Manual de serviço tv sony kdl 60w600b chassis rb2g

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON) RB2G CHASSIS Segment: HM Version

Date

Subject

1

01/2014

2

04/2014 Model Addition : Add 60” Models ( Model List , pg 45-46 )

1st Issue.

LCD TV 9-888-150-02 For SM - Unique , please refer : 9-888-150-A1 ( America ) 9-888-150-C1 ( China) 9-888-150-E1 ( Europe ) 9-888-150-P1 ( Pan Asia )

SERVICE MANUAL (COMMON) RB2G CHASSIS Segment: HM

LCD TV

MODEL LIST THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:

REGION ASIA

CHINA

AMERICA

JAPAN

EUROPE

MODEL KDL-40W580B

KDL-48W580B

KDL-60W600B

KDL-40W590B

KDL-48W585B

KDL-60W605B

KDL-40W600B

KDL-48W590B

KDL-60W607B

KDL-40W605B

KDL-48W600B

KDL-60W608B

KDL-40W607B

KDL-48W605B

KDL-60W610B

KDL-40W608B

KDL-48W607B

KDL-60W630B

KDL-48W608B

KDL-60WM15B

KDL-48WM15B

3

TABLE OF CONTENTS Section Title

Page

Section Title

Page

4. SERVICE ADJUSTMENTS

1. SAFETY NOTES 1-1.

Warnings and Caution……………………………………………………….

5

1-2.

Caution Handling of LCD Panel ......……………....................................

5

1-3.

Caution About the Lithium Battery…………………………………………..

1-4.

4-1.

Accessing Service Mode .....................................................................

28

6

4-2.

4-3.

Transition of Each Micro’s Service Mode……….………………………

Change Data by Service Mode 1…………………………………..…….

28 28

Safety Check Out ........................…………….........................................

6

4-4.

Change Data by Service Mode 2………………………………………...

29

1-5.

Leakage Test ..........................................................................................

6

4-5.

Restore WB / Gamma Adj. Data to B Board.…………………………..

30

1-6.

How to Find a Good Earth Ground…………………………………………

7

1-7.

Lead Free Information….……………………………………………………

7

4-6.

WB Adjustment by Service Mode………………………………………..

31

1-8.

Handling the Flexible Flat Cable (FFC)…………………………………….

7

4-7.

VCOM Adjustment (NFR-AUO/SDC/FXC Panel) ……………………………

31

2. SELF DIAGNOSTIC FUNCTION 2-1.

Overview of Control Buttons ...................................................................

8

2-2.

2-3.

2-4.

LED Display Control ……….....................................................................

LED Pattern………………. .......................................................................

Standby LED Error Display………………………………………………….

9 9 9

4-8.

4-9.

4-10.

4-11.

4-12.

4-13.

4-14.

VCOM Adjustment (HFR-AUO /FXC Panel) ………………………………….

REC Setting………………………………………...................................

Reset Panel Operation Time……………………………………….........

Set to Shipping Condition………………………………………..............

Summary of Service Control………………………………………..........

Service Menu Tree………………………………………........................

How to Enter Self Diagnosis Display……………………………………

32 32 33 33 33 34 35

2-5.

Triage Chart ............................................................................................

10

3. TROUBLE SHOOTING 3-1.

No Power…….………………………………………………………………..

11

3-2.

3-3.

3-4.

3-5.

LED Blinking……………….………………………………………...............

No Sound…………………………….........................................................

No Picture.................................................................................................

Side Buttons Malfunction…………………………………………………….

12 20 21 23

3-6.

IR Remote Commander Malfunction………………………………………

23

3-7.

Light Sensor Error………………………………………………………….

23

3-8.

Network Malfunction: Ethernet (Wired)…………………………………….

24

3-9.

3D-Glasses (Active) malfunction…………………………………………..

25

3-10.

Wireless Network Malfunction…………………………………………….

26

3-11.

Bluetooth Malfunction………………………………………………………..

27

5. DIAGRAMS 5-1.

Circuit Board Location .........................................................................

5-2.

Block Diagram......................................................................................

5-3.

Connector Diagram ………………………… ……………......................

38 39 44

Please refer Service Manual – Unique for below information : -Safety Warnings -Wire Dressing -Circuit Board Location -Disassembly and Exploded View.

4

RB2G CHASSIS

SECTION 1 SAFETY NOTES

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-1. Warnings and Caution

1-2. Caution Handling of LCD Panel

1) These servicing instructions are for use by qualified service personnel only.

2) To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

3) An isolation transformer should be used during any service to avoid Possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

4) Be sure to follow these guidelines to protect your property and avoid causing serious injury : • Carry the TV with an adequate number of people; larger size TVs require two or more people. • Correct hand placement while carrying the TV is very important for safety and to avoid damages.

5) Components identified by shading and ! mark on the exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

When repairing the LCD Panel, make sure you are grounded with a wrist band.

When repairing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects.

3) Do not leave the module in high temperature or in areas of high humidity for an extended period of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water. It may cause short circuit within the module.

6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms) 7) Always clean the LCD panel with a soft cloth material.

8) Use care when handling the wires or connectors of the inverter circuit.

Damaging the wires may cause a short circuit.

9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10) During the repair, DO NOT leave the Power On or Burn-in period for more than 1 hour while the TV is face down on a cloth.

Figure 1. TV is faced down on a cloth during repair.

5

RB2G CHASSIS

Safety Notes

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-3. Caution About the Lithium Battery 1) Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

2) Outer case broken battery should not contact to water.

1-4. Safety Check-Out After correcting the original service problem, perform the following safety checks before releasing the set to the customer:1) Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2) Check the inter board wiring to ensure that no wires are pinched or contact high-wattage resistors.

3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators.

4) Look for unauthorized replacement parts, particularly transistors that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5) Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6) Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7) Check the antenna terminals, metal trim, metalized knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

3) Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH63TRD are examples of passive VOMs that are suitable. Nearly all battery operated digital multimeter that have a 2 VAC range are suitable. (see Figure 2.)

Figure 2. AC voltmeter to check AC leakage

1-6. How to Find a Good Earth Ground 1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.

2) If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

3) If a cold-water pipe is not accessible, connect a 60- to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure 3).

1-5.Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0.5mA (500 microamperes).

Leakage current can be measured by any one of the three methods:1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A. Follow the manufacturers instructions to use those instructions.

2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital multimeter is suitable for this job.

Figure 3. Checking for earth ground.

