for anchorage in vertical.

34


Components of System MARAN

MR 101 trolley

MR 201 rail

MR 202 horizontal turn

MR 203 vertical turn

1

2

3

4

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35 35


MR 301 connector

MR 302 stiffening plate

MR 401 mounting plate

MR 402 mounting plate

36

5

6

7

8

MR 403 mounting plate

MR 404 tube clamp

MR 501 stop

MR 601 peg

9

10

11

12


MR 710 bolting

MR 720 bolting

MR 730 bolting

MR 802 / HL801 information plates (stainless steel / PCV)

13

14

15

16

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SKC-BLOCK •

System is intended for mounting on vertical facade ladders, chimneys or masts, etc.,

System provides protection of one person ascending the ladder,

System is an anchor device conforming to EN 353-1.

1 38

USER ONLY


1.

Vertical anchor system for ladders protecting one user. Fall arrester with stiff guide – SKC-Block system is designed to protect a person ascending and descending vertical ladders against fall from a height. The system can be installed on any type of fixed ladders onto structures such as chimneys, towers, masts or buildings. The essential element within the system is a line grab, installed on a steel cable of 8 mm in diameter, connected to a front attachment D-ring on full body harness. General elements within the system such as cable, guided type mechanism, cable connector, steel bolt clamps and tensioner are all made of stainless steel.

2. 1. System upper end – anchor plate and cable ending, 2. Guided type mechanism AC 350 with snap hook AZ 011.

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Description of system SKC-BLOCK Permanent vertical anchorage system SKC-BLOCK is a guided type fall arrester with a stiff guide and an energy absorbing and connecting component according to EN 363. System SKC-BLOCK conforms to Directive 89/686/EEC. General system configuration is shown in figure on the right. The system comprises vertical line guide made of stainless steel cable of 8 mm in diameter (ref. AC 850). Lower end of the line guide is equipped with a tensioner made of stainless steel (ref. AC 910). Upper end of the line guide is mounted on a fixed structure by means of stainless steel connector AZ 090. Vertical line guide of up to 10 m in length is equipped with line guide-wire (ref. AC 921) to protect line guide against vibrations caused by e.g. wind. Slide (ref. AC 350) is user’s personal equipment installed on the guide if a fall protection system is to be used. The slide travels along the line up and down as with user’s normal mobility, and in the case of his/ her fall it is locked on the line to arrest the fall.

3 1 6

11 9

8

Movable anchor point

7 AC 350 guided type mechanism

40

11

3


Components of System SKC-BLOCK

AT 160/AT160-i side mounting plate (galvanized steel / stainless steel)

AT 161/AT 161-i 4-point mounting plate for rungs (galvanized steel / stainless steel)

AT 163/AT 163-i

1

2

3

AT 162/AT 162-i 2-point mounting plate for rungs (galvanized steel / stainless steel)

AZ 090 connector (stainless steel)

AC 910

6-point mounting plate for rungs (galvanized steel / stainless steel)

tensioner (stainless steel)

AT 165

AC 921

6-point mounting beam for rungs (galvanized steel)

4

line guide-wire

5

6

AC 850 line guide (stainless steel)

AC 804 / AC 803 information plates (stainless steel / PCV)

4 9

10

76

8

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41 41


AC 360 •

System is intended for mounting on vertical facade ladders, chimneys or masts,

System provides protection for 2 persons ascending the ladder,

System is an anchor device conforming to EN 353-1.

UP TO

42

2

USERS


1.

2.

Line vertical anchorage system for 1 or 2 persons. Fall arrester with stiff guide – AS 360 system is designed to provide protection for up to 2 persons at the same time during their mobility in vertical. The system can be installed on any type of fixed ladders onto structures such as chimneys, towers, masts or buildings. The essential element within the system is a guided type mechanism, installed on a steel cable of 8 mm in diameter, connected to a front attachment D-ring on full body harness. General elements within the system such as cable, guided type mechanism, cable connector, steel bolt clamps and tensioner are all made of stainless steel. The device conforms to EN 353-1.

