Prostech - Specialty Materials & Manufacturing Solutions

Page 1

UR TOTAL SOLUTIONS

PCB ASSEMBLY MATERIALS

Pg. 03

CIRCUIT BOARD PROTECTION

Pg. 05

THERMAL MANAGEMENT

Pg. 07

GENERAL ASSEMBLY

Pg. 10

LOW PRESSURE MOLDING

Pg. 12

PLASMA SURFACE TREATMENT

Pg. 15

INTELLIGENT INTRALOGISTICS SOLUTIONS

Pg. 17

CLEANING & DEGREASING

Pg 04

TEMPORARY MASKING

Pg 06

EMI SHIELDING

Pg 09

ELASTOMERIC MATERIAL SOLUTION

Pg. 11

DISPENSING SYSTEM

Pg. 13

CURING SYSTEM

Pg. 16

SHEAR

PCB ASSEMBLY MATERIALS

BAR

Anti-Oxidization

Anti Cu-leaching

SOLDER PASTES

NO chip floating

Solving incomplete BGA soldering

High speed printing (up to 150mm/s)

CORED WIRES

Supper wetting define anti

bridging performance

NO spattering

NO Cracking & Peeling Off of Flux Residue

ECOFRENDLY

CHIP BONDER (SMT RED GLUE)

Prevent component displacement Prevent the components from falling off

Economical, disposable

Thin blade profile for trimming in tight areas

Ergonomic handle design Spring-back action

Wide variety of shapes and sizes

Effective and efficient thermal conductor

Has iron plating to protect the soft, corrosive-prone copper

03
Cut up to 18 AWG copper wire (.04″/1mm) cutter CUTTER SOLDER TIPS

VAPOR DEGREASER

Vapor degreasing is the cleaning process which involves condensing solvents vapors on the object that is being cleaned. The process doesn’t require any water or scrubbing. Instead, the vapor-degreasing machine uses solvent vapors to clean and remove contaminants from parts. This process is used to clean various materials during the manufacturing process such as plastic, glass, metal, gold, and ceramic.

BENEFITS BENEFITS

01

Improve Board Appearance

Prevent False Quality Control Rejection

Prevent Failures from Dendrites

02 Allow Proper Conformal Coating Adhesive

Flux residues causing uplift

03

Prevent Corrosion of Leads and Joints

Corrosion on failed assembly in QFP area

CLEANING & DEGREASING
Dendrite-resistant
04

CIRCUIT BOARD PROTECTION

METHODS

CONFORMAL COATING

Protect PCBs from thermal shock, moisture, corrosion and environmental conditions.

most challenging environments

SEALING

Effective sealing of electronic components & modules protects complex, fine-pitch components from excessive thermal shock, high-temperature.

BENEFITS

PROTECT CIRCUIT BOARD from:

Harsh environments:

Chemical

Water

Temperature Extremes

Salt and dust

Mechanical:

Shock

Vibration

4

LOW PRESSURE MOLDING

Watertight encapsulation

High-temperature & solvent resistance

Suitable for sensitive e-components

ELECTRICAL INSULATION

FLAME RETARDANT UL 94 UL R

LONG- TERM RELIABILITY

HEAT DISSIPATION

1
3
05

TEMPORARY MASKING

HIGH TEMPERATURE MASKING TAPE

BENEFITS

WATER SOLUBLE

LATEX RUBBER

RESIDUE-FREE surface

RELIABLE PROTECTION for complex and intricate configuration

Superior protection with SINGLE COAT

Masked components are immediately READY FOR PRODUCTION

AVAILABLE in peelable, water -soluble, or burn-off types

UV MASKING
06
HOT MELT

THERMAL MANAGEMENT

THERMAL PAD 1

High thermal conductivity

High compressibility and compliance

Electrical insulation

Natural tack

Silicone base

Non-Silicone base

These materials are used when the presence of silicone oils could be detrimental to product performance in medical, high-end electronics and aerospace devices.

