Quarry August 2025

AUGUST 2025

OFFICIAL JOURNAL OF THE INSTITUTE OF QUARRYING AUSTRALIA

AUGUST 2025

EMBRACING INCLUSION IQA members came together to celebrate the biggest Victorian IQA event of the year.

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QUARRY

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www.quarrymagazine.com

GOING ABOVE AND BEYOND Delta Rent showcases how Delta Group’s comprehensive operations support the key activities of quarrying.

NEW ERA FLOWS IN Aquaflo Hire, part of Truflo Pumps, has heralded in a new era following a comprehensive rebrand.

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IN THIS ISSUE

AUGUST 2025

VOLUME 34, ISSUE 8

FEATURES 14 WHAT DOES GOOD DRILL AND BLAST LOOK LIKE?

Steve Franklin explores the benefits of Strayos’ drill and blast software.

20 EYES ON THE FUTURE

Komatsu has unveiled a series of innovations to support production.

27 UNLOCK THE POTENTIAL

The full potential of asphalt material could be realised.

18

CHANGE AT THE TOP

Boral will see a leadership transition after Vik Bansal stepped down as CEO.

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REASONS TO RENT

Pinnacle Hire’s Philipp Jansen explains the reasons it can be wiser to rent instead of buy.

32 PARTNERS IN PRECISION

SSAB and Adelaide Profile Services have formed a partnership.

34 ADAPTABILITY IN ACTION

Superior Industries is optimising plant design with flexible systems.

38 NEXT LEVEL EXPO

One of North America’s leading construction trade shows is enhancing its awards program.

40 INSTANT CONVEYORS

Sanwest shares how its versatile range has been solving problems.

42 HEAVY DUTY VERSATILITY

Kobelco’s SK500XD is helping remote quarry sites tackle any job.

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INDUSTRY EMBRACES INCLUSION

IQA members celebrated the biggest Victorian event so far .

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NEW ERA FLOWS IN

Aquaflo Hire has heralded in a new era following a comprehensive rebrand.

44 AUSTRALIA’S NEW ORBIT

A local pump expert has joined forces with an international manufacturer.

46 EXTRACTIVE SOLUTION

Tesmec’s surface mining technology has helped a gypsum operation.

AUGUST 2025

OFFICIAL JOURNAL OF THE INSTITUTE OF QUARRYING AUSTRALIA

EMBRACING INCLUSION IQA members came together to celebrate the biggest Victorian IQA event of the year.

36

30

QUARRY

12

www.quarrymagazine.com

GOING ABOVE AND BEYOND Delta Rent showcases how Delta Group’s comprehensive operations support the key activities of quarrying.

48 ONESTOP SOLUTION

AUGUST 2025

NEW ERA FLOWS IN Aquaflo Hire, part of Truflo Pumps, has heralded in a new era following a comprehensive rebrand.

GOING ABOVE AND BEYOND Delta Rent showcases how Delta Group’s comprehensive operations support the key activities of quarrying, including rental equipment, mobile crushing, and overburden removal.

EVERY MONTH 04 FROM THE EDITOR 06 IQA LEADERSHIP REPORT 08 IQA NEWS 54 GEOLOGY TALK

Viva Energy’s offering goes beyond supplying premium lubricants.

50 FIRED UP AT 40

Kinder Australia talks about the company’s history and future.

52 BUCKET BOOSTER

A contract business working in a quarry has improved its productivity.

Quarry August 2025 3

EDITORIAL

A FLEXIBLE APPROACH

Q

uarries, like any business, need to spend money to make money.

Capital is invested into new machinery, which is needed to stay productive.

However, the equipment required to remain competitive often requires high capital investment – and is often something that a quarry can’t afford.

Purchasing new equipment is a serious business decision and undergoes a hefty amount of scrutiny to ensure the right tool for the job is chosen.

Buying equipment outright means a site is usually locked in, which can be a disadvantage in certain circumstances.

This is especially apparent when it comes to equipment that might only be needed for a certain period.

That’s why in this edition of Quarry, we are focusing on the companies that provide rental hire equipment for the Australian quarrying and aggregates sectors.

Our cover story highlights Delta Rent, one of the leading providers of rental equipment for the quarry industry in Australia.

Delta Group has been a prominent presence in Australia since its establishment in the 1970s by Con Petropoulos.

The company has not only supported contractors and operations with rental fleet equipment through Delta Rent, but also provided mobile crushing plants, overburden removal, maintenance, repairs, and servicing, as well as waste material processing services.

The feature editorial showcases Delta Rent’s ability to adapt in an ever-changing sector to meet the growing needs of quarry businesses, from large operations through to smaller contractors.

Pinnacle Hire is one another rental business that provides high-tech, specialised pumps designed to handle the everything the quarrying industry can throw at them.

By offering quarries the flexibility of hiring instead of buying, Pinnacle Hire can help free up capital that can be invested in core business activities, such as extraction, processing, and sales.

It also means sites don’t need to dedicate time and staff members to maintenance, repairs, or training in specialised equipment.

William Arnott Editor

Published by:

PURCHASING NEW EQUIPMENT IS A SERIOUS BUSINESS DECISION AND UNDERGOES A HEFTY AMOUNT OF SCRUTINY TO ENSURE THE RIGHT TOOL FOR THE JOB IS CHOSEN.

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Quarry August 2025

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IQA LEADERSHIP REPORT

CEO update: Jane Schmitt A year of progress, purpose and possibility: Reflecting on my first 12 months at the IQA

A

s I mark my first 12 months as the Institute of Quarrying Australia (IQA) chief executive officer, I am filled with optimism. It has been a dynamic and energising journey, one that’s challenged me, inspired me, and reinforced the critical role IQA plays in shaping a strong future for our sector.

Coming into this role from a different sector, I was struck by how essential quarrying is to building our communities. Yet how little of that story is known beyond our gates. Over the past year, we’ve taken bold steps to change that.

We commenced our School to Work program, which will provide a framework to support school leavers into the sector, while also assisting workplaces to be new entrant ready. At last year’s national conference, we opened our doors to students, educators and parents through our first-ever careers corner – a meaningful step toward inspiring the next generation.

Alongside this, we have set in motion a nationwide public awareness campaign, elevating the voices of people within our sector. This will launch later this year and will involve real stories and authentic perspectives, as we aim to show the broader community not only what we do, but who we are.

Our digital transformation is well underway, with a new website launching this month and a member app soon to follow. We have also introduced key programs to strengthen our network and support our members: We are also working with partners in the UK to assess how we can bring quarry-specific courses into the Australian tertiary education system.

This year has laid a strong foundation. Together, we’re building momentum, nurturing a sector that is more visible, inclusive, and future-ready. I am excited for what is ahead, and deeply proud of what we have achieved so far.

The Institute of Quarrying Australia

Educating and connecting our extractive industry

www.quarry.com.au

The IQA’s Strategic Plan 2023 to 2026 embodies the following vision, values and strategic priorities: Vision: Thriving communities supported by a sustainable industry Operational Priorities: • Deepen industry participation • Sustainable revenue streams • Highly capable team

• Technological innovation • Effective engagement • Great governance

Strategic Priorities: • Support industry participants with compliance and regulation

• Build a diverse and skilled industry workforce

• Foster strong industry connectivity

Conversations with IQA president Michael Close Michael Close interviews new IQA national Women in Quarrying coordinator Carly Monaghan

M

ichael Close (IQA President): Carly, congratulations on your appointment. What drew you to take on this leadership role?

Carly Monaghan: Having worked in the sector for several years, I’ve seen firsthand both the incredible opportunities available and the barriers that still exist for women and diverse groups. The chance to lead initiatives that break down those barriers and showcase quarrying as an exciting, diverse career option was too important to pass up.

MC: What’s your vision for the WIQ Network moving forward?

CM: I want to build on the fantastic foundation and focus on practical actions that create real change. We need to move beyond awareness to implementation, helping companies build inclusive cultures, connecting women with mentors and career opportunities, and inspiring the next generation to see quarrying as their future.

MC: Tell us about the diversity and inclusion (D&I) day in October.

CM: This will be our first national coordinated diversity and inclusion initiative. We are planning morning networking sessions across branches, a live-streamed national panel discussion, and social media campaigns showcasing diverse role models. The goal is to demonstrate that inclusion is not just a concept, it is actionable and beneficial for everyone.

MC: What would you say to women considering careers in quarrying?

CM: This sector builds communities and infrastructure that benefits everyone and offers incredible career diversity. There has never been a better time to join us, and the WIQ Network is here to support you.

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Quarry August 2025

IQA Contacts:

For all education, member and branch enquiries: Phone: 02 9484 0577 Email: iqa@quarry.com.au Chief Executive Officer Jane Schmitt President Michael Close

Company Secretary David Cowie

Follow the IQA on our social media pages: IQAustralia

the-australian-institute-ofquarrying/ iqaus

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IQA NEWS

The Institute of Quarrying

Images: IQA

Australia

Two conferences brought together sector professionals to address critical safety challenges and share best practices.

OUT AND ABOUT WITH THE IQA Safety and health conferences deliver strong outcomes across Queensland

June 2025 proved to be an exceptional month for safety and health education across Queensland, with two highly successful conferences bringing together sector professionals to address critical safety challenges and share best practices.

North Queensland leads the way in Townsville

The IQA North Queensland branch’s Safety and Health Conference at Mercure Townsville drew passionate sector practitioners from across the region. Partnering with Resources Safety and Health Queensland (RSHQ), the day tackled the big safety issues, from critical control management to the emerging focus on psychosocial health and safety in workplaces.

Brisbane Broncos legend Shane Webcke headlined a speaker lineup that blended regulatory insight with real-world experience.

RSHQ’s Ken Singer and Hermann Fasching shared regulatory perspectives, while operators like Fulton Hogan’s Robert Hemming brought practical quarry wisdom to the discussions.

The diverse program covered everything from corrective actions to education, ensuring every attendee took home actionable insights for their operations.

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Quarry August 2025

SOS Diesel Services kept the conversations flowing at the post-conference sundowner, while exhibitors TIMKEN, Coolfog, 5 Sticks Consulting, and IQA Education showcased the latest safety innovations.

Two weeks later, Brisbane took centre stage with a record-breaking performance.

The 22nd Queensland Safety and Health Conference smashed previous attendance records, with more than 210 registrations creating a sell-out success at the impressive venue, The Star Brisbane Event Centre.

This annual flagship event proved that changing locations doesn’t mean compromising on quality. The Queensland branch’s conference planning subcommittee, working alongside RSHQ, delivered another world-class program showcasing safety practices and innovations.

The speaker lineup featured experts in quarrying safety. RSHQ acting commissioner Ken Singer and Prime Effect chief executive officer Dave Shillington set the strategic context, while chief inspector of mines Trevor Brown and Mineplex director Scott Graham brought regulatory and technical depth.

The highlight panel session sparked engaging discussions between sector leaders Martin Halliday (Boral), Steve Thomas (Holcim), and Hamish Weston (Adbri), demonstrating the collaborative spirit that drives safety improvements across our sector.

Gold sponsors Wagners, Komatsu, and Adbri, alongside numerous exhibitors, showcased how investment in safety technology continues to evolve the sector’s practices.

WA Women in Quarrying coffee conversations spark real connections

The WA Women in Quarrying (WIQ) coffee conversations are delivering real results.

The June edition brought together inspiring women from across the sector, with one participant already securing meetings with three senior managers.

From shared stories to genuine connections, these sessions are building bridges across companies and experiences.

Fluid analysis secrets revealed in WA tour

The WA branch in June took a fascinating behind-the-scenes look at WesTrac’s S.O.S Laboratory, discovering the critical role fluid analysis plays in keeping quarrying equipment operational. The site tour showcased WesTrac’s impressive oil sampling and diagnostics operation, with technical specialists sharing their expertise on preventative maintenance strategies.

Attendees gained fresh insights into how advanced fluid analysis helps predict equipment issues before costly breakdowns occur.

IQA NEWS

Komatsu has provided ongoing support for the WIQ WA community.

The Institute of Quarrying Australia

The success of the WA technical tour shows an appetite for more hands-on learning opportunities.

UPCOMING COURSES AND EVENTS Event

Date

Time

Location

SA branch Young Member Network event

1 Aug

11:30am - 2:30pm

Heidelberg Material’s White Rock Quarry

WA branch health and safety workshop 2025

6 Aug

10:00am – 2:00pm

WA

Introduction to quarrying webinar

8 Aug

10:30am – 2:30pm

Online

Northern Queensland branch golf day

8 Aug

12:00pm – 7:00pm

Mackay Golf Club

Hazard identification webinar

12 Aug

11:00am – 12:15pm

Online

Critical control management workshop

13 Aug

8:30am – 12:30pm

Online

WA branch AGM dinner

15 Aug

6:30pm – 9:30pm

Perth

Central Queensland sub-branch golf day

15 Aug

12:00pm – 7:00pm

Rockhampton Golf Club

SA branch women in quarrying coffer conversations

15 Aug

10:00am – 11:30am

Thebarton

Penrith supervising for safety

18 Aug

8:30am – 4:00pm

Penrith RSL

Quarry roads and onsite vehicle safety webinar

19 Aug

9:00am – 10:30am

Online

Effective leadership for senior managers

21 Aug

1:00pm – 5:00pm

Port Macquarie

Northern NSW branch 2025 AGM and dinner

21 Aug

5:30pm – 8:30pm

Port Macquarie

Learning from disasters workshop

28 Aug

8:30am – 4:30pm

Singleton, NSW

Queensland branch and Central Queensland sub-branch site tour, AGM and dinner

28 Aug

4:30pm – 9:00pm

Grydale Solutions

Emergency management webinar

2 Sept

10:00am – 11:15am

Online

Quarry August 2025 9

IQA NEWS

The Institute of Quarrying Australia

Guest speaker Theo Venter delivered a presentation that left everyone speechless at the SA branch breakfast.