6

RB2G CHASSIS

Safety Notes

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-7. Lead Free Information The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 4: LF Logo

Please hold reinforcement board and plunge it to depths.

Main Board

Please pull out FFC while pushing the button of both ends at the same time.

Main Board

Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.

< Insertion>

<Pull out>

1-8. Handling the FLEXIBLE FLAT CABLE (FFC) ď&#x20AC;˝ When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC.

7

RB2G CHASSIS

Self Diagnostic Function

SECTION 2 SELF DIAGNOSTIC FUNCTION

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-1. Overview of Control Buttons 2-1-2. (CHINA)

2-1-1. (EXCEPT CHINA)

FRONT

FRONT

REAR OF TV

REAR OF TV

Power Turn the TV on or switch to standby mode CH+/- (Channel) / / , +/- (Volume) / / .

Press to select the next or previous channel.

Press to adjust the volume.

In TV Home Menu: buttons will work as , , , .

HOME Press to display the TV Home Menu.

INPUT SELECT / SELECT/ CONFIRM Press to select the next or previous channel.

In TV Home Menu: buttons will work as (select/confirm)

频道

频道

+

Power Turn the TV on or switch to standby mode

-

频道 +/- (Channel) / / , +/- (Volume) / / .

Press to select the next or previous channel.

Press to adjust the volume.

In TV Home Menu: buttons will work as , , , .

主菜单

主菜单 Press to display the TV Home Menu.

INPUT SELECT / SELECT/ CONFIRM Press to select the next or previous channel.

In TV Home Menu: buttons will work as (select/confirm)

8

RB2G CHASSIS

Self Diagnostic Function

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-2. LED Display Control Status Power Off ( by power saving switch off and *1) Power On STBY/i.LINK STBY/PC STBY ( by remote control off only ) Skype Call Receive

2-4. Standby LED Error Display

White Center LED (applicable for HSC2 only)

Side RGB LED

Side Amber LED

Remarks

-

Off

Off

*1 power switch off (by side key)

-

Green Lit

Off

-

Off

Off

-

White one shot

Off

Picture Off

-

White one shot

Off

Device Connection

-

Cyan one shot

Off

Power ON Animation Sleep Timer/On Timer/Reminder/REC Timer/Photo Frame ( Power On ) On Timer/Reminder/REC Timer ( Deep Standby )

-

White one shot

Off

-

Amber Lit*2, *6

-

Off

Off

Amber

*2 One Shot is only user action. *6 The actual data behaviour is “One Shot->Lit” to solve issue related to LED priority.

After 5 minutes, side amber LED On The number of LED blinking indicates cause of failure ( refer to Led Error / Triage chart)

Failure

-

Red Blinking

Off

Aging mode

-

Green Blinking

Off

Blinking:0.5sec On / 0.5sec Off

End of Aging mode

-

Green Blinking

Off

Blinking:3sec On / 3sec Off

Software Updating

-

white blinking

off

Software Updating finish

-

Blue lit

off Amber blinking Amber Blinking

Test Reset

-

white blinking

Error of panel ID

-

Green Blinking

REC (SCART REC & HDD REC/LIVE PAUSE) [AEP/J only]

-

Red(Pink) Lit*2, *6

Off

ePOP/ Shop Illumination

-

Cyan loop

Off

RED LED blinking count

When safety shutdown occurs, Standby LED display reports the cause by using the lightning patterns as indicated below.

0.5sec

3.0sec 0.5sec

 G** Board Error  BAX_L Board Error

Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT] * 5.0/1.0V failures are not saved.

 BAX_L Board Error

Audio amp. protection [AUD_ERR]

 BAX_L Board Error  Speaker

HDMI equalizer/switch I2C NACK [HDMI_EQ] * There is Temp. sensor on the same I2C bus.

 BAX_L Board Error

Tuner or demodulator I2C NACK [TU_DEMOD]

 BAX_L Board Error  Tuner Board Error

AFE device I2C NACK [AFE_I2C]

 BAX_L Board Error  Tuner Board Error

AFE device error SPI NACK [AFE_SPI] * only for AEP,CH

 BAX_L Board Error  Tuner Board Error

LED driver failure [LD_ERR]

LED Driver (LD) Board Error Panel module

LED voltage error [VLED]]

LED Driver (LD) Board Error Panel module

Panel ID EEPROM I2C NACK (Also panel power failure is a suspect) [P_ID_ERR]

 Panel module  Tcon board G** Board Error  BAX_L Board Error

Backlight failure [BACKLIGHT]

Panel module  G** Board Error  BAX_L Board Error

Backlight converter OVP [BACKLIGHT]

Panel module  Tcon board  G** Board Error  BAX_L Board Error

7x

Over temperature protection [TEMP_ERR] Temp. sensor I2C NACK [TEMP_ERR] * There is HDMI Eq on the same I2C bus.

 BAX_L Board Error

8x

Software Error (Also the main board’s memory or CAM module is a suspect)

 BAX_L Board Error

9x

Tuner Board Error [TU_BOARD]

 Tuner Board Error

3x

4x

Blinking:0.5sec On / 0.5sec Off

2-3. LED Pattern

3.0sec

Example: The figure above shows LED display when SHUTDOWN is caused by Audio Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

Board Error Item

Main 12V failure [MAIN_POWE] * This failure is not saved

2x

5x

*2 One Shot is only user action. *6 The actual data behaviour is “One Shot->Lit” to solve issue related to LED priority.

One shot Center White when feature change.

Detection Items

6x

Size G** Board Type 40” 48”

Not applicable Not applicable

Tuner Board America/Pan Asia/China/Europe TUS TUS

Japan TUW TUW

9

RB2G CHASSIS

Self Diagnostic Function

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-5. Triage Chart Symptoms - Shutdown. Power LED blinking red diagnostics sequences

No Power

Video - missing or distorted

Remote

Network

Audio

Skype

Smart Core

Bluetooth (BT)

No Remote

Wireless can't connect

No Audio

Skype Can't Work

Smart Core no LED (Set is still alive)

Bluetooth / One Step Remote (OSR) can't connect

p

p

l

p

p

p

Reference

B* Board

2

3

p

l

5

6

7

8

p

p

l

l

p

TU board G* Board

4

l

p

p

p

9

10

No White Power LED Stationary No video One No video all & does not reponse colored lines Inputs of Inputs to remote (Dead Set) or dots

p l

l

p

l

l

p

l

l

p

l l

H* Board Speaker

p

l

p

l

Skype Module

l

Camera Module

p

Mic. Module

l l

Wifi Module

p

l

l

BT Module p

l

LD* Board LVDS FFC

p

p

Tcon

p

l

p

LCD Panel

l

l

l

p

LD

Panel (Tcon)

