21 vol-21 Issue- 09 September 2021
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Vol.21 Issue 09, 2021
Green World Publication.................................06 TN’s 1st Heidelberg SM CX 75........................12 CorelDRAW subscriber updates...................14 Giving Shapes To Ideas.....................................22 Industry concerned over GST increase......27
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SaralNFC: InkTech by Saralon........................28 Large-scale 3D Printing....................................34 Monotech Pixeljet featuring RICOH............37
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Cover Picture: Mr Tai Nizawa, MD Konica Minolta India. Read the story ‘Giving Shapes To Ideas’ on page 22
Contents FROM THE EDITORS’ DESK..............................................................................................................................................................................................................4 Green World Publication: Success through decades gets KODAK CtP boost..............................................................................................................6 KODAK VERISET T800 Platesetter: the stability & reliability of Kodak’s thermal CTP technology........................................................................8 Newly Launched Kodak VERISET Platesetters: excellent print quality is a given for every job.............................................................................9 RIPT Kolkata associates with GWG as an educational member..................................................................................................................................... 10 2021 Pinnacle InterTech Award for KODAK SONORA XTRA............................................................................................................................................ 11 Abarna Colours adds TN’s first Heidelberg Speedmaster CX 75 to their kitty.......................................................................................................... 12 Pankaj Poddar appointed Group CEO of Cosmo Films .................................................................................................................................................... 13 CorelDRAW subscriber updates ............................................................................................................................................................................................... 14 Implementing biodegradable films on Edible packaging.............................................................................................................................................. 16 Agricultural waste based Paper as an alternative to Conventional Paper................................................................................................................. 18 Now Paper Sensors to improve the reach of Vitamin-D deficiency test .................................................................................................................... 19 Impact of Plate Screen Ruling on Flexo Dot fidelity.......................................................................................................................................................... 20 New digital drawdown solution for colour swatch production ................................................................................................................................... 21 Konica Minolta: Giving Shapes To Ideas ................................................................................................................................................................................ 22 Heidelberg is now a member of the international alliance 4evergreen..................................................................................................................... 26 IPMA and industry expresses concern over GST increase .............................................................................................................................................. 27 SaralNFC – InkTech by Saralon ................................................................................................................................................................................................. 28 Global Graphics group companies to present new SmartDFE at Label Congress.................................................................................................. 30 Robots to handle material in printing and packaging industry.................................................................................................................................... 31 Kornit Digital commits to saving 4.3 trillion liters of water ............................................................................................................................................ 32 CSC launches Superwash POL for Textile industry............................................................................................................................................................. 33 Large-scale, high-speed 3D Printing for Marine Manufacturing.................................................................................................................................. 34 Agfa, Interprint and Koenig & Bauer partner for digital décor printing..................................................................................................................... 36 Monotech Systems launches Pixeljet miniRTR featuring RICOH print heads........................................................................................................... 37
Jasmeet D. Editor & Publisher (jasmeet@pressideas.com) Vineet K G. Associate Editor (vineetkg@pressideas.com) Jasvinder S. Sub-Editor (jasvinder@pressideas.com) Jacob George Marketing and Sales (jacob@pressideas.com) M.S. Mukundan Advertising and Sales Southern and Western India (aims@pressideas.com) Graphic Designer Anil Kumar
Networking/ Hardware Consultant Sukhdeep Singh USA Correspondents Tensi M., Preeti European Correspondent Rimi, Yadhu Morphine Production Thomas K Alex
PRESSIdeas September 2021 Vol. 21, Issue 09 Printed by Jacob George and published by Jasmeet Singh on behalf of PRESSIdeas Publishing Pvt Ltd. Printed in India at Hues and Colors 363, Industrial Focal Point, Phase-IX Mohali, and published at PRESSIdeas, 437-A 1st Floor, Industrial Area, Phase-2 Chandigarh-160002 (India) Every effort has been made to ensure that credits accurately comply with information supplied. All material supplied is compiled from sources believed to be reliable or solely an opinion of the authors. PRESSIdeas is not responsible for any steps taken based on the information provided herewith.
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FROM THE EDITORS’ DESK Dear Readers, Celebrating its India operations’ 11th Anniversary today, Konica Minolta Business Solutions India emerged as the leader in the Production Printing market in the last decade i.e. 2011-2020 with more than 50% of the market share. “Quality, productivity, flexibility, automation and consistency are 5 main offerings which come bundled with the Konica Minolta presses,” says Mr. Tai Nizawa, MD, Konica Minolta India. Our cover story this time is based upon an exclusive interview with Mr. Nizawa who shared in detail, the latest business approach, customer relationships, technological superiority of Konica Minolta products, their future strategy, new launches and much more. Another exclusive is our story on Green World Publication, based on an interview with Mr. Piyush Agarwal. It is a success story of a Rs.200 crore publishing business that gets a fresh boost with their latest KODAK CtP installation. The KODAK VERISET T800 Platesetter has been installed by Insight Communications. It’s an F model with speed of up to 22 plates/hr and is upgradable to the higher X model which comes with a speed of up to 34 plates/hr. The CtP boasts delivering the stability and reliability of KODAK’s Thermal CTP Technology. In our key installation stories, there is Abarna Colours adding Timal Nadu’s first Heidelberg Speedmaster CX 75, the multi-talented press to boost quality and delivery time for them. Their sole reason for investing in Heidelberg Speedmaster CX 75 is to fulfill their in-house requirement for printing, and bring in quality printing on paper boards where they had a tough time due to the thickness of board. We have a few young writers, contributing their technical pieces for our readers. The articles by these young student writers include as diverse a topic as ‘Agriculture waste based Paper as an alternative to Conventional Paper’ to ‘Impact of Plate Screen Ruling on Flexo Dot fidelity’ to ‘Implementing biodegradable films on Edible packaging’. They are indeed interesting reads. In latest technological updates, we have SaralNFC – InkTech by Saralon, represented by Kunal Enterprise. SaralNFC brings in the benefits of classic offline media and modern online applications in a single product. OTTO Motors and Significans Automation have joined hands to bring Robotics to the Printing and Packaging Industry. SmartDFE is the first product co-developed by all Global Graphics companies – Global Graphics Software, HYBRID Software, Meteor Inkjet and Xitron. Cosmo Speciality Chemicals has launched dry transfer inhibitor Superwash POL to prevent bleeding and staining in textiles. Massivit 3D showcased its Massivit 5000 and soon to be launched Massivit 10000 at IBEX. Monotech Systems has launched Pixeljet miniRTR featuring RICOH print heads for high quality indoor and outdoor signage along with various interior décor applications. Find all this and much more in the September issue of PRESSIdeas. Enjoy reading!
- Jasvinder Singh, Sub-editor
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Green World Publication: Success through decades gets KODAK CtP boost The Rs.200 crore publishing business sets an ambitious target to double its turnover in a few years. The recent Kodak CtP installation is a major boost. Navin Prakashan Mandir was started by Mr. Piyush Agarwal’s father, Late Mr. Satish Chandra Agarwal in 1960. He lost his salaried job and with a meager saving of Rs.10-15 he laid the foundation of his own business. Initially he rented a shop, which was a fire-ravaged place, painted it with his own hands and started framing pictures. It couldn’t keep his interest for long, so he started a book shop where he would trade in new as well as old books. That business flourished with round the clock rush of customers keeping the cash registers flowing. He could manage
plot, to gradually adding the numbers, he acquired business knowledge about selling and marketing;
to save around Rs.20,000 and decided to venture into publication. It was in the year 1967-68 when he bought land for his publication setup. Starting from publishing one book initially from his 400sq.yard
entered into deals with other publishers for sales; and spread the business across the state of Uttar Pradesh (UP). Around the year 1975 he had stepped into the academic guides’ publishing segment. This business
A journey of binding around 2000 books (manually) per day to today’s churning out of one-lakh perfect bound 800-1000 page single to 5-colour books from start to finish, perfectly packed and dispatched each day.
Key Notes : > At the time of the need to upgrade their plate production capacity, it was - simply go for KODAK. > The KODAK CtP is one of the best CtP devices in the world and the world-class printed product quality is being provided by GWP in India. > With the new KODAK CtP in place, Piyush has a target of doubling up the production in coming three years.
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Mr. Piyush Agarwal (Green World Publication) with his latest Kodak Veriset T800 Platesetter
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carved a name in the UP and Uttaranchal region as one of the leading publishers which remained so for almost a decade till 1985.
He re-launched his printing publication business by deciding to print text books and guides for the university.
Piyush Agarwal joined the business at a young age of 14 years in 1984. Mr. Satish Chandra observed his son had little interest in academic studies so he asked him about his interest in joining the family business. Mr. Piyush readily agreed, and Mr. Satish Chandra initiated a printing setup for him with two Adast Dominant machines from J Mahabeer. The imported machines were – one single colour 714 and another740-model dual-colour, both of 19x26 size. The press got named after Piyush’s mother – Vinita Printing Press and Piyush started looking after the printing business with great interest running the presses 24x7. Vinita Printing Press would print books while binding was handled by the other unit with a capacity of around 2000 books (per binder) manually sewn and bound per day. In contrast, today’s ‘Green World Publication’– the present name of the publication – is capable of churning out onelakh perfect bound 800-1000 page single to 5-colour books from start to finish, perfectly packed and dispatched each day.
Four years down, Piyush faced the greatest turmoil in his personal and business life. The year was 1996 and his father suffered a heart attack, the family got separated and business got revamped.
In two years’, time, they added another Kolkata-made single colour machine of 24x36 size. After continuing for some time, the publisher in Piyush revolted from being limited to just printing and he ventured into publishing – this time into children’s books. He contacted various writers of children’s books and soon came up with at least 150 titles for children. A major turning point came when Mr. Satish Chandra gave away the publishing business to one of Piyush’s cousins. Since Piyush’s heart was in publishing, he once again established two new firms to follow his dreams. Along came Ganga Jamuna Offset Printing Press in the year 1986. He also established Navin Group of Publications for the publication business around the same time. Unfortunately, after so much success Piyush once again faced the teething problems of a new business and suffered many losses doing various jobs – while printing for other publishers, printing text books and test papers for universities etc. In 1992, Purvanchal University came into being and also proved a ray of fresh hope for Piyush.
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Piyush once again had to start afresh – this time with one web press, one sheetfed press, one of their first presses as a memento and an office. Doing varied jobs for the market as well as publishers for around four years, they gradually gained pace. Soon they added government tenders in their portfolio and the year 2000 was a new beginning for Piyush.
Green World Publications Green World Publication (GWP) started in the year 2000. The name Green came for Piyush’s inclination towards environmentally friendly practices as well as his love for nature. The firm got registered in Allahabad and progressed from there. After a couple of years, Piyush realized that the firm had
limited scope because of its registered office being in Allahabad which appeared more localized especially on a national sphere. He decided to move to Delhi – a proper centralized location –so that he can expand the business pan India. In 2007 he shifted to his new office in Dariyaganj and today Green World Publication is an organization run from its registered office based in Delhi. The company looked no back from there and kept writing new chapters of success to its story. Down the lane, they also took agency of P.C. Jewelers, which is also another success story with an annual turnover of over Rs.50 crores in Piyush’s business journey. Later he further diversified into an altogether different business and opened a Hotel with the name of Navin Continental. A couple of other projects are in the pipeline or coming up including restaurants, bars, banquets etc. which are scheduled for the coming two years. As we saw, GWP started with the duo of the existing web machine and a sheet-fed machine, in the year 2003, Piyush felt the need to expand and consequently the need
KODAK VERISET T800 Platesetter: the stability & reliability of Kodak’s thermal CTP technology The plate needs were initially met by getting imaged plates from a partnership arrangement which did them on a Technova Violet Platesetter. Later Piyush got an opportunity to get a Violet CtP in exchange for one of his idle lying online binding machine. The machine got installed to churn quality plates for GWP for almost 5 years. In between Piyush got the diodes replaced a couple of times and after 5 years, he felt the need to upgrade his plate production capacity. He started gathering information about various products by consulting many of his industry friends. He took feedback upon real world working of various brands by talking with and visiting to actual customer sites. There were a few friends who had been working with multiple brands and they advised Piyush to simply go for Kodak Instantly a meeting was fixed with the Kodak / Insight team and the deal got finalized. Within one month the KODAK VERISET T800 Platesetter that delivers the stability and reliability of Kodak’s thermal CTP technology, was duly installed and was
fully functional at GWP. The device has been installed by Insight Communications, an agent of Kodak India and it will also look after its service and maintenance. The machine features full online remote support and access by Insight engineers. The machine is efficiently handling a production of around 200-250 plates per day for GWP. The entire plates, consumables, chemicals etc. are being provided by Kodak / Insight. The device is capable of using media of any brand (after adequate calibration). Up to 16 different media (calibrated) can be used at a given time without the need for subsequent recalibration. The KODAK CtP is one of the best CtP devices in the world and the world-class printed product quality is being provided by GWP in India. Moreover, the device is fully upgradable. The current model is an F model with speed of up to 22 plates/hr. It can be upgraded to the higher X model which comes with a speed of up to 34 plates/hr.