The mix of new and familiar faces made for engaging discussions throughout the afternoon and contributed to participants gaining a greater appreciation for the sophisticated technology involved in equipment maintenance.

SA breakfast seminar delivers powerful safety message

The South Australian branch’s breakfast seminar proved that, sometimes, important messages come from unexpected places.

With 80 quarry professionals gathered, guest speaker Theo Venter delivered a presentation that left everyone speechless.

Theo’s powerful account of surviving a 22kVA electrocution that should have killed him in 2006 was not just about the accident, it was about the ripple effects on family, body, and purpose. His intense presentation challenged everyone to identify “your why” and take that extra moment to understand workplace risks. The morning also celebrated professional milestones with Fellow status awarded to Todd Threadgold and Stuart McCrone, while Technical Member certificates went to Nicholas Williams and Rocky Fontanabella (both Hallett Group). New member certificates were presented to Kevin Mooney (AdBri), Armando Torres-Hernandez and James Stonier (Boral).

WA sundowner mixes tech talk with comedy gold

The WA branch’s networking sundowner proved the perfect recipe for sector connection – mixing great conversations, new relationships, and plenty of laughs into one memorable June evening.

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Quarry August 2025

John O’Reilly from Metso delivered engaging insights on sustainable technology and innovation, sparking thought-provoking discussions among guests. The evening’s energy peaked with Grant Mushet’s comedy performance, ensuring everyone left with smiles and new connections.

From seasoned professionals to sector newcomers, the relaxed atmosphere encouraged meaningful networking across all experience levels.

Victorian WIQ event sets new benchmark

The Victorian branch WIQ event on Friday 27 June shattered all previous records when 165 attendees gathered for the largest Victorian IQA event ever, This milestone celebration proved that diversity initiatives are gaining serious momentum across our sector.

The day kicked off with an inspiring tour of HiQ’s Sunbury Eco-Hub, showcasing how circular economy principles are transforming quarrying operations and turning waste into valuable resources through innovative, sustainable infrastructure.

At Novotel Melbourne Airport, keynote speaker Laura Chibnall (Grounded Resource Advisory) delivered powerful insights on leadership and inclusion, while the panel featuring Laura Bennie, Darren Toth, and Rachel Dillon tackled challenges facing women in quarrying and outlined practical solutions for attracting diverse talent.

IQA chief executive officer Jane Schmitt also provided valuable updates on the organisation’s diversity initiatives and progress being made across the sector The overwhelming response from the

demonstrates the sector’s commitment to creating inclusive workplaces that welcome everyone.

Queensland branch delivers another success at Rino Recycling

The IQA Queensland branch continued its streak of exceptional events on May 29, with more than 80 members gathering at the Rino Recycling Facility in Pinkenba for an evening showcasing quarrying expertise and circular economy innovation.

The event began at Trade Coast Hotel, where Rino Recycling general manager Daniel Blaser delivered an insightful presentation about Rino’s operations.

Three buses then transported groups through the facility using headset guides for detailed explanations of processes and equipment.

“The tour was absolutely fascinating.

Seeing how Rino transforms waste materials into valuable resources really demonstrates the future direction of our sector,” one attendee said.

Following the site inspection, members reconvened for networking drinks at the Trade Coast Hotel courtyard, before enjoying a two-course dinner meeting with a Q&A about Rino’s future plans.

James Murphy from event sponsor CDE Group shared valuable insights, while Jason Egan FIQ from Lantrak provided project updates as the Queensland Major Sponsor. The sell-out success reinforces the strong appetite among Queensland members for professional development opportunities combining technical learning with networking. •

Hardox® 500 Tuf is a new wear-resistant steel from SSAB. It combines the hardness of Hardox® 500 with the toughness of Hardox® 450. The high wear resistance of Hardox® 500 Tuf makes it possible to increase the load capacity by using a thinner plate and still have the same outstanding service life.

Or stay with the same thickness and increase service life by 30% or more, depending on the abrasive material.

Hardox® 500 Tuf is also tough enough to perform as a structural steel, allowing for a stronger and lighter mining body with less supporting structures. Hardox® 500 Tuf takes the load instead.

Get the full story of Hardox® 500 Tuf at www.hardox.com

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COVER STORY

Delta Rent and Delta Group offer a wide range of services for quarrying businesses.

GOING ABOVE AND BEYOND Delta Rent showcases how Delta Group’s comprehensive operations support the key activities of quarrying, including rental equipment, mobile crushing and overburden removal.

B

randed with its distinctive red marque, Delta Rent equipment is a common sight on jobsites around Australia.

Delta Rent, part of Delta Group, has established itself as one of the leading providers of rental equipment for the country’s key sectors, including quarrying, mining, and public infrastructure.

Its reputation for providing low-hour, late-model machinery from its large fleet of earthmoving equipment has enabled it to service key industries, including quarrying, with distinction since its establishment in 2005.

However, Delta Rent is more than just a trusted rental equipment provider. As part of the broader Delta Group, it is helping quarries shape the landscapes of tomorrow.

“To us, it’s not just about rental equipment, it is about all of the things a quarry may require,” Delta Rent business development manager Anthony Grant said.

“We are in a unique position because we have a unique brand. We’re able to offer a variety of different services and

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Quarry August 2025

solutions to one of our most important markets in quarrying.

“It is about helping them with an overburden campaign, crushing and screening materials, and much more. There is a whole stack of components that we can offer in terms of service to quarries from our allied businesses.”

Delta Group has been a prominent presence in Australia since its establishment in the 1970s by Con Petropoulos. Since then, the business’s ability to constantly innovate has enabled it to develop several business units with extensive capabilities.

In the quarrying sector, the company has not only supported contractors and operations with rental fleet equipment through Delta Rent but also provided mobile crushing plants, overburden removal, maintenance, repairs, and servicing, as well as waste material processing services.

On a broader note, Delta Group has successfully managed large-scale demolition and material processing projects, including the demolition of the

Hazelwood Mine and Power Station, as well as supporting the $610 million redevelopment of the iconic Melbourne Cricket Ground.

More recently, Delta Group acquired Eastern Plant Hire and Earth Solutions Group, as well as BRC Piling & Foundations and Browns Piling to complement its waste management and recycling, demolition, heavy plant hire, environmental, and civil contracting divisions.

This versatility has enabled Delta Group and all of its related businesses, to become a trusted partner in the Australian sector.

“We’re heavily focused on all aspects of what we do for our customers,” Grant said.

“Not only is that presenting a low-hour, high-performance fleet with the latest technology, but that’s also about supporting the customer.

“All machines break down, but it is about how we go about addressing the issue and keeping that line of communication open to make sure our customers are getting the best value and best utilisation.”

Images: Delta Rent Delta Rent is a trusted partner for Australian quarries.

STAYING AT THE CUTTING EDGE To support Australian quarry operations across all key facets, Delta Rent invests heavily in its fleet of rental equipment.

The company is proud to claim one of the largest fleets of earthmoving equipment in Australia. According to its own estimations, Delta Rent has more than 600 machines across Australia.

The company’s rental fleet comprises excavators, dump trucks, wheel loaders, graders, bulldozers, water carts, compactors, and more.

For many businesses, including quarry operations and contractors, investing in capital expenditure on heavy plant and equipment carries an element of risk. While operationally, the equipment requires specialist skills to operate effectively and without injury, the sheer cost of the plant and equipment can be a barrier for businesses due to the impact on their bottom line.

Delta Rent’s rental fleet alleviates this risk.

Its fleet offers a cost-effective alternative for businesses considering investment in equipment or heavy plant. The company has long-standing relationships with original equipment manufacturers, ensuring its fleet is equipped with reliable machinery that meets its new-generation, low-hour guarantee.

“We’re always getting presented with different options from our OEMs because we do have those close relationships,” Grant said.

“Having the ability to have first look at those sorts of products and how they would fit into our business model, and how we could tailor that into a viable option for our business, is helpful.”

Delta Rent’s equipment features the latest technology, including GPS tracking and telematics reporting, so customers can access real-time data and make informed operational decisions in their daily activities.

Its recent acquisitions have included 60-tonne and 90-tonne rigid trucks, excavators in the 90, 70 and 50-tonne weight classes, 45-tonne articulated haulers and articulated water trucks which are critical to dust suppression.

Delta Rent’s team can provide expert advice and technical support to customers, as well as advise on complete fleet packages if required.

“With our primary acquisitions recently, we’ve had a focus on mining and quarrying tools,” Grant said.

“We have our own workshop and field service personnel. Primarily, their role focuses on our equipment, but this service is also available to our clients.

“We don’t just offer equipment, but we also pride ourselves on delivering 24/7 service on those sites that we work on.

“We have fitters on the ground, workshops, field service trucks and all of the things that a site is going to require for maintenance.”

NATIONAL REACH As the markets in several heavy industries have shifted, so too has Delta Rent’s business to make sure it can best support its customers around Australia.

Alongside its capabilities in the quarrying sector, the company has emerged as a key player in the mining segment, especially on the east coast.

“As a business, it is important to be able to re-align and adjust our focus, and mining has become more of an ancillary for us,” Grant said.

“We’ve been fortunate that we’ve won some significant mining projects in Queensland. We’ve made some in-roads in that mining segment and remote locations.”

The quarrying sector remains a key part of Delta Rent’s business. The company has witnessed several key changes in the sector since its establishment in 2005, but one thing remains constant.

“We’re closely aligned with the quarrying industry. We’re set up to react and support our customers, helping them through those cyclical changes,” Grant said.

“At the end of the day, it’s about the lowest cost per tonne, and that’s what we try to help customers with.” • For more information, visit deltarent.com.au

Quarry August 2025 13

DRILL AND BLAST

WHAT DOES GOOD

DRILL AND BLAST LOOK LIKE? Eltirus founder Steve Franklin recently visited Strayos founder, Ravi Sahu to help understand why Strayos has 80 per cent of the North American drill and blast software market to find out why it has made such an impact.

SURVEY The most important starting point is an accurate topography of the area to be blasted. Ensuring that you have an accurate idea of the face is critical to ensure that the front row holes can be correctly positioned to minimise oversize and the likelihood of a face burst and fly rock.

Traditionally, the face has been “scanned” by simple laser scanning devices, but drones are increasingly being used to obtain this data. Current generation drones, flown in terrain following mode with the camera at an oblique angle can provide the photographs needed by software such as Strayos to provide an accurate topography for blast design.

BLAST DESIGN The first step in any design activity is to locate the blast spatially within the pit. There should be an engineering design for the bench showing where the crest and toes of each bench are the ramp design for that bench.

With this as a starting point, it is easy (using good software) to ensure that the proposed blast is not going to inadvertently take out a ramp or result in the loss of a berm.

It also ensures there is a clear idea of what the design relative level (RL) of the floor is.

In general, a blast should be of sufficient size as to take a full truckload of explosives (or a multiple thereof) to reduce costs and minimise the amount of oversize generated from the front row consistent with environmental constraints such as blast over pressure or vibration.

With an accurate blast area topography and correct spatial positioning, the blast designer can now go about the task of designing the blast, with a particular focus on getting the front row hole positions exactly right to

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Quarry August 2025

ensure the correct face burden (the distance between the explosive column and the open face).

Care should be taken to ensure that the blast is designed for the type of loading tool that will be used to dig it. For example, if you are going to dig the blast with a wheel loader, you would generally design the muck pile to be flatter and thrown further than if it was for an excavator.

Strayos allows quarries to predict what the blasting results will be before they fire the shot, including muck pile profile, fragmentation, vibration, so that the design can be modified pre-blast.

DRILLING Once the design process is completed, the next step is to get the pattern into the field.

In the past, this was done by painting rocks on the bench, more commonly now through uploading the design to a GPS guided drill rig

hole navigation system (HNS) that enables the operator to visualise each drill hole collar location and drill the hole in the correct place, at the correct angle and to the correct depth.

It can’t be stressed just how important it is that the hole is drilled in the correct location and to the correct depth – checks to ensure that actual drilling results are in line with planned drilling is critical to the process.

Rigs fitted with hole navigation system not only help ensure that this is the case, they also help the operator when they find themselves in a situation where it is impossible to drill the collar in the planned position. For example, if the operator is unable to get a face hole collar in the correct position due to say the windrow on the face, the rig navigation system can generally reconfigure the angle and drilling depth to reflect a different collar position.

Once drilling is complete, the front row (at least) should be bore-tracked to determine

Images: Eltirus

G

ood drill and blast practices can make a big difference to quarry operations, but what does good look like?

