A2Z Metalworker Magazine for CO, UT, & ID

Page 1

Vol. 4, No. 1 Jan/Feb 2011

Colorado, Utah and Idaho Edition

Prescott’s Manufacturing Leads The Way In Aerospace & Medical Manufacturing www.azmetalworker.com


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637 Osage Street, Denver, CO 80204 Specifications subject to change without notice. Not responsible for typographical errors. Machines shown with optional equipment. Tel: 303-571-4933 • Fax: 303-892-6708 www.HaasCNC.com



Cover

Editors Corner Treasury Advisor Sees Detroit Automakers As Metaphor For US Manufacturing Recovery TomWalsh writes in the Detroit Free Press, “Ron Bloom, the USTreasury’s advisor on manufacturing and the auto industry said that the recovery of Ford, Chrysler and General Motors over the past two years is a metaphor for what can happen in all of US manufacturing.” Bloom says, “I think the lesson is about people working together. There is a role for government, but it is a limited role. When you’re in a crisis like we were in two years ago, obviously there was a level of intervention required.” He added, “Government is there to provide a measure of help, but the private sector needs to lead ... I think this is a metaphor for the broader question of how we rebuild American manufacturing. I think it offers a number of lessons.” What do you think about this? Send your comments to info@azmetalworker.com. On another note, the A2Z Metalworker is celebrating 17 years this year, and the CO, UT and ID edition is entering its 4th year! Wow, it’s been an experience meeting so many success stories in this region! I am amazed each and every time I write about owners, journeymen machinists, and young entrepreneurs, who are helping to make manufacturing in the United States successful! I hope that you, as readers, are exploring opportunities to do business with these companies. U.S. manufacturing is vital to our economy... as we all know. It’s a very good time to thank all of the advertisers in this publication for bringing you this magazine. I produce the magazine, but it would not be possible without our advertisers. 4 years ago, our business card section was limited, at best, and now we have more than 175 companies promoting their services. In particular, please recognize our founding contributors/sponsors, including:

• Moncktons Machine Tools • ATS Industrial Supply • Smith Machinery Co, Inc. • Delcam • Star Metal Fluids, LLC. • Foothills Machinery Sales

• Castrol/Canyon State Oil • Micro-Tronics, Inc. • Hartwig Inc. • Resource Manufacturing • Flow Corp. • Superior Grinding & Sales • EDM Network, Inc.

These are some of the companies who make this publication possible! Though I don’t purchase from them (as I am not a manufacturer), I have met and interviewed enough of their customers to hear about their quality and service - and with all, I am proud to be a partner with them! Please take the time to contact them and check out how outstanding they are, as well as the newer advertisers you see in the magazine.

Prescott’s Mfg President John Barnes and CFO MargieVersen Pose In Front of One ofTheir Refurbished Microscopes. The Company Manufactures Parts for the Aerospace and Medical Industries. Photography by Owen Riss. Announcements/Releases.................... 6-7 Shop Profile....................................1,18-19 Feature Articles...................................... 45 Buyers Guide Equipment.................. 50-54 Buyers Guide Processes.................... 55-61 Card Gallery...................................... 50-61 Index Of Advertisers.............................. 62 Editorial................................. Throughout

Published by: A2Z Metalworker PUBLISHER/EDITOR Linda Daly linda@azmetalworker.com Mail Address: PO Box 93295 Phoenix, AZ 85070 Telephone: (602) 412-7696 Website: www.azmetalworker.com E-mail: info@azmetalworker.com

CONTRIBUTORS Gene Wirth Kim Carpenter Chris Seay Owen Riss Published bi-monthly to keep precision manufacturers abreast of news and to supply a viable vendor source for the industry. Circulation: The A2Z Metalworker has compiled and maintains a master list of approximately 5300 people actively engaged in the Precision Manufacturing Industry. It has an estimated pass on readership of more than 16,000 people. Advertising Rates, deadlines and mechanical requirements furnished upon request or you can go to www.azmetalworker.com.

P.S. If I missed anyone, please let me know, and I will announce this in the next issue.

All photos and copy become the property of A2Z Metalworker.

I wish you all success and health, and, as always, God Bless our Troops.

The Publisher assumes no responsibility for the contents of any advertisement, and all representations are those of the advertiser and not that of the publisher.

Linda Daly Publisher

A2Z METALWORKER

4 • Jan/Feb 2011

The Publisher is not liable to any advertiser for any misprints or errors not the fault of the publisher, and in such event, the limit of the publisher's liability shall only be the amount of the publishers charge for such advertising.


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Announcements & Releases Smith Machinery Announces New Sales Engineer Smith Machinery is very pleased to announce that Klaus Lassig has joined their company as a Sales Engineer, effective Dec. 1st, 2010. Klaus has been involved in the manufacturing industry for 35 years. He started his career as a manual machinist and worked his way up to NC and CNC machines and is skilled in operation, set-up & programming. For the last 15 years, Klaus has been a shop supervisor and General Manager, gaining experience in all the components of a manufacturing operation. Klaus is a Certified Manufacturing Engineer (CMfgE) and a Senior Member of SME. Additionally, he is a trained ISO 9001 & AS 9100 auditor. Klaus is experienced in JobBoss manufacturing software and fully trained to ANSI Y14.5 GD&T quality standards. Smith Machinery President/CEO Clark Smith says, “Now, all our Sales Engineers are experienced machinists; they know how to operate & program, they know tooling & fixturing and truly understand what a user needs. We are very excited to have Klaus as part of our team, and we ask you to welcome Klaus into your facility.” You can reach Klaus at 801-263-6403, Cell 801-209-7381 or via e-mail: klassig@smithmachinetools.com.

Wasatch Laser Processing Celebrates 11 Years In Business! Wasatch Laser Processing is pleased to announce it is entering its 11th year in business! The company specializes in laser processing, and additionally offer in-house press brake, mill, and MIG welding services, facilitating secondary operations in-house. Wasatch Laser Processing owns 2 Bystronic laser machines.The company can meet your cutting requirements with their Bystronic 4400 Laser Cutting Table, which can cut Carbon Steel, Stainless Steel and Aluminum to a fine degree of accuracy. Whether your parts are small and delicate, or substantial in size and weight, they have the answers you are looking for. For more information, call them at 801-972-3500 or go to their website at www.wasatchlaser.com.

Pilkington Announces NADCAP® Certification! Pilkington Metal Finishing, celebrating 30 years in business, is pleased to announce its recent NADCAP Certifications, which include: Quality Systems, Chemical Processing, Heat Treating, and NDT. A Z METALWORKER • 6 • Jan/Feb 2011 2

President/CEO Van Pilkington says, “ Our NADCAP certification represents a significant and cooperative effort, both to attain the certification, and to retain it. This NADCAP certification assures aerospace suppliers that the coatings they receive from Pilkington are done absolutely to spec. After undergoing this rigorous certification, I feel very safe flying!” For more information on Pilkington Metal Finishing, an established company specializing in anodizing, powder coating, painting, testing and heat treating, call them at (801) 972-2146 or go to www.pilkingtonmetalfinishing.com.

New Technology Showcase at DATC (Utah), Feb. 8 & 9, 2011 CNC machine tool manufacturer Okuma America Corporation and distributor Hartwig, Inc. will host a New Technology Showcase at the Okuma Technology Institute at Davis Applied Technology College on February 8 & 9, 2011. Seminars will focus on using new technology from Okuma and members of Partners in THINC to drive increased productivity, improved quality and reduced costs. Machines on display will include: the new MB-5000H horizontal machining center featuring an expandable 110-tool matrix magazine, horizontal lathes and a vertical machining center. All machines will be cutting parts and will utilize the THINC control to connect to peripheral equipment and software. Members of Partners in THINC will be on hand representing tooling, workholding, gauging, software and other machine tool accessory equipment. The event is free for manufacturers and lunch will be provided by SMW Autoblok and Koma Precision. To register, log onto http://events.okuma. com/newtech.

Wasatch Metal Finishing Expands with Larger Facility and New Machine! Wasatch Metal Finishing is pleased to announce that it is expanding its facility to increase capacity for its current customers as well as to accommodate new customers. The facility, located in the Freeport Center in Clearfield, Utah, will grow from 28K to 44K. Larry Kendrick, President and owner, says, “We’ve added our 5th machine, a new wash-inhibit dry machine. This machine allows us to clean parts that are as large as 60 mm in diameter by 18” long, and we can


clean approximately 68,000 pieces in two shifts of operation per day”. Wasatch Metal Finishing was founded by Larry 10 years ago, and it is the largest metal part cleaning facility in the Western United States. For more information, contact them at 801-779-2020.

EDM Performance Accessories® is Now Selling bedra® EDM Wire Nationwide Established in 1989, EDM Performance Accessories® has been serving job shops with stocking locations nationwide with high quality EDM and waterjet consumables. Starting January 1st of this year, EPA is now the nationwide distributor of bedra®, the pioneers of EDM coated wires. The bedra® product line strengthens our already outstanding line of EDM wires to best fit your needs.

element analysis.

Paradigm Design and Manufacturing (PDM), another Golden company. NFT is a 25 yearold engineering, design, manufacturing, and nuclear services company renowned for solving complex nuclear materials safety, characterization, and storage challenges for the U.S. Department of Energy. NFT capabilities include CNC machining and high-powered laser fabrication supported by an award-winning nuclear quality assurance (NQA-1) program. NFT,s team of designers and engineers also provide SolidWorks 3D modeling and finite

PDM brings the skills and entrepreneurship of its founder Gary Vaillancourt, his team of talented machinists, and a shop brimming with advanced five axis CNC machine centers, lathes and electrical discharge machines. PDM supplies mission critical components to the defense, pharmaceutical, and aerospace industries. PDM is ISO 9001 certified.

“Our goal is to become the household name of EDM consumables”,T om Adams, president of EPA said. “We want the EPA name recognized in every job shop in the US as the ONE STOP SHOP of EDM and waterjet consumable,” he continued. EDM Performance Accessories® strives to provide the best products at competitive prices to the customer to give the customers an edge in this competitive market. Ultimately, if the customer wins with our service, then we also win.”

NFT Operations Manager, Arnold Brassell said, “With the acquisition of PDM, and our new 2,000 watt ytterbium fiber optic laser, there are not many areas our machining capabilities cannot reach;” Brassell continued, “and the market for rapid precision manufacturing of complex prototypes is a perfect match for our in-house CNC, laser and 5-axis expertise.”

Call today, (800) 336-2946 or email information@edmpeformance.com to see how EPA can help you bring the best performance and value to your shop.

Contact Arnold Brassell for Laser or CNC applications: Arnold@nucfil. com. Contact Gary Vaillancourt 5-axis and EDM applications: Gary@ pdmcnc.com.

Star Metal Fluids Adds New Service Rep in Utah!

Ponderosa Industries Acquires a New Rapid Lap Polisher

Michael Eagar is now on board with Star Metal Fluids as Service Representative for the Utah marketplace. Michael is an Arizona native but has made Utah his home for the past 20 years. His successful career has come from building strong customer relationships and he understands that customer service is paramount in building

Ponderosa Industries, Inc of Denver Colorado recently acquired a new Rapid Lap polisher. The Rapid Lap polishing machine creates a mirror-smooth finish even in hard to polish parts. It offers the following:

those relationships.

Russ Kurzawski said, “It’s good to see there are still people like Michael in this industry that are determined to get the customer what they need...when they need it. With his factory training, Michael can make precise product recommendations per our customers applications and requirements.”

• Lap and polish 10 – 25 times faster • Get Ra 24 finish to Ra 1.5 • Hard to reach areas are no problem • Virtually no material is removed

NFT Announces Acquisitions!

The Rapid Lap polisher works well for:Machined parts, Food Processing & Machinery, Pharmaceutical Processing & Equipment, Medical & Hospital Equipment,Aerospace, Industrial Machinery & Equipment, Measuring, Controlling & Dispensing Devices, Power Transmission Equipment, Pumps & Pumping Equipment and Surgical & Medical Instruments. Ponderosa Industries, Inc. is a highly sophisticated contract machining company using state of the art CNC and manual machines which enables it to produce to the most exacting of specifications

Golden, Colorado based NFT is pleased to announce the acquisition of

For more information, contact Tim Bliss at 303-298-1801

For more information, contact Star Metal Fluids LLC at 800-367-9966 or visit their website at www.metalfluids.com.

A2Z METALWORKER

• 7 • Jan/Feb 2011


www.Prototype-Cafe.com Polyjet 3D printing/ RP Technology Strong acrylic non-porous parts . .001” layer thickness - 600 x 600 x 900 DPI Have it your way at the Prototype-Cafe. We offer 3D printed parts, painted, metalized. Vacuum forming, CF, CNC machining, urethane and compression molding.

Conceptual Models Fast and high quality Left: Created on our 3D printer in acrylic.

Functional Models

Right: Attempted on “high end” ABS based system.

Low Production Tooling

High accuracy means good fits, and no need to “scaleup” to create a functional model Use as masters or build the tooling as RP parts

Low Production Parts Depending on part geometry, this is often feasible.

Market Research Aids Our parts finish so well, they can be used as marketing and market research samples. Prototype-Cafe 10336 S. Dransfeldt Rd., Unit 3 Parker, CO 80134

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Pentagon Gets Approval for Modest Growth in Budget Plan U.S. Defense Secretary Robert Gates has won White House approval for modest growth in the base Pentagon budget in the fiscal 2012 budget, according to officials and analysts. Gates, who plans to brief congressional leaders tomorrow, has received guidance from the White House that about $554 billion for defense, not including war spending, will be part of the budget that the administration will submit to Congress for the fiscal year that begins Oct. 1. That figure is $12 billion less than what the Pentagon planned, yet still allows for real growth over the fiscal 2011 budget, an analyst said. If implemented, the five-year cut would represent about a 2.67 percent reduction to what is a $2.99 trillion defense plan, not including war spending, according to Office of Management and Budget long-range figures released last February. Gates has committed to reducing overhead and inefficiencies by about $102 billion through 2016. He is seeking to forestall deep cuts in weapons and research while holding the line on overall defense spending. The Pentagon’s base budget has doubled since the Sept. 11, 2001, terrorist attacks. A Z METALWORKER • 8 • Jan/Feb 2011 2

Tighter budgets, Gates has said, mean that the military won’t get the overall annual budget growth of 2 percent to 3 percent above inflation needed to sustain current weapons programs, so dollars saved elsewhere must be shifted from into those accounts. “After a decade of growth, however, it now seems to be leveling off, and it may begin to decline if defense is included in measures to rein in federal budget deficits,” said Stephen Daggett, defense budget analyst at the nonpartisan Congressional Research Service. Gates probably will outline additional specifics for reporters tomorrow afternoon, officials said, after a scheduled briefing for senior defense committee lawmakers in the morning in the U.S. Capitol office of Senator Daniel Inouye, a Hawaii Democrat and chairman of both the Senate Appropriations Committee and its defense appropriations subcommittee.

Spokesmen for Senator John McCain of Arizona, senior Republican on the Senate Armed Services Committee, and Representative Norm Dicks of Washington state, senior Democrat on the House Appropriations subcommittee on defense, confirmed that their bosses will be attending a meeting of the so-called Big 8 lawmakers -- the top Democrats and Republicans on the Senate and House armed services and defense appropriations panels -- with Gates. The $12 billion reduction for fiscal 2012 includes efficiency savings, reduced inflation assumptions and savings from civilian pay freezes mandated last month by Congress, officials said. Calculating exactly to what extent the $554 billion represents real growth for the Pentagon is difficult because there has not been final passage of a fiscal 2011 funding bill. The Pentagon is operating under stopgap legislation through March 4 that keeps spending at approximately the fiscal 2010 level, or about $530.8 billion, Daggett said. The unfinished fiscal 2011 appropriations legislation now totals about $525.2 billion, Daggett said. That’s about $24 billion less than what the Pentagon requested. Congress may add some of that money back in. An increase to $554 billion would represent growth of about 4.5 percent in nominal terms, or about 2.5 percent after adjusting for inflation, Daggett said.


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CIT, Boeing Announce New Order CIT Group Inc. and Boeing announced that CIT Aerospace placed an order for 38 Next-Generation 737 airplanes and purchase rights for seven additional 737s. The order, with deliveries into 2017, includes 15 737-900ER (extended range) and 23 737-800 airplanes. It is the largest order placed by a leasing company for the 737-900ER, the largest and newest member of the Boeing Next-Generation 737 family.This is also the largest order placed by CIT for Boeing airplanes. “This order of Next-Generation Boeing aircraft reflects our efforts to maintain one of the youngest and most technologically advanced fleets in the industry,” said C. Jeffrey Knittel, president of Transportation Finance at CIT. “As a leading aircraft lessor, it is important that we continue to maintain a portfolio of operationally dependable and fuel-efficient aircraft for our customers.” “CIT’s choice of the Next Generation 737 shows its confidence in the product family and especially in its newest member, the 737-900ER, which features incredible economics and operational capability,” said Marlin Dailey, vice president of Sales & Marketing, Boeing Commercial Airplanes. “CIT is one of the leading companies in global transportation finance, and clearly recognizes the value that the Next Generation 737 will bring to its airline customers. CIT will be receiving its 737s with the innovative Boeing Sky Interior and other performance improvements that will keep its airplanes at the leading edge of passenger comfort, efficient operations and reduced fuel consumption.” CIT owns or finances a fleet of more than 300 commercial aircraft. As of Sept. 30, 2010, CIT had 140 Boeing airplanes in its portfolio. With this new order, the company now has a total order book of 111 aircraft, of which 58 are Boeing.

F135 Engine Reaches Testing Milestone Pratt & Whitney’s F135 engine used in the Joint Strike Fighter, an aircraft that can take off and land vertically, has passed a testing milestone known as initial service release. There have been 540 flight tests, including 12 vertical landings, of the aircraft known as STOVL, for Short Take Off and Vertical Landing. This version of the engine is the third developed by Pratt & Whitney. “We are one step closer to powering operational flights,” said Bennett Croswell, vice president of F135/F119 Engine Programs, Pratt & Whitney. “I am proud of the F135 STOVL team and our partners at Rolls-Royce, Hamilton Sundstrand and Lockheed Martin for this great program accomplishment. We look forward to seeing the F135powered Lightning II in operational flight.” To date, Pratt has delivered 12 Joint Strike Fighter engines, all assembled in Middletown. General Electric, which has been paid $3 billion so far to develop alternative engines for the Joint Strike Fighter, is reported to be three to four years behind Pratt. A2Z METALWORKER

10 • Jan/Feb 2011


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A2Z METALWORKER

• 11 • Jan/Feb 2011


“To date, trade studies performed by the agency have yet to identify heavy-lift and capsule architectures that would both meet all SLS requirements and these goals,” states the report sent to Congress under the authorization act President Barack Obama signed last year. “For example, a 2016 first flight of the SLS does not appear to be possible within projected FY 2011 and out-year funding levels.” Cris Guidi, an engineer who focuses on launch vehicles as deputy director of the Constellation Systems Div. at NASA headquarters, said the results of the company and internal-NASA studies will drive the final vehicle design. The reference design was picked because it made maximum use of shuttle hardware and work already done under the Constellation Program that was building the Ares I and Orion until Obama’s Fiscal 2011 budget request and the subsequent authorization act killed it.