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Newly Launched Kodak VERISET Platesetters: excellent print quality is a given for every job VERISET Platesetters use Kodak’s proprietary light valve imaging technology to produce a precise, accurate dot, leading to higher tonal stability and exposure uniformity. Consistency, predictability of plates and excellent print quality is a given for every job. The option to choose and select a plate that fits individual budget and business requirements is an advantage that can’t be ignored. VERISET Platesetters are open CTP systems, compatible with a wide range of thermal plates. Kodak’s new Lens Contamination Avoidance (LCA) technology enables compatibility with low to medium debris-generating plates, so you can reduce plate costs without needing to add a debris removal system. The LCA technology keeps debris from the imaging laser through an active air curtain and a removable, easy-to-clean window. The VERISET Platesetters offers three options for automation making it more flexible and productive, as well as reducing platemaking time as well as errors caused by manual plate handling.
equipment for printing to finishing. It boasted Manugraph’s Citiline web machines – a total 4 webs of 32-page size; there was another 4 colour web of 16-page size of 578mm cut-off; one machine was a 4-high tower from Aim Graphic Machines; two Webking machines were 2x2 and there were also two black & white bi-colour machines from the brand. Though most of the machines were of Indian make, many of them had been bought by him from either Kuwait or Australia. The Rs.200 crore Navin Group of Publications has been doing printing publication jobs for books, guides and other material and the major part of that comes from tenders – including those from NCERT. The recent slump and Covid-19 related slowdown cost them almost 50% fall in turnover last year. But, with the new KODAK CtP in place and going by the growth of the first few quarters, Piyush expects to level up the turnover this year. If things move as per his plans, he has a target of doubling up the production in coming three years. The main force behind his confidence is his belief in his team, his managers and their supervision. He has a total dedicated team of people who hardly need his intervention in day-to-day affairs of GWP. Of course, he regularly checks with them and keeps in touch with every department through access to a network of cameras and persistently communicates with his managers through various channels. We found Piyush relaxed and mostly in cheerful spirits, a rare sign in the hectic
schedule of a printer. He told us that his business has clean working, as tenders are online and he keeps margins low. This way he keeps orders flowing and also makes the products easily available for students of even lower economic class. “There’s no corruption, no headaches!” he states. Piyush finds the publishing business as a promising business. He believes that there is much scope for growth in this field and in other businesses also for that matter in India. When asked if there is still room for new entrants in the already bloated publication industry, he has a simple reply, “If I can see growth in it, anybody can. What they have to always keep in mind is to maintain quality, do hard work and get the right people to grow.” “If you produce a good product, it will sell. New entrants have to be extra careful. Success takes time. One should be careful with money because money once lost costs time and time is very crucial in business,” concludes Piyush with this veteran advice. The printing publishing business took off well from Delhi. It not only set-off old losses but also grew to become a healthy profit-making business. Recently, Piyush has imported a few more machines to expand his capacity further. He plans to add more books to his portfolio and penetrate deeper into academic publications and other books. His confidence and dedication make his target of Rs.300 crore turnover in coming 3 years appear nearer.
As for Kodak VERISET CTP, this beauty is a 830 nm platesetter with Kodak’s Light Valve Imaging Technology (TH5 thermal head), external drum and the T800 model (which is installed at GWP) has a maximum plate size of 1038x838mm and gives a throughput of 22 plates per hour at 2400dpi resolution. for a bigger facility. Eventually, he added 6-7 “bigha” land which he bought on the outskirts of Allahabad. This was done with the single aim to bring all the production from printing to binding to dispatch under one roof and manage corporate office work from a separate location. The resulting production facility came out as one of the best setups with state-of-the-art machines and
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RIPT Kolkata associates with GWG as an educational member RIPT Kolkata helps GWG expand Indian presence – to involve students in the research and development work at GWG.
The Ghent Workgroup (GWG) has announced the membership of the Regional Institute of Printing Technology in Kolkata one of the leading institutes providing advanced technical educational programs to students in printing, multimedia, photography and related fields. The institute is a leading name in the region and offers trans-formative and functional education in graphic communication and media technologies.
“Most print production workflows are now digitized and automated. With the GWG association, RIPT updates its curriculum and develops skills of its students. It will help the students to make the best of today’s evolving digitized and automated print production workflows.”
Key Notes : > The Regional Institute of Printing Technology Kolkata partners with Ghent Workgroup. > Student-industry partnership to ensure a strong and exciting future for print. > GWG to help guide RIPT’s efforts in the right direction.
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Shankhya Debnath, Lecturer, Department of Printing Technology: “We wanted to be part of the GWG because we realized that most print production workflows are now digitized and automated. We are constantly striving to update our curriculum and develop skills in our students that will help them become quality conscious so that they can succeed in such a print production environment. In this direction, we believe that being part of the GWG, which is at the forefront of developing specifications and best practices for PDF exchange, can help guide our efforts in the right direction. Likewise, we hope to be an important stakeholder in the GWG community by providing feedback from employers and print industry professionals to help develop specifications that serve the print community at large. We are honoured and proud to be associated with the GWG as an educational member.” The Regional Institute of Printing Technology, Kolkata, was established in July 1956 and started its course curricula with some equipment prevalent at that time. Since then several attempts have been made to keep pace with today’s technology and now offers full time 3-year duration diploma programs on Printing Technology, Multimedia Technology and Photography. All the programs are approved by the All India Council for Technical Education and affiliated to West Bengal State Council of Technical and Vocational Education and Skill Development. Graduate students in Printing Technology often specialize in either print production or in the prepress.
Major recruiters for students of the institute are the packaging printing industry and the publishing industry. In their laboratories, students are introduced to modern colour management workflows in print production. Quality control parameters and tools are also focused on throughout the 3-year programme to help students become well-rounded professionals in the future. “We welcome the Regional Institute of Printing Technology of Calcutta as a member of Ghent Workgroup. Print is changing and students are our future. They help envision the new technologies, products and processes and then implement them. Involving them in the research and development work we do at GWG and having them work with us to educate their peers is what we need to ensure a strong and exciting future for print,” notes GWG Chair David Zwang. The Ghent Workgroup, formed in June 2002, is an international assembly of industry associations, suppliers, educators and industry members from around the globe. The Ghent Workgroup’s objective is to establish and disseminate process specifications for best practices in graphic arts workflows. Since its inception almost 20 years ago, the organization has consistently produced numerous process specifications for PDF exchange, as well as developing useful tools for automating processes and testing and establishing consistent PDFs for print,
pressideas/ commercial printing
publishing and packaging production – all available free at www.gwg.org. Members are comprised of graphic arts associations including CIP4 (Switzerland), KVGO (the Netherlands), Febelgra (Belgium), Fespa (UK), Medibel+ (Belgium), PDFXready (Switzerland), Printing United Alliance
(USA), and VIGC (Belgium). Vendor members include Agfa, callas software, Canon, DALIM Software, EFI, Enfocus, Esko, Global Graphics, Heidelberg, HYBRID Software, Kodak, Ricoh, Tech Research (TagG) and Ultimate Technographics. Industry members are agileStreams, Igepa Sagamgraphic, JP/Politikens Hus, Litografia
Rosés, Prinovis, RRD and ybam. Educational members are Arteveldehogeschool Gent, CEC LATAM, Future Schoolz India, Media University Stuttgart, Ryerson University, the University of Ljubljana, the University of Novi Sad, Universiti Teknologi MARA (UiTM), The Regional Institute of Printing Technology Kolkata and the University of Wuppertal.
2021 Pinnacle InterTech Award for KODAK SONORA XTRA Kodak process free plates honoured for advancing sustainable printing and innovation.
Kodak has been honoured with the Pinnacle InterTech Award for its KODAK SONORA XTRA Process Free Plates, which improve sustainability and profitability for demanding printing operations. The Pinnacle InterTech Awards are sponsored by PRINTINGUnited Alliance and recognize innovative technologies which are expected to have a major impact on the graphic communications and related industries. KODAK SONORA XTRA Process Free Plates combine sustainability, quality, and performance of Kodak’s field-proven process free plate technology—but with faster imaging speeds, dramatically improved image contrast, and more robust handling. This gives printers a decisive sustainability advantage along with superior performance across a wider range of press types and print applications.
Kodak’s process free plates require no chemicals, water or energy to be developed. In addition to these sustainability benefits in prepress, KODAK SONORA XTRA Process Free Plates also lead to significant cost savings for business owners in the pressroom, up to $315,000 for a largesized printer. These cost savings are made possible by less press downtime for plate remakes, fewer instances of a failed make ready, and overall waste reductions.
“More and more printers are now switching to process free plates because of increasing interest in protecting the environment, constant pressure in the industry to cut costs, and the desire for more efficient workflows and faster prepress processes,” said John O’Grady, Senior Vice President, Traditional Print, at Eastman Kodak Company. “Now with the improved performance and speed of KODAK SONORA XTRA Process Free Plates, there is no reason not to switch to process free plates,” concludes John O’Grady.
“The judges found it compelling that the undeniable benefits of process free plates are now available to mainstream printers without compromising quality or run length,” said Jim Workman, Vice President, Technology & Research at PRINTING United Alliance. “There’s little excuse for printers not to consider process free plates now.”
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Abarna Colours adds TN’s first Heidelberg Speedmaster CX 75 to their kitty Abarna Colours installs Heidelberg’s multi-talented Speedmaster CX 75 to boost quality and delivery time. Tirupur-based, Abarna Colours has installed Heidelberg Speedmaster CX 75 5+L, the first press in Tamil Nadu. A.P.Murugan, Managing Director at Abarna Colours, said, “The Heidelberg CX 75 is the latest addition into our kitty and the multi-talented press will enable us to move to the next level of quality assurance and to expedite deliveries on time as per our commitment to the clients. Our average production ranges from 2 to 3 lakhs impressions daily.”
The beauty of Speedmaster CX 75 is that it can take a maximum sheet size of 605mm × 750mm.The Speedmaster CX 75 is a confined press designed by Heidelberg in the B2 format.
Also, the guarantee given by team Heidelberg on the less environmental impacts has resulted in adding the Speedmaster CX 75 into our list. We are growing as an organization and are still on the learning curve and have a lot more arenas to taste and adapt to. We consider learning from our partners, who are our suppliers and customers as we believe in quality and timely delivery.”
The company owns a handmade paper board manufacturing unit from recycled cotton, which is accompanied with a buying house for trims and garment packing materials. The sole reason for investing in Heidelberg Speedmaster CX 75 is to fulfill their in-house requirement for printing, and bring in quality printing on paper boards where they had a tough time due to the thickness of board.
Abarna Colours, started its operations in 2017 and the brand Heidelberg Speedmaster CX 75 five-colour equipment installed at their 30,000 sq/ft plant in August 2021. The organization also installed screenprinting equipment for labels & tags and die-cutting equipment for postpress operations. Currently, they produce garment packaging cartons, paper covers, hangtags, packaging boxes, folding tags, hangers, band rolls, etc., for garment manufacturers-all using their specialty paperboards.
A.P. Murugan, added, “We began our journey with a Heidelberg single-colour SORM press and then added a Heidelberg SM 72 five colour press in our arsenal based on the business volumes. The questions about the improvement of quality and how to bring in machine intelligence on this aspect had pushed us to go for a brand-new Heidelberg press.