Good drilling results is all about consistent quality assurance.

any deviation in hole path that may require the charging of the hole to be varied to prevent a face burst.

Strayos is able to display not only the boretracking data for 3D representation but also has the capability to take a post drilling drone flight and use this to match actual collar position against design collar position.

Rigs equipped with hole navigation systems are generally also fitted with systems to log the drilling conditions, either as a simple drillers log or sophisticated measure while drilling systems that can record rotation speed, drilling pressure, air pressure and more.

Measure while drilling data is increasingly being used to inform blast design (modification of hole loading weight), identification of geological structures and the like and will have an increasingly wide range of uses as it becomes easier to visualise and interpret.

Strayos provides a simple way to visualise measure while drilling data from a range of

Measure while drilling data is increasingly valuable.

rig systems, thereby ensuring that all the data is in one place and spatially relevant.

BLASTING Checking that the drill holes are in the correct location, at the correct angle and to the correct depth is a critical starting point in the blasting process.

Quality systems should be in place to check that actual matches design and to require the remedy of holes that don’t meet specification.

For example, ensuring that if a hole has fallen back in and lost depth, that this is remedied wherever possible before it is charged.

There should be a loading plan that shows each hole and how much explosive is

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DRILL AND BLAST

planned to go into each hole and systems in place to ensure that if the charge weight is significantly different to plan that loading is stopped and the problem investigated before firing.

In general, the best blasting results these days result from the use of electronic detonators. Blasts fired with electronics generally have better environmental performance and fragmentation as a result of the reduction in timing scatter. This said, they are also more expensive and good results can also be obtained from firing with nonelectronic methods.

Good drill and blast results are the result of a lot of quality assurance and care for the fundamentals.

EXCAVATION Once you have a good blast, the next step is to dig it out correctly. I mentioned earlier how important it was to design the blast to a specific floor RL. Simply throwing a tape over the face to get the height of the last blast and then drilling to that is poor practice, as is guessing what depth to dig the blast out to is.

In almost all instances I have investigated where the loading tool operators were

complaining about poor drill and blast outcomes resulting in them digging toe, I found that the reality was that the operator was digging below the design floor level.

It is imperative that you ensure that your loading tool operators know what level to dig to. The best way to do this is to fit 3D machine guidance systems that show the operator what level to dig to. You can also regularly provide the operators with level indications through the use of laser levels or GPS rovers.

One of the poor operational outcomes that generally results from digging out the subdrill zone is the practice of bringing dust back onto the bench to level up the floor.

Having to then collar and drill through this dust on the next bench is time consuming and difficult (not to mention unnecessary). Conversely, where operators leave material above the design floor level, you have a similar problem – broken material, which equals slower drilling (and more likelihood of fall back into the hole).

Whether it be drilling through dust or drilling through material left on the bench, the outcome is the same – slower drilling and you get to pay twice to blast the same material.

CONTINUOUS IMPROVEMENT The best processes are those where you tightly control the variables and then compare actual performance to predicted performance.

Strayos has some great tools to help you compare actual fragmentation with predicted and then use the actual data to modify future designs.

One of the tools that Eltirus is most excited for is the Netra device which can determine the fragmentation of a truck load of material as it is tipped into the primary crusher hopper to give real time analysis.

SUMMARY One of the best benefits we have seen with Strayos is the fact that you have a full drill and blast design package within a drone platform – everything is in one place, making it easier to reconcile actual performance with predicted and improve your drill and blast practices.

Eltirus has a demonstration Netra fragmentation analysis system available for trial. • For more information, contact steve.franklin@eltirus.com

The relationship between toe and design floor level.

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CONSTRUCTION MATERIALS

CHANGE AT THE TOP Boral will see a leadership transition after Vik Bansal confirmed his decision to step away from the high-profile role as the company’s CEO and managing director.

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Image: Paul Robins

V

ik Bansal is set to depart Boral after the high-profile chief executive officer and managing director announced his decision to step away from his current role.

The executive announced he will bring the curtain down on his tenure at Boral after he joined the company in late 2022.

In the meantime, he will play a key role in a leadership transition plan, expected to take place in early 2026, and then take a position on the board of Boral’s owner, SGH, as a nonexecutive director.

Bansal said his belief it was time for Boral’s “next phase” was a key factor in his decision to step away.

“It is an honour to have lead Boral through a pivotal phase in its transformation. Over the past three years, we have repositioned the business including unlocking value from our privileged asset base, national scale, and vertically integrated model – all while fostering a high-performance culture. With Boral in a significantly stronger position and a capable leadership team in place, now is the right time to begin the next phase,” he said.

“I would like to thank Ryan for his ongoing support and the opportunity to serve as CEO. I look forward to working with the Board to ensure a smooth transition and remain committed to Boral’s continued success and to contributing in a new capacity as an SGH non-executive director.”

Boral executive general manager of concrete and quarries (south) Matt McKenzie has been appointed chief operating officer with immediate effect.

Bansal was appointed to the major Australian construction materials producer in late 2022 as the company’s managing director and chief executive officer.

Prior to joining Boral, Bansal had a six-year stint as chief executive officer of Cleanway and spending time as Infrabuild

Vik Bansal will transition away from being the CEO of Boral.

CEO. Boral pointed to his track record of delivering “improvements across financial and operational metrics” in his previous roles which made him suited to the task at Boral.

It came after SGH, owned by the Stokes family, took a controlling stake in the Australian business in 2021. Last year, that influence grew as SGH completed a full takeover of Boral and expanded its majority stake.

Since 2021, Boral has been streamlined with a focus on its Australian operations and sold off its North American assets, including its North American building products business to Westlake Chemical Corporation for US$2.15 billion in October 2021.

From that platform, Bansal spearheaded the implementation of Boral’s “Good to Great” strategy which included attracting external leaders, developing internal talent and improving overall operational performance.

Boral has credited Bansal’s work with this strategy for “substantial improvements in operating performance, accountability, customer and employee engagement”.

SGH chief executive officer Ryan Stokes paid tribute to Bansal’s achievements in his three-year tenure.

“Under Vik’s leadership, the Good to Great strategy and the Boral Way operating discipline have been deeply embedded, driving a disciplined focus on performance, stakeholder, and cultural alignment. He has

built a high-calibre team and led a step change in Boral’s operational and financial outcomes,” he said.

“As we plan for the next chapter, our priority is to appoint a CEO who will enhance the Boral Good to Great journey and build on this momentum, ensuring we continue to unlock value and deliver long-term performance.”

FUTURE PLANNING Boral has confirmed a transition is expected to occur in early 2026 as Bansal gets set to hand over to his successor.

McKenzie has been promoted to the chief operating officer role after joining Boral in 2023.

Prior to joining the construction materials producer, he held senior roles with Cleanaway, Oracle, and GE over a more than 20-year career.

“McKenzie has strong commercial acumen, disciplined decision-making, and a deep commitment to Boral’s Good to Great strategy, underpinned by a track record in operational execution,” Boral’s statement said.

“Since joining Boral in 2023, he has led the performance uplift across the Southern Concrete and Quarries business, with a strong focus on operational performance improvement, disciplined execution, margin expansion, and safety leadership.” •

INDUSTRY 4.0

BOOTS ON THE GROUND,

EYES ON THE FUTURE

Komatsu has unveiled a series of innovations to support production in the quarrying sector.

W

hen it comes to reducing costs on the quarry site, it is not just about the core machinery on-site, but also the ecosystem that supports it.

Komatsu Australia has unveiled a holistic approach to support quarrying operations, including several machine launches and the release of new technologies under its Smart Construction banner.

“A big focus for quarry customers right now is reducing operational costs,” Komatsu Australia national business manager for quarries Nick Vrontas said.

“That’s where we’re working hard to deliver value, not just through the core machines themselves, but through the ecosystem that supports them.”

As part of Komatsu’s ‘Boots on’ event in New South Wales earlier this year, attendees were able to get a first-hand experience of these innovations.

The standout at the show was Komatsu’s newly released PC950LC-11 excavator.

Komatsu hosted its ‘Boots on’ event in New South Wales.

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Komatsu Australia national business manager for construction excavators and crushers Mark Boyes said customers in the quarry sector have been asking for improved production, increased breakout force, increased efficiency and superior durability.

The new PC950LC-11 delivers this and more for customers.

“Good things come to those who wait – as this has been years in the making,” he said.

“The PC950LC-11 is the result of a comprehensive design process shaped by a decade of industry feedback. The PC950LC-11 increases productivity by utilising three selectable modes, which includes the newly developed “Power Plus Mode”, to harness the power of the 405kW engine to reduce cycle times. Coupled with the improved hydraulic system the PC950LC-11 will see upwards of 40 per cent improvements in fuel efficiency compared to previous models. Operators asked for greater comfort, better safety and improved efficiency, and that’s exactly what this machine delivers.

“As always at Komatsu, quality has been front and centre. The large catwalk with hydraulic ladder and centrally located maintenance points make it easier and safer to maintain. Every component has been carefully engineered to meet the real-world demands of the modern quarry site.”

The PC950LC-11 now includes the Smart Quarry Site system as standard.

“With the latest “Smart Quarry” system now standard, it takes monitoring and managing productivity, production and efficiencies to a whole new level. The PC950LC-11’s capability and adaptability make it completely unrivalled,” Boyes said

TOPTIER TECHNOLOGY Technology is shaping up to be an increasingly important part of Komatsu’s plans in key industrial sectors.

Komatsu Australia general manager for smart construction James Muir said the new technology would help solve common pain points for customers.

KEEP IT SAFE KEEP IT CLEAN! During planned plant maintenance and shutdowns, conveyor belt cleaners, skirts, impact beds and other conveyor accessory maintenance is often overlooked, or service is “One of the biggest challenges we face, not just here in Australia but globally, is the shortage of construction operators. It’s becoming harder to attract new talent into the industry, and many of the more experienced operators are retiring,” he said.

“One of the benefits of semi-autonomous technology is that we can train people faster. It allows new operators to become highly efficient in a much shorter period.

“It’s not just about ease of use; it’s also about accuracy. These machines are accurate to within three centimetres. That means the job gets done right the first time. There’s no double handling of material or reworking cuts.

“That accuracy translates into major efficiency gains on site.

It saves time, reduces fuel use, cuts machine operating costs, and lowers emissions, because we’re not burning extra fuel to redo work.”

Komatsu’s 3D machine guidance (3DMG) technology is designed for excavators, wheel loaders or dozers. It supports operators by providing guidance aligned with the construction plan. The design is loaded onto the cabin’s display and guides the operator’s excavation efforts accordingly.

Some machines can be retrofitted with 3DMG Flex, including wheel loaders, dozers, and graders. The 3DMG technology is brand-agnostic so it can be fitted into other excavator brands if required.

In a quarry context, while 3DMG does not control the machine, it can support operators in many daily tasks. For example, it could support operators in maintaining floor levels by displaying their reduced level in real-time.

“That can prevent over-digging or inaccurate work, which makes a big difference to downstream efficiency,” Vrontas said. “At the end of the day, it’s about helping customers work more efficiently, cut unnecessary costs, and run a safer, smarter quarry operation.”

While 3DMG guides the operator, iMC technology can control parts of the machine’s operation through semi-autonomous

performed by people who are not trained to service the equipment.

Unless conveyor accessories perform at optimal levels, belt damage, carry-back and spillage can result.

ESS provides competency-based technicians to specifically monitor and maintain conveyor belt cleaning, sealing and support systems.

ESS technicians are able to inspect conditions and produce a condition report and maintenance plan that can be actioned by plant staff, contracting companies or ESS technicians.

ESS offers a range of flexible maintenance, monitoring and training services to ensure optimum performance from the plants conveying systems.

Images: Komatsu Australia

ESS Maintenance and Monitoring Services Include; •

Installation and Commissioning

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Service and Maintenance

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Inspection and Reporting Services

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On-site troubleshooting

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Conveyor Accessory Maintenance Training

INDUSTRY 4.0

The ‘Boots on’ event showcased Komatsu’s latest machinery.

features. This could include, for example, iMC controlling the blade on a bulldozer to optimise the cutting performance.

With the release of the new PC220LCi-12, Komatsu has upgraded its intelligent machine control platform to iMC 3.0 with features that enable operators to have even more control than in previous versions.

One major upgrade is the addition of boundary control. The new feature is a significant safety enhancement that helps the machine stay within defined working limits, allowing companies to adhere to their established working conditions.

The new iMC 3.0 also includes more in-field capabilities, allowing operators to make quick adjustments while carrying out tasks without needing to return to the office.

Muir said the iMC technology continues to receive positive responses from operators in many industries.

“We’ve got a lot of young operators out there now, and they’re loving it,” he said.

“For them, it’s almost like jumping into a video game.

“They’re watching a screen, it’s all digitised, and they pick it up quickly.

They’re really enjoying the experience.”

SMARTER OPERATION All of these technologies complement the existing range of Komatsu Smart Construction solutions.

“Komatsu has invested significantly in Smart Construction, and it’s becoming a key part of the future of our machines.

Integration between construction

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machinery and digital technologies is growing year by year,” Muir said.

“But it’s not just about the machine anymore; it’s about the entire construction site. We’re looking at site-wide efficiency and safety.