Panel (Backlight)

TEMP

Power Power

Problem Audio Local I2C

p

Software

p

p

p

p

l

p

Emitter

FAN (N/A)

Size G** Board Type 40” 48”

Not applicable Not applicable

TU Board America/Pan Asia/China/Europe TUS TUS

Japan TUW TUW

Most likely defective part Secondary possible defective part 10

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

SECTION 3 TROUBLESHOOTING 3-1. NO POWER 3-1-2. NO POWER – AYU2/AYU2L failure

3-1-1. NO POWER AC ADAPTER No Power

Check STBY 3.3V L9107

NG

NG Replace Between LD Board to B* Board Harness

Replace LD- Board

NG

AYU2/L Fail Suspected Adapter

OK

OK

eMMC / RawNAND erase

OK LD Board

Harness

 For HT, HM, change LD board.  For HE, change Panel.

BAXL Board

Product SW rewrite Yes Recover?

Note : -B* Board – BAXL Board

Parts

Board PWB (BAXL- A side)

Product SW writing issue

No Replace BAXL Board

Detail

(L9107) 1 L9107

11

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2. LED BLINKING 3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Note: For location details, refer to troubleshooting Reference for parts location.

3-time blinking

TUNER DC_ALERT

Check D+1.0V at NG JL9003 / JL9127 on the B* Board

Change TUS/TUW Board F9105,IC9103, Etc (B* Board) OK

OK

NG

AUDIO Check NG Speaker Impedance at SP Connector

Speaker

TUNER Board OK

Check +3.3V_MAIN_1 at JL9117 on the B* Board

NG F9104,IC9104, etc (B* Board)

OK

Check Audio +12.5V NG at pin 18/20 of CN9101 on the B* Board (except Adapter model)

G* Board

OK Check +1.8V_MAIN on Pin 2 of IC9201

NG IC9201,etc (B* Board)

OK

Check +12.5V / +19.5V NG at Power Amp side of F4401 / F4601 on the B* Board

F4401 / F4601, IC4901 / IC4601 ,etc (B* Board)

OK Check NG +5.0V_MAIN at JL9113 / JL9112 on the B* Board

IC9102 / IC9101 ,etc (B* Board)

IC4901 / IC4601,etc (B* Board)

Size G** Board Type B* Board 40” 48”

Not applicable Not applicable

BAX_L BAX_L

12

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (a) Board / Parts

Board PWB (A side)

Detail

BAXL (F9104) F9104

BAXL (IC9104)

IC9104

BAXL (IC9201) IC9201

13

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (b) Board / Parts

Board PWB (A side) (B side)

Detail

BAXL (IC9101) IC9101

BAXL (JL9112)

JL9112

B-Side TU-S (Others) (CL2101, CL2102)

CL2102 CL2101

TU-W (Japan) (CL2318, CL2319)

CL2318 CL2319

14

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (c) Board /Parts BAXL (RB8517)

BAXL (R8546, R8547)

BAXL (CL5023, CL5024)

Board PWB (A side)

Detail

B-Side

RB8517

R8546 R8547

CL5024 CL5023

15

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (d) Board /Parts

Board PWB (A side)

Detail

BAXL (R8546, R8547)

R8546 R8547

BAXL (CL5023, CL5024)

CL5024 CL5023

BAXL (F4601)

F4601

BAXL (IC4601)

IC4601

BAXL (CN9101) CN9101

16

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-3. LED BLINKING 4x (LED Voltage Error)

4-times blinking Between 0.49V to 1.32V

Check BACKLIGHT_MON on the BAXL Board

LED driver  For HT, HM, change LD board.  For HE, change Panel.

Board /Parts BAXL BACKLIGHT_MON = JL9106

Board PWB (BAX-L – B SIDE)

BACKLIGHT_MON = JL9106

BAXL Board

17

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-3. LED BLINKING 5x (T-Con Error) 5-times blinking BAXL (B-Side) Check PANEL_VCC 12.5V at CN8001 on on the BAXL Board

NG G* Board / Adaptor

About 12.5V OK Symptom improvement

Replace the Harness Between G* / LD board and BAXL board

Harness

NG Symptom improvement

Replace the LVDS Harness

JL9132 (PANEL_VCC)

LVDS Harness

NG

Change BAXL Board

Change Panel (T-con) NG

Symptom improvement

Confirm Tcon 12V. Size G* Board Type 40” 48”

Not applicable Not applicable

BAXL Board 18

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-4. LED BLINKING 6x (Backlight Error)

6-times blinking

Parts

Check JL9106* at (BACKLIGHT_MON) of CN9101 on the BAXL Board

Board PWB (BAXL- B side)

BAXL Board

(JL9106)

1.3 -1.8 V

Symptom improvement

Have G* board?

No

Change LD Board

Change G* board

G* Board

AYU2

Yes

JL9106

Symptom improvement LD Board

Size G* Board Type 40” 48”

Not applicable Not applicable

19

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-5. LED BLINKING 7x (Temperature Error)

3-3. No Sound

No Sound

7-times blinking

“Audio System”

Setting circumstance is OK? Temperature, Ventilation, etc.

No

Set to another location, etc.

“TV Speakers”

Yes Change BAXL Board, and Aging a few hours

Change to “TV Speaker”

Check the “Speakers setting”

Change the Speaker Harness

NG

NG

Symptom improvement BAXL Board

No Sound: Audio

Panel Symptom improvement

Symptom improvement

Replace the BAXL Board

Speaker Harness

NG

Speaker

No Sound: Tuner

No Sound: HDMI

BAXL Board

20

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-4.. NO PICTURE 3-4-1. NO PICTURE: LD Models only No Picture

All blue picture is on?

Factory SW is booted.)

No

Check the G*- LD Harness

・ Yes

NG

BAXL Board

Harness

OK

Replace the B-Tcon, Tcon-LD FFC Symptom improvement

NG

NG Change B* Board

Symptom improvement

B-Tcon, Tcon-LD FFC

B* Board

Tuner No Picture HDMI No Picture

EXT. Video Input No Picture

NG Change G* Board

LCD Panel (T-con, LD)

Symptom improvement G* Board Size G* Board Type B* Board 40” 48”

Not applicable Not applicable

BAX_L BAX_L

21

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-4-2. NO PICTURE: (All Model)

1 2

No Picture

PANEL_VCC = +12V HE,HM (BAX-L): JL9132

BL_ON (L or H): JL9105 BL_ON：H

・

Is blue picture on display?