“We have started production with the Speedmaster CX 75. One of the key reasons for investing in Heidelberg Speedmaster CX 75 is to explore special packaging jobs for our clients and create wonders for them. The production quality is exceptional and the job setting times have come down considerably. The service and installation were done on time by the
Key Notes : > Abarna Colours installs Tamil Nadu’s first SM CX 75 5-colour press. > The press to fulfill their in-house requirements of printing including on to the tough & thick paper boards. > Runs at a top speed of 15,000 sheets per hour – completely noise-free.
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(From Left) Mr. Sumith, (Head – Production), Mr. Mohanraj (Partner) and Mr. A.P. Murugan (Managing Director)
pressideas/ commercial printing
Heidelberg service team, and we are happy,” added, Sumith P Nair, Head – Production at Abarna Colours. The double-diameter impression cylinders facilitate gentle sheet transport while accommodating diverse substrates, from paper to cardboard upto 0.8 mm in thickness. Even at top printing speed of 15,000 sheets per hour, the CX 75 is completely noise-free. The inking and dampening units of the CX75 offer colour stability and remote-controlled functions ensure short path inking with minimal ink consumption. A maintenancefree, fully foil-lined ink fountain allows quick and easy ink changes, while precise inking and fast ink control response is supported by digitally controlled ink zone motors. On the installation of Speedmaster CX 75 at Abarna Colours, Venkataraman, DGM Sales of Heidelberg India, said, ““Abarna Colours handle thick paper stock from 300 gsm onwards, made from garment surplus, and they also looked at an eco-friendly printing process, after going through their complete requirement we offered them the CX 75
five-colour press configuration, also we are supplying our Saphira inks and pressroom consumables.” For better finishing standards for diverse applications, the coating unit of the CX 75 is fitted with a chamber doctor blade system and a wide range of coating supply and anilox roller technology. Coating plate changes are automatic, quick, and easy for the Speedmaster CX 75. The beauty of Speedmaster CX 75 is that it can take a maximum sheet size of 605mm × 750mm. The Speedmaster CX 75 is a confined press
designed by Heidelberg in the B2 format. “Our vision is based on a step-by-step growth strategy with a focus on having less impact on nature. We aim to have 50% growth every year and try environmentfriendly ways of printing techniques and with more focus on the sustainability and growth,” concluded, A.P. Murugan. Abarna Colours has already secured the FSC certification and is currently working towards securing ISO and other printing certifications to cater to wider clients.
Pankaj Poddar appointed Group CEO of Cosmo Films He has been instrumental in ensuring diversification for Cosmo Films from the Films business into Ferrites, Speciality Chemicals and Zigly for Cosmo. Cosmo Films has announced the appointment of Mr. Pankaj Poddar as the Group CEO. He will head the newly launched consumer business ZIGLY alongside trade verticals including Films, Labelling & Packaging, Specialty Chemicals, Ferrites, Masterbatches and Textile Chemicals. With a career spanning over 26 years, Mr. Pankaj Poddar has held key leadership positions in the company across business units and verticals. As the Chief Financial Officer at Cosmo Films Ltd. in 2011, Pankaj was responsible for managing the financial operations in India as well as overseas. Since his appointment as the CEO in the year 2013, all verticals of Cosmo has witnessed year-onyear growth.
is immense for the success of Cosmo as is visible in the last few years. R&D, Sales & Marketing competencies, expanded product range and focus on Speciality films have led to the achievement of record EBITDA and an all time high market capitalization. Pankaj has also played a key role in ensuring diversification from the Films business into Ferrites, Speciality Chemicals and Zigly. All of these will make a significant addition to all the parameters of the company – topline, bottomline and market valuations. He is a great asset to Cosmo with his focus, drive and implementation bringing in benefits to the company and its stakeholders.”
Speaking of the appointment, Mr. Ashok Jaipuria, Chairman & Managing Director, Cosmo Films said, “Pankaj’s contribution
Commenting on his appointment, Mr. Pankaj Poddar said, “I am delighted
to be elevated as the Group CEO. At this point of time Cosmo Films Ltd. is at the pivotal state of its growth with diversification into different sectors. Being a global leader in the films and packaging sector, we aim to be the preferred brand for Specialty Chemicals, Ferrites, Polymers & Pet care.”
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CorelDRAW subscriber updates New Technical Suite and updates complete Corel’s 2021 Professional Graphics Lineup. Corel extends its CorelDRAW 2021 professional product family with new subscriber-exclusive updates for CorelDRAW Graphics Suite 2021 and unveils CorelDRAW Technical Suite 2021, the newest edition of its comprehensive software collection for highimpact technical design and documentation. Whether they choose CorelDRAW Graphics Suite or CorelDRAW Technical Suite, subscribers can now enjoy a more flexible way to stay up to date with productivity-boosting dynamic asset management and collaboration workflow enhancements, additional fonts, creative templates and more to maximize their creative potential.
CorelDRAW Graphics Suite subscribers get integrated access to Google Fonts library, dynamic asset management and collaboration workflow enhancements, enabling designers to maximize their creativity while remaining connected.
Key Notes : > CorelDRAW Technical Suite 2021 – the newest edition of its comprehensive software collection for high-impact technical design and documentation. > Latest version of CorelDRAW Technical Suite simplifies technical graphics workflows. > Advanced tools accelerate productivity and deliver precise results.
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September 2021
“Whether you’re at the office, at home or working remotely, the CorelDRAW 2021 product family includes robust suites that enable graphics pros to work how, when and where they want,” said John Falsetto, Senior Director of Products, Graphics and Productivity. “With new features, helpful content and support for the latest technologies, these new subscription-exclusive updates offer creative and technical graphics professionals maximum value and deliver on our commitment to provide everything they need for success.” Available for CorelDRAW Graphics Suite and
CorelDRAW Technical Suite, these new subscriberexclusive updates include:
Work faster with dynamic asset management: Access and manage all assets from one central location and share symbols across teams. Easily sync updates to ensure you’re always working with the most current asset.
Work even better together with enhancements to collaboration workflows: An enhanced collaboration workflow makes working with colleagues and clients in a remote world more efficient than ever. Enjoy a
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streamlined sign-in process and performance enhancements for faster saving, opening and sharing of Cloud designs.
Boost your creativity with new time-saving typography tools: Create stunning typography faster than before with new integrated access to the Google Fonts library in Corel® Font Manager. Effortlessly browse, search and preview more than 1,000 font families from the Google Fonts library without having to install the fonts you wish to use. Expanding beyond graphic design, CorelDRAW Technical Suite 2021 builds on the strengths of CorelDRAW to offer a full collection of powerful tools specifically for the creation of professional technical illustrations and visual documentation. CorelDRAW Technical Suite 2021 offers exceptional control and precision for flawless technical documentation and design. From manufacturing and engineering to architecture and high tech, CorelDRAW Technical Suite 2021 is the ultimate hub for designing detailed technical illustrations, documentation, marketing and more with total control and incredible efficiency. “Thanks to new timesaving tools and simplified workflows, CorelDRAW Technical Suite 2021 gives technical graphics pros everything they need to create exceptional designs,” said Klaus Vossen, Senior Product Manager, CorelDRAW. “Open everything from 2D and 3D source files to photos, documents and data. Produce, collaborate on and publish technical communications all with one comprehensive suite. Illustrators can boost their productivity and create intricate graphics or virtually any kind of technical visuals with total precision and control.” CorelDRAW Technical Suite 2021 goes beyond the new subscriber-exclusive updates to also include the following new capabilities:
Experience a seamless transition from 3D design to illustration:
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Easily turn repurposed 3D engineering data into detailed technical illustrations with a new thread workflow that simplifies working with bolts imported from XVL Studio Corel Edition. The new 3-Point Thread tool accurately snaps to the sides of your bolt as you drag the thread along it, and the new Remove Border tool quickly removes redundant outer lines of the projected shape with one click.
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Work faster with a reimagined approach to technical illustration: A reconfigured Projected Axes docker brings commonly used technical drawing tools and settings to the forefront of your illustration workspace. Now there’s no need to switch between dockers or other UI controls to move objects on a plane and moving elements along the projected axis is more intuitive. A new Projection Shortcut makes projecting shapes in and out of parallel perspective instantaneous. Save time with new Projection Bookmarks and the ability to pin custom perspective settings on your illustration for easy use at a later time.
Create complete spare parts pages with impressive new functionality: Experience a series of noteworthy new features purpose-built to power discrete manufacturing workflows. Import .DES, .CDR, and spreadsheet files into Corel DESIGNER’s Sources docker to couple technical illustrations with specifications in tables. Working with linked assets is easier with the ability to sync changes to designs and data when the files are edited elsewhere. New support for interactive SVG files conveys parts information with even more clarity and makes it simple to publish fully interactive documentation online.
Transform technical designs into compelling marketing assets: Go beyond classical technical illustration with access to the latest CorelDRAW Graphics Suite 2021 applications for professional image editing, page layout, font management and more.
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Corel PHOTO-PAINT 2021: Professional image editing XVL Studio Corel Edition: 3D visualization and authoring CorelDRAW.app: File access, collaboration, and on-the-go illustration via web browser CorelDRAW.app for iPad: Vector illustration and graphic design iPad app PowerTRACE: AI-powered bitmap-tovector tracing CAPTURE: Screen capture tool AfterShot 3 HDR: RAW photo editor
Extend the power of CorelDRAW Technical Suite 2021 with XVL Studio 3D CAD Corel Edition Transform complex 3D CAD parts and assemblies into comprehensible visualizations with the XVL Studio 3D CAD Corel Edition add-on. Available as a separate purchase for CorelDRAW Technical Suite, this powerful 3D authoring software is packed with productivity and performance enhancements, as well as added file format support. Save time with a more efficient process for updating 3D-sourced illustrations in Corel DESIGNER, and experience more control over automated updates, thanks to enriched Auto Detection and Update functionality. CorelDRAW Graphics Suite 2021 is available on Windows 10 and Windows 11, macOS, web, iPad and mobile in many languages – besides English, in German, Italian, French, Spanish, Simplified Chinese, Japanese and many more. CorelDRAW Technical Suite 2021 is available on Windows 10 and Windows 11 as an individual license in English, German, French and Japanese. Corporate licenses are also available. Access to the newly included Google Fonts library integration, dynamic asset management features and collaboration workflow enhancements are exclusively available with a CorelDRAW Technical Suite subscription, a CorelDRAW Graphics Suite subscription or licensing with maintenance. Enterprise clients can take advantage of volume licensing options and maintenance, which offer benefits including software deployment and virtualization support.
Main Applications in CorelDRAW Technical Suite 2021: • Corel DESIGNER 2021: Precision illustration and technical design • CorelDRAW 2021: Vector illustration and page layout
September 2021
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Students' Corner
Implementing biodegradable films on Edible packaging One of the main advantages of using edible packaging systems, as compared to synthetic packaging systems, is that they are integral part of the food product; they can be eaten, without the need to unpack and throw the package.
Biodegradable packaging, made from entirely renewable natural polymers could contribute to solving environmental pollution and creating new markets for agricultural products. These films can be consumed with the packaged product and there is no packaging to dispose off.
Key Notes : > Chitosan, the second most abundant biopolymer in nature after cellulose is nontoxic, edible and biodegradable. > When edible films and coatings have a significant or particular taste and flavour, their sensorial characteristics have to be compatible with those of the food. > In 2019, 50% of bioplastics produced destined for packaging market – the biggest market segment within the bioplastics industry.
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Edible packaging is rapidly advancing by utilizing edible compounds, such as proteins, polysaccharides, lipids and/or resins, and other edible components, derived from diverse renewable sources. Such edible packaging materials are intended to be, integral parts of food products and to be eaten with the products, thus they are also inherently biodegradable in composting and other biological recycling. The main motive behind is to see how biodegradable films work on edible packaging from some of the research paper I have studied that Food packaging films can be produced either by lamination, casting, coextrusion, or coating processes from the raw plastic polymer, biopolymer, and biodegradable materials. The food packaging film is extracted from biopolymers, including gelatin, starch, cellulose, and bio-derived monomers such as polylactic acid. Chitosan is a natural polymer, nontoxic, edible, and biodegradable derived by deacetylation of chitin which is the second most abundant biopolymer in nature after cellulose. The low cost, renewability, and availability of biopolymer are some of the desirable considerations applicable for thermoplastic starch-based food packaging materials. The use of biodegradable polymer reduces the environmental impact on non-degradable plastic. The application of Nano-composites promises to expand the use of edible and biodegradable films that reduce the packaging waste associated with processed foods. It also supports the preservation of fresh foods by extending their shelf life.