“For example, the new iMC 3.0 PC220LCi-12 incorporates 3D boundary limiting technology that can limit height to avoid power lines and depth to avoid underground utilities.

“Everything we’re doing now is to improve the entire ecosystem of construction. The machine is just one part of that ecosystem.

Think of it like a smartphone. Your iPhone is a device that receives and gathers information, but its real value comes from apps enhancing its capability.

“That’s what the machines are going to be. They’ll be part of the construction toolkit – not just tools, but information and data generators, as well as receivers that we can load with data to improve the construction site.”

Smart Quarry Site provides real-time insights into key areas that underpin a quarry’s performance, enabling managers to make informed decisions.

Komatsu designed the platform to analyse site management, optimise production, monitor machine health, enable proactive management, and deliver enhanced safety around the worksite.

The Smart Quarry Site platform provides these insights on a dashboard using animated visualisations and can track the performance of any brand’s trucks, loaders, excavators, graders, or dozers.

Each driver can access the system

via their login to see site information immediately. The operator cabin screen displays real-time information about the machine’s current payload, material type, and destination. Operators can also register customised or general pre-start checks on the Smart Quarry Site.

These are stored on the platform and accessible when required.

Vrontas said he expected technology to play an increasingly important role in quarry operations.

“The key trend we’re seeing, and expect to continue, is the push to lower the overall cost of production. Our customers are under constant pressure to move more material, faster and more efficiently, without blowing out their operating costs.

That means we need to support them on two fronts,” he said.

“First, by making our machines more efficient – improving fuel consumption, reliability and operator comfort. But second, and just as important, by helping them identify inefficiencies across the entire operation.

“That’s where our technology offering comes in. With platforms like Smart Quarry Site, we’re providing real-time insights into how the load and haul fleet is performing, not just from the cab, but from the pit to the office. It’s about arming operators and managers with data they can act on straight away to cut downtime, improve productivity and keep material moving.

“The focus now is on smart, integrated solutions – not just bigger machines.” • For more information, visit komatsu.com.au

PUMPS

REASONS TO RENT Pinnacle Hire’s Philipp Jansen spoke to Quarry about the reasons it can be wiser to rent instead of purchasing pumps.

Images: Pinnacle Hire

W

ater pumps are an essential part of dewatering and flood control. However, owning pump equipment comes with significant responsibilities and costs.

Quarries cannot use just any old pump either. The equipment needs to be able to move sediment-heavy water out of deep excavation sites. If the equipment is not up to the task, it can cause unwanted delays in production.

The main barriers that quarries face when it comes to buying equipment are the high capital investment requirements and the uncertainty of a project’s duration.

Quarry operations often have fluctuating water management needs due to changes in weather, excavation depth, and seasonal variations.

Pinnacle Hire marketing coordinator Philipp Jansen said buying expensive dewatering equipment for potentially short-term or variable needs simply does not make financial sense for most operations.

“Our hiring model eliminates these huge upfront capital costs and ongoing maintenance expenses,” he told Quarry.

Pinnacle Hire offers a range of pumps and dewatering equipment.

“Instead of tying up hundreds of thousands in equipment that might sit idle between projects, quarries can access exactly what they need when they need it. They avoid depreciation costs and the hassle of equipment storage and maintenance.”

Pinnacle Hire’s staff have built up years of industry experience.

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Pinnacle Hire is a specialist in providing dewatering, pumping, and water treatment solutions to the quarry, mining, infrastructure, and civil sectors.

The company offers a range of submersible pumps, slurry and solid handling pumps, high-head pumps for deep excavations, and reliable generators that keep quarry operations dry and powered.

It can even provide bulk storage tanks and advanced equipment with telemetry systems and phone-operated management capabilities.

Jansen said the company’s equipment reflects its investment in modern, efficient solutions that make operations easier for clients.

“From phone-operated pumps to hybrid generators and telemetry-enabled systems, we provide technology that allows remote monitoring and control. This means operators can manage water systems without accessing potentially hazardous areas,” he said.

“The slurry pumps are particularly valuable since quarries constantly deal with sedimentheavy water, while our high-head pumps handle the vertical lifting requirements of deeper excavation sites.”

G M

By offering quarries the flexibility of hiring instead of buying, Pinnacle Hire can help free up capital that can be invested in core business activities, such as extraction, processing, and sales.

It also means a site does not need to dedicate staff time to equipment maintenance, repairs, or operator training on specialised water management systems.

Pinnacle Hire also provides consultation services, from analysing geotechnical reports to designing a complete water management solution.

Its team can handle everything from initial site assessment to ongoing management of dewatering operations, ensuring all discharge meets environmental requirements.

“Our services extend well beyond equipment delivery. We offer complete turnkey solutions including water sample collection, consultation, system design, commissioning, and ongoing management,” Jansen said.

“We also provide power distribution, treatment chemicals, and comprehensive water treatment systems rather than just basic pumping.

“This allows quarries to focus on what they do best while we handle their water management challenges.”

Pinnacle Hire’s staff have built up years of industry experience and can offer valuable advice on selecting the right pump for specific needs to optimise a project’s efficiency.

In addition, the company offers training and support for quarry staff to make sure they know how to operate the pumps safely and effectively.

Jansen said quarries do not just get equipment; they get a partner committed to bringing everyone home safely at the end of each day.

“Every piece of technology and every procedure we implement comes back to one simple principle: protecting the people who work with our equipment,” he said.

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“From our accredited teams to our remote operation capabilities, everything we do is designed to get the job done while keeping everyone safe.”

Jansen said that rather than simply being an equipment supplier, Pinnacle Hire has become a water management partner.

“The combination of advanced equipment, remote monitoring capabilities, compliance expertise, and 24/7 support creates a service model that makes it impractical for quarries to justify bringing this capability inhouse,” he said.

“Our approach recognises that water management is critical to quarry operations but is not their core expertise.

“By partnering with us, quarries get access to specialised knowledge, cuttingedge equipment, and continuous support that keeps their operations running smoothly while they focus on their primary business objectives.” • For more information, visit pinnaclehire.com.au

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Images: ALLU

BUCKETS

The ALLU asphalt bucket can handle cold-milled asphalt and reclaimed asphalt pavement (RAP).

UNLOCK THE POTENTIAL The full potential of asphalt material could be realised thanks to a new processing method developed in Pennala, Finland.

A

new excavator bucket can help turn cold-milled asphalt and reclaimed asphalt pavement (RAP) into a valuable, sellable product.

The ALLU asphalt bucket, a hybrid screening solution, was designed to process asphalt material in a faster, cleaner, and more cost-effective way.

ALLU Finland Oy chief executive officer Peter Grönholm said that much of asphalt’s potential remains untapped due to the ineffectiveness of current methods.

“Globally, there’s a clear shift toward sustainable infrastructure in the construction business. Asphalt recycling plays a major role in this movement, and our new ALLU asphalt bucket empowers contractors to turn reclaimed and cold-milled asphalt into high-quality, reusable material directly on site,” he said.

“It’s a smarter, more profitable way to work, and we’re proud to help drive this transformation across the industry.”

The new attachment can handle crushing material, screening fines and separating oversized particles in a single pass. This is thanks to the bucket’s hybrid blade configuration, which combines screening and crushing blades. This design enables the processing of material, including coldmilled asphalt, directly on-site, eliminating

the need for operators to access additional crushing equipment.

The nominal screen sizes range from 12mm to 25mm. So far, according to ALLU, the bucket can produce more than 95 per cent of the finished material according to target size, which reduces time spent on reprocessing material to suit the specification.

The ALLU bucket can be used on excavators ranging from 25 to 40 tonnes, as well as wheel loaders from 15 to 30 tonnes. It features a rugged design, including serrated cutting edges and a reinforced frame, suited to the requirements of asphalt processing.

“The hybrid blade setup is what makes this bucket so effective—it delivers just the right mix of crushing force and fine screening to process asphalt efficiently in a single step,” Grönholm said.

PROVEN SUCCESS ALLU has started introducing the ALLU asphalt bucket into key quarrying and aggregates markets with remarkable success.

Leicestershire-based MRD Plant has invested in an ALLU asphalt bucket, following impressive results with ALLU screening buckets in the past.

The ability to crush and screen material through a one-step process, reducing

reliance on its mobile impact crusher and saving operational costs, stood out to the Leicestershire-based MRD Plant.

“At a time when efficiency, sustainability, and profitability are key, the ALLU asphalt bucket ticks all the boxes,” MRD Plant UK managing director Tom Chapman said MRD Plant initially purchased a secondhand ALLU DS 3-23 screening bucket more than a year ago before investing in three new models for its machinery fleet in recent months.

One of the ALLU transformer buckets has been used to break up and screen fly ash, which can then be partly used as a cement substitute in the manufacture of concrete blocks. This has created a new sellable material for the company when previously, this material would have ended up in a landfill.

The ALLU DS 3-23 screening bucket helped the UK contractor on a range of small crushing and screening contracts.

The investment in the Finnish-manufactured hydraulic attachment saved the cost associated with investing in an expensive mobile crusher.

The company introduced the brand-new ALLU DH 4-17 model to its operations earlier this year, enabling it to handle asphalt road material that would otherwise end up in

Quarry August 2025 27

BUCKETS

a landfill. The ALLU DH-17 is one of the largest in the ALLU D-series range. It has many applications, including screening and separating materials ranging from different soil types, sand, demolition waste and more.

Chapman said the ALLU DH 4-17 has been a permanent presence on the company’s 35-tonne Hitachi Zaxis 350-7 excavator.

“It essentially does the same job for less than a top-of-the-range mobile crusher,” he said.

“Apart from the versatility of the ALLU screening buckets, I was also attracted to them because of their simplicity. They are easy to use and much easier to maintain compared to a standard mobile crusher.

Plus, being fitted to an excavator or loading shovel, they enable us to access restricted sites where we might not be able to bring in a separate crusher unit.

“In many cases, an ALLU screening bucket is much more efficient, productive, and

The ALLU asphalt bucket in action.

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less expensive than transporting a mobile crushing plant to the work site. That’s something we began to realise when we invested in that second-hand model last year.

“Some of the contracts we secure now involve processing just a few hundred tonnes of material over a couple of days, and it would have been inefficient to set up a standard mobile crusher on-site.

“Had we done that, we would still have to use a loading shovel to feed the crusher. The fact that we can fit an ALLU screening bucket to the shovel means we are literally halving our fuel costs and using less labour on-site.

As a result, we can pass those cost savings on to our clients, which they appreciate.”

AUSTRALIAN SUPPORT The ALLU Asphalt Bucket can be used for any asphalt processing requirements. This ranges from smaller material loads through to aggressive asphalt processing, including pre-

crushed demolition asphalt or compacted cold-milled material.

The Finnish-manufactured innovation features a reliable design that is well-suited to mobile worksites. The ALLU Asphalt Bucket is scheduled for Australian release in the fourth quarter of 2025.

ALLU products are available throughout Australia through ALLU’s authorised dealer network. The Australian network can provide support for sales, maintenance and technical support. The ALLU’s authorised Australian dealers include: • QLD Rockbreakers (Queensland and Northern Territory) • Walkers Hammers (Victoria, South Australia and Tasmania) • Total Rockbreaking Solutions (Western Australia). • For dealer contact details, visit attachmentspecialists.com.au/allu

EVENTS HiQ’s Sunbury Eco Hub is located north-west of the Melbourne CBD.

INDUSTRY EMBRACES INCLUSION

T

he Institute of Quarrying Australia Victorian Branch’s Women in Quarrying Lunch has once again proven to be one of the best events on the calendar.

More than 150 industry personnel from across the sector gathered at the Novotel at Melbourne Airport for the annual luncheon as well as an informative site tour to HiQ’s Sunbury Eco Hub. Quarry attended the record-breaking event, which featured a keynote speech from Grounded Resource Advisory co-director and principal advisor Laura Chibnall.

ADVANCED ADVISORY Chibnall established Grounded Resource Advisory (GRA) with fellow director and principal advisor Loretta Fallaw as a consulting service for the quarrying, mining, and renewable sectors.

Their partnership brings together over 50 years of industry experience to support clients from pre-approval through to project completion.

“Relationships are really a strong value for us and at the heart of everything we do,” Chibnall said. “Both of us having operational backgrounds enables us to provide pragmatic solutions to complex problems. I think it makes us different from a lot of other mainstream consultancies.”

Over their respective careers, both have seen extensive changes, stemming from Chibnall’s background in science and Fallaw’s in engineering. Both reflected on the recent changes they had seen in the industry to support women.

“One thing I’ve noticed is probably that celebration of women in the industry,” Fallaw said. “You can see these dedicated awards, which are well celebrated, and there is a focus on that, which probably wasn’t there 20 years ago.”

Chibnall added, “I think policies have really adapted in a bid to improve workplace behaviour and workplace culture.

“I think we are now seeing that shift in culture and acceptance,

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particularly regarding respect for female leadership.”

The Women in Quarrying lunch began as a networking event for IQA members and has continued to grow year after year. This year’s attendance beat last year’s event for the most attended IQA event outside of the national conferences.

“I think it was really refreshing to walk away from the event and see that there’s really now quite a lot of women in management roles in the quarrying sector,” Chibnall said.

“I think that’s fantastic for young people coming into the industry.”