(Factory SW is booted)

No

Yes

Check PANEL_VCC at JIG LAND on the B* Board

Yes

Check BL_ON at JIG LAND on the B* Board

Replace the LVDS FFC Harness

G*-Board or Adaptor NG

<BAXL- B SIDE> Parts Location/Parts

BL_ON：L LVDS FFC Harness Replace Harness between G*-Board/ LD-Board to B-Board

Tuner – No Picture

LCD Panel (T-CON)

Symptom improvement

No

BAXL Board is OK. Check:

NG

Symptom improvement

Detail

(1) (JL9132 (PANEL_VCC)

Replace G*-Board/LD-Board to B-Board Harness

JL9132 (PANEL_VCC)

NG

HDMI – No Picture

Change B*-Board

NG

Change G*-Board / LD board

Ext. Video Input No Picture

(2) JL9105 (BL_ON)

Symptom improvement

JL9105 (BL_ON)

BAXL Board NG Size G* Board Type B* Board 40” 48”

Not applicable Not applicable

BAX_L BAX_L

22

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-5. SIDE BUTTONS MALFUNCTION

3-6. IR REMOTE COMMANDER MALFUNCTION OK

Change Switch Unit

Side Key button malfunction

Switch unit issue

IR do not response to Remote Commander

NG

Check whether center white LED blink ,when using commander near the sensor windows

Center white LED lit up when remote is control is pressed

Remote control battery could be weak.

Change battery.

OK Harness on Switch Unit and BAXL Board properly connected

Harness connection issue

Harness on H-board and BAXL Board properly connected

Harness connection

Change H-BAXL board Harness

H-BAXL board harness

issue

NG OK Change Switch unit-BAXL board Harness

Change Smart Core or H-board

NG Size G* Board Type B* Board H Board Change BAXL Board

issue

Harness issue

40” 48”

Not applicable Not applicable

BAX_L BAX_L

HJM HJM

OK

Smart core issue or H-board issue

NG Change BAXL Board

Note: Blue line/font for HM segment

3-7. Light Sensor Error Backlight doesn’t change when ambient lighting level changed

Check UI setting for light Sensor. Make sure it is “on”

Change the UI setting to “:ON”

OK

User did not activate light sensor function

NG Harness on H-board and

OK

Harness connection issue

B* Board properly connected NG Change

OK

H-BAXL board Harness

Smart Core issue

NG OK Change Smart Core

H-BAXL board harness issue

NG Change BAXL Board

23

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-8. Network Malfunction: Ethernet (Wired) [Network Set-up] >[Wired Set-up] on the TV

Connection Results Cable Connection

OK

OK

Failed

NG

Ethernet Cable

BAXL board

Wired Set-up IP address setting

OK BAXL board

Failed

Failed OK

Check cable

Connection Results Internet Access

Connection Results Local Access

Auto

Check Local router DHCP server

Proxy setting

Manual

Check IP address & Local router setting

24

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-9. 3D-Glasses(Active) malfunction

*(2) BT Active 3D glasses doesnâ&#x20AC;&#x2122;t work

<2.8V Check 3D-Glasses Battery voltage is >2.8V?

Replace to New Battery and try again. (use CR2025 only.)

Registered Restart TV. Power-off 3D-Glasses and TRY registration again with 50cm distance.

Check if 2.4GHz devices are used or not?(ex.

WiFi, other bluetooth devices, microwave, cordless phone,....)

Interference from other devices.

Cannot Register Check another 3D-Glasses and re-register.

NG

Change to another environment and try registration again.

NG

Confirm BT (Bluetooth) malfunction trouble shooting flow.

OK OK 3D-Glasses NG. Very strong interference on that spot.

25

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-10. Wireless Network malfunction 1) Internal Wireless Network malfunction From *1

Wireless Network on the TV

Error Message appear when the Wireless Network is selected?

Yes *1

Hardware defect suspected.

Go to the next

No

Check harness NG connection is OK between WiFi and BAXL Is the radio field No Strength too weak or even No signal?

OK BAXL Board

Yes Change WiFi module

Change Wi-Fi module

OK Connect properly

Loose harness

NG NG

Change harness between BAXL board and WiFi

OK

OK

Wi-Fi module

Main Harness

NG

Change BAXL board

NG Access Point

OK WiFi module

If Wi-Fi malfunction happens, •

Wi-Fi module

•

Harness between WiFi and BAXL

•

BAXL board are suspected.

26

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-11.Bluetooth malfunction

001 OP 000 VERS

Touch pad Remote doesn’t work Or One touch remote doesn’t work Or 3D-glasses (Active) doesn’t work

BT version check in Service Menu

Ver info. can be read

<MAIN> DM0.001JPA WF0.300W00AA DF2.070W00AA YM0.619W00AA M4.922C (DM0.0J00AA) DD0.320W00AA PK0.320W00AA AM0.030JP

Confirm Touch pad Remote malfunction trouble shooting flow Or One touch remote doesn’t work Or *(2) 3D-glasses (Active) malfunction trouble shooting flow

OK

Connect properly

OK

BT Version info.

EFR:-----------

Loose harness

NG

NG Change BT module

OK

NG

BT: 1.2.14.848

MID: 04A3B50F PID: 0F051040 PNL: DQ3Y400LN0101

Ver = --------

Check harness connection is OK between BT and BAXL

<EXT> WF: 3.0.0.1021 WF: -------FD: 0.003

Change harness Between BAXL board and BT

NG Change BAXL board

OK If Bluetooth malfunction happens,

BT module

Main Harness

•

BT module

•

Harness between BT module and BAXL

•

BAXL board are suspected.

27

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

SECTION 4 SERVICE ADJUSTMENTS 4-1. Accessing Service Mode

4-3. Change Data by Service Mode 1 (Part A)

1) Go to TV standby condition by remote commander.

2) Press “i+ (info)”, “5”, “Volume +” then “TV power” on remote.

3) You can see Service Mode on display. * The above operation should be finished within 15 seconds after the set go to STBY mode DIGITAL SERVICE 4 TV Power 001 OP 000 VERS

1

2 3

Remote Commander

(i+)

(5)

1. Change Data of “Chassis” or “VPC” service mode a.

Press “2 / 5” on remote to select (up / down) category. b.