1. Energy absorber. 2. Guided type mechanism AC 360.

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Description of system AC 360 Permanent vertical anchorage system AC 360 is a guided type fall arrester with a stiff guide and an energy absorbing and connecting assembly according to EN 363-1. System AC 360 conforms to Directive 89/686/EEC. General system configuration is shown in the figure. The system comprises vertical line guide made of stainless steel cable of 8 mm in diameter (ref. AC 850). Upper end of the line guide is equipped with an energy absorber (ref. AC 361 / AC 362). Lower end of the line guide is equipped with a tensioner (ref. AC 910). Upper and lower ends of the line guide are mounted securely on a fixed structure by means of connector AZ 090. Vertical line guide with length of up to 10 m is equipped with line wire-guide (AC 921) to protect line guide against vibrations caused by e.g. wind. Slide (AC 360) is user’s personal equipment installed on the guide if a fall protection system is to be used. The slide travels along the line up and down as with user’s normal mobility, and in the case of his/her fall it is locked on the line to arrest the fall.

4 1 8

13 10

Movable anchor point

12

11 AC 360 guided type mechanism

44

13

4


Structural anchor points for System AC 360

AZ 090 connector (stainless steel)

AT 160/AT160-i side mounting plate (galvanized steel / stainless steel)

AT 161/AT 161-i 4-point mounting plate for rungs (galvanized steel / stainless steel)

AT 162/AT 162-i 2-point line guide-wire mounting plate for rungs (galvanized steel / stainless steel)

1

2

3

4

AT 163/AT 163-i

5

AC 802/AC 801

6-point mounting plate for rungs (galvanized steel / stainless steel)

information plates (stainless steel / PCV)

AT 165

AC 850

6

6-point mounting beam for rungs (galvanized steel)

line guide (stainless steel)

AC 361

AC 910

7

energy absorber for 1 person

tensioner (stainless steel)

AC 362

AC 921

8

energy absorber for 2 persons

line guide-wire

9

10

11

12

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45 45


AC 510 •

Caged ladder AC 510 conforms to DIN 18799-1: Fixed ladders for construction works,

Intended for ascending and descending at different types of devices, buildings, facilities, etc.,

Can be used at any location where it can be mounted on a fixed structure.

1 46

USER ONLY


Aluminium caged ladder with two uprights.

1.

Aluminium ladder with a cage providing protection against fall from a height. The ladder is made of aluminium profiles. The cage is made of steel, and as needed, either stainless or hot-dip galvanized steel can be used. Elements for mounting the ladder on fixed structures are made of stainless steel.

2. 1. Information plate. 2. Rung with anti-slip textured surface.

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47 47


Caged ladder AC 510 The ladder can be mounted on building walls by means of mechanical or chemical anchors M12, on steel structures by means of bolts, clamps, etc. Every 3 m long module section of the ladder should be supported (mounted) on a fixed structure in at least two points. Maximum spacing for ladder supports can be 1.8 m. Number of supports and points of their mounting on both the ladder and the structure should be considered depending on the ladder’s total length. Supports are installed on the ladder’s side panels with 4 bolts M8 on each side. Thanks to mounting the bolts in ladder profiles “rails” the supports can be slid freely along the whole ladder’s length. Therefore mounting points for supports can be chosen with no problem at all. The supports are made of galvanized or stainless steel. The ladder’s construction is based on aluminium profiles, and the cage is made of galvanized or stainless steel. Ladder rungs have anti-slip (specially textured) surface. On the top of the ladder, there is an exit barrier with a platform enabling safe descent from the ladder onto roof, platform, etc. The barrier has safe length, as required, of min. 1.1 m. The ladder AC 510 is of modular design. It can be formed with use of non-finite number of sections, each of 3 m in length. If ladder length other than x 3 m is desired, during it installation the ladder can be adjusted to any size on condition, however, that the cut length was n x 300 mm. Thanks to this the installation can be done

properly and thus each rung can be used. Ladder’s cage conforms to DIN 18799-1. Cage inner diameter is 700 mm, which enables problem-free mobility within the cage. The cage is of modular design. Each section of the cage is 1.65 m long, and it can be divided (vertical bars can be cut to 850 mm) while keeping its full functionality. Total cage length should be adjusted to total ladder length. At the top it should be level with the ladder, and at the bottom as required by the standard, start at the height of 2-3 m from the ladder’s bottom, thus enabling free access. The cage modules are bolted. Bolts are also used to mount the cage on the ladder itself. Safety barrier at the ladder’s top is intended to protect the user during his ascending and descending the ladder onto roof, platform, etc. The barrier is fixed to the ladder and the cage. Is equipped with anti-slip platform (grating). The barrier is made fully of galvanized steel. The barrier is bolted to the ladder and the cage. It is possible to mount a permanent vertical anchorage system conforming to EN 353-1, e.g. system SKC-BLOCK by PROTEKT on the ladder AC 510. The system is mounted on within the cage to provide an additional protection (double: cage and anchorage system).