HIQ SITE TOUR Prior to a three-course lunch, attendees also had the opportunity to attend HiQ’s Sunbury Eco-Hub site.

HiQ began in 1964 with a single quarry and a focus on providing transportation capabilities and has since evolved into a contractor that has supported some of Australia’s largest projects. The company currently employs more than 250 people across 12 sites, including an executive management team and board of directors.

The expansive Sunbury facility boasts extensive capabilities, including landfill management, resource recovery, soil processing, and supplying quarry materials from both virgin and recycled sources. It has provided aggregates, roadbase, type A fill and Non-Descript Crushed Rock to construction and infrastructure projects.

After the site tour, HiQ regional general manager Jared Roberts addressed attendees on the importance of workplace culture in the quarrying sector.

“I’ve got a ten-year-old daughter, and I think about her career, and I think about ‘would I want her to work for us?’ and the answer is yes,” he said.

“That’s a mindset that I make sure I have and that our workplace has, and that is a standard that you need to be setting.

“From my point of view, that standard is still important. Don’t accept less, you have

Images: Prime Creative Media

Key industry members came together to celebrate the biggest Victorian IQA event of the year in the Women in Quarrying luncheon.

Laura Chibnall was the keynote speaker for the event.

got to be pushing the standards (in the workplace). So would I have my kids working for us? Totally.”

FUTURE FOCUSED As part of the event, attendees received updates on key upcoming campaigns for the IQA. These included the launch of the IQA mentoring program, a schools-to-workforce program, and a national public-facing awareness campaign.

The workforce program will provide a framework for the sector to attract and retain new entrants, as well as provide schools with more information about the important work of the quarrying and aggregates sector. This includes information on the careers available in the sector and the types of qualifications required to work in specific fields.

Institute of Quarrying Australia chief executive officer Jane Schmitt said these programs would also help support the diversity of the sector’s workforce.

“Women who are engaged in the sector are highly engaged, and that was evident in the numbers who attended the Women in Quarrying lunch,” she said.

“We believe that through projects like our school-to-workforce program and our national public-facing awareness campaign, we’ll highlight the opportunities that exist and ensure new entrants, including women, feel welcome and safe.

“At the IQA, we want to support women coming into the sector and feel like it is one where they can flourish in their careers.

“Through our IQA ambassador program, IQA mentor program and our Women in Quarrying Committee are ways that we do nurture and encourage female workers.” •

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ATTACHMENTS

4

Images: SSAB

APS is a longtime partner of SSAB.

PARTNERS IN PRECISION SSAB and Adelaide Profile Services have formed a strong partnership to support customers in the quarrying sector.

A

true partnership is always forged over time, and the same can be said for SSAB and Adelaide Profile Services (APS).

APS is one of the largest processors of Hardox® wear plate materials in Australia and has built its reputation by supplying the Hardox® wear plate products in Australia’s key sectors.

From its headquarters in Lonsdale, South Australia, the company works with customers across the quarrying and mining industries, in particular, who require its expertise in laser, oxy, water jet, and plasma cutting to create tailored steel plate solutions. In recent times, this has included liners, screen media, and wear components for local quarry operators.

The South Australians pride themselves on manufacturing locally with rapid turnarounds to minimise customers’ downtime. And it’s these values that have aligned APS with SSAB as partners for 15 years.

“For us, SSAB is a reputable company with high-quality material, and their support and technical knowledge are unmatched in the industry,” APS sales manager Adam Ozolins told Quarry.

As SSAB has expanded its global presence, APS has grown in tandem with the Swedish steel manufacturer. APS is an official Hardox® Wearparts centre, part of SSAB’s global network of trusted partners serving customers in the quarrying and mining sector. The status has been earned and retained by APS for the past decade on the

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back of their work in key sectors, including quarrying and mining.

“Our relationship has been going from strength to strength. They were super impressed with our operations because we’re doing it better and we’re doing it right,” APS director Lenny DeRoma told Quarry.

“The support of SSAB and the Hardox® brand, we’re leveraging off that, but through that, we’re one of the dominant players in the market, in their eyes as well.”

For APS, the reason Hardox® stands out in a crowded market comes down to three key factors: product consistency, weldability, and depth of hardness. As an official Hardox® Wearparts centre, APS stocks the entire range of SSAB products to use in its industrial solutions. This includes Hardox® 450, Hardox® 500, Hardox® 550, Hardox® 500 Tuf and the Strenx® range.

By being part of SSAB’s global network, APS can help its customers by accessing the resources and global expertise of other Hardox® wearparts centres if required.

“That’s what the wear parts centres are all about, especially networking with other wear parts centres. It is a big plus for our business and our customers that we can network with those businesses,” Ozolins said.

“But we’re also able to do everything inhouse, which means we don’t have to rely on third and fourth parties to value add. We can do it and meet the customer’s requirements in the time required.”

NATIONAL FOCUS While APS is based in South Australia, its partnership with SSAB has enabled the company to deliver work interstate.

APS has worked directly with quarry customers, as well as fabricators manufacturing key products for the sector.

“We do a lot of work for everyone. We don’t just do things for ourselves, we do things for everyone around the whole country,” DeRoma said. “We’ve got an experienced team with experienced technical and sales people, plus we can lean into SSAB’s metallurgists and technical guys.”

With its capabilities in laser, oxy, water jet, and plasma cutting, APS can locally make wear steel plate solutions tailored to customer requirements. The company prides itself on “in-house value-adding”, which includes pressing and folding and CNC machining materials for large-scale projects.

This can range from small amounts through to materials over eight metres in length.

“We have that capability in-house as a value add. We have over 3000 tonnes of material on-hand, which means we can stock and process material as well,” DeRoma said.

APS specialises in liners, crusher screens, vibrating screens, and bucket works, including cutting edges, bevels, and more.

The company has supplied chute liners, wear liners, and tray liners to the sector. It has worked on an extensive range of solutions for buckets, including lips, cutting edges, bucket rolls and blades. The family-owned business can deliver one-off projects or major works using the latest technology, machines, and programming software.

APS’ team prides itself on supplying customers with a product that is ready to perform as soon as it leaves the workshop.

“Anything that is custom, we can do that as made-to-order in-house,” DeRoma said. “We can work with the requirements, technical specifications and drawings the customer provides. From there we can make it to order; any size, any shape, any requirement.

“For technical support, we’re skilled enough to do that knowledge and intel in-house.”

DeRoma and the APS team are confident their partnership with SSAB will see them go from strength-to-strength.

“We’ve got a world-leading product, with world-leading capability and equipment, yet we’re doing that and supplying that locally,” DeRoma said. • For more information, visit ssab.com

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Discover what Kinder can do for your operation.

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PLANT EQUIPMENT

ADAPTABILITY IN ACTION Superior Industries is optimising plant design with flexible and scalable modular systems for its customers.

T

ime is money, and adapting to evolving market needs is paramount for aggregate processors.

For quarrying and aggregates operations looking to optimise their processing capabilities while maintaining flexibility for future changes, a modular platform design is a worthy consideration.

Traditional plant design and construction methods often feature custom-designed structures built around specific equipment configurations. These bespoke solutions typically involve lengthy engineering phases, extended on-site assembly and limited flexibility for future expansion or relocation.

By comparison, modular platforms provide standardised, pre-engineered components with flexible configurations, offering producers many benefits for new and existing operations, and addressing many of the limitations of traditional custom-built structures. Superior Industries’ Fusion modular platform system consists of pre-engineered bolt-together components designed to support a variety of processing equipment, including crushers, screeners and feeders, while providing access for operation and maintenance.

The standardised modules can be combined in multiple arrangements, allowing producers to create a customised plant layout without the expense of custom engineering. With structural components manufactured to consistent specifications and compliant with local structural and safety standards, Fusion modular platforms deliver reliable performance across different applications and environments.

“By definition, ‘fusion’ means joining two or more things – in our case, equipment

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– together,” Superior Industries product manager Mark Crooks said.

“Our main objective is to ensure a seamless process and integration with crushing, screening, washing and conveying products.”

OPTIMAL CHOICE Crooks said modular designs are an optimal choice for a quicker return on investment.

At its core, the Fusion modular platform is a ready-to-use, semi-static processing plant designed for use in crushing, screening, and washing applications.

The platforms are constructed from segmented prefabricated sections that create distinct operational stations, such as a primary crusher station or a comprehensive three-stage crushing and screening system, complete with in-plant and stockpiling conveyors. The modular platforms include maintenance areas, walkways, guard rails, and access stairs for ease of operation and maintenance, Crooks said. Since everything is built to standard, the platform provides users with the option to build their solution from a pre-determined set of options.

“Think about it like a modular home,”Crooks said. “When a home is custom-built, all of the elements are specifically made to suit that building, which means more time, money and supplies are needed. On the other hand, a modular home built in a factory comes with pre-assembled pieces. The cost is lower, and the lead times are reduced, thanks to strategic stock units. It’s disassembled for quick delivery and re-assembled on site.”

Modular platforms, such as the Fusion package from Superior, offer similar benefits, particularly in terms of installation and commissioning time.

Compared to a traditional bespoke fixed plant, the convenient setup of a modular platform can reduce these costs by up to one-third.

“The standardised, self-contained modules can be easily shipped and quickly assembled, allowing for faster setup,” Crooks said. “This not only reduces costs and saves time, but it’s also a practical option, especially if future relocation is in the plan.”

Crooks said maintenance tasks are also simplified thanks to a standardised design.

Superior’s Fusion packages can include standardised walkways, stairs, and service platforms that allow users safe and efficient access to critical equipment components.

“This focus is driven by feedback from our customers,” he said.

SCALABILITY AND ADAPTABILITY As processing requirements change, modular platforms can be modified, expanded, or reconfigured. The modular design enables customers to easily add another line to increase production capacity in the future.

In comparison, this is something that a bespoke solution could not accommodate without requiring a complete structural redesign.

Schmidt Construction Co site foreman Duane Martinez shared his company’s experience with Superior Industries’ Fusion wash plant. The company’s site in the US focuses on sorting and washing highquality concrete sand and gravel from a sand deposit, so they engaged Superior Industries as an expert in the aggregates and quarrying sector.

“We weren’t 100 per cent sure of what we needed,” Martinez said.

Images: Superior Industries

The Fusion modular platform system creates a customised plant layout without the high cost.

“We had engineers from Superior involved who took our samples and ran our gradations. With Superior’s modular format, we knew that if we needed this equipment for something else down the line, we’d be able to use it in other applications.”

Crooks said that additional modules can be integrated to accommodate new equipment or increased capacity, providing a scalable solution that grows with operational demands.

“Our scalable plant designs readily adapt to customer site development, allowing producers to expand capacity quickly to evolving application environments, market dynamics and financial conditions,” he said.

“For example, an upgraded primary crushing station might be a first phase, with the addition of a scrubbing circuit to help break down clays and other unwanted materials from sand as they work through their reserves and property.

“The flexibility piece comes in as customers can take different parts to suit their application, designing a total solution.

“As demand increases, communities grow, more housing and roads are developed – it becomes easier for customers to adjust their production capabilities.”

TRANSPORTATION AND RELOCATION ADVANTAGES For operations that may require relocating or redeploying equipment, modular platforms

offer distinct advantages. Components can be disassembled, transported, and reassembled at new locations, preserving the initial investment and providing flexibility not available with permanent, custombuilt structures.

For short-term projects and dry applications, Crooks said, installing the base frame directly onto the earth, rather than a concrete foundation, is an option that facilitates easy relocation. In simple terms, what is installed on-site is the same as what is taken down and shipped back on a trailer.

“We had a customer call us recently who we had been working with on a dam project,” Crooks said.

“They’ll be finishing up their contract and don’t have a place to store their modular units. But, they have many other projects on the go, and we worked with our applications team to use their units in a new project. We readjusted a proposal, saving them quite a bit of money.”

COST EFFICIENCY While the structural investment in modular platforms may be comparable to custom designs, the long-term cost benefits are substantial.

Reduced engineering requirements, faster installation, simplified modification capabilities, and potential for reuse all contribute to lower total cost of ownership over the system’s lifecycle.

Engineered Sand™

“These platforms are meticulously designed to load on the fewest number of flatbeds or containers for more economical shipping rates,” Crooks said.

“And, the pre-engineered and preassembled design of a typical modular system allows for quicker installation and commissioning, which translates to savings on installation time and overall project costs. For example, crane time has a cost, so we aim to reduce the number of lifts the crane must complete for delivery and installation. Repeatable processes make these systems more cost-effective.”

AGILE FUTURE As the aggregates industry continues to evolve, it will be increasingly important for producers to adapt, with scalability and flexibility more important than ever to gain a competitive edge.

Crooks said modular platforms help aggregates operations meet changing market demands while shrinking overall costs and implementation timelines.

“Our industry works to turn big rocks into small rocks and usable material,” he said.

“But our team works collaboratively to find an intuitive solution for everyone.

Modular platforms are like putting different items from a menu together for a really great meal.” • For more information, visit superior-ind.com

Unlock your quarry’s full potential Maximise crusher dust sales Manufacture sustainable concrete sand

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consistent quality

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engineering sand for construction Frank Grech | National Sales Manager Mob +61 409 123 364 info@kayasand.com

KAYASAND.COM

PUMPS

NEW ERA FLOWS IN

Images: Aquaflo Hire

Aquaflo Hire, part of Truflo Pumps, has heralded in a new era following a comprehensive rebrand from top to bottom.