Edible films’ life of various products Effectively extending the food storage period, edible
films have have better preservation effect – reducing the food damage rate. Prepared biodegradable film has comparatively superior tensile strength compare to commercially available LDPE film, which helps to maintain the quality of the product. Investigations on this type of packaging call on the use of biochemistry, food science and synthetic polymer technology techniques. Biodegradable packaging, made from entirely renewable natural polymers could contribute to solving environmental pollution and creating new markets for agricultural products. These films can be consumed with the packaged product and there is no packaging to dispose off. It represents the environmentally ideal package. Films can be used for individual packaging of a small portion
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such as fruit and vegetables, as they enable longer shelf life. Overall, the growing packaging industry is expected to drive the market demand of biodegradable polymers through 2025.
of food, particularly for products such as peas, beans, nuts and strawberries etc. that currently are not individually packed for practical reasons.
Contrarily, films composed of lipids (waxes, lipids or derivatives) provide good water vapour barrier properties, yet they are non-transparent, inflexible and prone to rancidity. It is a biopolymer designed to
Edible films and coatings may be arbitrarily defined as thin layers of material that can be eaten by the consumer as part of the whole food product. When a packaging like a film, a sheet, a thin layer or a coating is an integral part of a food and is eaten with it, then it is qualified as “edible packaging”. They can reduce the complexity of the food package and, even if they are not consumed with the packaged product, can contribute to the reduction of environmental pollution by virtue of their biodegradable nature. One of the main advantages of using edible packaging systems, as compared to synthetic packaging systems, is that they are integral part of the food product; they can be eaten, without the need to unpack and throw the package.
contain and protect the food from spoilage and to have the ability to biodegrade like the food it contains. As food components, edible films and coatings usually have to be as tasteless as possible in order not to be detected during the consumption of the edible-packaged food product. When edible films and coatings have a significant or particular taste and flavour, their sensorial characteristics have to be compatible with those of the food.
Films and Coatings There are two types of edible packaging – films and coatings. The difference between the two is that films are first formed separately and then applied to the food product, while coatings are formed and applied directly to the food. They can be superficial coatings or layers between compartments of the same food product. Polysaccharides, proteins, and lipids are biopolymers used to fabricate edible films or coatings as packaging. While the polysaccharide (starch and derivatives, gums, etc.) and proteins (gelatine, gluten, etc.) offer edible films with satisfactory mechanical and optical properties, they are hypersensitive when it comes to moisture which constitutes a crucial issue in the food industry since the moisture content can cause rapid deterioration of the food.
The bio-degradable polymers The “Global Edible Packaging Market Analysis to 2028” is a specialized and indepth study of the chemicals and materials industry with a special focus on the global market trend analysis. Bio-degradable polymers are used in both flexible and rigid packaging applications. Biodegradable polymers are used for wrapping organic food, as well as for premium and branded products with particular requirements. In 2019, global production capacities of bioplastics (of which bio-degradable polymers accounted for around 40% of the market) amounted to about 2.11 million tons, with almost 50% of the volume destined for the packaging market – the biggest market segment within the bioplastics industry. In rigid packaging applications, biodegradable polymers are used in cosmetics packaging of creams and lipsticks, as well as beverage bottles and many more. PLA is widely used in rigid packaging applications. Biodegradability is an important component of food packaging for perishables. Flexible packaging solutions, such as films and trays, are particularly suitable for fresh produce,
The consumption of bio-degradable polymers in making bottles and containers is increasing across the world. The production of bottles and containers is more in China since it is the manufacturing hub for major products. The growth in the packaging industry in developing regions, such as AsiaPacific, South America, and the Middle East, is expected to increase over latter part of the forecast period, due to the improving food packaging standards of various food and safety organizations in these regions, which is expected to propel the growth of the biodegradable polymers market at a later stage of the forecast period. In recent years, biodegradable edible films have become very important in research related to food, due to their compatibility with the environment and their use in the food packaging industry. Various sources can be used in the production of biopolymers as biodegradable films that include polysaccharides, proteins and lipids. Among the various polysaccharides, starch due to its low price and its abundance in nature is of significant importance. Several factors affect the properties of starch films; such as the source which starch is obtained from, as well as the ratio of constituents of the starch. Starch films have advantages such as low thickness, flexibility and transparency though; there are some downsides to mention, such as the poor mechanical properties and water vapor permeability. Thus, using starch alone to produce the film will lead to restrictions on its use. To improve the mechanical properties of starch films and also increases resistance against humidity, several methods can be used; including the starch modifying techniques such as cross linking of starch and combining starch with other natural polymers. Other methods such as the use of lipid in formulations of films to increase the resistance to moisture are possible, but lipids are susceptible to oxidation. Therefore, new approaches are based on the integration of different biopolymers in food package.
Article and Images contributed by – Sakshi Deore (Student PVG COET) under the guidance of Prof Swati V Nahar (Assistant Professor PVG COET)
September 2021
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Students' Corner
Agricultural waste based Paper as an alternative to Conventional Paper Exploring possibilities of alternative to raw materials for paper and pulp manufacturing, highly dependent upon trees. Logging of trees has been a major problem in many countries due to rising environmental issues. Due to this the world is facing a crucial problem of raw material for paper and pulp manufacturing. This problem has been arising because of unavailability of any alternative raw material for paper and pulp manufacturing. The below article shows the possibility of using various materials like Sugarcane Bagasse, Bamboo stem, Karkadeh, Okra, Sesame, Jute in paper and pulp production.
Non-wood fibres contain high cellulose, large fibre length and almost similar properties to that of hard wood fibres and can replace the later to a great extent. Also, these fibres contain lower lignin content which makes it easier to de-lignify during the pulping process.
Key Notes : > Possibility of using materials like sugarcane bagasse, bamboo stem, karkadeh, okra, sesame, jute etc. in paper production. > Paper prices, scarcity of raw material and increased demands shift paper production from traditional to sustainable. > Agricultural waste can be used to produce paper.
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September 2021
Paper is said to be the most important part or aspect in the development of any nation. Paper helps in the economic, social and environmental development of any country/nation. It has been seen that the population is increasing at an alarming rate and this has affected the overall lifecycle of humans. Scarcity of goods and products has become a major problem. The increase in population has also affected the paper and pulp industry. It is estimated that the world population will be 12 billion by 2075. The restrictions on logging of trees from government and NGO’s and increase in population have made the paper and pulp industry shift from its traditional method to renewable and sustainable method for preparing paper. There has also been hike in prices of paper since last 2-3 years. Pulp and paper is made by collecting fibrous raw material from tree logs or non-woods. Firstly wood is chipped and wood fibres are separated into cellulose fibres, lignin and other sugars. According to requirement Chemical or Mechanical pulping is performed. They are further mixed with water to prepare slurry. This slurry is then run through a variety of press rolls and heaters to remove the water content. Depending upon the paper colour required;
additives are used in the bleaching process. Finally the pulp is poured in the head-box of Fourdrinier machine and passed through number of section in the machine to finally form a paper. This is how paper is prepared from pulp and finally delivered to the customer in industrial paper making. Similarly handmade papers are prepared by passing the pulp through a screen mesh. India has a large amount of agricultural waste produced every year. This waste is either thrown away or burnt in open air which results in affecting the environment. Thus this agricultural raw material can be used in production of paper. This will help in reducing the waste and also be responsible to attain a sustainable cycle for paper and pulp industry. Agricultural raw material is generally called as nonwood fibres. Non-wood fibres are able to replace wood fibres to a great extent. These fibres contain lower lignin content which makes it easier to de-lignify
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during the pulping process. Non-wood fibres contain high cellulose, large fibre length and almost similar properties to that of hard wood fibres.
The above table shows the physical and chemical properties of some non-wood fibres and it is seen that bamboo has highest fibre length (mm) while sesame and okra seeds have lowest fibre length (mm). Bagasse has highest Hemicellulose content among all the Non-wood fibres. Large Fibre length results
in providing greater strength to the paper whereas short fibres provide opacity and smooth surface. With these properties almost similar to that of hardwood pulp, the paper prepared still has some disadvantages like low tear resistance, low opacity etc. which can be further eliminated to some extent by using external additive while preparing pulp. In the year 2003 studies were carried out on various factors affecting dimensional stability of bagasse paper and it was concluded that the dimensional stability of non-wood fibres can be increased or improved by using various additives. Additives like Internal & External sizing can improve the stability of paper. The paper produced from non-wood fibres can be used in making paper bags,
books, envelops, etc. A large amount of paper made from recycled or waste paper is being used today in e-commerce sector; this can be replaced by non-wood paper which gives the same properties. Most countries which do not have large forest area have already been using Annual plants and Agricultural waste as raw material for paper and pulp manufacturing. Similarly developed countries should also shift their traditional approach and implement this sustainable approach of paper making.
Article and pictures are contributed by - Omkar Kokatay (TE Printing, PVG COET & GKPWIM)
Now Paper Sensors to improve the reach of Vitamin-D deficiency test KL University develops paper sensor to measure Vitamin-D deficiency; the test eliminates laboratory testing and costs just a fraction of the existing tests.
KL University has developed an extremely cost-effective test for Vitamin deficiency. What makes the test more interesting is its being a paper sensor based text instead of existing laboratory based tests, which also cost more. The cost of this paper sensor will come to approximately Rs 40 to 50, whereas the cost of commercially available tests for Vitamin-D in hospitals and labs is around Rs 1,500 to Rs 2,000. The KL Deemed-to-be University has developed this unique handmade paper sensor that can measure Vitamin-D deficiency with high accuracy. It is developed by the team of Pradeep Kumar Brahman from the Department of Chemistry along with Tummala Anusha, a research scholar on the institute’s Andhra Pradesh campus.
This technology brings in new hope as smaller clinics, dispensaries in remote areas, medical facilities in geographically inaccessible locations, and smaller facilities can now be able measure Vitamin-D deficiencies without any bulky equipment or labs. The work was recently published in the microchemical journal, Elsevier. The KL University is based in Andhra Pradesh’s Guntur district. The sensor is developed by designing a paper electrode and printing it on an A4 paper with a specially designed ink that includes cobalt silver doped copolymer ionic liquid and acts as a sensor to detect vitamin D deficiency. The KLU team says that the accuracy of the sensor is over 94%, which
is at par with the existing, commercially available tests. The sensor produces results and generates reports within 30 minutes, saving crucial time for diagnoses. Indians usually do not get tested for Vitamin D deficiency as it does not produce visible symptoms. Dr Brahman said, “This is possibly the first-of-its-kind and the most affordable Vitamin D deficiency sensor in national and international markets. It will make Vitamin D deficiency testing affordable for cost-conscious countries such as India. We took two years to finish the research and come up with this pioneering product. This handmade sensor is accurate and reliable for the monitoring of vitamin D deficiency in remote areas where limited resources are available.”
September 2021
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Students' Corner
Impact of Plate Screen Ruling on Flexo Dot fidelity Exploring various screen ruling elements influencing the quality of a final flexo printed product.
Flexographic printing is a modern version of letterpress printing and can be used on almost any type of substrates including plastics, metallic film, label stock, corrugated card board and fabric. This printing process uses flexible photopolymer plates which are wrapped around rotating cylinders on a web press. These inked plates have a slightly raised image and rotate at high speeds to transfer the image to the substrate. These inks can print on many types of absorbent and non-absorbent materials and is capable of achieving high quality printed images. These factors make it very popular in food packaging, textiles and label printing industries. The deformation of printing plate in this printing process caused by pressure between the printing plate and the substrate is a major limitation of flexography. Screen ruling is the number of screen lines per unit of length. It is measured in lines per inch (lpi). The screen ruling will determine the amount of detail in the final printed result, low lpi means fewer details and high lpi means a lot of details.
The combination of CTP process and finer-thannormal screen rulings effectively improve the printing quality. The screen ruling has a great influence on dot gain.
Key Notes : > Screen Ruling – determining the amount of detail in the final printed result. > Different screen ruling has influence on relief depth and crosssection of printing elements. > Digital printing plates reproduce tonal range better, with finer details with a minimized dot gain.