3

5 4

2

1

48


Components of ladder AC 510

AC 510-100 ladder segment

AC 510-200 support

AC 510-300 cage segment

AC 510-310 cage rim

1

2

3

AC 510-320 exit platform

AC 510-330 access lock

AC 810/AC 809 information plates (stainless steel / PCV)

5

6

7

4

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49 49


AC 520 •

System AC 520 conforms to EN 353-1:2002 VG11 Rfu 11.073,

System can be used as ladder mounted on fixed structure,

System can be used as rail mounted on rungs of existing ladder,

Trolley with energy absorber and connector is equipped with locking mechanism and can be used by user as anchor point,

Inclination from vertical up to 30º possible.

1 50

USER ONLY


Mast ladder with integrated vertical anchorage system. System AC 520 is a mast ladder with integrated rail anchorage system providing fall protection. The system can be installed on fixed structures such as chimneys, towers, masts or buildings. The essential element within the system is a guided type mechanism, installed on a stiff guide. The user moves in vertical being attached to the trolley travelling along the rail. The trolley provides protection against an uncontrolled fall and includes an integrated energy absorber to reduce dynamic force produced during a fall to maximum 6 kN. Special design of the rail disables improper installation of the trolley on the guide. The system comprises sections of different lengths (up to 3 m long) with use of which it is possible to adjust the system length to the properties of the structure. The trolley travels freely along individual sections of the ladder with no need of its removal and thus loss of protection. The device conforms to EN 353-1:2002 VG11 Rfu 11.073.

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Description of system AC 520 System AC 520 is a guided type fall arrester with a stiff guide and is an energy absorbing and connecting assembly according to EN 353. System AC 520 conforms to Directive 89/686/EEC. The system can be used both as a ladder, or a rail mounted on an existing fixed ladder. The system comprises individual ladder segments connected to each other, and mounted directly on a building and connected rail segments mounted on an existing ladder. The ladder can be equipped with access lock as door made of stainless steel and secured by a padlock (not included). To gain access to the ladder firstly lift door leafs with handles, open and lock in work position. System AC 520 is equipped with an asymmetric aluminium rail. Due to application of the asymmetric rail, the trolley AC 501 can be installed in only one proper configuration. In order to install the trolley on the rail its one eye should be guided through segment’s ratchet with a lock. The trolley is equipped with textile energy absorber with connector AXK 10 at the end which is to be connected to front anchor point on full body harness designed for arresting a fall (according to EN 361). At the upper and lower ends of the system AC 520 there are segments with locks (with ratchet mechanism). They protect the trolley AC 501 against accidental sliding out of the rail. In order to remove the trolley from the rail take two independent steps: first, unlock and hold the ratchet (by pulling the lever at the back of the rail within the segment with lock) and then guide the trolley through the lock by removing it from the rail. Rail vertical anchorage system AC 520 can be used by 2 users at the same time. While ascending the users must keep the minimum distance of 3 m from each other. The system can be installed on vertical structures and structures with maximum 30° inclination from vertical. The rail itself can also be mounted on rungs of already installed fixed ladder. The trolley AC 501 does not require use of any additional energy absorbing elements. The device can be used in sub-zero temperatures (up to -30°C).

8

5

Application of an asymmetric section profile improves the safety while using the system. This solution disables improper installation of the trolley.

1

11 9

14

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Components of System AC 520

AC520-100-H ladder segment (length H = 300; 270; 240; 210; 180; 150 cm)

AC520-101-H rail segment (length H = 300; 240; 180; 120 cm)

AC520-110 ladder segment: straight exit onto roof

AC520-111 rail segment: straight exit onto roof

1

2

3

4

AC520-120 ladder segment (exit onto roof with turn)

AC520-121 rail segment (exit onto roof with turn)

AC520-200 rail lower end segment

AC520-210 rail and ladder upper end segment

5

6

7

8

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AC520-220 ladder lower end segment

AC501 trolley with energy absorber

AC520-300 connector for intermediate segments

AC520-310 / AC520-320

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9

10

11

elements for ladder segments mounting (AC520-100-H) on structure / elements for ladder segments mounting AC520-110 on structure

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AC520-330

12

element for rail mounting AC520-121 on pole

AC520-340

13

element for rail mounting AC520-111 on rungs [ø10 - ø40]

AC520-350 element for rail mounting (AC 520-101-H; AC 520-121) on rungs [ø10 - ø40]

AC520-400 safety door

14

15

HL 704

16

support pole for element AC520-121

AC 808/AC 807 information plates (stainless steel / PCV)

17


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AC 530 •

System AC 530 conforms to EN 353-1:2002 VG11 Rfu 11.073,

System can be used as ladder mounted on fixed structure,

System is made fully of hot-dip galvanized steel,

Inclination from vertical up to 30º possible.