Press “1 / 4” on remote to select (up / down) Item. c.

Press “3 / 6” on remote to change (up / down) data.

Press 2: increment Press 5: decrement

---

b

Press 3: increment Press 6: decrement

Save Changing Data by Service Mode 1

1.

First of all, when you enter Service Mode, you can see “Digital” service mode.

2.

Whenever you press “OPTIONS” on remote, service mode is changed according to the flow below:

2.

OPTIONS

3.

Write data for “Chassis” or “VPC” service mode. a.

Press “Mute” on remote.

It shows green “SERVICE” changes to green “WRITE”. b.

Press “0” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing. c.

After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point.

TV reboot is necessary for applying data change. b

Digital” -> “Chassis” -> “VPC”

“Digital” service mode

c

Remote Commander

4-2. Transition of Each Micro’s Service Mode

Part B

32

CHASSIS Service menu

Screen Sample

“Chassis” & “VPC”

SERVICE WYVERN S2_NOISE_TH

Press 1: increment Press 4: decrement

MID:2A11A30E PID:0E048040 PNL: LC550EUF-FGF1-00

Part A

CHASSIS 000 000

a

<MAIN> <EXT> DM0.270EUA WF:3.5.3.9999 WF0.190W00AA WF:-------DF5.091W00AA FD:-.--YM1.212W00AA BT: M5.426C 2.1.14.413 (DM0.270EUA) DD0.181W00AA EFR:----------PK0.181W00AA AM0.270WW

CHASSIS 000 000

WRITE WYVERN S2_NOISE_TH

a 32

CHASSIS Service menu Remote Commander

Remote Commander

28

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-4. Change Data by Service Mode 2 (Part B)

1.

2.

Change Data of “Digital” service mode (except “003 DIG_SRV_MODE” category) a.

Press “2 / 5” on remote to select (up / down) category. b.

Press “1 / 4” on remote to select (up / down) Item. c.

Press “3 / 6” on remote to change (up / down) data.

“Digital” service mode don’t have to Save. (except “002 MODEL”) DIGITAL 004 TUNER 000 !A_NOSIG_DET 001

b

SERVICE

Change Data of “Digital” service mode ( “003 DIG_SRV_MODE” category). “003 DIG_SRV_MODE” is one category of “Digital” service mode. Please note because this operation is special. a.

Press “2 / 5” on remote to select “003 DIG_SRV_MODE”. b.

Press “1 / 4” on remote to select (up / down) Item. c.

Press “0 / 10” on remote to select item. d.

Press number key “1”~”9” directly. “*” stamp move. e.

Press “12 / enter / select” to decide and advance to the next step. Press “return”, to return to the previous page.

DIGITAL 003 DIG_SRV_MODE 000 TEST_PATTERN

a c

SERVICE ---

SERVICE

TEST PATTERN *1 Video 2 Audio

VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD MAIN: SUB: TUNER/----/---- ----/----/--------X----/----- 6553X6553/---------/-------/---

Remote Commander

DIGITAL(DIG_SRV_MODE)

DIGITAL Service menu

VIDEO:STANDARD PSAVE:STANDARD

AUDIO:STANDARD

MAIN: TUNER/----/-------X----/---------/---

SUB: ----/----/----6553X6553/---------/--DIGITAL Service menu

e e d

c

Remote Commander

29

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4.

5.

Checking Board Information 1.

2.

In “Digital” service mode ( “002 MODEL” category) Press “0 / 10” on remote to select item.

DIGITAL

Press “Return” on Remote Press “2” on Remote.

DIGITAL (MODEL)

SERVICE

Board Check NG

SERVICE DIGITAL (MODEL)

DIFFERENT KIND of TUNER BOARD HAS BEEN CONNECTED

SERVICE

This case is NG. The main board is mismatch to the tuner board.

The value of Tuner Board Option was kept.

002 MODEL Board Check

000 BOARD CHECK

DIGITAL (MODEL)

1. REPLACE MAIN BOARD (and TUNER BOARD)

SERVICE

Board Check

2. REPLACE TUNER BOARD ONLY

OK TUNER BOARD OPTION：STANDARD

.

This value is below; ・Standard

3. Press “1” on Remote.

Note : Check the Result. Result 1 : NG , Result 2: OK, Result 3 : OK (With “TUNER BOARD OPTION is changed correctly”) comment DIGITAL (MODEL)

This value is below;

SERVICE

DIGITAL (MODEL)

Board Check

Board Check

OK TUNER BOARD OPTION：STANDARD

OK

・HTL ・PCA/Dsub ・PCA/Dsub/HTL ・Dsub

・PCA/Dsub

This case is NG. The main board is mismatch to the tuner board.

The value of Tuner Board Option was kept.

・C4 ・PCA

・HTL

WRONG COMBINATION of MAIN BOARD and TUNER BOARD

Press “Return” on Remote.

IF “OK” Go to Save Changing Data by Service Mode 2.

・PCA

NG

6.

・Standard ・C4

SERVICE

Board Check

DIGITAL (MODEL)

This case is OK. The value of Tuner Board Option was kept.

In this case, The value of Tuner Board Option is never changed automatically.

・PCA/Dsub/HTL

・PCA/HTL

・Dsub ・PCA/HTL

SERVICE

TUNER BOARD OPTION：PCA/HTL This case is OK. The value of Tuner Board Option was kept..

TUNER BOARD OPTION is changed correctly This case is OK. -Only when TUNER BOARD OPTION part of model ID has been changed -The value of Tuner Board Option was changed automatically.

30

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Save Changing Data by Service Mode 2 1.

Only when B* board is replaced.

In “Digital” service mode ( “002 MODEL” category) 001 SEG Select segment information 002 DEST Select destination information 003 MODELNAME Select Model Name 004 SERIAL Can be set Only Once for the new board 005 SHIP_CONFIRM...Can set correct Product Code 006 VAR_TYPE Select variable information a. Change data for each model. (Refer to 4-4 Part B) b.

Press “Mute”, “0” on remote sequentially. Red “WRITE” is shown. This indicates writing is in process.

c.

After a while, red “WRITE” disappears. Green Done will be displayed for a while, which means writing process is done.

d.

For the items SEG, DEST, MODELNAME after changing each item, service save (“mute”+”0”) is required. For the item SERIAL, after inputting the serial number, press key “12” or “Enter” to save the data.