NASA Next-Gen Vehicle Builds on Past Engineers planning NASA’s next effort to build a vehicle to replace the retiring space shuttle fleet will start with an amalgam of the shuttle and its moribund Ares I and Orion follow-ons. As before, money remains a problem. The U.S. space agency’s “reference vehicle design” for a heavy-lift space launch system (SLS) incorporates five space shuttle main engines (SSMEs); a core stage based on the 27.5-ft.-dia. shuttle external tank; two five-segment versions of the four-segment solid-fuel shuttle booster rockets and an upper stage powered by one or two J-2X engines in development for the Ares I crew launch vehicle. For the new multipurpose crew vehicle (MPCV), crews ranging in size from two to four would ride in the deep-space version of the Orion crew exploration vehicle, adapted to provide backup flight capability to the International Space Station in case commercial crew vehicles being developed separately do not materialize. NASA officials stress that while the designs meet congressional requirements that the government’s shuttle follow-ons use existing hardware, contracts and workforce as much as possible, the reference vehicles are not necessarily the final choice. Internal NASA teams also are studying a kerosene-fueled alternative to the liquid-hydrogen-fueled SSME, and a modular approach that would array three smaller-diameter stages in parallel—comparable to the approach followed by the Delta IV Heavy. In addition, 13 companies are conducting six-month studies of technologies that might help NASA refine its heavy lifter. Administrator Charles Bolden has insisted that any future vehicles be “affordable, sustainable and realistic,” specifications the reference launch vehicle does not meet given the $6.5 billion authorization for its development and 2016 deadline for its first flight. A2Z METALWORKER

12 • Jan/Feb 2011

“Administrator Bolden is very, very strongly emphasizing that we’re going to develop a credible plan,” she says. “We’re not going to break any laws, but the key thing that NASA needs to go off and do is build a credible plan for the SLS development; make sure it’s affordable, sustainable and realistic or practical.” The final vehicle also will be shaped by final Fiscal 2011 NASA funding that emerges from the newly convened Congress. The agency is currently funded under a continuing resolution that expires March 4, which contains money for work on Constellation programs like the J-2X and the five-segment solid-fuel booster originally intended as the first stage for the Ares I.


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Xtreme Power and Xcel Energy Partner With SolarTAC on Utility-Scale Solarto-Battery Distribution Project

Why Contact Faustson Tool? • We are a leader in 5 Axis Manufacturing Technology, including 5 Axis Milling and 5 Axis EDM. • We have 30 Years of Experience Servicing Customers. Fauston Tool is a Woman Owned Small Business. • Our customers span the Aerospace, Defense, Medical, Semi-Conductor, Energy and Aeronautic industries. • Our certifications include: ISO 9001:2000, JPL Flight Certified , Ball Flight Certified, MPC Flight Certified , LASP Flight Certified, ITAR Certified Ball Aerospace: First ever delegated supplier

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Xtreme Power Inc., provider of Dynamic Power Resources™ (DPRs) for utility-scale energy storage, and Xcel Energy announced a partnership to install a 1 megawatt (MW) system to collect operational data on the integration of energy storage and solar energy systems at the Solar Technology Acceleration Center (SolarTAC).

SolarTAC is a private facility in Aurora, Colo. that serves as a solar industry test bed to validate and demonstrate a variety of solar technologies. The role of Xtreme Power’s DPR is to perform a number of energy storage and grid asset functions, including output smoothing, time shifting and forecast error mitigation for solar energy generated at the site. The project aims to display the real-world results of integrating storage systems with solar installations, to more efficiently incorporate energy output from renewable sources onto the power grid. Results will be made public to reflect the system’s performance over the course of three years. “Taking part in the SolarTAC project with Xcel Energy affords us an opportunity to work alongside one of the most progressive utilities in the industry,” said Carlos Coe, CEO of Xtreme Power. “We expect the results to highlight the broad range of benefits battery energy storage brings to PV manufacturers, project developers and power producers, ultimately enabling a more effective utilization of clean energy around the world.” “We hope that this demonstration will prove to be a pivotal point for PV solar energy combined with energy storage, and in turn underscore for utilities and other electricity providers that viable energy storage systems can become a commercial reality,” said Frank Novachek, Xcel Energy director for business planning. The DPR will be operational at the site by the end of 2010.

US Army Awards Light Armoured Vehicles Contract to GD The US Army TACOM lifecycle management command has awarded a $138m contract to General Dynamics Land Systems for 82 light armored vehicles (LAVs). Under the contract, GD will produce LAV II version vehicles in four different variants for a foreign military sale (FMS). The LAV II version is a 300hp 8×8 vehicle with a gross vehicle weight of up to 32,000lb.


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events, we have a great respect for what SMETooling U has accomplished and value the working relationship we have with them. We are pleased to welcome them to the program.” Members of the VIP program will work with Mazak in product development and the creation of training events and seminars spanning a broad range of topics. For more information on the new Mazak VIP program, please visit MazakUSA.com/VIP.

Oshkosh Defense to Provide Additional M-ATV Protection Kits Oshkosh Defense will deliver 800 protection kits for the MRAP AllTerrainVehicle (M-ATV) following an order from the U.S.ArmyTACOM Life Cycle Management Command (LCMC). “These protection kits are part of our ongoing work with the military to deliver exceptional M-ATV survivability against evolving threats on the modern battlefield,” said Charlie Szews, Oshkosh Corporation president and chief executive officer. “The rapid production and delivery of these kits is the result of a close collaboration with our customer and our shared commitment to theWarfighters. Oshkosh is dedicated to supporting those who serve with world-class protection and mobility solutions.”

Mazak Certifies SME Tooling U for VIP Technology Partnership Program Mazak has announced that SME Tooling U, the leading provider of online manufacturing training programs, has been named the newest member of Mazak’sValue Inspired Partners (VIP) program. Created from a desire to provide manufacturers with total solutions, the VIP program promotes higher levels of cooperation among companies offering complementary manufacturing products. “SMETooling U is very excited to be part of the MazakVIP program,” says Chad Schron, SME Tooling U Division Manager. “We work with Mazak to train employees all over the world on manufacturing topics and Mazak technology specifically.”

The M-ATV is produced with factory-installed armor and also can accept add-on armor and protection kits. The vehicle’s modular design allows bolt-on armor to be installed or repaired in the field. Using the Oshkosh TAK-4® independent suspension system, the M-ATV can incorporate add-on protection kits while maintaining its full payload capacity of 4,000 pounds and a 70 percent off-road profile capability. Oshkosh produces the M-ATV base, as well as tactical ambulance and Special Forces Vehicle (SFV) variants, for the U.S. military.The company has received awards to date for nearly 8,400 M-ATVs, as well as spare parts kits, upgrade kits and aftermarket support. Deliveries under this order are scheduled to be completed in summer 2011. The order has a ceiling price of $80 million.

Superior Grinding & Sales, Inc Announces ISO9001:2008 Certification Superior Grinding & Sales, Inc. is pleased to announce its recent certification to ISO9001:2008.

Mazak launched its VIP program in August 2010. Inclusion in the VIP program requires a company to provide products and services that transcend traditional supplier relationships and meet the following criteria:

The company provides a number of grinding services, including: long bar, centerless, angle or surface, blade, ID/OD, blanchard, and through feed.

Be a recognized leader with unique, innovative and high quality products • Provide extensive pre- and post-sales support • Add value to customer processes and provide system solutions • Maintain a culture of ethical business standards and practices

Wendie Flitton, president of the company says, “ We are continuing to improve our service offerings for our customers. The ISO9001:2008 certification allows us to take on new customers and expand our offerings for current customers. We additionally purchased another OD and surface grinder to provide more capacity for our loyal customers.”

“SME Tooling U represents an excellent candidate for participation in the VIP program,” says Brian Papke, president of Mazak Corporation. “Given the continuous investments that Mazak makes in training seminars and A Z METALWORKER • 16 • Jan/Feb 2011

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PRESCOTT’S MFG

Leading The Way In Aerospace & Medical Manufacturing

Everything Mark Redner, CEO of Prescott’s Inc. and his team does, is strategic. From the industry segments they serve, to the companies and equipment they procure... it’s all done with a plan in mind. Prescott’s Inc, located in Monument, Colorado, was founded by Mark’s father, Paul Redner, 24 years ago. Paul gained experience in refurbishing and servicing surgical microscopes as an employee for a major company. When the company he worked for was acquired by a large international company, Paul saw a void, and started his own company. Prescott’s Inc. quickly earned a reputation for providing superior services to hospitals, surgeons, and even such mammoth companies as Zeiss and GE Medical. Today, the company is renown for its ability to recondition microscopes and accessories. They procure pre-owned microscopes from hospitals and/or clinics that have changed or expanded their microscope capabilities and desire to eliminate selected units. The units are brought to their well-equipped facility where they are disassembled to basic components.The components along with additional parts and accessories are used to “remake” their customers’ operating microscopes. But Prescott’s Inc. is not what this article is about. It’s about Prescott’s Mfg. Paul turned the day to day company operations of Prescott’s A Z METALWORKER • 18 • Jan/Feb 2011 2

Inc. over to his son Mark 10 years ago. Business continued to flourish, as the company added sales/service representatives to support the business throughout the United States, and today, the company has a total of 70 employees with 30 in the field supporting Prescott’s Inc.’s customers. John Barnes, President of Prescott’s Mfg says, “Prescott’s Inc. was dependent upon a variety of suppliers in the Front Range, as we outsourced all of our machining and special processes. As business continued to grow, we were seeing quoted turn-around times of 9-10 weeks from our suppliers, and our business dictates 3-4 week turnarounds. So we started developing and or acquiring our own in-house competencies. The first step towards self sufficiency was the purchase of a machine shop. John says, “We were outsourcing our machining to a number of shops, and one of our superior suppliers was Dan Schloesser, owner of Schloesser’s Precision Machine. 6 years ago we purchased Dan’s company, complete with Dan, his customers, and his machine tools.” Today, Dan remains with the company as the operations manager. The company, a division of Prescott’s Inc., is called Prescott’s Mfg. Dan brought to the new division more than 25 years of machining experience, and a number of customers in the aerospace and medical industry. Dan was no stranger to the requirements that come with intricate close tolerance parts, and he was particularly partial to the Haas machine tools. Dan says, “Since I’ve become a part of the Prescott’s Mfg. team, we’ve purchased 1-2 machines every year. And while we look at competitive machines in our purchases, we always choose Haas for our CNC mills and lathes. We do so for a number of reasons, including; • The Haas machines are built by ex-machinists. From the open side doors, the handles for the air gun, the places for your tool holders, they are ergonomically built for operators’ ease of use. Our machinists love the Haas!


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• The Haas machines are a superior value. Dan and John say that the Haas machines do everything they ask them to do for the intricate parts they are making. Dan elaborates, “and they do it for about one-third the cost of many other machines out there!” • The Haas machines are very visually appealing, Dan says, and while he admits this is a peculiar reason to purchase a machine, he elaborates that many of Prescott’s customers who visit the facility are surgeons. Surgeons are by nature precise and visual individuals, and they love the fact that you can see into the machines and that they look attractive! • Made in America! Dan, John and Mark will always buy an American manufactured machine if it is as good or better than products manufactured outside of the United States. The Haas machines fit the bill! • The Haas service/training/installation and maintenance is outstanding! The team at Prescott’s Mfg has a long standing relationship with Monckton’s Machine Tools, distributor of Haas in Colorado and New Mexico. Dan says, “If we have a problem or a question about the machine operation, the team at Monckton’s will first try to walk us through resolution over the phone. If this doesn’t work, they are here the same day or the very next day to support us. Good luck getting this from other machine tool dealers!” Additionally, John says that the Monckton’s application team regularly supports them with new workholding techniques that the machinists are not aware of. The outstanding support, John and Dan agree, are what keeps them loyal to Monckton’s Machine Tools. Mark’s motto is “If you subcontract something out twice, take it in-house!” Since Prescottt’s Mfg. was founded, the company has added the following capabilities to better serve its customers in the aerospace, commercial, DoD, and medical industries: 1) ISO 9001:2008 certification, with the ISO 13485 certification for medical devices planned for this quarter. 2) Injection Molding - with the recent purchase of aBoy 100Ton Injection molding machine and a high speed Haas VF-2SS, the company now designs and manufactures its molds in-house. 3) The company is in the process of opening their own optics laboratory to produce optical lenses, complete with grinding and polishing capabilities. These lenses were previously procured from China, and the team is proud to bring this capability back into the United States! 4) The company added an engineering department to facilitate full manufacturing capabilities, from design, to development, to prototype, to production. Prescott’s Mfg. was established to support its parent entity, Prescott ‘s Inc. But, today, it is much more than that.With a 15,000 square foot facility, 11 CNC machines, 2 shift operations, ISO 9001:2008 certification, the company is equipped to service customers looking for full service manufacturing. Contact them at 719.482.5826 or visit their website www. prescottsmfg.com for more information.You won’t be disappointed! A2Z METALWORKER

• 19 • Jan/Feb 2011


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Which Comes First, the Brand or the Advertising? As a small business in the process of creating a brand, or rebranding your existing materials, you are juggling logo designs, brand impact surveys and demographic studies – plus trying to manage your everyday business. It can be challenging to keep all the steps straight. Should you launch your new web site immediately? Or wait until the matching business cards are done? Should you roll out your new materials as they are ready? Or in one fell swoop to create impact? And what about your advertising strategy? Should you stop all communications until your brand is ready for its closeup? The Case for Advertising:
 Sometimes a brand’s audience can only be reached through a very narrow media channel. If so, it pays to keep that in mind from the beginning. If the message can only reach people through a round hole, it makes little sense to spend creative energy and marketing dollars exploring variations on square pegs. If you need to advertise exclusively in regional print media to reach your customers, do that! In many cases, it’s true that the medium is the message. The Case for Branding :
 At the end of a thorough brand creation process, a company’s goals, aspirations, and message should be crystal clear, and perhaps very different than what you previously thought. You will have a thorough A2Z METALWORKER

20 • Jan/Feb 2011

understanding of your market and your audience as well as your brand values. This process can refine your brand’s image and message into a simple and focused storyline. Clearly defined corporate objectives and brand messaging will inform your advertising and may improve its effectiveness and ability to communicate to your target audience. We think of advertising as a potent distillation of a brand’s image and messaging. Good advertising needs to be succinct and that requires having a thoughtful and thorough communication strategy in place. Simply put, traditional advertising is too expensive to get wrong...or only half-right for that matter. The Case for Both:
 Lots of ideas and messages are going to take shape over the course of a branding process. Some will hinge on a specific context — maybe clever concepts for street marketing or other unconventional media placement. Every creative idea can help generate or buttress strong foundational brand recognition, which is the goal. Keeping in mind a consumer’s real world experience of media is always a good thing. Maintain a record of the ideas that come up during the process. If you can’t implement them now, you may be able to execute them in Phase Two of your marketing campaign.

Mazak Debuts New Format for Discover Mazak - Midwest Event Mazak will debut a new format for its Discover Mazak series of events, the first of which will be Discover Mazak -Midwest to be held at the Midwest Regional Headquarters andTechnology Center in Schaumburg, Illinois on March 15-17, with an additional Student Day following on March 18. Rather than featuring large, classroom-style seminars, the 2011 Discover Mazak - Midwest event will allow attendees to participate in small group discussions on a wide range of topics.An expert from Mazak or one of the company¹s VIP technology partners will lead each group, providing background information and fostering discussion on specific challenges faced by participants. ³We¹ve held Discover Mazak events throughout the country and received tremendous feedback about the value they provide to manufacturers,² says Brian Papke, President of Mazak Corporation. ³The new features that we¹re incorporating in this latest event reflect our commitment to helping attendees deal with the real-life challenges they face in their operations and providing them with relevant and timely information that can help increase throughput and shorten production lead times. It¹s always been our approach to listen to our customers, and this is a natural extension of that philosophy.² Discover Mazak - Midwest will also feature the inaugural round of March Mazatrol Madness programming challenges, held in the morning and afternoon every day of the event. Competitors will face off, with one group programming a milling process and the other working on a turning process.The fastest participant in each heat will receive an Apple® iPad®. Attendees interested in participating in March Mazatrol Madness must register in advance of the event at www.MazakUSA.com/DMMidwest.



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Defense Cuts Will Shift Money To Repair Of Existing Equipment

on large-scale repair and modernization of older equipment, Harrison added. “As a result, we still have . . . this lagging need to recapitalize large parts of our force,” he said.

By Marjorie Censer

The defense industry, keeping a close eye on programs vulnerable to cancellation, is now positioning itself for these repair efforts.

When Defense Secretary Robert M. Gates announced funding cuts last month, some in the defense industry shuddered. But for others, the announced cuts will generate new opportunities to revitalize older systems. It’s not unusual for a program termination to refocus attention on an older program, but analysts said this shift may become more common as the Pentagon’s budget tightens and it is forced to work with the equipment it already owns. This time around, Gates announced the Defense Department will end a Marine Corps vehicle program with prime contractor General Dynamics and will instead direct money toward repairing and upgrading its existing amphibious assault vehicle, built by BAE Systems.Additionally, he delayed part of Lockheed Martin’s F-35 strike-fighter aircraft program and said the Pentagon would buy more of Boeing’s F/A-18 aircraft.

BAE Systems is hoping to win work repairing its amphibious assault vehicle, but the company anticipates competition. “We don’t expect to get any favoritism out of the customer because we are the [original manufacturer], but I do think there are some advantages of being the designer of this vehicle,” said Ann Hoholick, BAE’s vice president of new vehicles and amphibious systems. Faced with a tighter budget, BAE has tried to be equally prepared to bid on a new program or a competition to modernize older systems, said Bob Murphy, the company’s executive vice president for product sectors. “You can’t get wed to any one thing, because all I can tell you is, as the future unfolds, what looks like a very high priority today . . . can change very rapidly,” Murphy said. “You’ve got to be prepared for the change.”

“I think that there are going to be more and more examples like that,” said Todd Harrison, a defense analyst with the Center for Strategic and Budgetary Assessments.

LorenThompson, a defense industry consultant at the Lexington Institute, said it’s common for a program termination to create new work on an existing piece of equipment. But, often “the company that benefits from a cancellation is not the company whose program is canceled,” he said.

Because the military in recent years invested in many new programs, which in lots of cases have not come to fruition, it did not spend as much

“In this environment, weapons spending is a zero-sum game,”Thompson added. “One company’s gain is another company’s loss.”