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USER ONLY


Mast ladder with integrated vertical anchorage system. System AC 530 is a mast ladder with integrated rail anchorage system providing fall protection. The system can be installed on fixed structures such as chimneys, towers, masts or buildings. The essential element within the system is a guided type mechanism, installed on a stiff guide. The user moves in vertical being attached to the trolley travelling along the rail. The trolley provides protection against an uncontrolled fall and includes an integrated energy absorber to reduce dynamic force produced during a fall to maximum 6 kN. The applied design solution improves safety while using the system and disables improper installation of the trolley. The system comprises sections of different lengths (up to 3 m long) with use of which it is possible to adjust the system length to the properties of the structure. The trolley travels freely along individual sections of the ladder with no need of its removal and thus loss of protection. The device conforms to EN 353-1:2002 VG11 Rfu 11.073.

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Description of system AC 530 System AC 530 is a guided type fall arrester with a stiff guide and is an energy absorbing and connecting assembly according to EN 353. System AC 530 conforms to Directive 89/686/EEC. The system comprises individual ladder segments connected to each other, and mounted directly on a fixed structure. System AC 530 is made fully of hot-dip galvanized steel. The applied design solution disables improper installation of the trolley on the rail. In order to install the trolley its one eye should be guided through segment’s ratchet with a lock. The trolley is equipped with textile energy absorber with connector AXK 10 at the end which is to be connected to front anchor point on full body harness designed for fall arresting (according to EN 361). At the upper and lower ends of the system AC 530, there are end segments with locks (with ratchet mechanism). They protect the trolley AC 502 against accidental sliding out of the rail. In order to remove the trolley from the rail take two independent steps: first, unlock and hold the ratchet (by pulling the eye at the back of the rail within the segment with lock) and then guide the trolley through the lock by removing it from the rail. Rail vertical anchorage system AC 520 can be used by 1 person only. The system can be installed on vertical structures with maximum 30° inclination from vertical. The trolley AC 502 does not require use of any additional energy absorbing elements. The device can be used in sub-zero temperatures (up to -30°C).

5

2

The applied design solution improves safety while using the system and disables improper installation of the trolley.

1

8

4

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Components of System AC 530

AC502 trolley with energy absorber

AC530-100-H system segment (length H = 300; 270; 240; 210; 180; 150 cm)

AC530-200 lower end lock

AC530-210 upper end lock

1

2

3

4

AC530-300 connector for segments

AC530-310 support

AC530-320 tube clamp [ø10...ø40 mm]

AC530-330 tube clamp [ø35...ø100 mm]

5

AC 811 / AC 812 information plates (stainless steel / PCV)

9

6

7

8

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PROSAFE

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Modular design and small number of components,

No need of welding, bending and other fitting works on the site,

Balustrade sections can be disassembled and assembled for use in other locations without interference in the roofing while assembling,

Passages, opened gates and snow discharge areas can be arranged,

Barriers inclination angle can be adjusted in 15° increments within 90° inclination from vertical.


1.

2.

3.

Modular free-standing edge guard system. Barrier system is based on counterweights made of plastic, and additionally equipped with anti-slip coating. Thanks to couplers the barriers can be adopted to the roof, its curvature and difference in levels. The advantage of the modular barrier system is easy handling of individual elements and simple mounting with use of only 5 types of couplers made of hot-dip galvanized steel. The heaviest element within the system weighs 24 kg, and length of the longest is 2 m. Couplers allow for arranging passages, gates, openings and also snow discharge areas. Owing to their versatility the barriers can be adopted to nearly any conditions. When the roof parapet is lower than 150 mm, or open spaces are limited by barriers, the system enables use of edge board to prevent user’s feet from slipping and tools from going down beyond the edge.