Aquaflo Hire has launched its new branding across its operations.

T

here is an age-old question: what is in a name?

If you asked the team members of Aquaflo Hire, part of Truflo Pumps, their response would be months of hard work and dedication.

The Australian company has been working behind the scenes for the best part of six months on the rebrand from its former name, Stratquip, to its new identity, Aquaflo Hire, part of Truflo Pumps.

It is more than just a name change. The company is rolling out new branding, branded merchandise, and a new user-friendly website design featuring comprehensive product information, all to coincide with its new identity.

“There were many people involved in making this happen, which shows the quality of the people that work in our company,” Aquaflo Hire state branch manager for Queensland Mark Edwards told Quarry.

“We gave ourselves almost six months with this changeover, and I am glad that we took that time because it is so much work, and if you don’t have the right people backing you up, it becomes very difficult.

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“Every time we hit a roadblock or a pain point, the team came up with solutions and made it a smooth transition … this is not just a new brand with a slightly different colour, we’ve gone the whole hog.

“The website update has been huge. It now has comprehensive details about our dewatering solutions and what we can do through hire options.

“The new website is incredibly user-friendly and simple to use.”

The genesis of the name change stemmed from the team’s desire to accurately reflect its offerings to the Australian quarrying and mining sector. Stratquip, derived from strategic equipment, did not fully encapsulate the full scope of what Aquaflo Hire could bring to its customers.

The company is around 20 times the size it was more than a decade ago. Alongside this growth, the company has shifted from an east coast operation to a fully national one, including its partnership with ITT in Western Australia. As part of that agreement, ITT will provide technical and maintenance support to customers with Aquaflo Hire and Truflo Pumps’ solutions in Western Australia.

Aquaflo Hire’s marketing and sales assistant Martin Hygemann said developing a presence in Western Australia was a major milestone for the company.

“By developing a partnership with ITT, it means that they are able to provide the service and support for us over there, which makes everything run really smoothly,” he said.

The new name also aligns Aquaflo Hire closely with its parent company, Truflo Pumps, which is recognised globally for its pumps and dewatering solutions.

Aquaflo Hire has supported the rebrand with further investment. The company recently purchased an eight-tonne telehandler to on-load and off-load, as well as a 20-tonne Franna alongside its fleet of forklifts and small cranes. Its new Queensland facility, which is set to open this year, will double its workshop capacity and employee numbers.

The national scope of the company required a fresh identity that reflected Aquaflo Hire’s new direction.

“It was important for us to make that connection. When our business development managers go into a quarry site or a mine site, people can recognise that we’re part of Truflo Pumps, which is an established Australian based company with a good reputation and product,” Hygemann told Quarry.

QUARRYING IN FOCUS This new direction is encapsulated by the company’s recent emergence in the Australian quarrying sector.

The move was helped by Mitchell Creighton joining the Aquaflo Hire team. Prior to joining, Creighton had experience working in quarries and for a quarrying and cement company.

His industry experience helped Aquaflo Hire realise it had significant potential to help the quarrying sector.

“While we used to do a little bit with quarries, now that part of our business is really growing,” Hygemann said.

“This is largely on the back of his (Creighton’s) understanding and knowledge of how quarries operate. It is a big leap that we’re now doing a lot of work in quarries.”

Aquaflo Hire’s expert team, which boasts considerable years of industry experience among its members, has the technical

BP120

knowledge and understanding to advise customers on practical solutions.

“I would say we’ve got really good team members here, who have an abundance of knowledge,” Aquaflo Hire’s production manager Mick Dunshea told Quarry.

“With the hire side specifically, we offered tailored solutions. Most of the time, we can tailor a solution and get it straight out to the customer.

“We can offer products from the Truflo Pumps’ side … and we’ve also spent five years doing (research and development) on our own products, which have come out exceptionally well and our customers are really happy with these products.”

EXPANSIVE SOLUTIONS Aquaflo Hire offers a comprehensive range of rental solutions for its customers.

It has around 270 units available for rent, stored across its warehouses in Bathurst, New South Wales and Sunshine Coast, Queensland.

The company has facilities across the two states, which provide it with significant scope to support customers in quarrying, mining or infrastructure projects. Aquaflo Hire’s range of ancillary items includes level sensors, flow meters, digital sensors, and digital switches, which can be tailored to meet the customer’s specific requirements.

“Because we’ve got our in-house engineers, we take the approach of ‘can we do this’ and

95 per cent of the time, the engineer will come up with a solution. It is customer-driven and based on what they want,” Dunshea said.

Aquaflo Hire also offers a suite of technologies, including protective sensors that can be integrated into its pump solutions, as well as remote control capabilities. These protective sensors, including water level sensors, serve as a safeguard against damage to the pump or engine, thereby avoiding unplanned and unnecessary downtime.

For example, an operator could monitor rising water levels in a quarry pit and activate the pump remotely to address the issue. It means workers are kept at a safe distance while the potential issue is efficiently dealt with.

The sensors can also help operators ensure that their water levels and pump rates meet regulations. Aquaflo Hire has collaborated with an Australian company on a new solution, as they are limited to pumping a certain amount of water per day due to environmental regulations. Aquaflo Hire’s system utilises a controller that ensures it pumps only the required amount, providing the customer with peace of mind.

While the range of technological inclusions brings a raft of benefits, Aquaflo Hire and, by extension, Truflo Pumps, have maintained a user-friendly approach to their products.

Hygemann pointed to the Aquaboss Control Panel as an example of Truflo Pumps creating easy-to-use equipment.

“I came from marketing and knew nothing about pumps, but I spent five minutes being taught how to use an AquaBoss Controller, and now I can turn on a pump and make it run efficiently because it’s such a userfriendly interface,” he said.

With a new era underway at Aquaflo Hire, the company is excited to write a new chapter in its history.

“You need innovation to maintain a high level of solutions,” Edwards said.

“We’re always innovative about where we’re going and what we can do. We’re not resting on our laurels with what we’ve done; it’s about what we can do in the future.” •

Aquaflo Hire has rebranded from Stratquip.

For more information, visit aquaflohire.com.au

CRUSHER & SCREEN SALES PTY LTD

IMS DISTRIBUTOR for Australia, Papua New Guinea and South East Asia

Specialist Manufacturers of Quarry, Mining & Recycling Equipment Irish Manufacturing Services Ltd | www.ims-ltd.ie

IMS Track Blenders in Stock for Sale and Hire

IMS have added the new BP1200-48TB track electric twin power blender to its impressive collection of blenders and pugmills, the new BP1200-48TB has four separate feed hopper each five meters long holding 12m3 each. All feed hopper conveyors are fitted with belt scales and controlled by a PLC control and recording system that can be operated from an iPad or phone from its own Wi-Fi system from a loader or site office. A Cat C7 Generator powers the Nord electric motors all fitted with invertors offering variable speed to each feed hopper conveyor. The generator can be connected to mains power and could power an extra 24-meter radial stacker increasing the stockpile capacity.

BP1200-9TB twin feed hopper blender with mixer and water adding system

BP1200-48TB four hopper blender, diesel electric can connect to mains power

John Andersen +61(0)424 181 056 | Chris Wong +61(0)424 180 860 info@crusherscreen.com | www.crusherscreen.com | Unit 4, 181 Sandy Creek Road Yatala QLD 4207 Crusher and Screen Sales PTY Ltd | ABN: 55 150 600 418 Gold Coast QLD 4220 | PO Box 144 Southport QLD 4215

Images: CONEXPO-CON/AGG

EVENTS

CONEXPO-CON/AGG is one of the key events for North American construction industry professionals.

NEXT LEVEL CONSTRUCTION EXPO One of North America’s leading construction trade shows is enhancing its awards program for 2026 with the introduction of two new categories.

H

eld every three years, CONEXPOCON/AGG is one of the key events for North American construction industry professionals.

The show features the latest equipment, services, and technologies, which makes it an ideal show for Australian quarrying businesses looking to learn from the American market. This year, the trade show is enhancing its Next Level Awards program with the introduction of two new categories: equipment and technology.

The awards program, which debuted at CONEXPO-CON/AGG 2023, celebrates companies that are driving innovation and advancing the construction industry.

CONEXPO-CON/AGG show director Dana Wuesthoff said the expansion

The Next Level Awards offer companies a platform to gain additional exposure and recognition.

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exemplifies the commitment of CONEXPOCON/AGG to advance the construction industry by elevating and celebrating its groundbreaking innovations.

“By highlighting the most inventive products, services, and technologies, we not only honour the pioneers driving progress but also inspire the entire industry to reach new heights,” Wuesthoff said.

The Next Level Awards offer companies a platform to gain additional exposure and recognition for innovative contributions to the industry.

Finalists will be featured in CONEXPOCON/AGG press releases, social media, and other relevant channels, encouraging attendees to visit their booths and learn more about their cutting-edge products.

Nominations for the awards will open on August 19, 2025, and close on December 1, 2025. A panel of industry experts and leaders will select 10 finalists in each category before the show.

During the event, which will take place from March 3–7, 2026, in Las Vegas, attendees will have the opportunity to vote for their favourite finalists in each category.

The winners will be announced on the “Ground Breakers” keynote stage on March 6.

NEXT LEVEL BOOTH In addition to the Next Level Awards, CONEXPO-CON/AGG is introducing the CONEXPO/CON-AGG 2026 Exhibit Design

Awards, managed by EXHIBITOR magazine.

This program aims to honour exhibitors for exceptional booth design efforts.

All exhibits at the show will be automatically entered into the competition and categorised based on size. EXHIBITOR magazine staff will conduct the first round of impartial judging, selecting up to ten finalists in each category.

These finalists will then be evaluated onsite by a panel of esteemed designers and marketers, who will select winner a winner in each category and an “editor’s choice” award winner.

The winners will be announced on the will receive a trophy and a scholarship to attend EXHIBITORLIVE 2026. This recognition aims to highlight the creativity and effort put into booth designs and inspire the broader industry with innovative and impactful presentations.

“We’re delighted to partner with CONEXPO-CON/AGG to lead the CONEXPO/CON-AGG 2026 Exhibit Design Awards,” EXHIBITOR magazine editor Emily Olson said.

“For more than 30 years, EXHIBITOR has recognised compelling and effective trade show design and working with an event that prioritises innovation in exhibit and experiential design is a natural fit. Our editorial team and panel of expert judges are eager to see the creativity CONEXPO-CON/ AGG participants will unveil in 2026.” •

CONVEYORS

Image: Sanwest

INSTANT CONVEYORS Sanwest shares how its versatile range has been solving material handling headaches for decades.

S

anwest has sold Sancon Conveyors since the 1980s, and there is something to be said for a range that has satisfied customers for nearly 40 years.

Sancon Conveyors has been one of the four products that Sanwest has supplied since its establishment.

When asked by Quarry why Sancon Conveyors have stood the test of time, the company’s managing director Stuart Page distils it into two key reasons.

“There aren’t many people that cater for a quick delivery, low-cost conveyor. Mainly, what is on offer is a high-end, high-cost, complicated conveyor,” he said.

“We fill that need for people who want a simple, trouble-free installation.”

The centrepiece of the Sancon Conveyor solution is its fully modular design, which means customers can alter the conveyor to suit their current and future plans. The company can work with the information provided by the customer to tailor the conveyor sizes and lengths to suit their specific application.

According to Sanwest, the entire assembly process can take under one hour on site, making it relatively quick and easy.

The intermediate sections of the Sancon Conveyors range between one metre to three metres in length. If a business needs to adjust its conveyor setup, these sections can be easily removed to suit the customer’s requirements.

“It just bolts together like a Meccano set,” Page said.

“The lengths can be changed within hours because the components are all matching. If someone wants to add three metres, it is just a matter of us sending them a new three-metre section and they can add it.

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“Most people would have to re-engineer and re-manufacture it from scratch if they wanted to change it. Our components are sitting on the shelf, so it is just a matter of supplying a new intermediate section which can be done in hours.”

Sancon conveyor solutions can be designed for any application involving the handling of raw materials at a rate of up to 100 tonnes per hour (tph).

Many have been designed as temporary solutions and have withstood the test of time to become permanent fixtures in numerous Australian operations. In fact, there are few material handling applications that have gone unencountered. Sanwest has deployed Sancon Conveyors across construction material applications, ranging from mineral sands and cement to mining and agricultural environments, including iron ore and fertiliser.

In a specific quarrying context, Sanwest has supplied Sancon conveyor solutions to concrete batching plants, as well as subsidiary conveyors in quarry operations.

“Quarrying, mining, and mineral processing is the other large one. For anyone handling raw materials with a throughput of under 100tph, our conveyors are perfect. Our conveyors are probably half the price of a manufactured, engineered unit,” Page said.

“Being a proprietary, off-the-shelf conveyor means the delivery can be five days, whereas if someone manufactures and engineers their own conveyor, it normally takes five days just for the drawing.

“The delivery is very quick, the cost is about half the price, and all the components and parts are off-the-shelf as well, so it is basically an instant conveyor.”