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The use of different screen ruling has influence on relief depth and cross-section of printing elements which again have a significant impact on the quality of the final product. The dot gain increases with the increase in screen ruling. It may be attributed to the more number of dots at higher screen ruling that cause a merging effect. The image resolution for halftones is determined by the screen ruling. The screen ruling of anilox should be higher than that of the plate to avoid interference patterns. The image quality of scanned output depends on different parameters. The variation in the image quality is observed by the histogram representation of the image. Histogram gives a graphic representation of the tonal distribution in an image. The image quality is improved by selecting proper screen ruling and screen shape. The achievement of a satisfactory result lies either in changing the configuration of elementary dot cells or in varying the shape and orientation of dots so that the human visual system would perceive more closely packed contours. By using different screen ruling, the shades can be distributed in manner to give better detail. The image quality in printer for Diamond shape screen loses its detail at extreme highlight zone. The dot gain increases with the increase in screen
ruling. It is attributed that more number of dots at a higher screen ruling cause a merging effect. The dot gain is low at a lower screen ruling, but smooth change of tones is possible with high screen rulings. During pre-printing stages, the compensation should be carried out to get good results at high screen rulings. The measurement of dot is related by the three quantities – dot area (A), density of the tint (Dt), and solid density (Ds). Dot gain is the difference between intended dot area and the actual dot area printed. In printing processes, this usually means the percentage of light that is reflected from the substrate and the ink. The substrate also has a major effect on the amount of dot gain. The combination of CTP process and finer-thannormal screen rulings effectively improve the printing quality. The screen ruling has a great influence on dot gain. In the digital pre-press, the excessive dot gain of prints is compensated by reducing dot values on plates. The higher is the screen ruling, the more
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The plate screen ruling selection for HD Flexo is based on print conditions, design characteristics, anilox screen ruling. The higher screen ruling of image leads to higher quality if proper screen and anilox ruling is selected.
is the serious dot expansion and degree of compression in shadows. Printing quality is mainly evaluated according to reproductions of tone and colour. The choice of screen ruling is limited by imaging resolution and tone value levels. The higher is the screen ruling, smaller is the gray level which is not good for tonal reproduction.
The HD Flexo technologies help to increase the print quality of image. The reproduction in highlights and transitions to zero is improved with HD Flexo technology. Increased screen ruling allows better reproduction in mid tones, neutralizing the negative effect of visible rosettes of the image. The digital printing plates reproduce tonal range better, with finer details with a minimized dot gain.
The use of different screen rulings is of great significance in curve adjustment of the printing plate and has an influence on relief depth and cross-section of the printing elements.
Article and images contributed by - Pramit Patekar (Student) under the guidance of Dr. Akshay V. Joshi (Printing Engineering Department – P.V.G’s College of Engineering and Technology & G.K. Pate (Wani) Institute of Management, Pune, India
New digital drawdown solution for colour swatch production Sun Chemical partners with GMG Color to provide Digital Drawdown Solution. Sun Chemical has partnered with colour management technology provider GMG Color to provide customers with a new digital drawdown solution for colour swatch production. GMG’s solution, GMG ColorCard, will now be available globally as part of the SunDigiProof service, available within Sun Chemical’s SunColorBox. Creating colour swatches can be a manual and time-consuming process. Sun Chemical’s SunDigiProof Seine application provides a solution to replace this manual procedure, creating a digitally printed version of the same standard, with increased reliability and colour consistency. With the addition of the GMG ColorCard application, the SunDigiProof solution now offers even greater levels of flexibility and convenience. The SunDigiProof solution is available to fit customers’ technical and price point requirements giving supply chain partners faster and more productive ways to work that reduce cost, drive innovation, and provide flexibility. With GMG ColorCard, users can easily automate colour swatch production at Sun Chemical colour centers using global colour references for quicker turnaround of colour swatches. The software is highly intuitive,
and can be operated by anyone, regardless of staff availability. This partnership also enables customers to print accurate digital drawdowns at their own locations, giving them the power to create colour swatches on demand and removing time, effort and shipping costs from the colour communication, matching and approval processes. Commenting on the partnership, Marc Levine, Director of Business Development, GMG Color said: “For the packaging supply chain, punctual and precise colour communication is critical. We believe that GMG ColorCard is the next evolutionary step in communicating colour expectations quickly and accurately. Our partnership with Sun Chemical illustrates that digital drawdowns are the new best practice for colour communication. Through this
partnership, Sun Chemical customers now have a faster, more accurate way to specify color and drive colour success.” Patrice Aurenty, Business Leader, Sun Chemical comments: “This partnership continues to build on our innovative set of tools within the SunColorBox. “By partnering with GMG Color, Sun Chemical now offers a best-in-class solution to help customers automate colour swatch production, communication, reduce lead times, improve colour consistency, and get to market faster.” Sun Chemical, a member of the DIC Group, is a producer of packaging and graphic solutions, colour and display technologies, functional products, electronic materials, and products for the automotive and healthcare industries.
September 2021
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digital printing
Konica Minolta: Giving Shapes To Ideas Mr Tai Nizawa, MD, Konica Minolta India shares the latest business approach, customer relationships, technological superiority of their products, future strategy, new launches and much more in this exclusive interview with PRESSIdeas. Konica Minolta Business Solutions India is celebrating its 11th Anniversary of India operations and has emerged as the leader in the Production Printing market segment in the last decade i.e. 2011-2020, with more than 50% of the market share. Mr. Tai Nizawa, MD, Konica Minolta India considers the decade long leadership as the biggest milestone achieved yet.
“Quality, productivity, flexibility, automation and consistency are 5 main offerings which come bundled with the Konica Minolta presses. The high quality presses are technologically strong and feature advanced capabilities such as in line automation modules that not only help minimize human intervention but also achieve consistent prints sheet after sheet.” – Mr. Tai Nizawa
Key Notes : > Konica Minolta Business Solutions celebrates 11th Anniversary of its India operations. > With 50% share, emerges as the leader in the Production Printing market segment in the decade of 2011-2020. > New responsibilities of Digital Technologies in complex supply chain networks include those in track and trace, authentication and supply chain management etc.
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Digital has obvious advantages over ‘traditional’ by eliminating many processes typical of traditional set-ups – helping reducing and cutting waste. “Digital has obvious advantages and as we see Covid-19 has reduced the overall demand in Commercial Print segment, a sizeable part of it has shifted towards Digital,” says Mr. Nizawa. “It has only happened because outputs on Digital are fast with negligible wastages. We are witnessing an increased interest of Commercial Printers in the Digital Printing for optimizing their print requirements,” he adds.
Advantage Digital Understandably, Digital Printing has obvious benefits over ‘traditional’ by way of its unique capabilities, especially in more advanced as well as progressive markets. With quite a big number of successful Digital Printing businesses, India has been reaping these benefits for a long time. “The advantages of Digital Printing, I am sure, are very well known. We know that with Digital Printing various design possibilities with full colour and gradation is possible – it enables printing without the limitation of colours, makes possible quick delivery, reduces colour matching time, has low cost of ownership, is profitable in small volume production, drives high added value and above all it is Environment friendly,” summarizes Mr. Nizawa. With goods moving on ever-complex supply chain network, obviously Digital Technologies are burdened with new responsibilities, for example, in track and trace, authentication and supply chain management etc. “We have always believed in ‘Giving shape to ideas’ and with that approach we have always brought products and solutions which are future ready. Our product line is very friendly in all production environments; in fact we have many installations which are part of the production assembly lines. We have solutions to support the customers to authenticate, including Track & Trace
solutions to integrate with the customers supply chain,” explains Mr. Nizawa.
KM’s strategy for next two years and Biz-out-of-the-box way campaign “With the latest numbers of the GDP growth, massive vaccination drives pan India and the steps taken by Indian government, we are pretty sure the way we are progressing we should see the state of normalcy very soon,” says Mr. Nizawa. “The future of printing is Digital itself. Personalization – with this we see many new avenues opening in terms of short-run print embellishments on packaging – small quantity of book publishing from budding authors and variable data printing of QR codes for various digital payment options are some of the promising segments of Digital. Digitization of processes is happening in every field. Our belief is that the process which can be digitized shall be controlled by automation of the processes,” he continues. Konica Minolta’s strategy for the next two years is quite simple. It is to bring more automation in the various processes in the Printing, from pre-press to post press with prime objective of bringing more efficiencies by reducing the touch points involved in the processes of printing. They have introduced various products and productivity solutions to
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Biz-out-of-the-box by Konica Minolta is a modern intranet solution that enables companies – no matter their size – to build a customized digital workplace based on Microsoft 365, improving collaboration, employee engagement and productivity. Providing gradual customization services depending on a customer’s budget, the solution is available both as an “out-of-thebox” template for small and medium-sized businesses for up to 300 users, as well as a “full custom design solution” for medium and large enterprises (101 to 20,000 employees).
AccurioPress and AccurioPrint – for customers who want to expand Digital offerings “We have recently launched AccurioPrint C4065 and AccurioPress C4070 series for the customers who want to expand the digital offerings and also for those who want to start fresh with digital printing. The USP of the products is the flexibility to do variety of applications in a small engine. The machine is suitable for all the segments for small print bureau to commercial printers,” says Mr. Nizawa explaining about these recent launches by Konica Minolta. These products along with other solutions by Konica Minolta are being presented
“
We know that with Digital Printing various design possibilities with full colour and gradation is possible – it enables printing without the limitation of colours, makes possible quick delivery, reduces colour matching time, has low cost of ownership, is profitable in small volume production, drives high added value and above all it is Environment friendly.
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manage pre-press, manage colour across devices/printing machines, manage job, manage device and web-2-print etc. “As a manufacturer the change in the situation (due to Covid-19) has made us more agile and flexible and we have adapted fast to support the changing requirements of the customers. Some of the segments of printing during these difficult situations have continued to provide good print volumes and to some extent have helped the customers in Labels & Packaging. Situations are not permanent, Covid19 is a good learning for all of us,” says Mr. Nizawa.
digitally through video demonstrations in absence of possibilities of trade shows and business events with personal presence due to Covid-19. “With Covid19 most the things are being done online, like through live feed from showrooms etc. We are happy that the customers are also accepting these flexibilities. We would love to do or participate in the events, shows but not planning immediately in the interest of safety for all,” says Mr. Nizawa.
Digital Printing – present and future Digital Printing is more capable of catching up with present market trends when compared to other processes. “The future is Digital and with low ownership cost, high productivity and higher ROI, the capabilities are endless. Since we have seen short-run jobs catching up, the available option is only Digital,” reasons Mr. Nizawa. “Digital complements the traditional process of printing. Majority of our customers, to my belief, understand the long-term benefits of embracing Digital, but we still
see inefficiencies in some of the jobs being printed which can be done more efficiently with Digital. The technology has advanced over the period and reached to a good acceptable level in terms of quality and flexibility. In the coming times we foresee more digitization happening. The customers who adapt to the changing environment and demand from the print buyers shall also have higher chances of growth and continuity in their businesses,” he envisages.
Konica Minolta machine – the competitive advantage “India had always been the focus country for the Konica Minolta Japan Headquarters. The excitement level for the Indian market and Indian customers has always been on the top priority. We are proud that many of our Indian customers have been delivering great jobs to their end customers. Recently, one of our customers from south India has been felicitated on the global platform for the admirable job he delivered with print embellishments on the wedding album and the box using the solutions provided by Konica Minolta,” Mr. Nizawa is all praises for Indian market and customers. The continuous learning and keeping the ‘customer first’ approach has been one of the key factors for the strengthening & acceptance of Konica Minolta worldwide. The company takes the feedbacks very seriously and works on the same to deliver the best value to the investments made by the customers. In addition, the R&D team visits the customers across the globe and India being one of their major markets, they regularly visit them to seek their feedback on existing products and aspirations from the future ones. “The result has been some of the inline devices we have brought like IQ501 for inline colour stability and verification, validation of VDP, inline finishing like cutting, creasing and binding. Some of the processes
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Konica Minolta’s strategy for the next two years is quite simple. It is to bring more automation in the various processes in the Printing, from pre-press to post press with prime objective of bringing more efficiencies by reducing the touch points involved in the processes of printing.
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for which the customer had to depend on other offline devices can be automated to get higher productivity,” informs Mr. Nizawa. “At Konica Minolta we believe in delivering value and making long term partnerships which have been possible only through maintaining transparency with our customers. This is very much visible as we have been trusted by our customers – who only could have helped Konica Minolta to be in a leading position with more than 50% market share in the last decade,” acknowledges Mr. Nizawa.