1. Cross coupler. 2. Counterweight. 3. Aluminium stop.

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Description of system PROSAFE Free-standing barrier system PROSAFE is designed for collective protection of employees performing works at heights on roofs or surfaces of non-public facilities. The system conforms to Regulation of the Polish Minister of Labour and Social Policy dated 26 September 1997 on general regulations concerning occupational safety. According to the Regulation minimum height of the barriers should be 1.1 m and these should be equipped with edge boards of min. 150 mm in height, as well as a bar in the middle of the distance between edge board and upper handrail. Use of the system is permissible on areas with incli-

nation of no more than 5° with bituminous, concrete, asphalt, and membrane-covered surfaces covered surfaces, as well as with combinations of these materials with stone and gravel. The system has been tested according to EN ISO 14122-3:2001 and EN 13374:2004 – protection class A, which actually means that it is able to withstand impacting forces during: falling of a person who leans against it, holds it while ascending and descending, or holds it while entering the handrail or falling outside the barrier. The barriers have weights isolated from load-bearing structure with special rubber pads made of EPDM to ensure they are

resistant to the weather and protect the roof against chafing or bending being result of the influence of high temperatures. Modular design of the system PROSAFE enables installation with no need of using specialized tools by employees who are familiar with the instruction manual for the assembly and disassembly. Before installation, make sure that the ground is able to resist compressive stresses of the order of 0.68 N/cm2. As for the system, it is possible to arrange gates, passages, snow discharge areas, as well as access zones and ladder access protections and other devices.

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Components of system PROSAFE

AT240 - 001 cross coupler

AT240 - 002 perpendicular oupler

AT240 - 003 knee

AT240 - 004 T-coupler

AT240 - 005 hinge coupler

1

2

3

4

5

AT240- [011 - 009] balustrade

AT240 - 014 barrier base

AT240 - 015 weight mounting

AT240 - 016 inner clamp

AT240 - 017 barrier weight

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7

8

9

AT240 - 018 edge board 2 m

AT240 - 019i connecting element for edge board

AT240 - 020 rubber pad for weight

AT240 - 021 rubber pad for base

11

12

13

14

10

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Review of anchorage systems

PRIM

DUO

System type: line horizontal anchorage system

System type: line horizontal anchorage system

Material: stainless steel and stainless steel

Material: stainless steel and stainless steel

cable, diameter 8 mm

cable, diameter 8 mm

Number of users: 3 - 7 persons. The system

Number of users: 3 - 5 persons. The system

can be installed on roofs and walls.

can be installed on roofs and walls.

Standard: EN 795 class C

Standard: EN 795 class C

Prim

64


PROLINER

MONOLINE

System type: line horizontal anchorage system

System type: modular line horizontal anchorage system

Material: stainless steel and stainless steel

Material: stainless steel and stainless steel

cable, diameter 8 mm

cable, diameter 8 mm Number of users: 3 persons

Number of users: 3 persons The system can be installed under the roof, outside and inside, and can be used as ramp protection. Standard: EN 795 class C

Standard: EN795:2012 and CEN/TS 16415:2013

Traser www.protekt.com.pl

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Review of anchorage systems

TRASER

MARAN

SKC Block

AC 360

System type: rail horizontal anchorage system

System type: rail horizontal anchorage system

System type: line vertical anchorage system

System type: line vertical anchorage

Material: galvanized steel, plastic

Material: aluminium, stainless steel and plastic

Number of users: 3 persons

Number of users: 2 persons

The system can be installed under the roof,

The system can be installed on roofs and walls.

outside and inside, and can be used as ramp

system Material: stainless steel, galvanized steel and

Material: stainless steel, galvanized

stainless steel cable, diameter 8 mm

steel and stainless steel cable, diameter 8 mm

Number of users: 1 Number of users: 1 or 2

protection.

The system can be installed on ladders. The system can be installed on ladders.

Standard: EN 795 class D

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Standard: EN 795 class D

Standard: EN 353-1 : 2002

Standard: EN 353-1 : 2002


AC 510

AC 520

AC 530

PROSAFE

System type: caged ladder

System type: rail vertical anchorage system which can be used as element of a mast ladder

System type: rail vertical anchorage system integrated with mast ladder

System type: segmental free-standing balustrade

Material: aluminium, stainless steel

Material: hot-dip galvanized steel

Material: steel, EPDM, rubber composite

Number of users: 2

Number of users: 2

Number of users: 2

Standard: DIN 18799-1

Standard: EN 353-1 : 2002

Standard: EN 353-1 : 2002

Material: aluminium, stainless steel

EN 13374:2004 – protection class A

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Tel:

+48 42 680-20-83 +48 42 292-95-00

Fax:

+48 42 680-20-93

E-mail: export@protekt.com.pl Address: Starorudzka 9 93-403 Łódź POLAND

System Prim


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