–

Please save the items according to the sequence “SEG -> DEST -> MODELNAME-> VAR_TYPE”

–

When Saving the item "SEG", sometimes instead of "Writing", the word "Pending" will appear. In this case, skip "SEG", saving "DEST“ , "MODELNAME“ and “VAR_TYPE” is OK.

4-5. Restore WB / Gamma Adj. Data to B board.

Please apply after USB-DL when B board is replaced.

HE,HS Models

1.in “VPC” service mode a.Select “000 DATA_COPY” category by pressing “2 / 5” on remote. b.Change data from “0” to “1” by pressing “3 / 6” on remote. c.Wait until data is changed from 1 to 3. d.When data is changed from 1 to 3, restoring process is finished. e.In case data is changed from 1 to 2, keep default setting. (No more process is needed.)

VPC 000 000

a

b

SERVICE DATA_COPY BU_TRANS

1

DO NOT POWER OFF DO NOT TOUCH ANY KEY NOW Restore process

a

a

VPC 000 000

SERVICE DATA_COPY BU_TRANS

3

a

b

b

DIGITAL 002 MODEL 001 SEG

SERVICE HE_BASE Write

DATA TRANSFER SUCCESS

Remote Commander

End restore process

VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD MAIN: SUB: TUNER/----/---- ----/----/NTSCU ----X----/----- ----X----/---------/-------/---

Remote Commander DIGITAL Service menu

31

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-7-2. STEP2

4-6. WB Adjustment by Service Mode

1. in “VPC” service mode (“004 WB” category) a.

Press “1” or “4” on remote to select WB adjustment menu. b.

Change data by pressing “3” or “6”. Each range of these items is 0~1023. c.

Press “mute” ＋”0” on remote to save the data. “SERVICE” comment is changed to “WRITE”, indicating writing process. d.

After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done. (takes about a couple of seconds) VPC 003 000

SERVICE WB R_DRV

VPC 003 001

SERVICE WB G_DRV

VPC 003 002

SERVICE WB B_DRV

a

b c

2.in “VPC” service mode a.

Select “002 VCOM” category by pressing “2 / 5” on remote. b.

Select “000 ENABLE” item by pressing “1 / 4” on remote. c.

Change ENABLE from “0” to “1” by pressing “3” to enable VCOM adjustment.

128

SERVICE WB R_BKG

128

VPC 003 004

SERVICE WB G_BKG

128

128

VPC 003 005

SERVICE WB B_BKG

128

128

Remote Commander

in “VPC” service mode a.

Select “002 VCOM” category by pressing “2 / 5” on remote. b.

Select “001 ADJUST” item by pressing “1 / 4” on remote. c.

Change data by pressing “3 / 6” on remote.

DIGITAL

SERVICE

4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Panel) 007 VCOM 000 SRV_OSD_EN

4-7-1. STEP1

1. in “Digital” service mode a.

Select “003 DIG_SRV_MODE” category by pressing “2 / 5” on remote. b.

Press “0” to go to “TEST PATTERN” Mode. c.

Press “Enter” or “12” to go into Video TEST PATTERN. d.

Press “7” or “8” to select the test pattern e.

Press “Enter” or “12” twice to show the VCOM TEST PATTERN.

DIGITAL (DIG_SRV_MODE) TEST PATTERN --> 1 Video *1 2 3 4 5 6 7 8 9

White Ramp R Raster G Raster B Raster Color Bar VCOM Pattern1 VCOM Pattern2 Off

0

VPC 002 001

SERVICE VCOM ADJUST

64

4-7-4. STEP4

4.

VPC Service menu

SERVICE VCOM ENABLE

4-7-3. STEP3

3.

VPC 003 003

VPC 002 000

1

SERVICE VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD MAIN: SUB: TUNER/----/---- ----/----/NTSCU ----X----/----- ----X----/---------/-------/---

in “Digital” service mode a.

Select “007 VCOM” category by pressing “2 / 5” on remote. b.

Change data from “1” to “0” by pressing “3 or 6 ” on remote. c.

Confirm the final result of the VCOM adjustment . d.

If OK, Finish the VCOM adjustment. If NG, pressing “3 or 6” to show the OSD again and go back to VCOM adjustment Step 3.

32

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-8. VCOM Adjustment (HFR-AUO/FXC Panel) 4-8-1. STEP1 1. in “VPC” service mode

a.

VPC 002 000

SERVICE VCOM ENABLE

0

b. c.

Select “002 VCOM” category by pressing “2 / 5” on remote.

Select “000 ENABLE” item by pressing “1 / 4” on remote..

Change ENABLE from “0” to “1” by pressing “3” to enable VCOM adjustment.

-The Picture is change Vcom Pattern and you can’t see OSD

4-8-2. STEP2

VPC 002 001

2.

SERVICE VCOM ADJUST

64

in “VPC” service mode (There is no OSD.) a.

Select “002 VCOM” category by pressing “2 / 5” on remote. b.

Select “001 ADJUST” item by pressing “1 / 4” on remote. c.

Change data by pressing “3 / 6” on remote. d.

Finish the adjustment when the picture seems OK. e.

Select “000 ENABLE” item by pressing “1 / 4” on remote. f.

Change ENABLE from “1” to “0” by pressing “6” to disable VCOM adjustment. and you can see OSD.

4-9. REC Setting 4-9-1. STEP1 DIGITAL (DIG_SRV_MODE)

SERVICE

4-9-2. STEP2

2.

in detailed REC setting screen a.

Press “1” to select “Key Copy” item b.

Press “Enter” or “12” twice to execute the command. c.

If OK, show the message “Key Copy OK”. If NG, show the message “Key Copy NG (= xx )”.

Press “Return” to return to previous page. d.

DIGITAL (DIG_SRV_MODE)

SERVICE

REC_SETTING

REC_SETTING

* 1 Key Copy 2 HDD Re-Register

* 1 Key Copy 2 HDD Re-Register

Key Copy OK

Key Copy NG ( xx )

1.

in “Digital” service mode a.Select “003 DIG_SRV_MODE” category by pressing “2 / 5” on remote. b. Select “006 REC_SETTING ” item by pressing “1 / 4” on remote. c. Press “0” or “10” to go to detailed REC Setting screen.