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unless the Air Force picks the 767 as its air-to-air refueling tanker. The decision on that $40 billion contract is likely next month, and some defense-industry analysts predict the competing Airbus A330 tanker will win. Boeing’s 747 jumbo jet, which launched a dozen years before the 767, is still being built after more than 1,400 deliveries. The other large wide-body program, the 777, has delivered more than 900 just 16 years after that jet first flew. Even as it awaits word on whether the 767 has a future, Boeing has invested in major changes to the plane’s production. Pastega said the production rate increased from one per month to oneand-a-half per month in the last months of 2010 and is in the process of increasing to two per month. At the same time, Pastega’s team has finalized a complex move of production to a new area at the rear of the assembly plant to make room for an extra 787 Dreamliner line. A new door has been constructed at the back of the giant building through which the 1001st 767 will exit from the new assembly area onto the Paine Field flight line. Even before the 767 work moves out of the current assembly bay, the area is already being used for rework on a couple 787 Dreamliners.

Boeing Hits 767 Milestone And Preps For Second Everett 787 Line

As Boeing scrambles to make up for all the Dreamliner delays and deliver the 850 planes on order, it could use three production lines if it can get them operational. And once the second Everett line is running well, it would make little sense to close it down.

At a ceremony recently inside Boeing’s jet plant in Everett, about 100 employees marked the imminent completion of the 1,000th 767 widebody jet.

But first, Boeing has to get its initial 787 line running well.

The landmark arrives as the fate of the airplane program hangs in the balance, dependent on the outcome of the U.S. Air Force tanker competition. As soon as this 767 is rolled out, engineers will begin converting the bay to accommodate a new 787 assembly line. This “surge” line is supposed to be temporary, aiding the production ramp-up until the assembly line being built in Charleston, S.C., is fully operational. However, many Boeing observers, including Machinists union district President Tom Wroblewski, hope the second line in Everett will become permanent. Thirty years after the first 767 rolled out, the 1,000th jet will go to All Nippon Airways (ANA) of Japan, which ordered nine 767s to cover its needs as the airline waits for its delayed 787 Dreamliners to arrive. Boeing has 50 orders for the 767 still to deliver, and several hundred people in Everett currently work to assemble the plane. After those jets roll out, the program will close in less than two years A2Z METALWORKER

24 • Jan/Feb 2011

Among those on hand for the ceremony was Boeing manufacturing engineer Duncan T. Moore, who worked on the first 767 in 1981 and today works on the 787 Dreamliner. Moore recalled a couple of late glitches on that first 767. When a fuselage panel failed after a frozen fowl was test-fired at the jet to assess vulnerability to a live bird strike, engineers ordered a retrofit to stiffen the panel in the crown of the fuselage of the jets already built. Moore helped manage the cascade of out-of-sequence work from that last-minute change and from another decision to standardize the flight crew at two rather than three people. It worked out fine in the end.The 767 became a favored trans-Atlantic wide-body. But now those workers building the 787 are overwhelmed with outof-sequence work. Does Moore think Boeing is on top of it this time around on the Dreamliner? “There’s work to be done,” said Moore. “But it’ll be a good airplane, too.”


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Advisory services companies in many cases face daunting business risks, according to Bob Kipps, managing director of McLean-based investment firm KippsDeSanto, as the Pentagon vows to reduce spending on support services contractors, to bring more work in-house and to generally decrease the number of major programs these companies support. To trim that risk, some of the newly stand-alone businesses and their financial sponsors are seeking to acquire other companies that offer highly technical support, rather than general administrative assistance, to bulk up their capabilities. “There’s an active marketplace for those kinds of companies,” Kipps said.

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Private-Equity Firms Grab Divested Defense Units The government’s growing interest in avoiding conflicts of interest when it hires companies that provide multiple services has created a new crop of private-equity owned contractors.

The Pentagon has crafted rules that would prevent what are known as organizational conflicts of interest, barring, for instance, one company from both building a new system and then assuming responsibility for its testing. Facing greater scrutiny, traditional weapons makers, such as Lockheed Martin and Northrop Grumman, have moved to divest their advisory services businesses, setting them free on the market. Several private-equity firms have been quick to snap them up. An investor group led by General Atlantic and Kohlberg Kravis Roberts & Co. affiliates paid $1.65 billion for Northrop Grumman’s TASC,Veritas Capital bought Lockheed Martin’s Enterprise Integration Group and Court Square Capital Partners-backed Wyle purchased ITT’s CAS. “The natural buyers now are the private-equity groups that know the space,” said Mitchell Martin, a senior managing director with the investment firm McLean Group. A2Z METALWORKER

26 • Jan/Feb 2011

But even as private-equity-backed companies make acquisitions, their sponsors have to plan an exit. For many companies, that will mean going public because they are unlikely to find potential buyers in contractors like Lockheed or General Dynamics, which fear a deal could create new organizational conflicts. For instance, Carlyle Group-backed Booz Allen Hamilton, a contracting giant that provides consulting to the government, chose to launch an initial public offering last year. However, when the Carlyle Group tried to sell ARINC, which provides engineering for the aerospace and defense industries, it found that prospective buyers wanted to break the company up to avoid buying work that could create potential conflicts of interest. Uninterested, Carlyle took ARINC off the market last fall. Private-equity companies “still have to have an exit strategy at some point -- they’re not going to be owning these things forever,” said Byron Callan, a director at Washington-based investment research firm Capital Alpha Partners.

Survey Indicates Stronger Hiring In 2011 1Q For Leading Economies The Financial Times reports Manpower’s Employment Outlook Survey indicates that hiring in the US, Japan, Germany, UK, Canada, France, and Italy will increase in the first quarter of 2011.This is the first time in over two years the survey has found improved optimism among employers. The survey also suggests that economic rebound is accelerating in the biggest developing economies. Similarly, the Wall Street Journal “The RealTime Economics” blog noted that firms in emerging countries like China and India anticipate stronger hiring during the same period than their counterparts in the US.


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Lockheed Martin’s F-35 Fighter Jet “Slightly Exceeded” Flight-Test Goals The three variants of the program’s aircraft flew a total of 427 test sorties, or 37 more than planned, says Michael Gilmore, Pentagon director of operational test and evaluation, in his annual report released recently. Cumulatively, the test program also accomplished 4,614 “test points,” or individual objectives, within those flights, or 210 more than planned, Gilmore wrote. Goals were met by the Air Force and Navy versions but not the Marine Corps short-takeoff and vertical landing version, said Gilmore. That model flew 216 sorties out of a planned total of 254. Lockheed Martin officials have acknowledged throughout the year that the Marine model was behind schedule. Purchases through 2016 of the Marine Corps version were cut to 50 from 110, reflecting two years of additional development testing, Defense Secretary Robert Gates said. He directed that aircraft be put on a two-year “probation.” The Marine model “is experiencing significant testing problems” that “could lead to a redesign of the aircraft’s structure and propulsion -changes that could add yet more weight and more cost to an aircraft that has little capacity to absorb,” Gates told reporters. Overall, the test report indicated progress over 2009, when all three models flew only about 10 percent of their planned test flights because of delays in delivering aircraft. A2Z METALWORKER

28 • Jan/Feb 2011

Sixteen of 168 planned flights were completed in fiscal 2009, the second year of flight testing. Last year, through Dec. 10, the Air Force version flew 155 sorties, or 46 more than planned, and the Navy version flew 24, or three more than planned.

Moog Wins Award for Most Innovative Power Technology Company Moog Industrial Group, a leader in providing blade pitch control, slip ring and rotor monitoring solutions for the wind energy industry was conferred an award under the ‘Most Innovative Power Technology Company’ category at the Asia Power Awards 2010. Moog’s Blade Sensing Technology, which was chosen for the award, helps wind farm operators to effectively protect wind turbines and prevent downtime. Moog’s Blade SensingTechnology protects the wind turbine by detecting asymmetric loading on blades which can damage the turbine or cause downtime. In addition, the blade sensing system also helps operators to efficiently run wind turbines. For example, the technology can detect ice buildup early before it stops the operation which improves the efficiency of wind installations. This technology was successfully put to use by a leading wind turbine OEM in North China.

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Bench testing — with the engine not yet in a helicopter — leads engineers to estimate that the batteries, which weigh 1,170 pounds, will provide only enough energy to keep the helicopter aloft for 15 minutes.

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An LCD designed by Sikorsky will help with some of these changes. And software to slow the electric engine will make it mimic the oldfashioned engine’s performance, helping both the pilot and the rotor’s bearings. Even though a helicopter with a 15-minute flight time isn’t practical, Sikorsky will continue to work on Project Firefly after this engine is validated.

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Project Firefly: Sikorsky Starts Small With Electric-Powered Helicopter Even pairing the smallest, lightest helicopter with a state-of-the-art electric motor and lithium-ion batteries, there is no way yet to make a commercially viable electric helicopter. Batteries just weigh too darn much for the power they supply. Sikorsky Aircraft has been working for more than two years on Project Firefly, the only research program in the world aiming to make an allelectric helicopter. The company is working with engineers at Virginia-based Eagle Aviation Technologies who are modifying the airframe and motor mount of a Sikorsky helicopter built in 1993, a two-seat Schweizer S-300C model. The heavy lifting is done by California engineers at U.S. Hybrid, who have designed the motor and are putting together battery packs with cells made by Gaia, a German company. Among the three U.S. companies, the team of about 10 engineers has developed a 180-horsepower electric engine, a little less powerful than the one in a Crown Victoria sedan. That engine has progressed enough in testing that Jonathan Hartman, the program manager, said he’s sure a test flight will happen in 2011. Sikorsky will not say how much it’s spending on the project. A2Z METALWORKER

30 • Jan/Feb 2011

“We start with the nascent technology and learn about all the integration issues,” Hartman said. Once the kinks are ironed out, he said, the team members will think about ways to reduce weight, possibly in the aircraft itself, thereby allowing more weight for more energy storage. Maybe a lithium ion capacitor, which provides a quick surge of power, could help, because helicopters need more power as they lift off and land than they do in flight. Researchers also are looking at developing lithium air batteries, rather than lithium-ion batteries. If those succeed, they could reduce batteries’ weight by half. But that kind of advance could be five to 10 years away, if it ever happens, Hartman said. “It’s a very exciting time just in general for us,” he said. “We’re at the start of a new era for propulsion.” Just as jet engines taking over from propellers allowed planes to get bigger, going to electric engines could have all kinds of benefits beyond a reduction in emissions. Helicopters are noisy, but an electric engine wouldn’t be. Pilots and passengers would no longer have to wear noise-canceling headphones and microphones to communicate. Other advantages include far less vibration and less heat loss, which could help in military applications. Hartman said electric engines would make helicopters cheaper to operate over the life of the aircraft, even if they’re more expensive up front. Hartman, who finished his degree in mechanical engineering at Yale University a year and a half ago, said quiet choppers could fly over the Grand Canyon. “Just you and the pilot, no noise and no headphones,” he said.


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• 31 • Jan/Feb 2011


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the corner after recording losses in 2008 and 2009 because of the recession.” And Alcoa said it “expects business to continue to improve, forecasting a 12 percent increase in global aluminum demand this year.” The company believes “sales will improve in most of its markets, as the global aluminum supply shrinks. That should support higher prices. It also expects higher costs for energy and currency exchange rates.” In an interview reported by the Wall Street Journal, Chief Executive Klaus Kleinfeld discussed the likelihood of price inflation, saying that “when the market is turning into more demand than supply...there is a chance to see inflation coming back in.”

Small Companies Look To Cloud Computing To Cut Costs Under the headline “Small Companies Look To Cloud For Savings In 2011,” the Wall Street Journal reports that business interest in cloud computing is expected to grow from 7% to 10% by the middle of next year.

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U n m a n n e d Ve h i c l e Powe r e d B y Hydrogen-Fueled Propulsion System Tested For First Time Aviation Week reports, “AeroVironment’s Global Observer GO-1 longendurance unmanned air vehicle has flown for the first time powered by a hydrogen-fueled propulsion system. The all-composite, 175-ft.wingspan vehicle climbed to 5,000 ft. above sea level over Edwards AFB, Calif., driven by four propellers and flew for 4 hr. Unlike GO-1’s previous test flights in August and September, in which the propellers were battery-driven, the latest flight marked the first time electrical power was supplied by a liquid hydrogen-fueled internal combustion engine.The engine, in turn, drives a generator that powers the propellers, payload and batteries. The flight also marks the beginning of high-altitude, long-endurance flight testing for the demonstration and operational utility phase of the Joint Capability Technology Demonstration (JCTD) program, which is expected to culminate in a week-long flight in the stratosphere.”

Alcoa Q4 Earnings Up On Higher Sales The AP reports, “Alcoa Inc. said its fourth-quarter earnings jumped on higher sales to a range of businesses, from aerospace to commercial construction.” This marked “the third consecutive quarterly profit for the aluminum manufacturing giant, which appears to have turned A2Z METALWORKER

32 • Jan/Feb 2011

“Moving the trend forward in the smallest companies is the affordability and flexibility,” explained IDC executive Raymond Boggs. The savings stem in large part from cloud software generally being either free or charging on a per-use basis, allowing companies to avoid upfront costs. “If you already have tight control over your company, your expenses may drop 10% to 20%,” said technology consultant Rob Enderle.

Oshkosh Defense to Bolster the U.S. Marine Corps’ Heavy Fleet Oshkosh Defense will supply the U.S. Marine Corps with more than 100 Logistics Vehicle System Replacement (LVSR) Cargo Variants and 120 enhanced protection kits following an order from the Marine Corps Systems Command (MARCORSYSCOM). “The LVSR is an advanced tactical vehicle built for today’s logistics missions, which often require Marines to travel off-road in harsh environments,” said John Bryant, vice president and general manager of Marine Corps Programs for Oshkosh Defense. “When troops need to travel on rough terrain in combat zones, they need improved survivability, mobility and enhanced performance to help them accomplish their objectives – and the LVSR delivers those capabilities.” The LVSR is produced in three variants – cargo, wrecker and tractor – and features an on-road payload capacity of 22.5 tons and an offroad payload capacity of 16.5 tons. It is equipped with the Oshkosh Command Zone™ embedded diagnostics system to provide realtime performance feedback on vital vehicle information and uses the company’s patented TAK-4® independent suspension system for offroad mobility in the most challenging environments. LVSRs have been operating in Afghanistan since September 2009. Production of the vehicles is scheduled to begin in August 2011 and be completed in April 2012. This order has a value of nearly $50 million.


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“We are very pleased that ATK has been selected to participate in the limited production phase of the HCSM program,” said Bill Kasting, Vice President and General Manager of ATK Defense Electronics Systems. “We have acquired a great deal of experience in the lab, in flight testing and in limited rate production with fused anti-radiation homing and navigation solutions for missiles. We are confident that we can provide a competitively priced solution that will meet the Air Force’s mission requirements and also provide joint commonality and cost savings to the services.”

Anticipating Greater Spending , Factories Increase Production The AP reports, “Factories are cranking up production, anticipating greater spending by consumers and businesses in 2011” as tax cuts “give people more money to buy cars, computers and electronic goods, and provide incentives for businesses to invest in equipment.” According to the AP, “The big difference now is that the growth is being driven by higher sales and more confident consumers – not just businesses rebuilding the stockpiles that they slashed during the recession.”

ATK Awarded Contract for HighSpeed Anti-Radiation Missile (HARM) Control Section Modification Program

With the increased activity, the US is also “likely” to see “steady hiring.” However, “economists caution that it will only be enough to chip away at the 9.8 percent unemployment rate this year.” But even so, “they expect it will give the economy a shot of momentum, putting more money into people’s pockets,” which in turn will lead to more spending and therefore “more hiring in other areas of the economy.”

ATK announced that it has been awarded a $4.5-million contract from the U.S. Air Force for the limited production phase of the HighSpeed Anti-Radiation Missile (HARM) Control Section Modification (HCSM) program.

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The HCSM program adds geo-specific targeting capability to the legacy U.S. Air Force HARM (AGM-88C) control section. With the addition of an inertial measurement unit, a GPS receiver, modified guidance software and platform provided coordinates, the Air Force’s HARM missiles will have the capability to attack targets based on their geographic location and avoid zones of exclusion. ATK is one of two companies awarded a limited production phase contract. In this 18-month phase, the Air Force will evaluate overall compliance with the HCSM program’s technical objectives and the companies’ ability to reliably produce modification kits at the lowest cost. The evaluation will include both ground and flight tests. Following the technical evaluation of both companies, the Air Force plans to award a single full-rate production contract. ATK’s HCSM solution leverages flight-proven and in-production control section hardware from AGM-88E Advanced Anti-Radiation A2Z METALWORKER

34 • Jan/Feb 2011

I t m ay n o t b e t h e sleekest design, or offer the amount of leg room that most consumers require, but the “IVy,” a solar cell car built by the Sunswift team at the University of New South Wales, has something else to boast about—its ability to reach an impressive 55 miles per hour using the same amount of energy as a toaster. Yes, that’s right. A toaster. This is the fourth solar cell car built by the Sunswift team, and it has officially been named the fastest solar car released to date. The IVy requires only 1,200 watts of energy, and looks more like one giant solar panel than a vehicle capable of getting from point A to B. It may not be conducive for highway travel quite yet, but the IVy opens up a plethora of possibilities for travel in the future.


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Alter native and/or Augmentation to Field B at t e r i e s : t h e L i g h t Engine By Michael Hopkins

Rechargeable and non-rechargable batteries are currently used as power sources for portable warfighter devices such as field radios, night vision devices, weapon sights, GPS units, etc.

In terms of battery capacity, average warfighter electronics consume power equivalent to that of 88 AA batteries over the course of an average 5 day mission. 

The burden and distraction of using battery based power sources in the field is at best a nuisance, and can become deadly under the worst of circumstances. Current needs for warfighter device power sources are zero to low user intervention, increased efficiency, weight reduction, power sources that outlast mission durations, 36 • Jan/Feb 2011 A Z METALWORKER • 66 •Mar/Apr 2010

A2Z METALWORKER 2

a l l a t t h e l owe s t possible costs.

What characteristics would be desirable for an ideal power source for warfighter portable electronic devices? First, the source would self-generate or harvest enough energy from the environment and/ or other sources to keep electronic devices running indefinitely. Secondly, the ideal source would require little, if any, inter vention from the user, be wearable, lightweight, small, rugged, and low in cost. Lastly, the ideal power source would be low profile, making it easy to integrate into the device that it powers.

The development and use of solar and fuel cells over the past few years has aimed at producing an ideal power source for portable devices. These attempts, however, have fallen dismally short of the characteristics described above.

Solar cells have been shown to have the highest energy density of the known energy harvesting technologies. They are generally rugged, lightweight, low in cost, but suffer from efficiencies of less than 20%. To obtain enough power to re-charge battlefield electronics, one must build large arrays of these cells, making them impractical in wearable, portable applications.

