H042077_TRX450RRevoNerfBars_Instructions

Page 1

HONDA TRX-450R FAT PEG REVOLUTION NERF BARS (H042077) INSTALLATION INSTRUCTIONS

Please read these instructions carefully before installation to prevent injury to yourself or damage to your ATV. PARTS LIST: PART 1

DESCRIPTION

QTY

NERF BAR (LEFT)

1

2

NERF BAR (RIGHT)

1

3

LEFT FOOT PEG WELDMENT

1

4

RIGHT FOOT PEG WELDMENT

1

5

FOOT PEG CAGE (OUTER)

2

6

FOOT PEG CAGE (INNER)

2

9

14

10

15

2 11 16

12 17

WEBBING KIT PART

DESCRIPTION

QTY

7

NET

2

8

WEB CLIP

6

13

18

19 4

3

21 20

HARDWARE KIT PART 9

DESCRIPTION

QTY

M10 x 70mm HEX HEAD BOLT

2

10

M10 x 45mm FLANGED HEX BOLT

4

11

M8 x 85mm HEX HEAD BOLT

8

12

M8 x 50mm HEX HEAD BOLT

2

13

M6 x 25mm HEX HEAD BOLT

1

14

M6 x 20mm BUTTON HEAD BOLT

16

15

SPACER

16

16

10mm WASHER

2

17

M8 NYLOC HEX NUT

10

18

8mm WASHER

20

19

M6 NYLOC HEX NUT

16

20

6mm WASHER (small)

17

21

6mm WASHER (large)

16

5

1

6 8

7

PREPARATION:

1. Remove the factory foot pegs and heel guards from the vehicle. Retain the sub-frame mounting hardware. Remove the lower rear factory A-Arm bolts from the vehicle retaining the factory nuts. INSTALLATION: LEFT NERF BAR SHOWN SUB-FRAME MOUNT

8mm WASHER QTY-8 SPACER QTY–8 PEG MOUNT

1. Assemble the foot peg cages on the left side nerf bar using the hardware shown in the diagram to the left. Repeat the procedure for the right side nerf bar. M8 NYLOC NUT QTY-4

HEEL GUARD MOUNTING TAB

INNER CAGE OUTER CAGE

M8 x 85mm HEX BOLT QTY-4


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