Customers can choose from three belt widths ranging from 350mmm, 450mm and

Sanwest can provide Sancon conveyor solutions to customers.

600mm wide with lengths spanning from four metres to 50 metres. Over the years, Sanwest has developed a series of extra options to enhance its customers’ conveyor systems.

The extensive list of customisation options includes dust covers, low-profile and highprofile skirting, upgraded head scraper, pull-wire safety switches, heavy-duty rollers, guarding for the tail and return idler, support brackets, and heavy-duty drives.

“A lot of the options came about from supplying conveyors to the iron ore sampling stations. They wanted a more heavy-duty option than our standard equipment, but those options have been around for 25 years now,” Page said.

“Those options allow us to cater our conveyors, usually for the mining industry, to make them suitable for that industry.

“The gearbox drive arrangements enable us to increase the power of the conveyors and also the belt speeds of the conveyors. This means we can handle high tonnages with a pretty significant safety factor built into the conveyors we supply.”

Page said Sancon Conveyors could provide a cost-effective solution for Australian quarrying operations.

“I think in the raw materials industries, whether its quarrying or mining, these conveyors will always have a niche,” Page said.

“A low-cost, under 100-tonne conveyor will always be popular, especially if someone needs one urgently, because we can get one out of here quickly.

“Our product suits the industry, and I think that will continue into the future.” • For more information, visit sanwest.com.au

EXCAVATORS

HEAVY DUTY

VERSATILITY

Kobelco’s SK500XD is helping remote quarry sites tackle any job with peace of mind.

R

eliability is one of the most important things for Gromac Quarries.

The company operates a network of four quarries strategically located throughout remote Northern Queensland.

The company is well positioned to support vital infrastructure projects with aggregates, rail ballast, and road base pavement materials.

If a machine breaks down without warning, the small family business loses precious time and productivity waiting for a repair.

“The financial side of the business is important – we’re here to make money at the end of the day,” Gromac Quarries quarry manager Paul Hooton told Quarry. “Reliability, quality, and safety are the fundamentals we look for when choosing our equipment.”

These qualities were front of mind for the company as it began searching for a new excavator. It wanted something versatile, an all-rounder that could handle almost any task across its four different sites.

The SK500XD is designed for extreme durability.

Hooton said easy maintenance and service were the highest priority.

“When you’re out west, being able to rely on the machine’s versatility is an important aspect,” he said.

“We shift our machines from site to site when they’re needed. Our excavators feed directly into the crushers, rockbreaking, load trucks, or quarry development.”

Local Townsville dealer, SOS Diesel, heard that Gromac Quarries was searching for a new excavator, which is how the quarry became aware of Kobelco’s SK500XD. Designed for extreme durability and weighing in at 52,200kg, the SK500XD is the heaviest machine in its class.

It is engineered to operate in the harshest conditions worldwide, making it ideally suited for a variety of applications in Australia, particularly for quarry operations.

“This is our first machine from Kobelco,” Hooton said. “It’s a durable, stable machine.

It’s well built. It handles the work we put it through on-site and keep up with the other excavators we traditionally used.

“What surprised me was just how stable it is. At first, I thought it was going to be light, but it’s built well and seems handle all types of terrain.”

This stability is thanks to the SK500XD’s heavy duty track frame with reinforcement in key areas, which provides reliability in

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Images: Gromac Quarries

harsh and rocky underfoot conditions. In addition, reinforced heavy-duty track chains and 600mm triple-grouser shoes increase durability of the undercarriage in harsh quarry applications.

To further improve durability, the idler yolk has double reinforcement plating on both sides.

This improves undercarriage reliability while preventing premature wear of this key structure.

Heavy-duty, steel-bolted underbody guarding also protects vital machine components and provides additional weight for greater stability.

ROCK SOLID SUPPORT Hooton said SOS Diesel’s support has given the quarry the best of both worlds.

“They’re the local Kobelco dealer in Townsville, so we get the benefit of local and global support,” he said.

Established in 2008, SOS Diesel Services began as a dedicated mobile diesel fitting operation. As demand grew, the company transitioned into a fully equipped permanent workshop, expanding its team and service fleet to better support a growing customer base throughout Townsville and the surrounding regions. In 2024, the company became the official Kobelco excavator dealer for the Townsville area.

“SOS Diesel has been great,” Hooton said.

“If we have had any issues with the machine, whether it is servicing or maintenance, they’re quick to help.

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“I’ve had them here on site at 9PM in some circumstances. The service is highly regarded.”

Ever since the company purchased the SK500XD, it has been put to work across the four quarry sites.

Hooton said it could be rockbreaking one day, then loading trucks on the next day.

“The Kobelco can handle the job with ease,” he said.

“The SK500XD is worth giving a go. Trial it, test it, and you get results.” • For more information, visit kobelco.com.au

Victoria MELBOURNE

Easy maintenance and service were the highest priority for Gromac Quarries.

South Australia ADELAIDE Northern Territory DARWIN

PUMPS

AUSTRALIA’S NEW ORBIT A local pump expert has joined forces with an international manufacturer to bring the latest technology to Australian shores.

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range of pumps – a compact, high-efficiency helical rotor pump series engineered for maximum performance in industries where uptime and reliability are critical.

The new VIGA range is designed for spaceconstrained sites, challenging fluids, and applications that demand long service life and minimal maintenance.

Thanks to an extended pitch rotor design, the VIGA pumps can achieve up to 60 per cent more flow per revolution. They also have lower starting torque, which enables the use of smaller motors to reduce power costs.

The pumps have been designed with a small footprint in mind, ideal for skid systems and space-limited pump rooms. A standard mechanical seal and universal coupling rod help enhance leak prevention.

Maintenance is minimised thanks to a preassembled rotating assembly, which allows for rapid changes in spare parts.

“VIGA is compact, tough, and designed for real-world conditions,” Wallace said. “Its low power requirement and quick-swap rotating assemblies mean it’s not just easier to run, it’s easier to keep running.

Image: Southern Pumping

ater plays an important role in quarrying, being used in both the extraction and processing phases. However, when there is too much water, it can cause all sorts of headaches for quarry operators.

Southern Pumping director Michael Wallace told Quarry that water is always a challenge, and that quarries have unique requirements when it comes to managing it.

“The desire of any quarry manager would be to not need a pump at all, but that’s impossible,” he said. “Water is used in a lot of processes, like grading or washing.”

“In heavy industries like quarrying, you’re often dealing with slurries and heavy mediums that are abrasive.

“Quarries are looking for more efficient ways to move more water with less energy and space requirements.”

This is why Southern Pumping has teamed up with Franklin Electric’s Orbit Pumps through a new national distribution and service partnership.

As part of this strategic alliance, Southern Pumping will begin distributing Orbit’s VIGA

Southern Pumping has teamed up with Franklin Electric’s Orbit Pumps through a new national distribution and service partnership.

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“We have around 35 years of experience working with Orbit products. This is a technical range of pumps with many variations. We’re excited to have the opportunity to represent the brand in an agile way, particularly when it comes to service and spare parts.”

SOUTHERN EXPERTISE Southern Pumping is an Australian-owned pump specialist based in New South Wales.

The company offers expert design, system integration, commissioning and support for tier one mining businesses and quarries.

As the Australian distributor, the company provides customers with rapid access to pumps and spares, even for the most remote sites.

Wallace said that service is everything for Southern Pumping.

“Service is more than just the machining and providing spare parts,” he said. “Service is about keeping response times low for our customers.”

“We encourage a culture of continual improvement and listen to our customers’ concerns to ensure they get the support they need within a given period of time.

“Whether that’s distributing orders within a certain timeframe or pulling out all the stops to make sure an urgently needed component can reach a client in time.”

To ensure its Australian customers get the support they need, Southern Pumping’s field service team offers on-site commissioning and maintenance.

It can also assist customers with redundancy planning. Orbit drive trains and assemblies are kept in stock for emergency replacement if needed.

Wallace said the future looks bright for the business as it moves into an original equipment manufacturer model.

“We’re already working with major mine sites on pump upgrades, using VIGA’s compact size and efficiency to reduce infrastructure costs while increasing throughput,” Wallace said.

“Orbit and Southern Pumping share a vision: resilient infrastructure, smarter engineering, and support you can count on. Together, we’re making next-generation pump systems available nationwide.”• For more information, visit southernpumping.com.au

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SURFACE MINING

Image: Tesmec

P d The Tesmec 1150 EVO Rock Hawg supports maximum productivity.

EXTRACTIVE SOLUTION Tesmec’s surface mining technology has enabled a gypsum operation in South Australia to overcome a range of site-specific challenges.

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n operator at a gypsum site in Penong, South Australia, faced a combination of geological and operational challenges.

Historically, the site had successfully excavated and crushed crystalline gypsum (selenite) without the use of blasting.

However, in a particular section of the deposit, this approach became unfeasible due to the hardness of the ore.

While limited blasting had occurred decades ago, it introduced added complexities, higher costs, and ore dilution.

Complicating matters further, this zone of hard ore sits just above a shallow and highly saline water table, necessitating selective mining of only the upper few hundred millimetres to avoid contamination and preserve product quality.

In search of a more efficient method, the operator evaluated various mining options.

After extensive consideration, they engaged Tesmec to trial the 1150 EVO Rock Hawg, a machine specifically designed for selective surface mining. Following a successful trial, the operation invested in the unit and began full-scale production in April 2025.

A TAILORED MINING SOLUTION Tesmec developed the 1150 EVO Rock Hawg for use in bulk excavation, tunnelling,

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and continuous surface mining applications.

This 60-metric-tonne-class surface miner can be equipped with either a 451hp (336kW) Tier 4/Stage V engine or a 440hp (328kW) Tier 3 engine. According to Tesmec Australia general manager Adrien Merceron, the 1150 EVO Rock Hawg offers exceptional productivity and adaptability.

“This model is available with a chainsaw, rocksaw, and dynamic drive attachment, making it ideal for a wide range of applications,” Merceron said.

“Operators benefit from a pressurised cabin with air conditioning, heating, and sound suppression. The cabin is fitted with ROPS and FOPS and includes security locks for added safety.”

The machine can operate in both upcutting and down-cutting modes, depending on configuration. Standard features include a drum guard, cross conveyor, and track protection. Optional features allow further customisation. These include a water spray dust suppression system, remote control for maintenance, and trencher radio control.

Tesmec also provides cutting-edge technology solutions such as TrenchIntel, a smart tracker, and a laser-guided automatic system for depth control.

“TrenchIntel is a high-precision 3D GPS guidance system that enables

automatic depth and grade control,” Merceron said.

“It autosteers along a predefined path, helping optimise every pass and enabling better fleet coordination. With TrenchTronic 5.0, operators can manage digging pressure, automate operation, and access remote diagnostics in real time.

“The monitoring system provides real-time machine data, operating conditions, and troubleshooting insights which is a big plus for fleet management.”

EFFICIENCY DELIVERED The operator has achieved strong results since deploying the 1150 EVO Rock Hawg. Tesmec’s trial demonstrated the machine’s suitability for the site’s production requirements, making the decision to invest straightforward.

The ability to selectively mine the gypsum ore without disturbing the underlying saline material has significantly improved efficiency.

The fragmentation achieved by the 1150 EVO has also eliminated the need for additional crushing, which in turn has reduced material handling and unit costs.

“This performance shows that the 1150 EVO Rock Hawg is an efficient solution for selective mining,” Merceron said.

“The ability to extract shallow, hard material with precision has delivered significant operational benefits for the customer.

“Tesmec is proud to have collaborated with the operator to deliver a solution that aligns with their goals and production demands.” • For more information, visit tesmec.com.au

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LUBRICANTS

ONESTOP SOLUTION Viva Energy’s offering goes beyond supplying premium lubricants for the construction industry. It also provides comprehensive hydrocarbon storage and handling solutions.

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Images: Viva Energy

ubricant contamination is one of the leading causes of premature equipment wear and failure. That is why the effectiveness of lubrication depends not only on advanced formulations but also on how lubricants are delivered, stored, and handled.

“In the construction industry, particulate contamination is one of the main issues causing premature wear and component failures,” Viva Energy technical specialist Silvana Farrugia said.

Construction equipment managers are increasingly adopting preventative maintenance strategies, recognising that proper storage and handling are critical to avoiding misapplication, crosscontamination, and safety incidents.

As the Shell Lubricants Macro Distributor in Australia, Viva Energy provides premium lubricants tailored for the construction industry. It also provides comprehensive hydrocarbon storage and handling solutions – including tanks available for rent or purchase. This makes it a true one-stop shop for construction businesses seeking reliability, efficiency, and longevity in their operations.

For bulk lubricant storage, the correct grade must be stored in the right tank, with clear labelling and supervised deliveries to ensure accuracy and safety.

“Lubricant storage has evolved significantly,” Farrugia said. “Colour-coded tanks and tagging systems help minimise confusion and risk.”

Farrugia said that installing satellite storage rooms and contamination control tools, such as desiccant breathers on hydraulic fluid tanks, could also help maintain cleaner environments and protect lubricant integrity.

Viva Energy’s hydrocarbon solutions include fuel and lubrication management systems, tanks, spill kits, hoses, nozzles, pumps, and condition monitoring tools, all designed to help businesses store, dispense, and manage hydrocarbons safely and efficiently.