 REPPS, Rucksack Enhanced Portable Power System is an example of a “portable” system and the size solar arrays must be to charge battlefield electronics. The system is portable, and folds out to obtain enough solar energy to re-charge batteries in the field. However, this usage model presupposes that one must monitor the battery energy level in portable warfighter equipment,

and periodically change the battery and/ or recharge it, requiring maximum use intervention on the part of the user. Also, the system is useless at night, thus requiring the user to charge reserve batteries in daylight hours, for nighttime use. 
Fuel cells are portable, but are generally large, heavy, and are presently about 2 years from available deployment. When they are available, they will solve the nighttime use problem, however, they will still require intervention by the user, to replace and refill fuel reservoirs, thus only moving the intervention problem from charging a battery to refilling a reservoir. Again, using fuel cells presupposes that one must monitor the battery energy level in portable warfighter equipment, periodically change or recharge the fuel cell, requiring maximum use intervention on the part of the user. Lastly, when available, they are likely to be high in cost.

A very attractive alternative to solar and fuel cell technologies is a methodology and technique recently developed called the Light Engine. The Light Engine is an energy harvesting technique that can harvest energy from any available source, store that captured energy, keeping the rechargeable batteries in a portable warfighter device continually recharged.The technique can also be used to extend the battery life in non-rechargeable battery systems. The Light Engine technique is totally autonomous and operates in the background, and requires little if any user intervention in re-chargeable battery systems. 

The implementation of this technique with a commercial iPhone has proven to be wearable, lightweight, small, rugged, and low in cost. The Light Engine is easily integrated into the device or case of the device that it powers. Lastly, even as warfighter portable device battery capacity increases or is replaced with innovation over time, the Light Engine will continue to add extension to battery or storage medium lifetime, operating in the background, living off the land, and utilizing environmental energy to power warfighter electronics.


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TheByOil Baron Bulletin Brett Reynolds, the Coolant Guy Volume 6

So what’s the price? Making an argument for quality. Dear friends, Generally when a customer purchases a metalworking fluid, they are most concerned about the upfront price of the product being considered. But I must tell you; most don’t take into consideration of the overall cost of the fluid over its life expectancy. It is always good to feel like you’re getting a good deal, but consider this, are you really? If your metalworking fluid goes bad every four to five months, and then you have to dispose of it, incurring even more costs, are you really money ahead? When considering which metalworking fluid to use in your shop, take into consideration the quality of the product you are about to purchase. If the price of the product and the benefits, which the manufacturer proclaims seems too good to be true, well… I hate to tell you, it most likely is. The old saying still rings true; you get what you pay for. I’m a firm believer in proper coolant maintenance. Keeping your concentration within the factory recommended range, skimming your coolant of free oils, using quality water and mixing the metalworking fluid properly, is paramount to getting the most out of your metalworking fluid investment. Higher end fluids cost more because of the quality of the ingredients used to manufacture them. There is a reason why a $30.00 per gallon fluid costs more than a $15.00 per gallon fluid. If you invest in a high quality fluid, and properly maintain it, you could expect to get one to two years or more life from that product before ultimately having to dispose of it. If a customer chooses to neglect and misuse their metalworking fluid, sooner or later instead of paying twenty to forty cents per gallon of mixed coolant, now you’re going to end up paying two to three dollars per gallon additional cost to just get rid of it! So as you can see, it pays to purchase a high quality fluid and maintain the fluid to the specifications that the manufacturer recommends. There’s another old saying in the sales industry when it comes to quality; you’ve might even have heard of it, either you pay me now, or pay me later, but one way or another, you’re going to pay me. Stay tuned for more useful coolant tips from The Coolant Guy! Best regards,

Brett Reynolds, CMFS

Brett Reynolds, The Coolant Guy works for Blaser Swisslube Inc.

If you would like more useful information regarding metalworking fluids, or would like to find out more information about Blaser metalworking fluid products, Please contact Brett at 801-722-4095 or via E-mail at b.reynolds@blaser.com. The Oil Baron Bulletin is not affiliated with Blaser Swisslube Inc. or its subsidiaries.

A2Z METALWORKER

38 • Jan/Feb 2011

Metalforming Companies Optimistic About 2011 Business Conditions According to the January 2011 Precision Metalforming Association (PMA) Business Conditions Report, “metalforming companies are optimistic about business conditions during the next three months. Conducted monthly, the report is an economic indicator for manufacturing, sampling 119 metalforming companies in the United States and Canada.

The January report shows that 47% of participants forecast an improvement in economic activity during the next three months (up from 40% in December), 43% predict that activity will remain unchanged (compared to 46% last month) and only 10% report that activity will decline (down from 14% in December).

Metalforming companies also expect improvement in incoming orders for the next three months. Average daily shipping levels remained steady in January. Twenty-six percent of participants report that shipping levels are above levels of three months ago (compared to 27% in December), 50% report that shipping levels are the same as three months ago (up from 38% last month), and 24% report a decrease in shipping levels.

 The percentage of metalforming companies with a portion of their workforce on short time or layoff decreased to 12% in January from 16% in December.The number is at its lowest level since October 2007.

 And, a current poll conducted by MetalForming magazine reports that 31 percent of respondents are ‘hiring back in a big way to handle rapid growth in orders’.

Micro 100 Tool Corp. NW Regional Sales Manager Celebrates 25 Years! Max Steinbach, N.W. Regional Sales Mgr. has been with Micro 100 for 25 years. Max began with the company shortly after their relocation to Idaho from California. His job has been, and is the building and managing of seven (7) Northwestern States. These are the states of Washington, Oregon, Idaho, Montana,Wyoming, Utah, and Colorado. Max has a strong commitment to his distribution group as well as his customers. Customers have always been, “Job One”, no exceptions. Max was born and raised in Idaho, attended Boise State College, and has a pedigree in Business Management/Retail Sales and Auto Mechanics. Prior to working for Micro-100, Max was a district manager for Snap-On Tools. Max has a hands-on education in direct market sales and a practical education in the manufacture and repair in the automobile industry. Max and his wife are native to the Meridian, and continue to work, helping customers in each of their chosen fields. If you would like to contact Max, you can reach him at the factory, Monday through Friday or on his cell service. The numbers are Factory: 1-800-6353080 or Cell: 1-208-863-1980. He can also be reached by e-mail @ msteinbach@micro100.com.


Northrop Grumman’s Hunter ‘Flying Robot’ pilot helps findReaches IEDs in Helmand 100,000 Flight Hours Operational Milestone Lance Corporal Rob McInerney is currently working at the forefront of counter-IED operations in Afghanistan piloting the Northrop Grumman Corporation’s Hunter Unmanned Aircraftsystem. System ‘Flying Robot’, which is part of the Talisman counter-IED (UAS), in use with the U.S. Army since 1996, recently surpassed 100,000 flighthas hours in service, more 72,000 which were flown Talisman been designed to than provide an of increased level of in assurance combat. along routes throughout the region. It consists of a suite of cutting-edge equipment, including armoured vehicles, The MQ-5B Hunter, which is currentlyvehicles. deployed supporting optical cameras and remote-controlled contingency operations across the globe, provides warfighters with state-of-the-art reconnaissance, target (RSTA), This life-saving equipmentsurveillance, is being used to acquisition support combat communications relay and weapons delivery. logistic patrols, which can comprise several hundred vehicles and trek through the country delivering vital supplies to bases “This a significant accomplishment,” foris the troops on the front line. said Chris Jones, vice president and general manager of the Integrated Logistics and Modernization Division for Northrop Grumman’s Technical Services sector. “We’ll recognize Lance Corporal Rob McInerney, aged 26, serves with 15 Field this significant milestone with our nation’s warfighters everywhere Support Squadron, part of 21 Engineer Regiment - the first men and women of Northrop Grumman support them. Hunter will troops to tobe useanthe new system on the Afghanistan. continue extremely adaptable andground highly in reliable platformSee for Related News. the U.S. Army well into the future.” role is Hunter to pilot was the MAV (Microfirst Air fielded Vehicle), otherwise knownis TheHisRQ-5A the Army’s UAS. The MQ-5B as the ‘Flying Robot’ or ‘T-Hawk’: the next-generation Hunter, continuing a legacy of service to Army corps, division and brigade warfighters. Flying over the battlefield with MAV is a optoelectronic great piece of payload, kit and complements the rest of its“The multi-mission the MQ-5B gathers RSTA the equipment,” said. MAV hasvideo two cameras which feed information in real he time and“The relays it via link to commanders to a laptop so that the commander is then better andinformation soldiers on back the ground. placed to make decisions. The MQ-5B Hunter is distinguished by its heavy fuel engines, its “wet” “We have been involved in wing a fewwith contacts on a couple the (fuel-carrying) extended center weapons-capable hardofpoints andoperations a modern avionics suite.been The MQ-5B Hunter system uses the Army’s that we have on, which made the day interesting! One System control terminal. also The most ground satisfying part station of the and tourremote for mevideo is when we getIt the carries package to that extend theaim radio range of guys atocommunications their destinationrelay safely; after all, is the of our job!” warfighters. A differential GPS automatic takeoff and landing system is under development Hunter. has been with 15 Field Support Lance Corporal for McInerney Squadron, based in Ripon, North Yorkshire, since they re-roled “I am extremely proud ofSquadron our outstanding of operator: Northrop from a Field Support in whichHunter he wasteam a plant Grumman professionals who serve alongside the warfighter in the oflearn the critical intelligence, and “It performance has been good to something new but I amsurveillance looking forward reconnaissance mission,” said Jim Perry, Northrop Grumman Technical to getting back to plant,” he said. Services’ program manager. “This feat reflects the technical expertise, professionalism, hard work and pride of the Northrop Grumman He is also looking forward to getting back to the UK to see his engineers, maintainers and operators on a sustained basis.” fiancée, Laura, and his daughter, Anna, who is only five months old: The MQ-5B features a robust, fixed-wing, twin tail-boom design with redundant control systems powered by two heavy fuel engines – one “She was bornand twoanother weeks tobefore came out here so it will be engine to “push” “pull” Ithe air vehicle. Another Hunter amazing to see the difference in her now,” he added. capability is its relay mode that allows one Hunter to be controlled by another UAV at extended ranges or over terrain obstacles typical of Lance Corporal McInerney has two other brothers serving in the those found in the Balkans and Afghanistan. Army. One is serving with the Royal Signals and the other is due deploy on operations soon. He said: To to replace obsolete systems, quite increase readiness and reduce the logistics burden on soldiers, Northrop Grumman integrated a new suite of “My brother Dave, who upgraded is in 9 Para[chute] Squadron, Royal avionics for Hunter, including flight and mission computers, an Engineers, due to deploy Afghanistan on the next tour and auxiliary powerisdistribution unit,tothe LN-251 inertial navigation system I wish good luck.” with GPS,him a downsized data link system and an APX-118 Identification Friend or Foe transponder.The avionics suite improves performance by

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Recycling Metals, Conserving Resources, Since 1961 BAE, EADS to Vie for Unmanned Aircraft Contract,Times Says Three aerospace groups including BAE Systems Plc will compete for a 600 million-pound ($952 million) Anglo-French contract to design and build an unmanned attack aircraft, the Sunday Times reported, citing unidentified people in the defense industry. BAE, Europe’s biggest defense contractor, will partner France’s Dassault Aviation SA. Cobham Plc will work with General Atomics Aeronautical Systems Inc. European Aeronautic Defence and Space Co. will also make a bid.

Abound Solar to Build Largest Thin-Film Solar Module Manufacturing Plant in the United States Abound Solar, a manufacturer of next-generation, cadmium telluride, thin-film photovoltaic solar modules, recently announced that it has leased a 781,750 square foot facility in Tipton, Ind., where it will be establishing a solar module manufacturing plant. Abound Solar was able to complete the transaction following the closing of a previously announced $400 million U.S. Department of Energy loan guarantee and $110 million equity investment. The facility, located at the intersection of U.S. 31 and Ind. 28 and comprising 104 acres in total, has been purchased by an investment group led by the W.W. Reynolds Companies, a real estate development firm based in Boulder, Colo., from the trust of contractors that has held the property since the 2009 bankruptcy of the former owner, Getrag Transmission Manufacturing LLC. Abound Solar has entered into a long-term lease with the W.W. Reynolds Companies that enables the company to make A2Z METALWORKER

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the necessary property improvements to facilitate the development of a solar module manufacturing plant with an annual capacity of 640 megawatts per year. Development of the site is expected to begin in 2012 and will bring over 1,000 full-time jobs to the area. “We are excited to be expanding our manufacturing footprint to Tipton, Indiana,” said Tom Tiller, Abound Solar president and CEO. “We appreciate the support of the local community and its leaders that have helped to make this happen.” “We look forward to extending the relationship we built with Abound Solar as they established their first manufacturing facility in Colorado,” said Bill Reynolds, W.W. Reynolds Companies president. “We are proud to partner with them to revitalize the Tipton site and bring jobs back to Tipton County.”


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Force Protection Announces Over $1 Billion in New Orders During 2010 Force Protection Industries, Inc. announced that it has reached a significant milestone during 2010 with the receipt to date of more than $1 billion in new orders. A modification to contract M67854-07-C-5031 on December 15, 2010 for approximately $13.4 million from the U.S. Marine Corps Systems Command to provide additional field service support propelled the total orders received during 2010 beyond the $1 billion mark. Of the orders received, approximately 53% were associated with modernization, spares and sustainment for the Company’s installed fleet of over 4,500 vehicles worldwide. New vehicle orders accounted for approximately 47% of the total. Randy Hutcherson, Chief Operating Officer for Force Protection Industries, Inc., said, “This important milestone is the result of the hard work and attention that we placed on a number of initiatives during 2010. These efforts included continued expansion of our Kuwait operations and leaning forward in Afghanistan to capitalize on opportunities to provide much needed upgrades and modernization on our existing fleet of vehicles and MRAPs supplied by other OEMs, as well as providing spares and sustainment for our vehicles in the ongoing operations that have now transitioned from Iraq to Afghanistan. Just as important was our focus on obtaining additional Buffalo and Cougar vehicle A2Z METALWORKER

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orders, as well as the design, development and successful marketing of the Ocelot for competition in, and ultimate contract award for, the United Kingdom’s Light Protected Patrol Vehicle program in which deliveries are scheduled to begin in the second half of 2011. I am extremely proud of the outstanding efforts from all of our employees worldwide who contributed to the success of the company in 2010. We look forward to continuing to grow the business from the strong base that has been established.” Michael Moody, Chairman and Chief Executive Officer of Force Protection Inc., further commented, “Responding to the needs of the customer remains paramount, and today’s announcement is a direct reflection on the significant efforts we have undertaken to further differentiate Force Protection in the marketplace. As we have done with the development of the uniquely-positioned Ocelot, Force Protection will continue to leverage its innovative and nimble operating culture to provide our customers with exceptional survivability solutions and ensure that the troops have the best resources available to promote success on the battlefield.”

Top 3 States with Highest Solar Energy Potential After researching states all across the country and compiling the information into one report, Arizona State University’s School of Business named the top three states that would benefit the most from solar energy: Arizona, Colorado, and Georgia.

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While the conclusion was based on many factors, it was mostly determined according to how much sunlight the state receives and how much electricity is currently costing the state’s residents. Because electricity is more expensive in some states than others, cash-strapped residents are more likely to be interested in alternate energy sources. Colorado’s number-two slot is a clear indication that the solar initiatives that Governor Bill Ritter has backed in the past year are helping. The progress comes mostly from the Colorado Industrial Energy Challenge, which has encouraged state companies with high energy bills to turn to solar energy to cut costs. Individual consumers have also been able to catch a break with state- and utility-sponsored rebates for new solar installations. Major players in the solar energy game include Denver public schools, Colorado State University at Boulder, and Denver International Airport. And with 300+ days of sunshine a year, it’s only a short time before these installations will be making a mark on the local energy grid. Georgia residents, on the other hand, aren’t quite as willing to take advantage of their prime solar-generating conditions. This is in large part due to the state’s already low energy costs—a factor that will undoubtedly slow progress for now.


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as well as historical static displays.

There Has Never Been A Better Time To Help Manufacturing in Colorado and to Help your Business! The RMTMA is the local Colorado chapter of the National Tooling and Machining Association. RMTMA’s Mission is to assist Rocky Mountain custom precision manufacturers in achieving business success by providing resources and by fostering a thriving economic environment. “The real benefit I get by being a member is the networking that goes on at both the local and national meetings. I meet some of the most successful people in manufacturing.” Mike Mittler, Mittler Brothers Machine & Tool “Any business owner in today’s business climate that thinks they have all the answers and doesn’t need the strength and support of a strong business organization is being shortsighted.” Ron Overton, Overton Industries

“L-3 SFS is proud to continue our tradition of providing the U.S. Air Force with exceptional quality and customer service in support of its mission-critical flight training program,” said Ed Gloviak, president of L-3 Systems Field Support. L-3 Systems Field Support is an aerospace and defense support services contractor specializing in the delivery of integrated contractor logistics support for aircraft, ground vehicles and other defense systems. L-3 Systems Field Support is headquartered in Madison, Miss.

Lockheed Martin lands new Navy contract

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Lockheed Martin will get $70 million in direct funding -- $34 million this year and a $36 million allocation in 2012 -- to make various improvements to flight management systems on MH-60R/S helicopters.

Tax Cut Plan Includes $120 Billion Payroll Tax Cut

“I will continue to fight for every federal dollar I can to bring home and support jobs in the Southern Tier that will in turn support our troops in the field,” said Hinchey, a member of the House Appropriations Subcommittee.

USA Today reports the $858 billion tax plan “approved by Congress in December included a surprise 2% reduction in payroll taxes for 2011, in what amounts to a $120 billion bet that Americans will spend the money and help juice the economy.” If “you earn $100,000 a year or more, that temporary tax reduction will mean an extra $2,000 this year - almost $40 more in your paycheck every week.” Economists “are estimating that by putting more cash in our pockets - ready to spend - the tax package taken altogether could add between 0.5% to a full point to GDP growth this year.”

L-3 Awarded U.S. Air Force Aircraft Maintenance Contract L-3 Communications announced that its Systems Field Support (SFS) division was awarded an initial$8.6 million contract from the U.S. Air Force Air Education and Training Command (AETC) to provide trainer maintenance and precision measurement and equipment laboratory (PMEL) support. The total value of the contract with options is approximately $53 million over five years. Under this competitively awarded contract, L-3 will support AETC’s 82nd Training Wing at Sheppard AFB, Texas with maintenance and operations support of aircraft trainers, ground instructional training aircraft, civil engineering trainers, PMEL, munitions storage areas, aerospace ground equipment (AGE) and associated support equipment. The L-3 SFS has been providing trainer and equipment maintenance services at Sheppard AFB for more than 20 years. L-3 SFS maintains more than 13,000 training devices and pieces of support equipment there, including A-10, B-52, C-130, C-135, F-15, F-16, H-53,T-38 and RQ-1L aircraft, A Z METALWORKER • 44 • Jan/Feb 2011 2

Another new contract was awarded to Lockheed Martin and Sikorsky Aircraft to sustain the Navy’s fleet of H-60 helicopters. This contract -- worth $179 million -- will improve the fleet’s performance at costs lower than replacing the helicopters, according to Hinchey. In early December, Lockheed Martin got a $45 million contract from the Navy to develop various air vehicles and ground control systems for the U.S. Marine Corps. Lockheed Martin is also teaming with Sikorsky in a bid on the U.S. Air Force’s HH-60 Personnel Recovery Recapitalization Program to replace 112 HH-60G Pave Hawks with an equal number of new state-of-the art aircraft. The contract is expected to be awarded sometime in 2012.