Konica Minolta – another name of quality According to Mr. Nizawa, quality, productivity, flexibility, automation and consistency are 5 main offerings which come bundled with the Konica Minolta presses. The high quality presses are technologically strong and feature advanced capabilities such as in line automation modules that not only help minimize human intervention but also achieve consistent prints sheet after sheet. The manufacturing process of the machines
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also follows the strict adherence to the quality control parameters before they reach the customers place. With a big R&D facility in Japan with more than 1500 people working on various aspects of the product development, Konica Minolta develops all the products considering the details collected from various customers across the globe, their challenges and their aspirations from the new products.
AccurioLabel 230 – an amazing label printing workhorse AccurioLabel 230 has been a very successful product for Konica Minolta worldwide and very soon they will be completing 1000 installs. It is one of the fastest growing segments for Konica Minolta. In India, there are already more than 10 machines installed and running. “It is quite a popular machine and there is an increased demand from the customers to shift their short-run jobs on Digital. The other factor which is driving the demand is the demand for automation using variable bar code/ QR code’s etc,” says Mr. Nizawa.
Supply chain is the core strength Print is a way of communication with printing present all around us in various forms. It’s more art than the science, which actually goes behind it, says Mr. Nizawa. Konica Minolta has introduced the technologies to embellish the Print. Digital technology helps to enhance the value of document for as small a job as a ‘Single Print’. The users can embellish with UV & foil. The new age designers are crossing boundaries to make the documents look stunning. “We have this technology for Small Printers to Big Commercial Printer, Label Printers and Packaging Printers,” he says.
In addition, Konica Minolta has a very robust supply chain system. The system supports different requirements of the customers including for consumables. “So far, during our last 11 years of experience, we have not had any challenges in the supply chain,” declares Mr. Nizawa. “During the current Covid-19 period, there have been some disruptions because of the movement of goods across countries, but the system is robust enough to manage. Moreover, with the automation in the import processes, we are also saving time,” he adds.
Circular economy, green initiatives and Konica Minolta Konica Minolta has been dedicatedly saving and conserving the resources available. In all its products it tries to reduce the waste from the devices, for example, it collects the used toner bottles and old machines from the customers and hands them over to the e-waste management companies to properly handle the same. The recent “Prayaas” programme is another step towards environmental friendly initiatives by the company. In this programme, the company would be planting more than 1000 trees in the coming months across India. Konica Minolta customers are the major stakeholders in the project. “As an OEM, our target is to reduce the CO2 emission by 80% compared to 2005 levels; aprox. 40% of the toner bottles are made from recycled milk bottles; and aprox. 88% of the office machines’ outer cover is made of recycled materials. As a company, we have been globally recognized by various agencies for our numerous green initiatives,” says Mr. Nizawa.
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We do hand hold many new entrants in the market in various ways to provide them with latest market trends, studies and ideas for new business applications so that they can run their businesses in the most profitable ways. And, with their growth, we also grow!
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Packaging, Personalization and Digital “Pandemic has brought lot of changes in the life of the people and our consumption behaviour. Lots of processes have been digitized and with restricted movement, the demand for the print has also reduced. Some of the segments have been badly impacted like Education and Textile etc. Hopefully the future will change a bit, although it may not be the same as before soon. The demand for Print will come back as these segments return back to normal. There are many unexplored areas like personalization that hold promise for PSPs of tomorrow. Personalisation is a way of bringing more attention of the intended receiver of the information. Print is a medium of communication. Information which can be shared Digitally shall move to Digital sooner or later. However, documents shall continue to be created and we foresee the increase in the creation of number of documents. Publishing it either Online or Print shall depend upon the consumer of the information. For e.g. Utility Bills – they continue to be generated and the numbers are increasing including the flexibility to the consumer to pay and receive the information Online & in the form of Print.” “Another key area is Packaging which is as much important for the branding as it is for the safety of the goods to be delivered to the customers. We expect digitization to increase in this segment also with processes like PrintOn-Demand, or manufacturing efficiencies,” says Mr. Nizawa.
“At Konica Minolta every press sold is a unique business case which is made for all the customers as per their requirements. We try to offer the best solution to each customer. We do hand hold many new entrants in the market in various ways to provide them with latest market trends, studies and ideas for new business applications so that they can run their businesses in the most profitable ways. And, with their growth, we also grow!” explains Mr. Nizawa the pricing and quality by Konica Minolta. “The future way of providing the solutions at the best possible price shall remain the same for us. It’s always about the value which comes with that price for the end customers. The prime objective of the pricing is that our customers should be able to make profits and justify the investments in the products from Konica Minolta,” he continues. “We are flexible enough to fit in all the price brackets with one solution or the other to suite the demands of our customers,” sums up Mr. Nizawa. “Times are changing and we expect some of the business practices to change because of the COVID-19 and it would also have effects on the Print Industry. It is too early to predict with the changing scenarios till we have some long-lasting cure for the disease,” infers Mr. Nizawa.
of the digitization concepts of requesting for consumables/ service request and service call report etc. All the processes are digitized and they have improved the overall efficiency in the service process management,” divulges Mr. Nizawa. During the recent hard times, all the businesses have suffered, and Konica Minolta is no exception. “Thankfully we have managed the difficult situation. We are seeing a positive trend in the market slowly as the businesses are coming back. Although we have still not reached to the same levels as FY19 but things look positive and we are very optimistic,” affirms Mr. Nizawa. Internet is a very strong platform of communication and Mr. Nizawa sees its use to increase especially with the supply chain integrating with real time information. This he says will become a major contributor of exchange of information and doing business. “We would encourage our customers to learn and adapt to the new changes to be future ready,” he recommends. “We plan to get through this difficult time by supporting our customers to get to their levels of production. We consider ourselves as silent partners to the customers’ businesses. We grow only if our customers grow. It’s a chain and we would like to play an active role to stimulate the growth,” concludes Mr. Nizawa, wishing everyone in the industry to remain safe and healthy.
“Notwithstanding all this, our focus to support the customers has gone stronger because of Covid-19 and it has made us more agile and flexible. We have also introduced some
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Heidelberg is now a member of the international alliance 4evergreen - Driving resource efficiency and circularity in the packaging segment. By joining the international alliance 4evergreen, Heidelberger Druckmaschinen AG (Heidelberg) is affirming it is fully committed to environmentally friendly products and technologies. Handling natural resources sustainably and continuously improving circularity, that is to say the circular economy, are key concerns in the growing packaging segment. Consumer demand for sustainable and fiber-based packaging solutions is increasing further still. As a leading partner of the folding carton industry, Heidelberg therefore supports the 4evergreen alliance’s holistic approach throughout the value chain for climate-friendly, green packaging in an enhanced circular economy. “Environmental protection and sustainability are global issues that are also becoming increasingly important in the print media industry,” says Heidelberg CEO Rainer
“The commitment Heidelberg is demonstrating toward environmentally friendly products and developing new technologies to boost circularity is central to our work.” Susanne Haase, 4evergreen alliance’s Program Director
Key Notes : > Heidelberg looking to drive resource efficiency and circularity in packaging. > Now a member of the international alliance 4evergreen. > Cutting-edge technologies contribute to ecofriendly folding carton production.
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Hundsdörfer. “For many years, Heidelberg has been promoting environmental and sustainability initiatives when developing and manufacturing machinery and units. We are also looking to drive forward and further improve options in terms of recyclability and the use of resources during production in the growing packaging segment,” he adds. “Here at 4evergreen, we believe in the power of a holistic approach and are bringing together stakeholders from the entire value chain to make
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fiber-based packaging more recyclable. The commitment Heidelberg is demonstrating toward environmentally friendly products and developing new technologies to boost circularity is central to our work,” emphasizes the alliance’s Program Director Susanne Haase.
New technologies contribute to eco-friendly folding carton production Using energy efficiently, conserving resources, reducing emissions, and ensuring effective lifecycle management are all crucial aspects when manufacturing and operating printing presses. Sustainability is a core element of the strategic agenda pursued by Heidelberg. The company’s environmental policy provides a binding framework for all Heidelberg divisions that also extends to its external partners and suppliers. This policy reflects the comprehensive and holistic approach that Heidelberg follows in its environmental concept. Every single stage in the product lifecycle is taken into account – from development and production through to operation by the customer and recycling or disposal. What’s more, Heidelberg is
continuously expanding its green portfolio. This commitment to the environment is demonstrated by machinery, units, and especially consumables such as Saphira Eco products. As far as possible, these are all manufactured on the basis of renewable raw materials and/or contribute to the end products’ recyclability. Products bearing the Saphira Eco label generate lower emissions than most comparable products. Besides environmental benefits such as reduced emissions of volatile organic compounds (VOCs), ammonia, and particulate matter, Saphira Eco consumables also use fewer chemicals and result in less waste water. With a market share of close to 50 percent, Heidelberg is one of the top global technology leaders. It’s another name for quality in sheetfed offset presses and the list goes on to include solutions for folding carton, label printing and much more. The company covers the entire value chain, including digital workflow integration. 4evergreen is a cross-industry alliance perfecting the circularity of fiber-based packaging to contribute to a climate-neutral
and sustainable society. The goal is to raise the overall recycling rate of fiber-based packaging to 90 percent by 2030, focusing in particular on packaging with poorer circularity at present – the types used for household, out-of-home, and on-the-go consumption. The alliance brings together industry representatives from across the fiber-based packaging value chain – from pulp, paper, and board manufacturers and recyclers to packaging producers and converters, including brand owners, retailers, and waste management companies. It also includes suppliers of chemicals (e.g. adhesives, inks, and coatings), technology providers (e.g. machinery, collection, and recycling solutions), and leading research institutes. To date, 4evergreen has brought together more than 70 market leaders representing all the players in the fiber-based packaging value chain. The host of the initiative is Cepi (the Confederation of European Paper Industries), which is headquartered in Brussels.
IPMA and industry expresses concern over GST increase An increase in the GST rate on paper cartons, boxes and bags will work against the Government’s efforts: IPMA
Indian Paper Manufacturers Association (IPMA) and other affected by the recent Government decision reviving GST rates have expressed their concern over the hardships that may ensue due to the increased financial burden. The GST Council, in its 45th meeting held on 17th September 2021, has recommended an increase in the GST rate on cartons, boxes, bags, packing containers of paper etc. from 12% to 18%. It is feared that the new GST rates on these products and media will make it expensive for consumers to shift away from single-use plastic.
Earlier the Indian government, amending the plastic waste management rules, had decided to ban the manufacture, sale and use of single-use plastic. The extra burden on paper based packaging industry will go against the government’s commitment to become a single-use plastic free country. According to IPMA, this recommendation of the GST Council is surprising and not in sync with the move of the Government towards ban on the use of single-use plastic. Recognising the global menace of single-use plastic which is not biodegradable, India had earlier given an international commitment to ban all single-use plastic by 2022. The new Plastic Waste Management Rules aim to prohibit the manufacture, sale and use of several single-use plastic commodities from 1st July 2022. The rules also prohibit the use of plastic carry bags with thickness less than 75 microns with effect from 30th September 2021 and 120 microns with effect from 31st December 2022.
IPMA President, Mr. A S Mehta states “Paper is one of the most environmentally sustainable products as it is fully biodegradable, recyclable and is produced from sources which are renewable and sustainable. Paper provides a viable alternative to single-use plastic in several applications. An increase in the GST rate on paper cartons, boxes and bags will work against the Government’s efforts towards phasing out the use of single-use plastic.”
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SaralNFC – InkTech by Saralon The benefits of classic offline media and modern online applications in a single product – SaralNFC. Printed Electronics simplified through InkTech – Saralon is providing Ink & production technology for sustainable electronics to enable print houses to produce interactive applications inhouse. The combination of Printed Electronics with NFC technology can substantially lower the cost of products. Contactless payment by smartphone is becoming increasingly popular during the corona pandemic. This is enabled by NFC (Near Field Communication) – a technology that can now be used in marketing and allows you to enhance your analogue products with digital features to create an unprecedented customer experience. It is a technological milestone for the marketing of physical products and other offline media. With SaralNFC LightPaper, NFC-enabled smartphones trigger illuminating designs on paper and open specific links on their displays, e.g. online stores, surveys or social media profiles. No app is required.