“Our expertise ensures your business receives the best advice, service, and equipment for storing, dispensing, and maintaining all of your hydrocarbon needs,” Viva Energy hydrocarbon solutions manager Matt Gill said.

One recent example highlighted Viva Energy’s capability to support major infrastructure projects. A construction customer undertaking one of Australia’s largest energy transmission initiatives, linking the power grids of New South Wales, Victoria, and South Australia, required reliable diesel storage across six

remote temporary camps to fuel plant and equipment on site.

Viva Energy’s hydrocarbon solutions team collaborated closely with the customer to deliver customised, self-bunded diesel storage tanks. Generators powered each unit to ensure consistent fuel availability, tailored to meet the unique demands of each camp.

“In such remote locations, where camps can span up to 900 kilometres, on-site diesel storage is critical,” Gill said.

“It minimises downtime and ensures uninterrupted operations, even when fuel deliveries are infrequent.”

Safety is another cornerstone of Viva Energy’s offering. All tanks and installations are designed and built to meet stringent Australian standards (AS1692, AS1940, AS1657), ensuring safe handling and storage in even the most challenging environments.

“Our tanks are engineered to the highest safety standards, reducing operational risk and supporting our customers’ productivity in remote and demanding conditions,” Gill said.

Viva Energy continues to lead the way with high-quality lubricants and tailored storage solutions. Although these improvements may require upfront investment, they deliver long-term value by safeguarding the quality of lubricants and fuels. • For more information, visit vivaenergy.com.au/tank-rental or contact Viva Energy’s technical team at 1300 134 205.

Viva Energy is the Shell Lubricants Macro Distributor in Australia.

Shell produces high-quality lubricants.

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NOT A MEMBER? JOIN THE IQA TODAY! EDUCATION Member access to IQA Education Hub & Learning Management System (LMS) Discounted fees for ALL courses Over 100 courses, workshops, tours and events offered annually

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INDUSTRY RECOGNITION Use of IQA digital member badge Recognition membership status through post-nominals IQA Award Nominations Acknowledgement of industry contributions

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Incentives for Young Members Initiatives and support for Women in Quarrying A range of site tours and workshops, events & conferences

PROFESSIONAL DEVELOPMENT

CONVEYORS

The K-Shield Dynamax impact idler was designed to address common transfer point issues.

FIRED UP AT 40 Kinder Australia’s chief executive officer Charles Pratt spoke with Quarry about the company’s history and future as it celebrates a major milestone.

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ounded in 1985 by Neil and Christine Kinder, Kinder Australia has grown from a two-bedroom house in Melbourne into a globally recognised business.

What began as a traditional supplier of offthe-shelf conveyor component products has transformed into an engineering company offering customised engineered solutions.

Part of this growth is thanks to the support of Australian quarries, according to Kinder Australia’s chief executive officer Charles Pratt.

“Our company was founded on the back of supplying products to the quarry industry,” Pratt told Quarry.

“Historically, we supplied screening products to quarries, and although the majority of our sales come from mining, it’s still a massive part of our business.

“Reducing spillage, improving safety, and increasing the productivity of a quarry’s conveyors remains an important focus for us.”

PEOPLE POWER At the core of Kinder’s success is its people. The company aims to foster a

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culture of continuous improvement and innovation, encompassing engineering, product development, customer service and technical support.

To complement this aim, Kinder has developed partnerships with organisations like the Institute of Quarrying Australia, which offers vital education and training.

In addition, the company invites its customers to undertake in-house training programs, where they can gain practical knowledge that helps improve safety, optimise equipment performance, and extend equipment lifespan.

Pratt said building strong, long-term relationships with its customers through these methods has been a driver of Kinder’s success.

“One of our first customers, Mawsons Quarries, remains with us to this day,” Pratt said.

“That speaks to the value we aim to provide.

“With 40 years of experience, we have a responsibility to help shape the future of the bulk materials handling sector.”

Key to maintaining these relationships is the company’s field application specialists and business development managers. This team works closely with quarries around the country, assessing the issues they face and finding the right solution for each job.

Kinder can then relay the common pain points the industry is facing, which Pratt said is vital.

“Getting in front of customers is important.

It’s what has created the trust our customers have in Kinder,” he said.

“Trying to innovate for the sake of innovation has no value. You need to find out what problems customers are facing and work with them to make things better.”

INNOVATING INDUSTRIES “In an industry where equipment is pushed to the limit, quality must never be compromised,” Pratt said.

This belief is at the heart of Kinder’s engineering philosophy. Every product, from heavy-duty pulleys, idlers to conveyor covers, is built for endurance and reliability in the toughest environments.

Images: Kinder Australia

A NEW ERA IN ASPHALT RECYCLING

Kinder’s conveyor solutions reduce downtime, improve safety, and boost efficiency.

Pratt believes there is enormous scope to continue innovating conveyor systems.

“There’s such a big gap in how technology has been implemented in conveyors compared with other sectors like the automotive industry,” he said.

“If you compare the suspension in a car to the suspension at a conveyor transfer point, it’s a stark difference.

“Part of it is because you’re not feeling how the belt is getting smashed with rocks going down a chute. There’s a lack of appreciation for what the conveyor goes through.”

Kinder’s technology is based on solving real-world issues that quarries are facing.

Often, these issues occur at a transfer point, where material causes belt damage, misalignments, spillage, or dust.

Products like the K-Shield Dynamax impact idler and K-Sure belt support system were designed to address these issues.

These solutions enable customers to reduce downtime, improve safety, and boost efficiency in their operations.

“We don’t just supply parts. We engineer outcomes,” Pratt said.

ALWAYS EVOLVING As industries have evolved, so has Kinder’s vision. As part of its forward-thinking

approach, Kinder is exploring strategic expansions, including bolt-on maintenance services, consumables, and service partnerships that will allow it to offer more holistic support across the full lifecycle of its solutions. These efforts aim to enhance the customer experience and strengthen Kinder’s role as a long-term, value-driven partner of choice.

Kinder also plans to expand geographically into Western Australia and Queensland, with offices, showrooms, and warehouse distribution located around the country.

As Kinder moves into its fifth decade of operation, Pratt said its mission is to set the benchmark for safety, sustainability, and innovation in bulk materials handling.

“Our future is about more than products,” Pratt said. “It’s about building deeper partnerships, expanding our global reach, and continuing to innovate in ways that matter.

“We’re investing in the people, technologies, and ideas that will shape the next 40 years.

“Our goal is to remain the benchmark for safety, sustainability, and engineering performance in bulk materials handling, globally.”• For more information, visit kinder.com.au

ALLU ASPHALT BUCKET – BUILT FOR RAP. DESIGNED FOR RESULTS. Unlock the full potential of reclaimed and cold-milled asphalt with the ALLU Asphalt Bucket – a nextgeneration hybrid screening solution engineered for maximum efficiency and sustainability.

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EXCAVATORS

BUCKET BOOSTER A contract business working in a quarry has improved its productivity with a powerful Komatsu and XMOR® bucket combination.

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cMahon Services is no stranger to complex projects.

The multidisciplinary business helps deliver key infrastructure in high-risk environments requiring meticulous planning and rigorous oversight.

For the past five years, the company has been contracted to

deliver a quarrying crushing and transport solution.

McMahon Services quarry supervisor James Dillon said the business is always looking for ways to improve and become more efficient, which is why it purchased a new excavator.

The XMOR bucket features a unique design that reduces weight.

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“We also wanted to make sure that we were getting plenty of productivity out of the bucket and machine,” he told Quarry.

“Previously, we had trouble with buckets breaking under load.”

“We approached ONTRAC about a new bucket, and they provided us with all the information that would suit a bucket for the excavator we were looking to purchase.

“The numbers looked too good to be true, but we decided to try it out after hearing good feedback from other ONTRAC bucket users.”

ONTRAC ADVANTAGE The McMahon Services team has been using the new XMOR bucket for about four months and has been blown away by how much it has improved the operation.

ONTRAC Group claimed the bucket would reduce fuel consumption and vastly increase the volume of material moved.

The company went from using a 2.2m³ bucket to the 3.97m³ XMOR bucket.

When digging unblasted material, a bucket of this size wouldn’t generally have the penetration power needed for the application, but thanks to the XMOR’s unique design, the machine is able to power the bucket through the material.

The McMahon Services team has been blown away by the benefits of the XMOR Bucket.

“A lot of people focus on the excavator itself and the process they’re doing.

It makes sense, the cost of a larger excavator is significant.

“But the bucket is the piece of the machine that is engaging the dirt. It’s what we’re here to do, so why not go with a specially designed bucket that does everything we need it to?”

Dillon said the company is very satisfied with the investment, highlighting that it has significantly improved efficiency — which in turn enhances client satisfaction and supports crew safety and well-being, the two core priorities of the business.

“If you’re unsure about the XMOR, take the leap,” he said. “It’s a hard decision to make, and it’s easy to be sceptical, but once you get it in the ground, you’ll be wondering why you never had the bucket earlier.” • For more information, visit ontracgroup.com.au

Images: ONTRAC Group

Dillon said from day one, the team noticed a significant improvement in load times.

“We are seeing a significant reduction in load time using the same operators and machines while working in the same conditions as previous,” he said.

“The loading time reduction now allows us to more productively utilise our dump truck fleet.

“There is noticeable improvement in site morale and reduction in the excavator operator fatigue.

“Previously the excavator role was very demanding, but now it has become one of the more enjoyable roles onsite.”

One of the improved volume’s flow-on effects is a reduction in the number of passes per truckload.

That puts less demand on the excavator operator’s body, as there is less vibration from the bucket on the ground, and less overall movements.

Higher productivity has resulted in idle time for the excavator instead of the trucks, keeping production flowing.

With less machines running, it also reduces the overall fuel required and allows the team to get the job done faster.

Dillon said the new productivity levels allow for better productivity as well as improved fatigue and safety management.

“It allows us to hit our deadlines quicker. We can extract and load our machines much faster than with a conventional bucket.”

Dillon said the ONTRAC bucket is performing well above its weight, and at times competing with a 70-tonne excavator.

A UNIQUE DESIGN The XMOR bucket is manufactured with SSAB’s Hardox 500 Tuf wearplates and Strenx structural steel.

This helps reduce weight, without sacrificing the durability required for heavyduty operations.

What truly sets it apart is its unique design. It features a keel (tub) design that reduces weight and enables more structural stability. The inverted shape of the keel helps minimise ground contact and wear on the bottom of the bucket, reducing wear.

Dillon said ONTRAC Group are easily accessible to provide support and has been very responsive.

“We had never worked with ONTRAC before,” he said. “We had one meeting with them where we explained what we were looking for, and they came back to us with the design based on the size of the machine.”

The XMOR bucket is made out of SSAB’s Hardox 500 Tuf wear plates.

Quarry August 2025 53

GEOLOGY TALK

Image: Benjamin Crone/shutterstock.com.au

PRESERVING CULTURE AND IDENTITY

Boral has supported preservation works at its Stockton Quarry

Boral’s Stockton Quarry team has supported key preservation works for Aboriginal cultural sites.

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oral has supported the Worimi people in conserving their culture through collaborative works around Stockton Quarry.

Last year, strong winds at Stockton Quarry uncovered Aboriginal cultural sites within the buffer zone between Boral’s operational pit and the Worimi Conservation Lands.

The weather event uncovered sites featuring stone artefacts, shell middens, artefact scatters and bone fragments.

Once uncovered, all stakeholders worked together to make protection of the area a priority. The immediate works included recording, photographing and repatriating the sites.

“The WCL Board along with the Worimi Traditional Owners want to ensure that the Board’s vision of protect, respect and connect with country ensures that the protection of culture is always at the forefront of what we do,” Worimi

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Conservation Lands Board of Management chair Jamie Tarrant said.

“Recent storms and closure only amplify our need to work together to protect and manage this culturally significant country.”

Boral’s Stockton Quarry team supported a methodical approach to safeguard the area. This included the installation of bunting and posts, daily inspections and regular communication with employees and contractors.

“Strict controls are in place to limit machinery movement and monitor for further exposure after storms or high winds,” Stockton Quarry manager Rod Johnson said.

“This isn’t just about what we dig from the ground. It’s about what we honour in the ground. And we’re proud to play a role in protecting that history.”

Boral has also launched its Innovate Bula Reconciliation Action Plan (RAP) 2024-2026.

“By working together and collaborating ‘as one’ – Wakulda – only then can we truly appreciate the invaluable local knowledge and history, necessary to provide protection of the first culture and the original heritage of the land on which Boral operates, Worimi Barray,” Worimi Local Aboriginal Land Council chief executive officer Andrew Smith said.

Stockton Quarry has been in operation for nearly 30 years. During this time, it has expanded its product range to provide sand materials for construction, landscaping, and building projects. It serves customers in the key Hunter and Port Stephens markets, as well as parts of the Sydney market.

The Stockton Quarry is part of Boral’s national network which includes around 7500 employees and contractors across more than 360 sites.

The company has supported critical infrastructure projects for more than 75 years with its construction materials including cement, asphalt, concrete and recycled materials. •

TAKING CONSTRUCTION

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AUGUST 2025 www.quarrymagazine.com

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