2

THERMAL GREASE

Silicone/ Non-silicone Based

Good leveling agent

No overflow

Effectively fill the gap of the interface

Improved reliability in harsh temperatures (200°C)

Easy processing

Silicone/ Non-silicone Based Thermal Grease

Thermal AdhesiveThermal Gap Filler

1.1
1.2
07

3 PHASE CHANGE MATERIALS (PCMs)

Phase Change Material (PCMs) are materials that are supplied as a solid pad and then soften and flow then a critical temperature is reached. When the material flows, it fills voids and interstices on the surface. As a result, PCMs could give a lower thermal resistance between the mating surfaces.

4 THERMAL GAP FILLER

Gap fillers are soft, thermally conductive silicone materials that are designed to dissipate heat from electronic devices. It can be used as liquid dispensed alternative to pre-fabricated thermal pads.

Ultra-Low Modulus: Minimal stress during assembly

Excellent Conformability to intricate geometries

Single solution for Multiple Applications

Efficient material usage

Customizable flow characteristics

5

Used when the key design criteria is both excellent thermal management and electrical conductivity.

3.2 3.1

Low mass decreases space

EMI reduction

HEAT SPREADER VAPOUR CHAMBER

Using the physical effect of phase change between liquid and gas, vapour chambers

Ultra thin

Available for unventilated design

No dusting issue

Excellent XYZ conduction (heat spreading)

Passive component with high stability (reliable)

Very low thermal resistance

Graphite Graphene
6 08

AND GROUNDING

Economical

Troubleshooting & prototyping

Static charge drainage

Fast and easy application

EMI Absorbers

EMI Shielding Absorbers

Flexible Absorbent Material

NFC, WPC & MAGNECTIC SHIELDING

Improve WPC efficiency and NFC or RFID read ranges

Be used for magnetic field shielding to help protect sensitive electronics

09
EMI SHIELDING
EMI ABSORPTION
EMI SHIELDING
01 02 03

GENERAL ASSEMBLY

Adhesives & Tapes

PERFORMANCE

ADHESIVE LOAD BEARING CAPABILITY

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Type Overlap Shear (MPa) Structural Adhesives Curing Hot Melts Sealants Foam Tapes Hot Melts & Contact PSAs 7.0 - 40 2.8 - 7.0 2.0 - 5.5 0.3 - 3.0 0.3 - 1.0 0.01 - 0.1
Adhesive Sealants Curing Hot Melts PUR
ADHESIVE TECHNOLOGY
Tapes,
Tapes Contact Adhesives Solvent & Water based Hot Melts HM & Low melt
Adhesives Epoxy, Acrylic, Urẹthane Instant & Anaerobic Acrylic Foam VHB Tapes
Pressure-Sensitive Adhesive Double-Coated
Adhesive Transfer
Structural

ELASTOMERIC MATERIAL SOLUTIONS

BENEFITS

Engineered to retain comfort

Global design support and manufacturing provide samples to design more quickly

Environmentally friendly

Diverse comfort elements

Global certifications including ISO rated facilities & REACH/RoHS global standards

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Battery Pads & Cushions Cushions 01 02 Display Protection 03 Shock Absorbtion 05

LOW PRESSURE MOLDING

Simplified process

“Sky Lining” allows use of less material, precise encapsulation and less weight

Complete watertight encapsulation

Safe, 1-component, UL 94-V0 approved

Zero waste

LPM MATERIALSMOLD DESIGN SOLUTIONS

12
LPM EQUIPMENTLPM CONTRACT MANUFACTURING

DISPENSING SYSTEM

1K Dispensing System

13
2. Precision Valve 3. Controller 4. Pressure Tank 5. Accessories 1. Dispensing Robot

2K Dispensing System

Flexible configuration & diverse possibilities for expansion

Highly effective through automation option

Quality control with options to monitor processes

Wide range of applications

Customizable

PLASMA SURFACE TREATMENT

The term “Plasma” designates matter with a high, unstable energy level. When plasma comes into contact with solid materials like plastics and metals, its energy acts on the surfaces and changes important properties, such as the surface energy. Today, many chemical surface treatment processes can be replaced by plasma treatment.