SERVICE

xx value representation 0

copy success

1

decrypt error

2

file acquisition error

3

other

4-9-3. STEP3

3.

in detailed REC setting screen a. Press “2” to select “HDD Re-Register” Item. b. Press “Enter” or “12” twice to execute the command. c. If OK, xx= x+1. If NG, xx=x. d. Press “Return” to return to previous page. xx value representation

REC_SETTING * 1 Key Copy 2 HDD Re-Register

DIGITAL (DIG_SRV_MODE)

DIGITAL (DIG_SRV_MODE) REC_SETTING 1 Key Copy * 2 HDD Re-Register (x) HDDs OK ( xx )

SERVICE

0

register success

1

HDD repetition

2

file acquisition error

3

HDD info miss-match

4

other

33

RB2G CHASSIS

Service Adjustment

4-10. Reset Panel Operation Time

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-11. Set to Shipping Condition

Only when Panel is replaced.

1.

1.

In Self Diagnosis Display (refer to How to Enter Self Diagnosis Display) a. Reset Panel Operation Time <7> -> <0>

SELF CHECK 002 MAIN_POWE

------------ ------------ ------------ 00 Model Name

: KDL-RB2

003 AFE_I2C

------------ ------------ ------------ 00 Serial Number

: 1000008

003 DC_ALERT 003 AUD_ERR

------------ ------------ ------------ 00 Package Number

: PKG0.270EUA

b

Device ID

: B0:00:01:EF:4B:C6

003 HDMI_EQ

------------ ------------ ------------ 00 Wired MAC

: D8:D4:3C:17:84:3E

003 TU_DEMOD

------------ ------------ ------------ 00 Wireless MAC

: N/A

003 AFE_SPI

------------ ------------ ------------ 00 USB dongle

: N/A

004 VLED

------------ ------------ ------------ 00

004 LD_ERR

------------ ------------ ------------ 00 <MAIN>

<EXT>

Remote Commander

005 TCON_ERR

120823132523 ------------ ------------ 01 DM0.270EUA

WF:3.5.3.99

4-12. Summary of Service Control

`005 P_ID_ERR

------------ ------------ ------------ 00 WF0.190W0AA

WF:--------

Function

The flow of control

005 FRCTC_I2C

------------ ------------ ------------ 00 DF5.091W00AA

FD:-.---

006 BACKLIGHT

------------ ------------ ------------ 00 YM1.212W00AA

BT:2.1.14.413

Service mode on

<Test>+<TV>/<Display><5><Vol Up><Power>

007 TEMP_ERR

------------ ------------ ------------ 00 M5.426C

Service mode off

<Other> / <Power off + on>

007 FAN_ERR

------------ ------------ ------------ 00 (DM0.270EUA)

Item up / down

<1>/<4>

008 VPC_WDT

------------ ------------ ------------ 00 DD0.181W00AA

008 MEPS_WDT

------------ ------------ ------------ 00 PK0.181W00AA

Category up / down

<2>/<5>

008 HOST_WDT

------------ ------------ ------------ 00 AM0.270WW

Data up / down

<3>/<6>

008 STBY_WDT

------------ ------------ ------------ 00

Test reset (テストリセット)

<8> + <Mute> + <0>

008 AFE_WDT

------------ ------------ ------------ 00 MID:2A11A30E PANEL OPERATION TIME ------------ ------------ ------------ 00 PID:0E048040

HDD Deregistration (HDD登録削除)

From UI Menu: HDD登録削除 (JPモデル) HDD Deregistration (AEP Model)

Execute (実行)

<10 or 0>

Write data (書込み)

<Mute> + <0>

Change module (モジュール変更)

<Jump> / <Option>

009 TU_BOARD

------------ ------------ ------------ 00

How to do shipping condition. a. Move to “Digital” service mode. b. Press “8” on remote. It shows green “SERVICE” changes to green “RST-”. c. Press “mute” on remote. Added green “EXE” after green “RST-” . d. Press “0” on remote. Green “EXE-RST” changes to red “EXERST”. It indicate writing is processing. e. After a while, red “EXE-RST” changes to green “SERVICE”. f. And blink Smart Core WHITE LED. Writing process is done at this point.

SONY d

PNL:LC550EUF-FGF1 00021-10573-00025

0000000000000600-0000000000000000 Diagnosis Display

EFR : -----------

c

<Another way> You can set to shipping condition w/o entering Service Mode.

-> “Cursor Up” + “Power Key” on remote.

34

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-13. Service Menu Tree 4-13-1. Tree 1

4-13-2. Tree 2

“Digital”

“Chassis”

001 OP 000 VERS

000 WYVERN …Software version

002 MODEL 000 BOARD CHECK

001 TUNING ...Check the main board and tuner board combination

001 SEG

...Select segment information

002 DEST

...Select destination information

003 MODELNAME

...Select Model Name

004 SERIAL

...Can be set Only Once for the new board

005 SHIP_CONFIRM

...Can set correct Product Code

006 VAR_TYPE 003 DIG_SRV_MODE 000 TEST_PATTERN

…Main Chip Test Pattern

001 MONITOR_MODE

…Tuner Monitor

002 FACT_SETTING

…Factory shipment settings

No use for Service.

003 SATELLITE <omission> 004 AUDIO 000 MPEG_LV

…Level OFFSET for MPEG1-L1/L2.

001 HEAAC_LV

…Level OFFSET for HE-AAC.

005 TEMPSEN

No Use for Service

006 DL 007 BT_MODE

…Only for AEP

… Service Item for BT (only BT model)

000 FEATURE

006 REC_SETTING

001 FIRST_DIS_CH

004 TUNER 001 SCAN_COPY

<omission>

000 PID_DATA_MISMAT

004 NETWORK

000 A_NOSIG_DET

<omission> 002 D_DEMOD

<omission>

003 MODEL_DATA 005 TT84

<omission>

002 LAST_DIS_CH …Analog-RF No signal detection …Copy the scan data to USB.

003 ASCOT

003 3D_BEACON_ENABLE1 004 BT_DEBUG 008 CAM

004 WYVERN_1 007 VCOM 000 SRV_OSD_EN

…Service item for VCOM Adjustment

008 WIFI

…Service item for WIFI (only WiFi model)

… Service Item for CI (only AEP/CH/HK model)

000 CAM_TS_FORMAT 009 OBI 000 RSTBOT

000 PING 001 MONITOR 009 BT MODE 000 MONITOR

35

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-13-3. Tree 3

SELF CHECK

“VPC” 000 DATA_COPY

…WB Data Restore Function (Tcon board-to-B board).