M a c h i n e To o l s

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Aero-Space Tooling Escapes the Manufacturing Turbulence Aero-Space Tooling & Machining is a highly sophisticated machining and manufacturing shop serving a wide specturm of markets that include military, aviation, mining, medical, and specialized custom developments. They are a full-service company with support for a multitude of projects, including large machined parts, small high tolerance parts, and complex assemblies. They also support a wide variety of materials, including invar, titanium, inconel, and composites. Aero-Space Tooling & Machining is a family-owned corporation. Perry Salm, Vice President of Operations and Sales, said, “Hartwig is a great company that has great service.” Salm has invested in many machines, and will continue to buy from Hartwig. When Salm was asked what the buying experience was like from Hartwig he said, “Working with the Hartwig team was an excellent experience, not to mention the service and training we got from Hartwig, has far exceeded my expectations.”

with Hartwig are nice, friendly, and very helpful.” Salm went on to say that Hartwig’s superior service was the main reason why he will continue doing business with them for all of his machining needs. Aero-Space Tooling & Machining is now doing the work of three machines on just one. They use 6.5 hours of unmanned operations each night. The GF AgieCharmilles Mikron Vario 600 5-axis machining center with 20,000 rpm, and an 8-station pallet station from Hartwig are why Salm can run it at night unmanned. The machine finishes the parts so well that he doesn’t even need a deburring machine anymore. Now, that’s cost savings for you! He’s thinking about purchasing another one shortly!

Salm also stated, “I would most definitely buy another machine from Hartwig because of the quality of machines that they carry. The quality of people that work A2Z METALWORKER

• 45 • Jan/Feb 2011


Inertial Measurement Unit (IMU), a highly versatile device which can be used for instrument stabilization, motion compensation and as a backup navigation sensor. “Our LN-200 product is unique in its ability to provide highly reliable measurement data for a diverse range of customer needs and operating environments,” said Gorik Hossepian, vice president of navigation and positioning systems, Navigation Systems Division. “Its high demand is testament to its superior performance and versatility.” In high-rate production since 1994, the LN-200 has been delivered to more than 100 customers worldwide and is in use aboard platforms ranging from fighter aircraft to missiles to the Mars Rover. In 2010, Northrop Grumman built and delivered a record 3,200 LN-200 units, twice the number produced three years ago. The LN-200 is a small, lightweight, highly reliable fiber-optic IMU. It is comprised of three fiber optic gyros and three silicon MicroElectro-Mechanical System (MEMS) accelerometers in a compact package that measures velocity and angle changes. The LN-200 is hermetically sealed and contains no moving parts, ensuring low noise, high reliability and extended shelf life. Northrop Grumman has experience in development and support of all current production gyro technologies.

BAE to Upgrade US Army Bradley Fighting Vehicle BAE Systems has received a contract modification to provide engineering enhancements and technological updates for the US Army’s Bradley fighting vehicle. Under the $34m contract, BAE will support engineering enhancements that include improved digital architecture, embedded maintenance training and integrated survivability improvements. The upgrades will allow soldiers to operate vehicle combat systems to their maximum potential in providing survivability, mobility, lethality, protection and safety to soldiers. The Bradley was designed to operate as an infantry fighting vehicle, cavalry fighting vehicle, fire support vehicle, command vehicle and engineer squad vehicle for US Army heavy brigade combat teams.

Besides fiber-optic gyros, it produces spinning mass gyros, ring laser gyros, micro-electro-mechanical-system gyros, hemispherical resonator gyros and its unique Zero-lock™ gyros.

Foothills Machinery Sales Holds Open House With MasterCam Training After 22 years of partnership, Foothills Machinery Sales and MasterCam continue their long standing relationship with the introduction of X5. FMS held an open house in December to highlight the latest features that MasterCam is offering programmers with this new release. Features like high speed machining, Optirough, Hybrid Finishing, Automatic Geometric Identity Profiling and Recognition, Improved Multi-axis toolpath interface, tool library formats are just a few of the new improvements that will help shops be more productive. Attendees were treated to morning and afternoon classes to help them get up to speed on the new release.

Northrop Grumman Delivers 20,000th LN-200 Inertial Measurement Unit

At least 50 companies took advantage of this opportunity and were quoted saying, “how much they liked the new changes.”

Northrop Grumman Corporation’s Navigation Systems Division has achieved a significant milestone by delivering its 20,000th LN-200

For more information on MasterCam please contact Foothills Machinery Sales at 303-466-3777 or www.foothillsmachinery.com.

A2Z METALWORKER

46 • Jan/Feb 2011


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Still Time to Sign Up For National Forofmore information, Brunello,President/Mountain seminars are presented free charge. A full contact Apr. 7Rosanne - How much is your outdated machinery Makino Announces Aerospace Week EventOn- schedule is available at www.makino.com/ Rep, http://www.nationalaerospaceweek.org/events, rosanne@mtnrep. really costing you? line Seminar Schedule events. com, 480 899-1900. I’m proud to say that Raytheon and Goodrich called to become sponsors For The First Half Of 2011 Apr. 28 - MPG (Makino Program Generator) Missile Shield at $10 Billion Sets Up of our event!!!!!!! I hope you are going to be involved too. Additional online seminar topics will be added makes sinker programming easy. throughout the year andBoeing-Lockheed will be posted at Online seminars focus on the latest milling

Our mission is to bring together the American Aerospace Industry, announcement. For and EDM process Machined 10nm from the old timerstechnologies who designed it, to the childrenmakino.com/events that will take an uponBoeing Co. will compete forMay the 12 first- time to keepsurface its U.S.finishes missile to defense an archive of Makino online seminars visit Ra interest in it. work as Lockheed Martin Corp. seeks to wrest away an order for as makino.com/library. Makino is pleased to announce the first half much as $10 billion. The event in Phoenix includes schedule. a public awareness of their 2011 online seminar These mission to all students May 26 - Effective utilization of your Wire Winter/Spring 2011 Online Seminar Schedule and adults, withoffer regards to theand Aviation and the Aerospace Industry. online seminars a simple accessible EDM work zone The Pentagon’s Missile Defense Agency is preparing to take bids on a Students will be competing for the of America’s Paper Plane Pilot way to learn about the latest in Title innovative contract that Boeing has held since 1998 to design, build and operate 2010 in the Young America Aerospace Challenge. Jan. 13 - Manufacturing Expansion process solutions as well as new machining the arsenal Program, of satellites, radar and highspeed interceptors to Archived Seminars Available inintended the Events technologies from Makino. the next generation of HMCs. shoot down enemy intercontinental ballistic missiles in space. The new Library Next we will have Aerospace Industry Recognition Awards. These order will be for management and maintenance. Nominees will be recognized and awarded at the “Meet, Greet & be Since its inception, the Makino online seminar Jan. 27 - Additive EDM Processes (HQSF) – All Makino online seminars are archived for Recognized” Dinner & Award Ceremony Thursday Evening. a shot atata www.makino.com/library. decade-long program as the series has broadcast over 125 events with Seeing Through the Murk The contest gives the companies later viewing Pentagon reins in spending increases. Riding on the outcome is Boeing’s thousands of attendees. The 11th Annual Mountain Rep “Hit & Giggle” Golf Tournament will future as a so-called systems integrator directing projects through Feb. 10 - Invest in Titanium Machining tee off Friday the 17th of September at 9:00, with tournament winners Over 100 seminars are available covering suppliers, said Philip Finnegan, an analyst at consultant Teal Group in These seminarsatoffer diversified content inbeing awarded the closing ceremony luncheon. topics such as micromachining, moldmaking, Fairfax, Virginia. cluding 5-axis machining, aerospace, automaFeb. 24 - Real time machine, process control, EDM, aerospace, automation and production The event willmicromachining, also include an Industry Trade show where tion,two die day mold, EDM, tool and data management machining. Bid requests may be issued by the Pentagon as soon as next month, table/booth will be sold or given to the event sponsors, and a managementspace and software solutions. allowing the companies to submit their proposals ahead of a decision Hole-In-One contest will be taking place on the grounds of the San Mar. 10 - Do you need a small tabletop machine New are addedand theannounced week afternew they next year. The rivals showed offseminars their technology Marcos Golfseminar Resort consists in Chandler, AZ. The money raised through the Each online of a high-quality to make small parts? are initially broadcast. Transcripts are also partners last week in Huntsville, Alabama, at the U.S. Army’s annual contest will be usedfollowed to purchase pieceQ&A of playground equipment to video presentation by aa live available. Space & Missile Defense Conference. be donated to a school/park in the name of the student winning the session with the speaker. Mar. 24 Cutting Iron? Do you need 50 taper? aerospace competition. To seecontract the full isschedule register tobillion attend Think you have to use a 50Boeing’s taper machine efcurrenttomissile-defense worth asormuch as $18 Registration is required to attend, but all event,Jim visit www.makino.com/events. The cost for participating in the event is an all inclusivefectively price ofcut $100.00 for the 10 years ending inan2011, Schlueter, a spokesman for the your iron applications? Think again. Trade show tables are available for $500 and sponsorship fees are $5,000. Chicago-based company, said recently. 47

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Haas Automation to Host HaasTec Open House at So. Cal Facility in March For the first time in more than 7 years, Haas Automation, Inc. – America’s leading machine tool builder – will host an open house at its headquarters and manufacturing facility in Oxnard, CA. HaasTec, scheduled for March 10 through 12, 2011, from 10 am to 4 pm daily, will include machine demos, factory tours, a catered lunch, and more. Visitors to HaasTec will see the latest Haas CNC technology up close and in great detail, with 20 machines cutting metal, including the new generation ST and DS turning centers, with y-axis and dual-spindle capabilities. There will be guided factory tours – both above and on the production floor – to see how Haas machines are built; and representatives from major tooling, workholding, and CAD/CAM manufacturers will be on hand to share their insight and show their products. Registration for HaasTec is free, and available online at www.HaasCNC.com/openday. Guests who register by February 1 are automatically entered to win an all-expenses paid trip to California to attend HaasTec, and guests who register by March 1 will receive a limited-edition Haas cap at the open house.

Obama Asks GE’s Immelt to Head Economic Advisory Panel President Barack Obama named Jeffrey Immelt, General Electric Co.’s chief executive officer, to head his outside panel of economic advisers, replacing former Federal Reserve Chairman Paul Volcker. A2Z METALWORKER

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Announcing Immelt’s appointment to take the helm of the newly renamed President’s Council on Jobs and Competitiveness, Obama said the economy is “in a different place” from where it was during the economic crisis, and new ideas are needed to keep the momentum going. “The past two years was about moving our economy back from the brink,” Obama said alongside Immelt in Schenectady, New York, home to the birthplace of GE’s energy business. “Our job now is putting our economy into overdrive.” He called Immelt “one of the nation’s most respected and admired business leaders.” As head of the world’s biggest maker of jet engines, medical-imaging equipment and power-plant turbines, Immelt gives the White House a corporate heavyweight to help burnish Obama’s pro-business credentials. Immelt, 54, GE’s CEO since 2001, is an original member of the panel, which was formed as the President’s Economic Recovery Advisory Board in February 2009. Immelt said while more than half of GE’s


GE had 304,000 employees at the end of 2009, with about 134,000 based in the U.S.

that Obama announced shortly after his 2008 election with Volcker standing beside him.The board was meant to bring together business executives and other experts to advise the president on combating the worst recession since the Great Depression.

‘Right Aspiration’

Naming New Members

The GE chief executive has sounded many of the administration’s themes: boosting jobs through U.S. exports, ensuring companies can compete with those in China and India, and jumpstarting a clean-energy economy.

Members of the existing advisory board include RobertWolf, head of UBS AG’s Americas unit, Jim Owens, former chairman of Caterpillar Inc., and Richard Trumka, president of the AFL-CIO labor union federation.

Immelt and GE have clashed with the administration on some fronts, including funding for the company’s alternative engine for Lockheed Martin Corp.’s Joint Strike Fighter and some aspects of the financial regulatory overhaul.

Immelt, a self-described Republican, has emerged as one of Obama’s most visible outside economic advisers. In addition to the summit in India, he was among the executives who met with Obama and Chinese President Hu Jintao this week and later attended the state dinner honoring the Asian leader.

revenue comes from outside the U.S., he wants to ensure that “this is the most competitive country in the world.”

Still Opposed The administration reiterated its opposition to the jet engine program. “The secretary of defense, the president have made the point that this is not something that we need,”White House press secretary Robert Gibbs told reporters aboard Air Force One en route to Schenectady. Immelt will head the renamed advisory panel

Solutions Inc. CEO Greg Brown and Honeywell International Inc. Chairman David Cote -- who have voiced support for Obama policies. The four serve on several of the president’s outside advisory boards. Corporate Profits Soar Even as some executives and the Chamber of Commerce have criticized Obama, U.S. corporate profits in the third quarter of 2010 exceeded the 2006 high reached before the recession. Optimism about the economy among CEOs of the largest companies rose in the fourth quarter to the highest level since the start of 2006, according to a Business Roundtable survey. GE has announced 6,500 new U.S. manufacturing jobs and retained more than 8,700 permanent and temporary positions across its manufacturing units in the past two years.

GE, which received regulatory approval for the sale of a majority stake in its NBC Universal unit to Comcast Corp, has also made its presence known in Washington through lobbying: It spent $39.3 million in 2010, more than any other company, new Senate filings show.

Many of the jobs are tied to Immelt’s export push. GE announced joint ventures and orders for Chinese rail, aviation and energy projects that may yield $2.1 billion in sales, creating or retaining about 5,000 jobs. To contact the editor responsible for this story: Mark Silva in Washington at msilva34@ bloomberg.net.

Immelt is among a group of executives -Boeing Co. CEO Jim McNerney, Motorola

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www.gagelabproducts.com

Klontech Industrial Sales_ 480-948-1871 OGP _ __________ 480-889-9056 Total Quality Systems Inc.__ 480-377-6422 Low Temp Instrumentation High Precision Devices_ __303-447-2558 Metrology Instruments Advanced Coord. Tech _ __ 303-469-6161 Datum Inspection_____ 602-997-1340 Gage Lab Products_______801-716-2972 Klontech Industrial Sales_ 480-948-1871 OGP _ __________ 480-889-9056 Total Quality Systems Inc.__ 480-377-6422 Optical Comparators Advanced Coord. Tech _ __ 303-469-6161 Datum Inspection_____ 602-997-1340 Gage Lab Products_______801-716-2972 Klontech Industrial Sales_ 480-948-1871 OGP _ __________ 480-889-9056 Total Quality Systems Inc.__ 480-377-6422 Particle Inspection Mach DCM Tech __________800-533-5339 Video Measuring Systems Advanced Coordinate Tech_ ___ 623-780-4137 Gage Lab Products_______801-716-2972 A METALWORKER••52 52••Jan/Feb Jan/Feb 2011 A ZZMETALWORKER 2011 22

Klontech Industrial Sales_ 480-948-1871 Total Quality Systems Inc.__ 480-377-6422 FIXTURING Stevens Engineering_ __ 800-635-0657 Fixturing Designs Stevens Engineering_ __ 800-635-0657 HARDWARE Horizon Carbide Tool___ 480-968-0957 .Metal Supermarkets___ 801-972-2441 Mold Steel Arizona Tool Steel LLC_ __ 480-784-1600 Nickel Alloys Arizona Tool Steel LLC_ __ 480-784-1600 Marzee Inc.________ 602-269-5801 Plate-Precision Saw Cut Erickson Metals______ 877-543-6061 Pre-Honed Tube Western States Metals_ _ 801-978-0562 Rubber Marzee Inc._________602-269-5801 Stainless Steel Arizona Tool Steel LLC_ _ 480-784-1600 Metal Supermarkets_ __ 801-972-2441

Steel Arizona Tool Steel LLC_ __ 480-784-1600 Marzee Inc.________ 602-269-5801 Metal Supermarkets_ __ 801-972-2441 Washers LeeSpring_________ 480-539-5704 METAL DISTRIBUTORS Erickson Metals______ 877-543-6061 Metal Supermarkets_ __ 801-972-2441 Western States Metals__801-978-0562 NEW MACHINERY CHIP CUTTING CNC Drilling/Tapping Hardinge_ ________ 909-225-9292 Methods West_______ 602-437-2220 CNC Mills Action Machine_ _____ 303-532-2900 Automatics & Machinery_ 303-651-6545 AME, Inc._ ________ 303-922-9266 Foothills Machinery____ 303-466-3777 Fuchs Machinery_ ____ 303-744-1205 Hartwig Inc.________ 303-373-9450 J.M. Grisley_ _______ 801-486-7519 Machine Mart_______ 303-853-8665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933 New West_ ________ 801-561-2001 Smith Machinery Co_ ___801-263-6403 Todd Machinery_______ 801-294-6390 Triad Machine________303-424-0268 CNC Mills: Tabletop Taig Tools_ _________480.895.6978

CNC Lathes Action Machine_ _____ 303-532-2900 AME, Inc._ ________ 303-922-9266 Automatics & Machinery Co_ 303-651-6545 Foothills Machinery____ 303-466-3777 Fuchs Machinery_ _____303-744-1205 J.M. Grisley_ _____ 801-486-7519 Hartwig Inc.________ 303-373-9450 Machine Mart____ ___303-853-8665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933 Muratec__________949-466-8255 New West_ _________801-561-2001 Smith Machinery Co_ __ 801-263-6403 Todd Machinery______ 801-294-6390 Triad Machine_______ 303-424-0268 CNC Lathes: Tabletop Taig Tools_ ________ 480-895-6978 CNC Swiss Turn Machines AME, Inc._ ________ 303-922-9266 Automatics & Machinery_ 303-651-6545 Machine Mart_______ 303-853-8665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933


11042 N. 24th Ave. Suite 101 Phoenix, AZ 85029

Muratec_________ 949-466-8255 New West_ ________ 801-561-2001 Triad Machine_______ 303-424-0268 EDM Machines Action Machine_ _____ 303-532-2900 AME, Inc._ ________ 303-922-9266 Automatics & Machinery___ 303-651-6545 EDM Network_ ______ 480-836-1782 Machine Mart_______ 303-853-8665 Methods West_______ 602-437-2220 Moncktons Mach Tools_ _ 303-571-4933 Smith Machinery Co_ __ 801-263-6403 Todd Machinery______ 801-294-6390 Triad Machine_______ 303-424-0268 EDM Tooling Systems EDM Network_ ______ 480-836-1782 EDM Perform. Access.____ 800-336-2946 Global EDM Supply____ 480-836-8330 End Mills Helical Solutions_ ____ 866-543-5422 GRINDING Grinding Filtration Ebbco Inc_ _________ 800--809-3901 Grinding Machines DCM Tech __________800-533-5339 Fuchs Machinery_ ____ 303-744-1205 Hardinge_ ________ 909-225-9292 Moncktons Mach Tools_ _ 303-571-4933 Triad Machine_______ 303-424-0268 Aircraft brake rotor DCM Tech __________800-533-5339 Grinders, Rotary Silicon & Quartz DCM Tech __________800-533-5339 Manual Lathes & Mills AME, Inc._ ________ 303-922-9266 Hardinge_ ________ 909-225-9292