Saralon is working to simplify the production of NFC-related products so that printing companies can produce them using existing printing machines.
With SaralNFC TouchPaper, touching various sensors within the paper triggers online content to be displayed on the device. One can integrate up to 9 links to websites, files, pictures, videos or even audio files. No app is required. Saralon solutions are being provided by Kunal Enterprise in India. “It is challenging to convince the customers - the brand owners themselves or the agencies - of what
Key Notes : > Solutions for interactive packaging and print media. > Light and NFC technologies add digital features to products. > The TouchPaper offers various printed buttons with which different content can be played.
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is possible,” says Ajay Gandhi, MD, Kunal Enterprise. “It is not that easy to reach the brands. And when the path to the brand owner leads through an agency, you are faced with the task of presenting the technology and its possibilities in such a way that they fit into creative concepts that under circumstances already exist.” Saralon’s core business is the development of functional inks for screen and flexographic printing systems. The manufacturer is currently focusing on the development of various solutions for interactive packaging and print media, as well as new types of light and NFC technologies. The abbreviation NFC stands for Near Field Communication; it is a data transmission standard. To illustrate the functions, Saralon has developed two approaches and is looking for partners, printing companies. These are the Saral NFC LightPaper and TouchPaper. Saralon is looking for print shops as partners. The “print shop as partner” concept includes Saralon supplying the functional inks. At the same time, the company must guarantee a certain transfer of technology. Hence, it offers technical trainings. “Print shops should be able to use our new technologies to manufacture new products that are individually
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The idea of being able to create e-learning documents goes in a completely different direction. One can fill print documents, with which one can certainly learn well, with digital content in the places where analogue is simply not enough. And if a video should be out of date, the sensors can be reprogrammed afterwards. The two papers create a bridge between printed and digital world and address customers multisensory.
tailored to the customer and are therefore perceived as special in the market,” describes Ajay Gandhi. The two approaches work in principle in the same way: If you put a NFC enabled smartphone on the sensor advertising spots or product, information appears on the display depending on what is stored on the sensor. While a digital link, for example a video, and a light design are automatically activated with the Saral NFC LightPaper, the TouchPaper also offers various printed buttons with which different content can be played. The sensor does not need batteries, and neither does an app.
to the masses. The demand for special, highquality packaging is great. By adding new interactive functionalities brands can engage and communicate through emotions, which is better with a video than with a photo in a brochure. “Just remember that with the TouchPaper, a sales representative no longer has to lug around the 200-page catalogue, but can present more interactive content on the smartphone with a brochure to a lesser extent,” says Steve Paschky, CMO of Saralon.
“It is also important that the SaralNFC technologies allow the level of awareness of campaigns to be measured. Classic post mailing cannot deliver that. And that in turn can convince customers. You have to develop new customer groups, even though it requires high effort technology and marketing as a team,” says Ajay Gandhi. The impact of NFC technology is well known. Printed Electronics has the potential to amplify the impact of NFC on our daily lives. Saralon is working to simplify the production of NFC-related products so that printing companies can produce them using existing printing machines. With SaralNFC LightPaper, bringing a smartphone close to the paper can switch on light from paper and simultaneously open a weblink on the smartphone. Using SaralNFC TouchPaper, once a smartphone is placed on the paper, the paper becomes interactive, multiple weblinks can be opened by touching paper at predefined positions.
Packaging, mailings, interactive cards and retail applications are the core target markets that Saralon is currently addressing. Brands are fighting more than ever for the attention of customers; they have been using high-quality papers and cardboard, special varnishes or embossing for this. So, you rely on the power of haptics, which has been proven to bring something. However, there is a risk that the success is too low because the competition is doing the same. In autumn 2020 Saralon used its new SaralNFC technology for one customer who wanted some digital features to be added to their packaging. “The client was from tobacco industry where they have fewer advertising opportunities than other industries. Such a situation naturally forces you to take new measures. With this project the marketer hopes to bring the technology
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Global Graphics group companies to present new SmartDFE at Label Congress Global Graphics connects label printing to the smart factory at Label Congress. At Label Congress (29-30 September, Chicago) all four Global Graphics group companies – Global Graphics Software, HYBRID Software, Meteor Inkjet and Xitron – are exhibiting together for the first time (booth 35) to present their full range of solutions for digital label printing, including their new SmartDFE. SmartDFE is the first product co-developed by all Global Graphics companies and provides everything needed to add labels and packaging printing to an industrial production environment. It is designed to be part of a fully automated manufacturing solution supporting Industry 4.0 telematics and MIS integration, plus connectivity with automated manufacturing lines via the OPC UA standard. Global Graphics is the only full stack supplier of all the critical software and hardware core technologies needed for inkjet, and SmartDFE brings all of these technologies together in one easy-tointegrate solution. In addition Global Graphics Software will present Harlequin and ScreenPro, its fastest RIP and screening technology, especially suited for variable data printing where every label is different. Meteor Inkjet will present its comprehensive range of industrial inkjet electronics, software, tools and services, spotlighting recently announced engines to drive printheads such as the Xerox W-series printheads, ideal for industrial label printing systems. HYBRID Software will demonstrate its range of intelligent prepress and workflow products with PACKZ, STEPZ and CLOUDFLOW which provide a unified platform for digital and conventional label file preparation, editing, and workflow automation. Xitron will be demonstrating the Navigator Flexo Suite for traditional label prepress work and the award-wining Navigator Digital Front End for the high-speed digital market. “Global Graphics has an outstanding range of award-winning products,” comments Mike
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Rottenborn, Global Graphics CEO. “Our innovative solutions provide our OEM and end-user customers with the best quality and performance, particularly when digital presses are getting faster and require print data to be delivered to the printheads at maximum possible speed. SmartDFE is the first example of us all working together to build something unique in the market, a full stack of software and printhead drive electronics that has the power to bring mass customization into the label factory at the same costs as mass production.” “We are looking forward to presenting our solutions to our customers and prospects
at Label Congress, which will provide an excellent opportunity to network with industry peers for the first time since the start of the pandemic. Exhibiting as a group of companies offers an ideal opportunity for vendors and converters seeking innovative solutions to come to talk to us.” A conference runs alongside the exhibition and Mike will be appearing in a conference panel discussion: “How far can automation and Industry 4.0 go?”, where topics under discussion will include lights-out manufacturing, the autonomous printing press, machine learning and the intelligent label press.
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Robots to handle material in printing and packaging industry OTTO Motors and Significans Automation to bring Robotics to the Printing and Packaging Industry. OTTO Motors has signed a partnership agreement with Significans Automation Inc. to bring AMR material handling technology to the Printing and Packaging space in the Americas. With the partnership, Significans Automation is now able to offer customers a true endto-end solution with the addition of OTTO Motors’ flexible and intelligent autonomous mobile robots for the handling of materials. AMRs are advanced robots designed to transport raw and work-in-progress materials throughout the factory floor in pedestrian-heavy areas, and have been proven to be more efficient and cost-effective than humans, conveyors, or fixed-path transporters. In fact, OTTO AMRs were found to be only 10% the cost of a full-time equivalent for manual cart movement and only 20% of the costs associated with a driver and forklift. Both Significans Automation and OTTO Motors are working together to introduce cutting edge offerings that are uniquely designed to meet specific business requirements. “Significans went through an extensive search to find the right robotics partner. We recognized the tremendous power and flexibility of OTTO’s single grid to control every robotic process in the environment,” says Marc Raad, President of Significans Automation. “It’s one grid, one integration, and one truly unified production platform.”
According to Sean Davis, Significans Automation’s Director of Technology, “Significans’ goal from the start, has always been to unify our front-end software automation services with back-end robotic solutions. As a result, this partnership marks the beginning of an exciting future for our customers who can now incorporate true robotics into their business processes.” “Significans Automation has done incredible work to help innovate and automate graphics operations and workflows in preparation for a robotic future,” adds John Stikes, Director, Strategic Alliances of OTTO Motors. “As a trusted member of the OTTO Motors Partner Network, Significans Automation now offers AMR technology to help their customers tackle labor shortages, scale their businesses, and outperform the competition.”
In response to the fast turnaround demands of e-commerce, print, custom packaging, and personalization, the Printing and Packaging industry is now well-poised to incorporate efficiency-enhancing robotics into the automated workflows they have been developing. OTTO Motors is Clearpath Robotics’ industrial division, providing autonomous mobile robots (AMRs) for material handling inside manufacturing facilities and warehouses. Significans Automation Inc. specializes in delivering next-generation automation to the Printing and Packaging industry. The company offers programming and expertise in custom workflow development, communication and project management, colour management, prepress training, and end-to-end business integration.
“As the print and packaging industry moves towards automation, material handling remains one of the most challenging processes to automate. Implementing an intelligent, flexible and scalable materialhandling system with autonomous mobile robots (AMRs) can help solve this problem,” says Rick Baker, CRO of OTTO Motors.
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Kornit Digital commits to saving 4.3 trillion liters of water Also to save 17.2 billion kilograms of greenhouse gas emissions, and reduce overproduction in the Fashion Industry by 1.1 billion items by 2026. Worldwide digital textile production technologies provider, Kornit Digital recently released its 2020 Impact and Environmental, Social, and Governance (“ESG”) Report. This inaugural report affirms Kornit’s commitment to achieving specific ESG goals. This includes the way Kornit conducts business, creates meaningful impact in local communities, and achieves environmental sustainability, in addition to how Kornit will continue to build a diverse and inclusive company culture, foster employee growth and development, and empower fair and safe labor practices globally. “Our vision is to boldly transform the world of fashion and textiles for a better, more sustainable planet,” said Ronen Samuel, Kornit Digital’s Chief Executive Officer. “This report serves as our roadmap to achieving this vision.”
Kornit’s first-ever impact report codifies brand vision of transforming the fashion industry with uncompromising eco-friendly production on demand: “These KPIs reflect Kornit’s core values, embedded into every aspect of our business,” says CEO Ronen Samuel
Key Notes : > Fashion industry – producing nearly 20% of global wastewater each year. > Over-producing an average of 30% as an integral part of its ‘normal’ course of doing business. > Kornit’s flagship Presto S – uses up to 95% less water, 94% less energy, and produces up to 83% less GHG emissions.
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Mr. Samuel continued, “The fashion industry is unfortunately responsible for severe ecological damage, producing nearly 20% of global wastewater each year and over-producing an average of 30% as an integral part of its ‘normal’ course of doing business. We are laser-focused on changing that trajectory. Sustainability is top of mind at Kornit, in our spirit and in practice, every single day.” In addition to enabling eco-friendly production processes with technology and consumables that use less water, reduce waste, and minimize the
carbon footprint, Kornit technology solutions enable sustainable production on demand, which eliminates overproduction of apparel and other textile goods. A 2021 Life Cycle Assessment conducted on two flagship products, the Kornit Atlas MAX and Kornit Presto S, demonstrated that relative to traditional analog processes, Kornit’s digital production systems used up to 95% less water and 94% less energy, and produced up to 83% less greenhouse gas (GHG) emissions for the Presto S system and up to 93% less water and 66% less energy, and produced up to 82% less greenhouse gas (GHG) emissions for the Atlas MAX system. Based on this study, in addition to past sustainability performance results and strategic projections for business growth and market expansion, by 2026 Kornit Digital’s sustainable on-demand solutions are expected to enable the production of approximately 2.5 billion apparel items in a responsible manner to deliver:
Zero overproduction By moving the industry to on-demand manufacturing, Kornit will help eliminate the estimated 1.1 billion apparel items overproduced using traditional production methods, based on an industry average of 30% overproduction. This is about 1 apparel item for each and every person living in Europe and North America – saved.
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Zero water waste In addition to eliminating overstocks, Kornitenabled production on demand will support saving an estimated 4.3 trillion liters (1.1 trillion gallons) of water. This is the estimated amount of drinking water needed for the entire U.S. population for 11 years.