Clean Surface & Increase Surface Energy

Friendly with Environment

Can be intergrated inline

15
APPLICATIONS 01 PCB surface Activation 02 Oxide Removal 05 Pre-treat for Bonding 06 Pre-treat for Printing 03 Jig Cleaning 04 Metal Mask Cleaning
HIGHLIGHT

CURING SYSTEM

UV Curing

Heat Curing

One of this product line’s advantages is its flexibility in both temperature range and size. We can also customize dimension and volume capacity according to customers’ requirements for specific applications.

16
designed with corrosion-resistant
to
drying, heating, aging,
and
Solidly
materials
deliver invariable and uniform temperature for a wide range of applications such as
sterilizing, testing, curing
storing
VUV UVC UVB UVA UV Visible Light Gamma-Rays X-Rays Infra-Red Microwaves Radiowaves 1010101010101010101010101010 10101010101010101010101010 100 200 300400500600 700 OPERATING PRINCIPLE Flood light system 01 Conveyor System Spot UV System 02 03

INTELLIGENT INTRALOGISTICS SOLUTIONS

With efforts in robotic technologies, we provide global customers with leading mobile robot products and solutions. Our company is pleased to partner with Rozitek to develop the intelligent intralogistic robot system. Our solutions help you simplify flow, reduce costs and reform the intralogistics process

FLASH HARDWARE PRODUCTS

THOR

moves inventory shelves or pallets to the picking station by its lifting mechanism. It enhanced safety protection, delivering highly

BEAST

Carton Transfer Unit

Beast can transport or store single/multiple bins and realize precise inbound or outbound delivery. It supports picking height no less than 6 meters with high stability that is proven by passing 1 million times lifting tests. Being flexible in various shelves with multiple heights, it is suitable for typical applications such as high density warehouse storage and production line material distribution.

Surfer and Hulk move a wide range of materials by the conveyor and lifting mechanism.

The Surfer series supports docking with machines, transmission lines or tooling mechanisms to fulfill the automated production needs.

The Hulk series supports large material transportation, mainly used for heavy-duty applications in Automotive, Machinery, Aerospace and F&B manufacturing industries.

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Conveyor Mobile Robot Heavy-Duty Mobile Robot

KEY TECHNOLOGY PARTNERS

Mission

To be the partner to offer our customers the "total solution" of specialty materials and dispensing systems of all types to support their requirements at the lowest possible cost, with top quality, the best reliability and 100% support at all times.

Vision

To be the most elected and approved company in specialty materials and dispensing equipment, where the customers always want to come to find solutions for their assembly and manufacturing challenges and by keeping focus on our commitment for our customers’ satisfaction, providing support for their growth and success.

Core Values

Customer Focus

Discipline

Determination

PROSTECH ASIA PTE. LTD.

11 Woodlands Close #04-36, Woodlands 11 Singapore (737853)

T. (+84) 3430 88826

PROSTECH PHILIPPINES INC.

1709 Investment Dr, Alabang, Muntinlupa, 1780 Metro Manila

T. (+63) 960 881 8409

PROSTECH MALAYSIA SDN. BHD.

E. Lin.nguyen@prostech-asia.com

T. (+84) 343 088 826

VIETNAM PROS TECHNOLOGY CO., LTD.

E. info@prostech.vn

Head Office:

SL11-LK2, Vinhome Thang Long, An Khanh, Hoai Duc, Hanoi, Vietnam

T. (+84) 243 212 33 04

HCM Branch:

21 Nguyen Thi Nhung, Van Phuc Zone, Hiep Binh Phuoc, Thu Duc City, Ho Chi Minh City, Vietnam

T. (+84) 283 636 58 82

Danang Branch:

R910A, 9TH Floor, Muong Thanh Luxury, 115 Nguyen Van Linh, Nam Duong, Hai Chau, Danang City, Viet Nam

CONTACT US
Singapore Malaysia Manila Hanoi Danang Hochiminh

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