Sawing Machines Fuchs Machinery_ ____ 303-744-1205 Jorgensen Machine Tools_ 800-952-0151 Machine Mart_______ 303-853-8665 Moncktons Mach Tools_ _ 303-571-4933 New West_ ________ 801-561-2001 Rocky Mountain Saw Blades__ 303-761-3000 Saw Replacement Parts Rocky Mountain Saw Blades_ 303-761-3000 Tool Grinders Punch & Die DCM Tech __________800-533-5339 NEW MACHINERY FABRICATION Band Saws Fabricating Equip Sales__ 303-466-7342 Cold Saws Fabricating Equip Sales__ 303-466-7342 CNC Punching Centers Fuchs Machinery_ ____ 303-744-1205 S&S Machinery Sales___ 602-368-8542 Iron Workers Fabricating Equip Sales__ 303-466-7342 Jorgensen Machine Tools_ 800-952-0151 S&S Machinery Sales___ 602-368-8542 Laser Cutters Action Machine_ _____ 303-532-2900 Automatics & Machinery _ 303-651-6545 Fuchs Machinery_ ____ 303-744-1205 Machine Mart_______ 303-853-8665 Moncktons Mach Tools_ _ 303-571-4933 Muratec_________ 949-466-8255 New West_ ________ 801-561-2001 S&S Machinery Sales___ 602-368-8542 Sidley Diamond Tool_ __ 800-544-9070 Triad Machine_______ 303-424-0268 Pipe &Tube Benders/Notchers Fabricating Equip Sales__ 303-466-7342 S&S Machinery Sales___ 602-368-8542 Plasma/Gas CuttingSystems Muratec_________ 949-466-8255 Plate Rolls Fabricating Equip Sales__ 303-466-7342 Jorgensen Machine Tools_ 800-952-0151

Press Brakes Fabricating Equip Sales__ 303-466-7342 Fuchs Machinery_ ____ 303-744-1205 Jorgensen Machine Tools_ 800-952-0151 S&S Machinery Sales___ 602-368-8542 Shearing Machines Action Machine_ _____ 303-532-2900 Fabricating Equip Sales__ 303-466-7342 Fuchs Machinery_ ____ 303-744-1205 Jorgensen Machine Tools_ 800-952-0151 S&S Machinery Sales___ 602-368-8542 Turret Press Muratec_________ 949-466-8255 Welding Equipment Rocky Mountain Saw Blades_ 303-761-3000 OTHER ACCESSORIES Tooling Systems USA EDM Supply_ ______480-836-8330 PROG. SYSTEMS Factory Automation/Logistics Muratec_________ 949-466-8255 CAD/CAMSoftware, CAD Delcam_ __________ 801-949-6769 AME, Inc._ ________ 303-922-9266 New West_ ________ 801-561-2001 Feature Cam_ ______ 602-502-9654 Software, Inv. Control Delcam____________801-949-6769 Software, Solid Modeling Delcam____________801-949-6769 PROTOTYPE MACHINERY APEX CAD Prod_ ______ 970-314-9772 3D Parts To Go________801-380-7935 Rapid Prototyping APEX CAD Products_____970-314-9772 Seal Methods_ ________ 800-423-4777 Rapid Manufacturing APEX CAD Products_____970-314-9772

REPAIR PARTS Belts All World Machinery Supply_ 815-943-9111

Bearings(Precision) All World Machinery Supply_815-943-9111 Metric O-Rings All World Machinery Supply_815-943-9111 Switches (Proximity, Limit) All World Machinery Supply_815-943-9111 Valves (Hydraulic, Pneumatic) All World Machinery Supply_815-943-9111 ROBOTIC EQUIPMENT Integrated Systems Inc__ 928-649-9600 SAFETY ATS Inds. Supply _____801-978-4428 SERVICES Appraisals/Auctions Machine Mart_______ 303-853-8665 Consultant, ISO BMSC ______________ 602-445-9400 Control Point Tech_________ 435-225-3700 MEP _ ____________ 801-863-7001 Sustaining Edge Solutions___ 888-572-9642 Calibration Services Advanced Coord. Tech _ __ 303-469-6161 Klontech Industrial Sales__480-948-1871 Commercial Photography Travis Minnig Studios___ 801-543-9725 Contract Inspection Advanced Coord. Tech _ __ 303-469-6161 Klontech Measure Sol___ 480-626-8131 Total Quality Systems Inc.__ 480-377-6422 Contract Programming Total Quality Systems Inc.__ 480-377-6422 Education Ogden-Weber Tech College__801-395-3795 Electrical/ Lighting Services Integrity Electrical Solutions__ 303-761-6176 Engineering Services Advanced Coord. Tech _ __ 303-469-6161 First Article Inspection Advanced Coord. Tech _____ 303-469-6161 Datum Inspection_ ______602-997-1340 A Z METALWORKER • 53 • Jan/Feb 2011 A Z METALWORKER • 53 • Jan/Feb 2011 2 2


Orion Registrar _ _______ 303-645-4017 Sustaining Edge Solutions___888-572-9642 ISO Registrar Orion Registrar _ _______ 303-645-4017 ISO Certification Control Point Tech_______435-225-3700 Gladhill Associates_______719-495-8045 MEP _ ____________801-863-7001 Lean Manufacturing Control Point Tech_ ______ 435-225-3700 Liquid Penetrant MEP _ ____________ 801-863-7001 Team Industrial Services____801-397-2202 Sustaining Edge Solutions__ 888-572-9642 Machine Tool Rebuilding Team Industrial Services____602-269-7868 EDM Network_ ______ 480-836-1782 Machine Repair/Servicing Process Improvement Jorgensen Machine Tools___800-952-0151 BMSC _ _____________ 602-445-9400 MAG Particle Sustaining Edge Solutions___ 888-572-9642 Team Industrial Services____801-397-2202 Rapid Prototyping Team Industrial Services____602-269-7868 3D Parts To Go_ _____ 801-380-7935 Manufacturing Rep Seal Methods_ ______ 800-423-4777 ProSalez____________480-773-3239 Reverse Engineering Process Improvement/ Audit Advanced Coord. Tech ___ _303-469-6161 BMSC _ _____________ 602-445-9400 Diversified Metal Services___ 801-972-6093 Sustaining Edge Solutions___888-572-9642 Klontech Measure Sol____ 480-626-8131 Recycling Rigging Iron & Metals, Inc_________ 303-292-5555 IRH ____________801-972-5581 Voice/Data Services Heavyhaul IRH _ ___________ 801-972-5581 Injection Molding 3D Parts To Go_ _____ 801-380-7935 Inspection Services Advanced Coord. Tech _____ 303-469-6161 Datum Inspection_ ______602-997-1340 Team Industrial Services____801-397-2202 Team Industrial Services____602-269-7868

Integrity Electrical Solutions__ 303-761-6176

X-Ray Certified Inspection Service_ _602-267-0661 Semiray____________602-275-1917 Team Industrial Services____801-397-2202 Team Industrial Services____602-269-7868 ISO9000 / AS9100 Cert. BMSC _ _____________ 602-445-9400 Control Point Tech_______435-225-3700 MEP _ ____________801-863-7001

Spindle Rebuilding Setco-Pope Spindles______866-362-0699 Staffing Resource Mfg_________801-265-1999 Statistical Process Control Total Quality Systems Inc.__ 480-377-6422 SHOP FLOOR AUTOMATION Hardware: USB Shop Floor Automations_ _ 877-611-5825

Scheduling Shop Floor Automations_ _ 877-611-5825 Serial Port Shop Floor Automations_ _ 877-611-5825 Software:CNC Networking Shop Floor Automations_ _ 877-611-5825 RS232 Cabling Shop Floor Automations_ _ 877-611-5825 Transportation IRH ____________801-972-5581 Virtual CNC Shop Floor Automations_ _ 877-611-5825 TOOLING Arc Cutting Tools Helical Solutions_______866-543-5422 TRAINING CAD/CAM Training Davis Applied Tech College___801-593-2483 CNC Machining Davis Applied Tech College___801-593-2483 Conventional Machining Davis Applied Tech College___801-593-2483 Machining Software Davis Applied Tech College___801-593-2483 USED MACHINERY Automatics & Machinery Co__ 303-651-6545 Denver Machine Tool Inc.___ 303-324-0448 EDM Network_ ________ 480-836-1782 Jorgensen Machine Tools___800-952-0151 K.D. Capital Equipment____480-922-1674 Machine Mart_________303-853-8665 Methods West_________602-437-2220 S&S Machinery Sales_____602-368-8542

WATERJET CUTTING Action Machine________303-532-2900 Fabricating Equip Sales___ 303-466-7342 FLOW Intl.___________909-620-5707 Global EDM Supply_____480-836-8330 Jorgensen Machine Tools___800-952-0151 OMAX Corp_________800-838-0343 Triad Machine_______ 303-424-0268 WaterJet: Filtration/Chillers Ebbco Inc_ _______800--809-3901 WELD CLEANER Capital Weld Cleaners___ 480-967-0016

We’ve Just Added Another Page For Our Business Card Listings! Call Today. It’s Easy! It’s Good For Business and Just $260 for The Year! 602-412-7696 A2Z METALWORKER

54 • Jan/Feb 2011


Buyer’s Guide & Card Gallery Processes

SEAL METHODS INC. 11915 shoemaker ave. santa fe springs ca 90670

Johnny Frew

AN Business ISO-9001 AND Manager TS-16949 REGISTERED COMPANY

manufacturer of custom designed shapes

GASKETS, SEALS, DIE CUTS, AND TAPES

Development

800.423.4777 562.944.0291 CELL 562.665.0804 FAX 562.946.9439

JOHNNYF@SEALMETHODSINC.COM WWW.SEALMETHODSINC.COM

Precision Casting Repair_ _ 801-972-2345 BROACHING Ponderosa Ind_________303-298-1801 Specialty Steel Services___ 801-539-8252

ASSEMBLIES Alfred Manufacturing_____ 303-302-7138 Bar-S Machine_________ 928-636-2115 CGS Technologies_ ______623-869-0600 Cimtech_ ___________ 801-373-6813 High Precision Devices_____303-447-2558 Prescott’s Manufacturing___ 719-482-5826 Seal Methods_ ________800-423-4777 Seastrom_ _________ 800-634-2356 Wasatch Laser Processing___801-972-3500 Welded Assemblies Weiser/Mile High Precision_ 303-280-2778 BENDING Harco Metal Products_____480-829-0450 JQ Enterprises__________801-975-0777 BONDING Diffusion Vacco Industries________ 626-443-7121 BRAZING

Turning: Automatic Matrix Machine_______ 480-966-4451

DESIGN/ CAD/CAM Bar-S Machine________ 928-636-2115 Coating: Metal Spray May Fundry & Machine___ 801-531-8931 Prime Machine_ ______ 801-575-8430 H& S Machine________ 801-755-7627 Castings: Repair DIE CASTING Precision Casting Repair_ _ 801-972-2345 WMC Machining______ 801-978-1388 Watkins Tool & Supply_ __ 303-295-9603 Coating: Dry Film Lube DIES CLEANING Coating Technologies_ ___623-581-2648 Micro-Tronics, Inc_ _____ 602-437-8995 Wasatch Metal Finishing_ _ 801-779-2020 Coating: Liquid DISTRIBUTION Pilkington Metal Finishing_ 801-972-2146 COATING 303-302-7138 Alfred Manufacturing____ Accuwright Industries____ 480-892-9595 Coating: Nickel/Teflon/Chrome EDM Arizona Finishing______ 602-438-4443 Coating Technologies_ ___ 623-581-2648 EDM: Dialectric Systems Citech____________801-373-6813 LA Specialties_________ 602-269-7612 /Filtration Coating Technologies_ ___ 623-581-2648 Coating:Zinc & Mag.Phos. Ebbco Inc_ _________ 586-716-5151 LA Specialties________ 602-269-7612 Coating Technologies_ ___ 623-581-2648 EDM: Drilling Small Hole Electro-Coating Services Micro-Tronics, Inc_ _____ 602-437-8995 Coating: Black Oxide Coating Technologies_ ___623-581-2648 Vacco Industries________ 626-443-7121 Micropulse West_______ 480-966-2300 COLD SPRAY EDM: Ram-Type (Sinking) Coating: Chem Film LA Specialties________ 602-269-7612 Accuwright Industries____ 480-892-9595 IDS Machining________ 801-779-9662 Innovative Precision_____ 801-334-6317 METCO Metal Finishing_ 602-276-4120 CASTINGS

Pilkington Metal Finishing_ _ 801-972-2146

• 55 • Jan/Feb 2011 55 •Nov/Dec 2010

A2Z METALWORKER A2Z METALWORKER


Dave Newman 3981 S 700 E Suite 9 Salt Lake City, UT 84107 Phone 801-265-1999

TEMPERATURE PROCESSING Eric Engelhard

Maverick Mold & Machine_ 303-833-5877 Micro-Tronics, Inc_ _____ 602-437-8995 Micropulse West_______ 480-966-2300 Petersen Inc_________ 800-410-6789 Quality Mold_ _______ 480-892-5480 EDM: Wire Brendell Manufacturing___801-677-7700 Central Valley Machine_ __435-752-0934 Cimtech_ ___________ 801-373-6813 Excalibur Manufacturing____719-520-5404 Foremaster Tool________801-737--0265 High Tech Mfg________ 801-972-2422 IDS Machining________ 801-779-9662 Innovative Precision______801-334-6317 Micro-Tronics, Inc_ _____ 602-437-8995 Micropulse West_______ 480-966-2300 Paramount Machine_ ___ 801-282-2755 H&R Precision_________801-975-7400 Harco Metal Products_ ___ 480-829-0450 A2Z METALWORKER

•

56 • Jan/Feb 2011

Jet Processing_____ 623-869-6749x117 Kelly Martinez Machine Shop LA Specialties________ 602-269-7612 METCO Metal Finishing_ __ 602-276-4120 Lifetime Products, Inc. Phoenix Heat Treating_ __ 602-258-7751 P.O. Box 160010, Freeport Center, Bldg D-11 Clearfield, UT 84016 Superior Grinding______ 801487-9700 T: 801.726.5312 F: 801.728.1979 email: kmartinez@lifetime.com Bead Blasting DunRite Deburring_ ____303-287-3345 Polishing De-Rusting DunRite Deburring_ ____303-287-3345 Wasatch Metal Finishing_ _801-779-2020 Powder Coating Glass Bead Clean Arizona Finishing______602-438-4443 Coating Technologies_ ___623-581-2648 Excalibur Manufacturing_ _719-520-5404 Graining IndustrialEX_______ 303-456-6847 DunRite Deburring_ ____303-287-3345 LA Specialties________ 602-269-7612 Hand Deburring: Precision MPI International_ _____ 956-631-6880 DunRite Deburring_ ____303-287-3345 Pilkington Metal Finishing_ 801-972-2146 Silk Screening H&R Precision________ 801-975-7400 Arizona Finishing______602-438-4443 Liquid Painting IndustrialEX_______ 303-456-6847 IndustrialEX_______ 303-456-6847 Potting/Encapsulation MPI International_ _____ 956-631-6880 IndustrialEX_______ 303-456-6847 Passivation Precision Die Cutting Certified Inspection Service___602-267-0661 Seal Methods_ _______ 800-423-4777 Coating Technologies_ ___623-581-2648 Rapid Prototyping Jet Processing_____ 623-869-6749x117 Prototype-Cafe_ _____ 720-852-3577 METCO Metal Finishing_ __ 602-276-4120 Seal Methods_ _______ 800-423-4777

Tumble Deburring Wasatch Metal Finishing_ _801-779-2020 Vibratory Finishing DunRite Deburring_ ____303-287-3345 Wet Paint/CARC MPI International_ _____ 956-631-6880 Aluminum (Medium & Large) Aero Tech________ 801-292-0493 FOUNDRY May Foundry & Machine_ 801-531-8931 State Brass Foundry & Mach._ 801-467-9461 GAS NITRIDING Blanchard Metals Proc._ __801-972-5590 GEAR CUTTING Delltronics, Inc________ 303-789-2661 Ponderosa Ind________ 303-298-1801 Reata Engineering & Mach._ 303-936-1350 Specialty Steel Svcs____ 801-539-8252


Quality Mold_ _______ 480-892-5480 ENGINEERING/DESIGN 3rd Gen Machine_____ 435-764-4980 Nuclear Filter Tech_____303-384-9785 Graphite Services Micro-Tronics, Inc_ _____602-437-8995 Gear Hobbing Ponderosa Ind________ 303-298-1801 GRINDING ChemResearch________ 602-253-4175 Davis Manufacturing_ ___303-762-0550 Diversified Metal Services__ 801-972-6093 Mountain View_ ______435-755-0500 Precision Tech________801-285-7288 Sangat Precision_______ 303-702-1544 Steel Services Grinding_ __ 800-662-0126 Superior Grinding______ 801487-9700 Grinding, Blanchard Diversified Metal Services__ 801-972-6093 Steel Services Grinding_ __ 800-662-0126 Superior Grinding______ 801487-9700 Grinding: OD Micro-Tronics, Inc_ _____602-437-8995 Precision Tech________801-285-7288 Superior Grinding______ 801487-9700 Grinding: Surface ChemResearch________ 602-253-4175 Quality Mold_ _______480-892-5480 Superior Grinding______ 801487-9700 GALVANIZING Jordan River Galvanizing__801-282-9375 Petersen Inc_________ 800-410-6789