Reduced CO2 emissions By enabling sustainable on-demand production, consuming less energy, and generating less waste, Kornit will prevent an estimated 17.2 billion kilograms (37.9 billion pounds) of greenhouse gas emissions, compared to traditional manufacturing methods. This is equivalent to the estimated amount of carbon dioxide emitted from circumnavigating the entire planet with a car nearly 2,400 times. Furthermore, the report outlines Kornit’s commitment to achieving KPIs that address waste, chemicals, GHG emissions, energy, product development, employee training, diversity and inclusion, and the company’s supply chain. “While we are proud of our progress towards achieving the goal of being a technology
leader for environmental, social, and responsible corporate citizenship, and empowering the global fashion industry to elevate its creative possibilities while shrinking its ecological footprint, we know there is more work to be done. This report holds us accountable to our vision of providing the efficient, conscientious, uncompromising on-demand capabilities our stakeholders, employees, customers, and the global marketplace demand. These KPIs reflect Kornit’s core values, embedded
into every aspect of our business,” Mr. Samuel concluded. The report generally follows Global Reporting Initiative Standards core reporting framework option and Sustainability Accounting Standards Board reporting standards for the Professional and Commercial Services sector. Headquartered in Israel with offices in the USA, Europe, and Asia Pacific, Kornit Digital serves customers in more than 100 countries and states worldwide.
CSC launches Superwash POL for Textile industry Cosmo Speciality Chemicals launches dry transfer inhibitor to prevent bleeding and staining in textiles.
Cosmo Speciality Chemicals, 100% subsidiary of Cosmo Films, has launched Superwash POL – a dye transfer inhibitor to prevent bleeding and staining – for the textile industry. The special formulated agent provides an amphiphilic character with polar groups and hydrophilic properties with unpolar groups preventing the dye bleeding and redeposition on white or differently coloured textiles. Compatible with anionic surfactants, Superwash POL improves wet fastness properties like wash and rubbing of dyed/ printed goods. Effective in hard water and suitable for a wide range of pH, the innovative washing off agent also helps with avoiding tinted of ground printed goods.
Talking about the new product, Mr. Anil Gaikwad, Business Head, Cosmo Specialty Chemicals said, “With an aim to continue bringing innovative products for the textile industry to deliver new solutions, we are launching Superwash POL. Because of its amphiphilic character it helps avoid tinting of the ground of printed goods while offering an excellent cost / benefit ratio. It is indeed the most effective dye transfer inhibitors for liquid laundry.”
1-4gpl for continuous application are the recommended dosages of this DTI agent from Cosmo Speciality Chemicals. Cosmo Speciality Chemicals – a 100% subsidiary of Cosmo Films – with strong research capabilities, is into specialty polymers & textile chemicals. The latest launch is ‘Fabritizer’, which safeguards consumers from various viruses, bacteria and fungi.
“Cosmo believes in being specialised and niche in its offerings. Therefore innovation is promoted as one of the most important values, driven by the consumer needs and backed by strong tech infrastructure” added Mr. Pankaj Poddar, Chairman & CEO of Cosmo Speciality Chemicals. Effective in different shades of dye, Superwash POL works for cotton polyester blends and requires a very less amount to perform in comparison to the competition. 0.5-1.0% dose for exhaust application and
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signage printing
Large-scale, high-speed 3D Printing for Marine Manufacturing Massivit 3D marks its expansion into the Marine Arena at IBEX 2021 – Florida.
Massivit 3D Printing Technologies, provider of large-scale 3D printing systems, presented its latest additive manufacturing technologies at IBEX 2021 in Tampa, Florida on September 28-30, marking its expansion into the marine manufacturing market. The company showcased the Massivit 5000 – recently launched to serve large-scale production for marine, automotive, and rail manufacturers – as well as the soon-to-be-launched Massivit 10000, a groundbreaking composites manufacturing solution expediting mold-production workflows. Visitors to IBEX experienced a pre-booked personalized demo at the Massivit 3D booth of both the Massivit 5000 and the Massivit 10000.
Massivit showcases the Massivit 5000 – recently launched to serve large-scale production for marine, automotive, and rail manufacturers – as well as the soonto-be-launched Massivit 10000, a groundbreaking composites manufacturing solution expediting moldproduction workflows.
Key Notes : > Visitors at Massivit 3D’s booth experienced live demonstrations of the Massivit 5000. > Massivit 5000 – producing a range of large-scale 3D printing maritime applications. > The new Massivit 10000 – designed to expedite composites mold production by 80%.
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On show at Massivit 3D’s Booth was the Massivit 5000 that dramatically shortens production time for large, custom end-use parts, prototypes, and molds. Launched in Q2 2021, the Massivit 5000 enables marine manufacturers and service providers to produce large parts within hours – instead of days or weeks. The latest of Massivit 3D’s portfolio of 3D printers, the Massivit 5000 offers a colossal build volume of 57” x
44” x 70” (145cm x 111cm x 180cm) and facilitates high-speed production of parts that instantly cure during the printing process, offering ready-made parts straight off the printer - with practically no required support structures. Large, lightweight parts can be printed without the need for excessive post-processing. It also facilitates sea-worthy end-use parts with significantly shorter lead times, lower costs, and less waste than those of traditional manufacturing processes. The machine enables complex geometries that can serve as a core for composite marine parts made of fiberglass, carbon fiber, and Kevlar and its output has been proven to withstand required minimum loads for a range of maritime parts. The new technology was developed to digitalize antiquated manufacturing workflows in line with
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Industry 4.0 requirements. Spare parts, custom end-use parts, molds, and prototypes can now be produced onsite and on demand, such as symmetrical stern extensions, custom-made stern covers and rooves, ergonomic dashboards, tailored radar masts and bowsprits, hermetically sealed bathrooms, collecting tanks, and many other applications. The Massivit 5000 was printing live throughout the IBEX event, demonstrating its exceptional 30x production speed as compared to conventional systems. The speed is facilitated by the company’s unique patented technology, Gel Dispensing Printing (GDP) technology which is based on a proprietary thermosets photo polymer material developed by Massivit 3D’s R&D team, and has, to date, been adopted in 40 countries across multiple industries.
Massivit 3D also introduced to IBEX visitors the Massivit 10000, soon to be launched, and available at the show for pre-order via a rapidly growing waiting list. Marking a new milestone for composites manufacturing, this groundbreaking additive manufacturing system facilitates costeffective mold production for composite materials end parts. It is designed to overcome the bottlenecks of mold production by shortening the traditional 19-step workflow down to just 4 steps. Based on the company’s innovative Cast-In-Motion technology, the Massivit 10000 enables direct printing of a “female” mold shell, thereby eradicating the need to produce a master or plug. This shift in paradigm – coupled with a high HDT (Heat
Deflection Temperature) capability, low CTE (Coefficient of Thermal Expansion), and exceptional geometry freedom – has spawned growing demand across several countries and industries. Erez Zimerman, CEO at Massivit 3D, said, “We are excited to reveal the Massivit 5000 and the Massivit 10000 at IBEX and to demonstrate how Massivit 3D is transforming marine manufacturing with cutting-edge, large-scale additive manufacturing innovations. We’re committed to enabling manufacturers to overcome existing limitations in production speed and size, and to facilitating dramatic cuts in production costs. We’re thrilled to respond to the high demand for the new Massivit 10000 by offering IBEX attendees the opportunity to place orders in the lead up to the upcoming product launch.”
September 2021
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Agfa, Interprint and Koenig & Bauer partner for digital décor printing Interprint expands by deploying Agfa’s water-based pigmented inkjet ink set on two of its singlepass high-speed Koenig & Bauer RotaJET presses. Interprint recently invested in a third RotaJET system, their second one of the latest generation. Both of these are now running on the same Agfa ink set. The cooperation between the three parties has made it possible for Interprint, which already became an industry pioneer when it adopted inkjet printing on décor paper as a key strategy for growth, to expand its digital printing range with first-rate laminates. Because of the consistent and interchangeable prints on both lines, Interprint can roll out a wide variety of designs, from the early sampling phase right to the full production. “We are excited to be able to show full flexibility in designs thanks to digital décor printing”, says Robert Bierfreund, Managing Director of Interprint GmbH. “The cooperation with Agfa and Koenig & Bauer during the start-up phase of the RotaJET lines has been very professional and resulted in a consistent print process that enables us to serve our customers with a huge freedom of design choices and superior print quality.” Over the past years, Agfa has invested heavily in the design and production of water-based inks to print on décor paper for the production of laminates (floorings and furniture panels). The pigmented inks deliver consistent prints with a wide color gamut and low metamerism (for wood designs). As they are tuned to the existing lamination processes, they allow for a straightforward replacement of gravure prints by digital prints. With the RotaJET range, Koenig & Bauer has developed a top-class single-pass print system that meets the demands of the laminate industry. With various print widths and a linear print speed up to 135 m/min, it can handle production jobs that would have been printed in gravure before, as well as quickly ánd economically print very short consecutive runs. Koenig & Bauer and Agfa cooperated closely to validate the performance of the Agfa ink set for use with the RotaJET print solution.“Koenig & Bauer extensively
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tested the Agfa ink set on the RotaJET print solution at its Customer Technology Centre in Würzburg”, says Christoph Müller, member of the management board of Koenig & Bauer. “The fine-tuning of ink to the print system was managed carefully by both parties. This has resulted in the RotaJET running in a very controlled manner, delivering excellent image quality and overall performance.” “Agfa is committed to the laminate industry,
with many years of R&D invested in inks for this industry, and has recently built a new dedicated ink production plant”, says Tom Cloots, Agfa’s Director Industrial Inkjet. “We have a long tradition of handling pigments and have built strong expertise on how to disperse them in a water-based ink carrier. Agfa technology enables the consistent production of inkjet inks with a very wide color gamut– a key element of the overall ink performance– yet a low ink consumption.”
pressideas/ signage
Monotech Systems launches Pixeljet miniRTR featuring RICOH print heads Print high quality indoor and outdoor signage along with various interior décor applications with the new miniRTR. Focusing green printing, Monotech Systems has launched a new version of their existing 6 feet UV LED roll-to-roll printer named Pixeljet miniRTR. The advanced version of miniRTR is capable of printing high quality indoor and outdoor signage along with various interior décor applications. “This new launch is an updated version of our existing model Pixeljet miniRTR. The new advanced version of miniRTR is now available with the RICOH industrial grade print heads which is the most popular head when it comes to the UV printing technology,”
says, Manoj Garg, General Manager – Wide Format Graphics, Monotech Systems. “The RICOH industrial grade printhead offers enhanced productivity that enables the miniRTR to deliver a printing speed of up to 150 sq. ft. /hr. (based on the printhead and colour configurations). It also brings the media versatility and enable the printing on wide range of indoor, and outdoor applications such as transparent materials, self-adhesive vinyl, outdoor materials, films, leather, and also on décor applications such as wallpapers, window blinds, wall decals, canvas etc,” Mr. Garg added.
The New Pixeljet miniRTR UV LED roll-toroll printers available in six- and four-colour versions. The Pixeljet miniRTR is equipped with a UV LED lamp, allowing users to print on a variety of media and save energy, cost and time. One of the main features of this printer is its four-colour optional varnish plus white and clear ink version, which can print white in different modes, improving the opacity of printed materials, increasing colour contrast and readability. It also delivers embossing effects for various digital decorations. The new Pixeljet miniRTR is designed for midrange users who want to switch from EcoSolvent to UV printing on a budget. Key highlights of the New Pixeljet miniRTR: • Maximum Printing Size: 1800 mm • Resolution: 2,400 dpi • Printing speed: Up to 150 sq. meter/ hour • Printhead: RICOH industrial grade print head • Colour options: (CMYK) + White + Clear ink
Events Calendar India Sign & LED Expo 2021
Labelexpo India 2022
Date: 14 SEP -21 to 21 SEP - 21 Venue: Virtual (India)
Date: 20 DEC -21 to 24 DEC - 21 Venue: India Expo Centre, Greater Noida, NCR Delhi
Date: 9 NOV -22 to 12 NOV-22 Venue: Expo Centre & Mart Greater Noida - Delhi NCR
ProPak India 2021
Screen Print India 2022
Date: 30 SEP -21 to 02 OCT - 21 Venue: Venue:Bombay Exhibition Center, Mumbai
Date: 21 APR -22 to 23 APR-22 Venue: Bombay Exhibition Center Mumbai
15th Printpack India - Postponed
mediaexpo 2022
Date: 20 DEC -21 to 24 DEC - 21 Venue: India Expo Centre, Greater Noida, NCR Delhi
Date: 12 MAY -22 to 14 MAY-22 Venue: Bombay Exhibition Center Mumbai
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