FABRICATION Falcon Sheet Metal___ 801-298-5064 Aero Tech_ _______ 801-292-0493 Group Mfg Serv_______480-966-3952 Arrow Sheet Metal Prod_ 303-427-6419 Laser Concepts Inc._ ____ 801-280-7723 CGS Technologies____ 623-869-0600 M-DOT Aerospace______ 480-921-4128 Central Valley Machine_ __435-752-0934 Petersen Inc_________ 800-410-6789 Cygnet____________ 818-240-7574 Precision Tech________801-285-7288 Davis Manufacturing_ ___303-762-0550 Prime Machine_ _____ 801-575-8430 Excalibur Manufacturing_ _719-520-5404 Richards Fab_ _____ 801-409-0392 Mountain View_ ______435-755-0500 TMM Precision _ ______800-448-9448 Weiser/Mile High Precision_303-280-2778 FINISHING WMC Machining______ 801-978-1388 Arizona Finishing______602-438-4443 ___________480-892-7800 Wrico_ Coating Technologies_ ___623-581-2648 Fabrication: DunRite Deburring_ ____303-287-3345 Medium & Large Galvanizing: Hot Dip Arrow Sheet Metal Prod_303-427-6419 TMM Precision _ ______ 800-448-9448 Excalibur Manufacturing_ _719-520-5404 Fabrication: Steel Falcon Sheet Metal___ 801-298-5064 Falcon Sheet Metal___ 801-298-5064 Group Mfg Serv_______480-966-3952 Fabrication: Non-Metal Wesco Laser Mchg._ ____ 303-765-5916 Prime Machine_ _____ 801-575-8430 Fabrication: SheetMetal Weiser/Mile High Precision_303-280-2778 Arrow Sheet Metal Prod_303-427-6419 WMC Machining______ 801-978-1388 Cimtech_________ 801-373-6813 Custom Auto/Truck/Bike H& S Machine_______ 801-755-7627 Cygnet____________ 818-240-7574 Enclosures Davis Manufacturing_ ___303-762-0550 Denver Machine Shop____303-295-6000 Falcon Sheet Metal___ 801-298-5064

Jordan River Galvanizing__801-282-9375 Galvanizing: Zinc Jordan River Galvanizing__801-282-9375 FORMING Wasatch Laser Processing__801-972-3500 HEAT TREATING Blanchard Metals Proc._ __801-972-5590 Mountain View_ ______435-755-0500 Phoenix Heat Treating_ __ 602-258-7751 Pilkington Metal Finishing__801-972-2146 Reata Engineering & Mach._ 303-936-1350 Temperature Processing___ 303-772-0250 Custom Temperature Processing___ 303-772-0250 Cryogenics Temperature Processing___ 303-772-0250 Aluminum Temperature Processing___ 303-772-0250 Nitriding Temperature Processing___ 303-772-0250 INSPECTION Inspection, First Article Klontech Measure Sol____ 480-626-8131 Inspection Services Klontech Measure Sol____ 480-626-8131 • 57 • Jan/Feb 2011 57 •Nov/Dec 2010

A2Z METALWORKER A2Z METALWORKER


EMAIL: jerry@cvm-inc.com

JERRY WURSTON OWNER

Certified

Shawn Carlin scarlin@gmsaz.com

Micropulse West_______480-966-2300 Sustaining Edge Solutions__888-572-9642 IRON STITCHING Precision Casting Repair__801-972-2345 LASER CUTTING Laser Cutting Arrow Sheet Metal Prod_303-427-6419 Excalibur Manufacturing_ _719-520-5404 Laser Concepts Inc._ ____ 801-280-7723 Leach Laser_ _________602-254-1141 Richards Fab_ _____ 801-409-0392 TMM Precision _ ______800-448-9448 Wasatch Laser Processing__801-972-3500 Wesco Laser Mchg._ ____ 303-765-5916 Wrico_ ___________480-892-7800 Laser Cutting: Micro Vacco Industries______ 626-443-7121 Laser Cutting: Non-Metal Wesco Laser Mchg._ ____ 303-765-5916 Laser Cutting: Pipe&Tube Wasatch Laser Processing__801-972-3500 Wesco Laser Mchg._ ____ 303-765-5916 Laser Cutting: 3D E-Coat MPI International_ _____ 956-631-6880 A2Z METALWORKER

58 • Jan/Feb 2011

EMI/RFI Shielding IndustrialEX_______ 303-456-6847 Heat Sealing Seal Methods_ _______ 800-423-4777 Laminating Seal Methods_ _______ 800-423-4777 Wesco Laser Mchg.___303-765-5916 Laser Engraving 4 Axis Machining Inc.____ 303-295-1544 Vacco Industries______ 626-443-7121 Laser Marking 4 Axis Machining Inc.____ 303-295-1544 High Tech Mfg________ 801-972-2422 Vacco Industries______ 626-443-7121 LINE BORING WMC Machining______ 801-978-1388 MACHINING Alfred Mfg_________ 303-302-7138 American Machine & Eng._ _ 801-973-0494 Apex Engineering_____ 435-713-0072 Collins Machine______ 303-449-6912 H&R Precision________ 801-975-7400 Mountain View_ ______ 435-755-0500 RD Machine & MFg____ 801-977-0447

Radtech__________ 303-789-4247 Seastom__________800-634-2356 Skydandee Mfg______ 801-774-8031 Viewpoint Mfg_______ 801-754-4285 WMC Machining______ 801-978-1388 Machining: 3D Micropulse West_______480-966-2300 Powerhaus Precision_ ___480-225-8854 Prototype-Cafe_ _____ 720-852-3577 Machining: 5 Axis 4 Axis Machining Inc.____303-295-1544 Accutech Machine______ 801-975-1117 Cling’s Manufacturing____ 480-968-1778 CNC Rescue_ ________ 801-266-2261 DaCo Precision Manuf._ __801-478-9000 Fauston_ __________303-420-7422 Petersen Inc_________ 800-410-6789 Prime Machine_ _____ 801-575-8430 Sangat Precision_______ 303-702-1544 Machining: Aerospace H&R Precision________ 801-975-7400 M-DOT Aerospace______ 480-921-4128 MSL Precision________480-773-3239 Machine Dynamics_ ____208-852-3100 Matrix Machine_____ 480-966-4451

Lewis Aerospace_ ____ 877-254-2024 Machine Dynamics_ ____208-852-3100 Matrix Machine_____ 480-966-4451 Maverick Mold & Machine_ 303-833-5877 Micropulse West_______480-966-2300 Micro-Tronics, Inc_ ____ 602-437-8995 Mountain View_ ______435-755-0500 Nuclear Filter Tech_ ___ 303-384-9785 Paramount Machine_ ___801-282-2755 Petersen Inc_________ 800-410-6789 Pinnacle Precision_ ___435-563-2722 Ponderosa Ind________ 303-298-1801 Precision Tech________801-285-7288 Prescott’s Mfg_________719-482-5826 Powerhaus Precision_ ___480-225-8854 Quality Mold_ _______480-892-5480 Quick Turn Precision_____801-334-6800 Radtech__________ 303-789-4247 Reata Engineering & Mach._ 303-936-1350 RD Machine & MFg____ 801-977-0447 Sangat Precision_______ 303-702-1544 Skydandee Mfg______ 801-774-8031 Viewpoint Manufacturing_ 801-754-4285 White Rock Inc._ _____ 435-750-6414 Machining: Contract


www.Prototype­Cafe.com Have it your way at the Prototype­Cafe Polyjet 3D RP Parts, CNC maching, Vacuum Forming, Urethane molding, Compression molding, Carbon Fiber, Finishes including paint & metals. Prototype­Cafe 10336 S. Dransfeldt Rd. #3 Parker, CO 80134

sales@prototype­cafe.­com

720 862­3577

AEROSPACE MILITARY MILITARY COMMERCIAL AEROSPACE COMMERCIAL

www.powerhausprecision.com

CIMTECH Corp.

American Machine & Eng._ _ 801-973-0494 Dee’s Machine Shop_____ 801-262-1031 Machine Dynamics_ ____208-852-3100 Nuclear Filter Tech_ ___ 303-384-9785 Paramount Machine_ ___801-282-2755 Radtech__________ 303-789-4247 Skydandee Mfg______ 801-774-8031 Viewpoint Manufacturing_ 801-754-4285 Machining: Just-in-Time Dee’s Machine Shop_____ 801-262-1031 Machining: Laser Leach Laser_ _________602-254-1141 Davis Manufacturing_ ___303-762-0550 Dee’s Machine Shop_ __ 801-262-1031 Excalibur Manufacturing_ _719-520-5404 Fauston_ _________ 303-420-7422 Foremaster Tool______ 801-737--0265 JPS Manufacturing_ ___ 480-367-9542 Gerome Mfg________520-622-8402 High Tech Mfg_______ 801-972-2422

Innovative Precision_ __ 801-334-6317 L.A.R. Manufacturing___ 801-280-3505 Lewis Aerospace_ ____ 877-254-2024 Machine Dynamics_ ___ 208-852-3100 Matrix Machine______ 480-966-4451 M-DOT Aerospace_____ 480-921-4128 Nuclear Filter Tech_ ___ 303-384-9785 Paramount Machine_ __ 801-282-2755 Petersen Inc_________ 800-410-6789 Quality Mold_ ______480-892-5480 Reata Engineering & Mach_ 303-936-1350 RD Machine & Mfg_ ___ 801-977-0447 Sangat Precision_______ 303-702-1544 Viewpoint Manufacturing_801-754-4285 White Rock Inc.______ 435-750-6414 Machining: Mobile Field Service WMC Machining______ 801-978-1388 Machining: Mold Base Maverick Mold & Machine_303-833-5877 Machining: Production 3rd Gen Machine_____ 435-764-4980 Apex Engineering_____ 435-713-0072 Brendell Manufacturing_ 801-677-7700 CNC Rescue_ _______ 801-266-2261 Collins Machine______ 303-449-6912

DaCo Precision Manuf._ __801-478-9000 Davis Manufacturing_ ___303-762-0550 Fauston_ _________ 303-420-7422 H&R Precision________ 801-975-7400 High Tech Mfg_______ 801-972-2422 Innovative Precision_ __ 801-334-6317 JPS Manufacturing_ ___ 480-367-9542 L.A.R. Manufacturing___ 801-280-3505 MSL Precision_______480-773-3239 Machine Dynamics_ ___ 208-852-3100 Paramount Machine_ __ 801-282-2755 Ponderosa Ind________ 303-298-1801 Premac Precision Mach’g_719-784-9434 Prescott’s Mfg________719-482-5826 Radtech__________ 303-789-4247 Reata Engineering & Mach_ 303-936-1350 RD Machine & Mfg_ ___ 801-977-0447 Viewpoint Manufacturing_801-754-4285 White Rock Inc.______ 435-750-6414 Machining: Prototype 3rd Gen Machine_____ 435-764-4980 4 Axis Machining Inc.____303-295-1544 Accutech Machine______801-975-11174 American Machine & Eng._ _ 801-973-0494 Apex Engineering_____ 435-713-0072 Bar-S Machine_______ 928-636-2115 Brendell Manufacturing_ 801-677-7700

Central Valley Machine__435-752-0934 Cling’s Manufacturing_ _ 480-968-1778 CNC Rescue_ ________ 801-266-2261 Collins Machine______ 303-449-6912 DaCo Precision Manuf._ __801-478-9000 Davis Manufacturing_ ___303-762-0550 Dee’s Machine Shop_ __ 801-262-1031 Fauston_ __________303-420-7422 Foremaster Tool______ 801-737--0265 H&R Precision________ 801-975-7400 High Precision Devices_ __303-447-2558 IDS Machining______ 801-779-9662 Innovative Precision_ __ 801-334-6317 JPS Manufacturing_ ___ 480-367-9542 L.A.R. Manufacturing___ 801-280-3505 Leading Edge Machine_ __435-563-9425 Lewis Aerospace_ ____ 877-254-2024 Machine Dynamics_ ___ 208-852-3100 Micropulse West_ ____480-966-2300 Mountain View_ ______ 435-755-0500 Nuclear Filter Tech_ ___ 303-384-9785 Premac Precision Mach’g_719-784-9434 Prototype-Cafe_ _____ 720-852-3577 Quick Turn Precision_ __801-334-6800 Radtech__________ 303-789-4247 RD Machine & Mfg_ ___ 801-977-0447 A2Z METALWORKER

• 59 • Jan/Feb 2011


Howard Precision Machined Products

Howard Precision Machined Products 776 West Honda Park Drive Ryan Howard Bluffdale, Utah 84003 President

jwhoward@xmission.com 801-619-9850 phone 801-619-9852 fax 801-808-4106 cell

MPI Metal Processing International, L.P. TACOM APPROVED o ISO 9001-2000

E-Coat,Powder Coat,Wet Paint/CARC,Plating Alodine,ZN Phosphate,Chemical Stripping,Acid Pickle

Sangat Precision_______ 303-702-1544 Viewpoint Manufacturing_ 801-754-4285 Wasatch Laser Processing__801-972-3500 White Rock Inc._ _____ 435-750-6414 WMC Machining______ 801-978-1388 Machining: CNC 4 Axis Machining Inc.____303-295-1544 Accutech Machine______ 801-975-1117 American Machine & Eng._ _ 801-973-0494 Apex Engineering_____ 435-713-0072 Brendell Manufacturing_ 801-677-7700 Cling’s Manufacturing____ 480-968-1778 CNC Rescue_ ________ 801-266-2261 Collins Machine______ 303-449-6912 DaCo Precision Manuf._ __801-478-9000 Davis Manufacturing_ ___303-762-0550 Dee’s Machine Shop_____ 801-262-1031 Fauston_ __________303-420-7422 Seastrom_ _________ 800-634-2356 Foremaster Tool______ 801-737--0265 Skydandee Mfg______ 801-774-8031 H&R Precision________ 801-975-7400 H& S Machine_______ 801-755-7627 Machining: Plastics Prototype-Cafe_ _____ 720-852-3577 IDS Machining______ 801-779-9662 Innovative Precision_____ 801-334-6317 Machining: Quick Turn JPS Manufacturing_ ____480-367-9542 Powerhaus Precision_ ___480-225-8854 L.A.R. Manufacturing____801-280-3505 Leading Edge Machine_ __435-563-9425 Machining: R & D Milling Apex Engineering_ ___ 435-713-0072 3rd Gen Machine_____ 435-764-4980 Bar-S Machine_______ 928-636-2115 American Machine & Eng._ _ 801-973-0494 Cling’s Manufacturing_ _ 480-968-1778 Brendell Manufacturing_ 801-677-7700 CNC Rescue_ _______ 801-266-2261 Micro-Tronics, Inc_ ____ 602-437-8995 Dee’s Machine Shop_ __ 801-262-1031 Petersen Inc_________ 800-410-6789 DMSI___________801-972-6093 Powerhaus Precision_ ___480-225-8854 IDS Machining_ _____ 801-779-9662 Premac Precision Mach’g_719-784-9434 Micro-Tronics, Inc_____ 602-437-8995 Prescott’s Mfg_______ 719-482-5826 Pinnacle Precision_ ___435-563-2722 Prime Machine______ 801-575-8430 Premac Precision Mach’g_719-784-9434 Reata Engineering & Mach._ 303-936-1350 RD Machine & Mfg_ ___ 801-977-0447 6100 S. International Pkwy. Suite 500 McAllen, TX. 78503 adam@mpitx.com

A2Z METALWORKER

Local: (956)631-6880 Fax: (206)203-3102 www.mpitx.com

60 • Jan/Feb 2011

Reata Engineering & Mach_ 303-936-1350 Seastrom_ _________800-634-2356 Viewpoint Manufacturing_801-754-4285 WMC Machining______ 801-978-1388 Machining: Semiconductor Powerhaus Precision_ ___480-225-8854 Machining: Swiss 3rd Gen Machine_____ 435-764-4980 Bar-S Machine_______ 928-636-2115 High Tech Mfg_______ 801-972-2422 Pinnacle Precision_ ___435-563-2722 Powerhaus Precision_ ___480-225-8854 White Rock _ _________ 435-750-6414 Machining: Ultra-Precision CNC Rescue_ _______ 801-266-2261 Pinnacle Precision_ ___435-563-2722 White Rock Inc.______ 435-750-6414 Machining: Turning American Machine & Eng._ _ 801-973-0494 Apex Engineering_____ 435-713-0072 Bar-S Machine_______ 928-636-2115 Brendell Manufacturing_ 801-677-7700 Collins Machine______ 303-449-6912 Fauston_ _________ 303-420-7422 IDS Machining_ _____ 801-779-9662 H&R Precision________ 801-975-7400 JPS Manufacturing_ ___ 480-367-9542 Leading Edge Machine_ __ 435-563-9425 M-DOT Aerospace_____ 480-921-4128 Mountain View_______435-755-0500 MSL Precision_______480-773-3239 Premac Precision Mach’g_719-784-9434 Quick Turn Precision_ __801-334-6800 RD Machine & Mfg_ ___ 801-977-0447

Wesco Laser Mchg______ 303-765-5916 Machining:Medical Pinnacle Precision_ ___435-563-2722 Prescott’s Mfg________ 719-482-5826 Machining: Milling American Machine & Eng._ _ 801-973-0494 Brendell Manufacturing_ 801-677-7700 Cling’s Manufacturing____ 480-968-1778 Collins Machine______ 303-449-6912 Mountain View_______435-755-0500 Ponderosa Ind________ 303-298-1801 Precision Tech________801-285-7288 Machining: Precision 4 Axis Machining Inc.___ 303-295-1544 American Machine & Eng._ _ 801-973-0494 Central Valley Machine__435-752-0934 H&R Precision________ 801-975-7400 Pinnacle Precision_ ___435-563-2722 Ponderosa Ind________ 303-298-1801 Precision Tech________801-285-7288 Sangat Precision_______ 303-702-1544 Machining: Waterjet Colorado Waterjet_ ___970-532-5404 Quick Turn Precision_ __801-334-6800 MANUFACTURING Brendell Manufacturing_ 801-677-7700 Group Mfg Serv______480-966-3952 High Precision Devices_ __303-447-2558 Prescott’s Manufacturing___719-482-5826 RD Machine & Mfg_ ___ 801-977-0447 Contract Apex Engineering_____ 435-713-0072 Dee’s Machine Shop_ __ 801-262-1031 Manufacturing: Electrode Wire-Tech_ ________ 480-966-1591 Production Aero Tech_ ________ 801-292-0493 Central Valley Machine_ __435-752-0934 L.A.R. Manufacturing___ 801-280-3505 Laser Concepts Inc.____ 801-280-7723 Prescott’s Manufacturing___719-482-5826 Robotic CNC DMSI____________ 801-972-6093 Routering CNC DMSI____________ 801-972-6093


PARTS: MISC. Lifetime Products_ _____801-728-1260 PHOTO FABRICATION Newcut Inc._ _______ 315-331-7680 PLATING METCO Metal Finishing_ __ 602-276-4120 Blanchard Metals Proc._ __801-972-5590 Small Part ChemResearch________ 602-253-4175 Pinnacle Precision_ ___435-563-2722 LA Specialties________ 602-269-7612 Turnkey Product Services MPI International_ _____ 956-631-6880 Aero Tech_ ________ 801-292-0493 Anodizing L.A.R. Manufacturing___ 801-280-3505 Blanchard Metals Proc._ __801-972-5590 METALIZING ChemResearch________ 602-253-4175 Accuwright Industries____ 480-892-9595 Jet Processing_____ 623-869-6749x117 MOLDING: RUBBER Pilkington Metal Finishing_ 801-972-2146 Micro-Tronics, Inc______ 602-437-8995 POLISHING MOLDING: ARC Watkins Tool & Supply___ 303-295-9603 LA Specialties________ 602-269-7612 MOLDS PRECISION FORMING Colorado Tool Design Inc_ __ 720-218-5246 Richards Fab_ _____ 801-409-0392 JCB Precision Tool & Mold___ 303-292-4434 TMM Precision _ _____ 800-448-9448 Lifetime Products_ ______ 801-728-1260 Seal Methods_ _______ 800-423-4777 Maverick Mold & Machine_ _ 303-833-5877 Wrico_ ___________480-892-7800 Prescott’s Manufacturing___ 719-482-5826 PROCESSING: METAL Quality Mold_ ________ 480-892-5480 Acid Pickle Molds: Blow MPI International_______956-631-6880 Lifetime Products_ ______ 801-728-1260 Chemical Molds: Construction LA Specialties________ 602-269-7612 IDS Machining______ 801-779-9662 MPI International_______956-631-6880 Molds: Plastic Injection Plating Alodine JCB Precision Tool & Mold__303-292-4434 Lifetime Products_ _____801-728-1260 MPI International_______956-631-6880 Phosphate Maverick Mold & Machine_ 303-833-5877 Micro-Tronics, Inc_ ____ 602-437-8995 MPI International_______956-631-6880 Watkins Tool & Supply_ _ 303-295-9603 PUNCHING Molds: DieCast Design Group Manufacturing Serv_ 480-966-3952 Colorado Tool Design Inc_ _ 720-218-5246 REPAIR Molds: Injection Design Bearing Surface Alfred Manufacturing_ 303-302-7138 Denver Machine Shop____303-295-6000 Colorado Tool Design Inc_ _ 720-218-5246 Hydraulic Cylinder Denver Machine Shop____303-295-6000 JCB Precision Tool & Mold_303-292-4434 Prototype-Cafe_ _____ 720-852-3577 ROLL FORMING Lifetime Products_ _____801-728-1260 Molds: Rotational ROUTERING, CNC 3rd Gen Machine_____ 435-764-4980 Micropulse West_______480-966-2300 Molds: Trim Die Design SAW CUTTING Colorado Tool Design Inc_ _ 720-218-5246 Diversified Metal Services__ 801-972-6093 Molds Steel SHOT PEENING DMSI____________ 801-972-6093 Blanchard Metals Proc._ __801-972-5590 Aero Tech_ ________ 801-292-0493 SPINNING: METAL Arizona Finishing_____602-438-4443 Metal Spinning Solutions__ 480-899-0939 ChemResearch_ _____ 602-253-4175 SPLINES Jet Processing____ 623-869-6749x117 Specialty Steel Services__ 801-539-8252 Mil Spec Painting SPRAY: METAL, PLASMA IndustrialEX_______ 303-456-6847 Accuwright Industries____480-892-9595 SPRINGS PAINTING MPI International_ _____ 956-631-6880 Flat & Wire Richards Fab_ _____ 801-409-0392 SPRING WORKS Utah_ ___ 801-298-0113

STAMPING Alfred Manufacturing____303-302-7138 Cygnet____________ 818-240-7574 Excalibur Manufacturing_ _719-520-5404 Frontier Metal Stamping_ _ 303-458-5129 Harco Metal Products_ ___ 480-829-0450 Lifetime Products_ _____801-728-1260 Richards Fab_ _____ 801-409-0392 Seastrom_ _________ 800-634-2356 Weiser/Mile High Prec._303280-2778 Stamping:Aerospace Frontier Metal Stamping_ _ 303-458-5129 Stamping:Assembly Frontier Metal Stamping_ _ 303-458-5129 Stamping:Design Frontier Metal Stamping_ _ 303-458-5129 Weiser/Mile High Prec._303280-2778 Stamping:Flat Forming SPRING WORKS Utah_ ___ 801-298-0113 Stamping: Light Cygnet____________ 818-240-7574 SPRING WORKS Utah_ ___ 801-298-0113 Stamping:Precision Cygnet____________ 818-240-7574 Excalibur Manufacturing_ _719-520-5404 Frontier Metal Stamping_ _ 303-458-5129 Stamping:Prototype Frontier Metal Stamping_ _ 303-458-5129 Stamping:Short Run Cygnet____________ 818-240-7574 SWISS SCREW MCHG. Howard Screw Machine ___ 801-808-4106 Lewis Aerospace_ ____ 877-254-2024 Seastrom_ _________ 800-634-2356 TAPPING Laser Concepts Inc._ ____ 801-280-7723 TESTING Testing: Non-Destructive Blanchard Metals Proc._ __801-972-5590 Jet Processing_____ 623-869-6749x117 Pilkington Metal Finishing_801-972-2146 THERMAL SPRAY Accuwright Industries____480-892-9595 TOOL MAKING JCB Precision Tool & Mold_303-292-4434 TOOL & DIE Foremaster Tool______ 801-737--0265 JCB Precision Tool & Mold__ 303-292-4434 Wrico_ ___________480-892-7800 TOOLING Frontier Metal Stamping_ _ 303-458-5129 Mountain View_ ______435-755-0500 Precision Tech________801-285-7288 TUBE FORMING Cling’s Manufacturing____ 480-968-1778 Harco Metal Products_ ___ 480-829-0450 Formed Tubing Harco Metal Products_ ___ 480-829-0450

Cling’s Manufacturing____ 480-968-1778 Tube Bending /Fabrication Harco Metal Products_ ___ 480-829-0450 Cling’s Manufacturing____ 480-968-1778 WATERJET CUTTING Colorado Waterjet_ __ 970-532-5404 Diversified Metal Services__ 801-972-6093 JQ Enterprises________ 801-975-0777 Leading Edge Machine_ __435-563-9425 Marzee Inc._______ 602-269-5801 Mountain View_____ 435-755-0500 Petersen Inc_________ 800-410-6789 Quick Turn Precision_____801-334-6800 WELDING Arrow Sheet Metal Prod___ 303-427-6419 Cimtech_ __________ 801-373-6813 Davis Manufacturing_ ___303-762-0550 Denver Machine Shop____303-295-6000 Genesis_ __________ 303-449-6912 H& S Machine_______ 801-755-7627 Harco Metal Products_ ___ 480-829-0450 JQ Enterprises________ 801-975-0777 Petersen Inc_________ 800-410-6789 Prime Machine_ _____ 801-575-8430 Richards Fab_ _____ 801-409-0392 Laser Concepts Inc._ ____ 801-280-7723 Mountain View_ ______435-755-0500 Precision Casting Repair_ _801-972-2345 Precision Tech________801-285-7288 Quick Turn Precision_____801-334-6800 Wasatch Laser Processing__801-972-3500 Weiser/Mile High Prec._303280-2778 Welding: Aerospace Genesis_ __________ 303-449-6912 Welding: Aluminum Medium & Large Genesis_ __________ 303-449-6912 Petersen Inc_________ 800-410-6789 Skyline Products________719-392-9046 Richards Fab_ _____ 801-409-0392 Welding: Orbital Richards Fab_ _____ 801-409-0392 Welding: Precision Arrow Sheet Metal Prod___ 303-427-6419 Davis Manufacturing_ ___303-762-0550 Excalibur Manufacturing_ _719-520-5404 Genesis_ __________ 303-449-6912 JPS Manufacturing_ ____480-367-9542 Richards Fab_ _____ 801-409-0392 Petersen Inc_________ 800-410-6789 Weiser/Mile High Prec._303280-2778 Welding: Thin Wall Alum. Genesis_ ___________303-449-6912 Welding: TIG Arrow Sheet Metal Prod___ 303-427-6419 Cimtech_ __________ 801-373-6813 Genesis_ __________ 303449-6912 A2Z METALWORKER METALWORKER •• A2Z

61 •• July/Aug Jan/Feb 2009 2011 61


Index of Advertisers 3rd Gen Machine...60 4 Axis Machining, Inc...57 Accutech Machine Inc...57 Accuwright Ind....58 Action Machine....50 Advanced Coord.Tech...51 Aero Tech Mfg...56 Alfred Manufacturing...10,58 All World Machinery Supply...12,51 Amcon...23 AME, Inc...51 American Mac’g & Engineering...59 Apex CAD Products...53 APEX Engineering...58 Arizona Finishing...58 Arizona Tool Steel...54 Arrow Sheet Metal...57 ATS Industrial Supply..13,51 Automatics & Machinery Co...51 Bar-S Machine, Inc...56 Bemsco...56 Blanchard Metals Proc...56 Blaser Swisslube...51 Brendell Manufacturing...60 BMSC...39,56 Capital Weld Cleaners..46,53 Castrol/Canyon State Oil ...50,51,64 Central Valley Machine...58 CGS Technologies...56 ChemResearch...57 Cimtech Corp...59 Cling’s Manufacturing...58 CNC Rescue...59 Coating Technologies...57 Collins Machine...60 Colorado Tool Design, Inc...58 Colorado Waterjet...58 Control Point Technologies...55 Cygnet Stamping...57 DaCo Precision Mfg...57 Datum Inspection Services...53 Davis Applied Tech College..52 Davis Manufacturing...59 DCM Tech...50 Dee’s Machine Shop...58 Delcam...51 Deltronics...56 Denver Machine Shop...56 Denver Machine Tool Inc....55 A2Z METALWORKER

62 • Jan/Feb 2011

DMSI...55 DunRite Deburring...57 Ebbco Inc...51 EDM Network...22,52 EDM Performance Accessories...52 Erickson Metals...50 Excalibur Manufacturing..56 Fabricating Equipment Sales..34,52 Falcon Sheet Metal...59 Faustson...14,56 Flow Intl...29,50 Foothills Machinery..15,50 Foremaster Tool...59 Frontier Metal Stamping...60 Fuchs Machinery...50,52 Gage Lab Products...52 Genesis TIG Welding...60 Gladhill Assoc...36,50 Global EDM Supply...51 Group Manufacturing...56 H&R Precision...57 Hangsterfer’s...25,51 Harco Metal Products...55 Hardinge...50 Hartwig...27,45,50 HAAS Automation...2,50 Helical...52 High Precision Devices...56,59 High Tech Manufacturing...55 Horizon Carbide...52 Howard Screw Machined Prod...60 IDS Machining...59 IndustrialEX...55 Industrial Heat Treat Co...54 Innovative Precision...55 Integrated Electric Solutions..53 IRH...53 Iron & Metals, Inc...40,53 Iron Stitch...55 JCB Precision Tool & Mold...60 J.M. Grisley...50 Jet Processing...59 JPS Manufacturing...59 Jordan River Galvanizing...59 Jorgensen Machine Tools ...50,53 JQ Enterprises...60 K.D. Capital Equipment...52 Klontech Industrial..51,52 L.A. Specialties...56

L.A.R. Manufacturing...55 Laser Concepts...58 Leach Laser...57 Leading Edge Machine...58 Lewis Aerospace...55 Lifetime Products, Inc...56 M-Dot Aerospace...55 Machine Dynamics..58 Machine Mart...50 Machine Tools.com...42 Marzee...16,57 Matrix Machine Inc...56,57 Maverick Mold & Machine...55 May Foundry & Machine...54 MEP...52 Metal Processing Intl...60 Metal Spinning...56 Metal Supermarkets...26,52 Metco Metal Finishing...60 Methods ...50 Micro-Tronics Inc..21,55 Micro 100...30,51 Micropulse West ...55 Monckton Mach...2,41,50 Mountain View...55 Muratec...52 New West Machine Tool...51 Nuclear Filter Technology...59 Ogden-WeberTech College...52 OGP...51 Omax...50 Orion Registrar...52 Paramount Machine...56 Petersen Inc...58,59 Phoenix Heat Treating...58 Pilkington Metal Finishing...55 Pinnacle Precision...58 Ponderosa Industries...58 Powerhaus Precision...59 Precision Casting Repair...55 Precision Tech...59 Premac Machining...60 Premier Precision...58 Prescott’s Mfg...1,18,19,55 Prime Machine...55 Prototype Cafe ...8,59 Pro-Salez...54 Qualichem...51 Quality Mold...54

Quick Turn Precision...60 RD Machine...60 Radtech..59 Reata Eng. & Machine...57 ResourceMfg...33,56 Richards Fab...56 RMTMA...44 Rocky Mountain Saw Blades...53 S&S Machinery...43,51 Samuel Son & CO....9,37 Sangat Precision...59 Seal Methods...55 Seastrom...17,54 Setco...51 Sharp...31 Shop Floor Automations...52 Shop Tools, Inc...51 Skydandee Mfg...54 Smith Machinery Co..5,35,50,63 Specialty Steel Serv....20,56 SPRING WORKS Utah...60 Star Metal Fluids...3,50,51,52 State Brass Foundry & Machine...56 Stevens Engineering...59 Superior Grinding...28,57 Sustaining Edge Solutions...51 Taig Tools...57 Team Industrial Services..14,50,52 Temp Processing...56 Tipco Punch...51 TMM Precision...59 Todd Machinery...50 Total Quality Systems...32,51 Triad Machinery...51 Tsugami...11 U S Shop Tools...3,51 Vacco Industries...10,58 Viewpoint Manufacturing...58 Wasatch Laser Forming...59 Wasatch Metal Finishing...57 Weiser/Mile High Precision...61 Wesco Laser Machining...57 Western States Metals...52 White Rock Inc...58 WMC Machining...59 Wrico Stamping...57


41 West Guest Avenue, Salt Lake City, Utah 84115 41 (801) West 263-6403 Guest Avenue, Salt Lake City, Utah 84115 Phone Fax (801) 253-6404 Phone (801) 263-6403 Fax (801) 263-6404 www.smithmachinetools.com 41 West Guest Avenue, Salt Lake City, Utah 84115 41 West Guest Avenue, Salt Lake City, Utah 84115 www.smithmachinetools.com

Phone (801) (801) 263-6404 (801) 263-6403 Fax (801) 263-6404 As anPhone ISO 9001:2000 registered company, we’re 263-6403 required toFax survey our As an ISO 9001:2000 registered company, we’re required to survey our www.smithmachinetools.com customers to insure we serve them to www.smithmachinetools.com the highest standards.

customers to insure we serve them to the highest standards. The Results on Our Report Card Are In! As We’d an ISO 9001:2000 registered company, we’re required 001:2000 registered company, we’re required to survey like to share with you some of the comments customers haveour “We have found Smith Machineryintotheir very survey competitive, knowledgeable, and responses. customers to insure we serve them to the highest sta mers to insure we serveincluded them tobethe highest standards.

their follow up and support after the sale is excellent.” Innovative Precision, Brian Cardon “A company with good service, “Great pre and post sales ”Smith has been great help with responsiveness customer support. Smith Machinery was our machine tool needs. I look “We have and a great track record with Smith Machinery” focus. Smith Machinery is able to move mountains and get forward to doing business with Aerodine, Billy Wells a company that has high our new machine installed in them in the future” standards and works to less than 2 weeks (from date the Medicine Lodge “A company with good service, d service, maintain those standards “Great pre and post sales order was placed), all “Gr “The Smith Machinery staff and technical support have been ”Smith has been great help with ”Smith has sales been great help with Gordon Baker and values” atIaMachinery fair price! suppo instrumental the implementation of new equipment at Fresenius.” responsiveness and customer ustomer support. Smith was tool needs. look ourinmachine tool needs. I our lookmachine Fresenius Medical Care, Scott Christofferson Clean Machine Inc Marshall Radio Tech Smith Machinery is businessforward nery isfocus.Klaus ableget to to move mountains and doing business with forward with toable Lassig to doing“Very Kevin Harcourt good people and easy to “Always goes the extra mile” has high s high a company that new machine installedour in n themour in the future” them in the future” Direct To Net “We have a great track record , Eric Crow work with” and works to ks to standards lessthe th less than 2 weeks (from date with Smith Machinery” Machine Dynamics Medicine Lodge Medicine Lodge “Smith Machinery’s those standards dardsmaintain o order was placed),greatest all Archie Williams “Smith has a high level of customer service” Aerodine Gordon Baker Gordon Baker asset is its people” Lifetime Products, Joe Howerton andWells values” at a fair price! Billy Newport Tool Clean Machine Inc Inc “Over Kevin Tumia M Radio Tech generations, we’ve worked with Smith“A Machinery, andart, Clark and hisMarshall team are extremely ethical, honor state of the “Overtwo two generations, we’ve Klaus Lassig warranties and they goeasy above and beyond call of duty” Leading Edge worked with Smith Kevin Harcourt “Very goodthepeople and easy to “VeryMachinery, good people and toCompany” BEMSCO, Jeff Block “Smith has the most awesome and Clark and his team are with”“Smith Machinery is a work with” group of ladies workingwork for “Weextremely have aethical, greathonor track record k record company that know who their them. They are responsive, and they go above “The support from Ben is priceless” (Ben Anderson, Smith Machinery’sDynamics Applications Engineer) with Smith Machinery” nery”warranties Machine Machine Dynamics customers are, what they do positive and upbeat. They and beyond the call of duty” Apex Machining, David Burgess “Smi “Smith Machinery’s greatest and how they need serviceArchie Williams work well together asArchie a team” Williams BEMSCO Aerodine World Class” asset isour itsnew people” Stolle was Machinery “Great preJeff and post sales support. Smith Machinery able to move mountains and get machine Block Billy Wells GSC“Foundries Jim installed in less than 2 weeks (from date theCulp order was placed), all at a fair price! Newport Tool Steve Schultz “The support from Ben is Marshall Radio Tech, Kevin Harcourt priceless” (Ben Anderson, “A state of theKevin art, Tumia “A state of the art, “Over two generations, we’ve , we’ve Smith Machinery’s “Smith has a high level of Edge Company” Leading Edge Company” worked with Smith Machinery, achinery, “We have been doing business with SmithLeading Machinery sales with Applications Engineer) customer service” for years; from “Always goes the extra mile” Scott Trumble to applications with Ben Anderson all the support we have “Smith has the most awesome “Smith has the most awesome and Clark and his team are m are Apex Machining Lifetime Products Direct To Net received from Smith Machinery has been excellent.” “S “Smith Machinery group of ladies working for group of ladies working for ethical, honor onor extremely David Burgess Joe Howerton Eric Crow is a Foremaster Tool, Brian Foremaster ISOISO 9001: 2008 Certified 9001: 2008 Certified

ISOISO 9001: 2008 Certified 9001: 2008 Certified

We’d like to share you some of the have comments custo e to share with you some of the with comments customers included in their survey responses. included in their survey responses.

comp company that know who their them. They are responsive, them. are responsive, warranties and theyThey go above o above customers are, what they custo do positive and upbeat. They positive and upbeat. They and beyond the call duty” People Business With People They Know and Trust People Doof Business With People They Know And Trust f duty” and and how need servicework well together as athey team” work well together as a team” People/Products/Productivity People/Products/Productivity BEMSCO World Class” Stolle Machinery Stolle Machinery Jeff Block GSC Foundries Jim Culp Jim Culp Steve Schultz en is “The support from Ben is


A2Z Metalworker P. O. Box 93295 Phoenix, AZ 85070

A2Z METALWORKER

64 • Jan/Feb 2011

For more information on Castrol solutions, visit www.castroljobshop.com


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