000 BU_TRANS 001 DATA_BAKUP

...WB Data Backup Function (B board-to-Tcon board).

000 BU_FLASH 002 DATA_INIT

...WB Data initialization (B board-to-Tcon board).

000 WB_INIT 001 ADJUST 003 VCOM 000 ENABLE 001 ADJUST 004 WB <omission> 005 TEST_PTN <omission> 006 PANEL <omission>

…VCOM Adjustment Function.

…W/B adjustment

2.

3.

4.

002 MAIN_POWE

------------ ------------ ------------ 00 Model Name

: KDL-46W90AA

003 AFE_I2C

------------ ------------ ------------ 00 Serial Number

: --------

003 DC_ALERT

------------ ------------ ------------ 00 Package Number

: PKG0.280JPA

003 AUD_PROT

------------ ------------ ------------ 00 Wired MAC

: 30:F9:ED:04:2C:17

003 HDMI_EQ

------------ ------------ ------------ 00 Wireless MAC

: F0:F0:02:AA:82:DA

003 TU_DEMOD

------------ ------------ ------------ 00 USB dongle

: N/A

003 AFE_SPI

------------ ------------ ------------ 00

004 VLED

------------ ------------ ------------ 00 <MAIN>

<EXT>

004 LD_ERR

------------ ------------ ------------ 00 DM1.301JPA

WF:2.0.0.99

005 TCON_ERR

------------ ------------ ------------ 00 WF1.003W00AA

WF:0B

` 005

4

4-14. How to Enter Self Diagnosis Display

1.

Description on Part ii

Description on Part i

Go to TV standby condition by remote commander.

Press “i+ (info)”, “5”, “Volume-” then “TV power” on remote.

You can see Self Diagnosis Display.

To Exit , Press Power Off and On.

1

2

3

P_ID_ERR

------------ ------------ ------------ 00 DF1.001W00AA

FD:-.---

006 BACKLITE

------------ ------------ ------------ 00 YM1.010W00AA

BT:1.2.14.848

007 TEMP_ERR

120823132523 ------------ ------------ 01 M4.992C

007 FAN_ERR

------------ ------------ ------------ 00 (DM1.301W00AA)

008 VPC_WDT

------------ ------------ ------------ 00 DD1.016W00AA

008 MEPS_WDT

------------ ------------ ------------ 00 PK1.016W00AA

008 HOST_WDT

------------ ------------ ------------ 00 AM01.300JP

008 STBY_WDT

------------ ------------ ------------ 00

008 AFE_WDT

------------ ------------ ------------ 00 MID:1C117081

009 TU_BOARD

------------ ------------ ------------ 00 PID:04020000

010 EMIT_ERR

------------ ------------ ------------ 00 PNL:LC470EUF-FFP1

00081-000671-00088

00000000000000000570-00000000000000000132

Self Diagnosis Display Remote Commander

36

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Self Diagnosis Display [Part i) Format of error time stamps YYMMDDhhmmss (in UTC) Example: 120823132523 -> Aug 23 2012 13:25:23 UTC * Only when time is set, an error timestamp is saved. *Following error is invalid in RB1.

- FAN_ERR SELF CHECK - EMIT_ERR - TCON_ERR

USB dongle: 1. When no Wi-Fi USB dongle is connected, NA is displayed.

2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis Display, press <1> > <4> on remote commander to refresh MAC address displayed on “USB dongle”.

- Alternatively, you can re-display Self Diagnosis Display to update the information.

Error count

------------ ------------ ------------ 00

Model Name

: KDL-46W90AA

003 AFE_I2C

------------ ------------ ------------ 00

Serial Number

: --------

Package Number

: PKG0.280JPA

MAC address

Wired MAC

: 30:F9:ED:04:2C:17

of Wi-Fi USB dongle.

Wireless MAC

: F0:F0:02:AA:82:DA

USB dongle

: N/A

003 AUD_PROT 003 HDMI_EQ 003 TU_DEMOD

Error Error Error timestam timestamp timestamp ----------------------00 p for 3rd for last for second -----------last recorded last ------------ ------------ ------------ 00 recorded error recorded ------------ ------------ ------------ 00 error error

------------ ------------ ------------ 00

003 AFE_SPI

------------ ------------ ------------ 00

004 VLED

------------ ------------ ------------ 00

004 LD_ERR

------------ ------------ ------------ 00

005 TCON_ERR

------------ ------------ ------------ 00

`005 P_ID_ERR

Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]

Error history clear <8> -> <0> Panel operation time clear <7> -> <0>

002 MAIN_POWE 003 DC_ALERT

Smart Core Red LED blinking count

Error Naming

Self Diagnosis Display (Part ii)

------------ ------------ ------------ 00

Main CPU information

<MAIN>

<EXT>

DM1.301JPA

WF:2.0.0.99

` WF1.003W00AA

006 BACKLITE

------------ ------------ ------------ 00

007 TEMP_ERR

120823132523 ------------ ------------ 01

007 FAN_ERR

------------ ------------ ------------ 00

008 VPC_WDT

------------ ------------ ------------ 00

M4.992C

008 MEPS_WDT

------------ ------------ ------------ 00

DM1.301W00AA

008 HOST_WDT

------------ ------------ ------------ 00

DD1.016W00AA

008 STBY_WDT

------------ ------------ ------------ 00

PK1.016W00AA

008 AFE_WDT

------------ ------------ ------------ 00

009 TU_BOARD

------------ ------------ ------------ 00

AM01.300JP

010 EMIT_ERR

------------ ------------ ------------ 00

00081-000671-00088

•Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.

0000000000000570-0000000000000132

WF:0B

DF1.001W00AA

FD:-.---

YM1.010W00AA

BT:1.2.14.848

External module information

MID:1C117081 PID:04020000 PNL:LC470EUF-FFP1

Count of writing to NAND device: As vfat partition– As ext4 partition

37

RB2G CHASSIS

Diagrams

SECTION 5 DIAGRAMS

5-1.CIRCUIT BOARD LOCATION 5-1-1. KDL- 40W*B

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-1-2. KDL-48W*B TUS BOARD

TUS BOARD

SWITCH UNIT

LD BOARD CARD, WIRELESS LAN

BAXL BOARD HJM BOARD

SWITCH UNIT

LD BOARD CARD, WIRELESS LAN

BAXL BOARD HJM BOARD

38

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram 5-2-1. AEP based

LED Key GPIO

BAX-CI

: New device

SIRCS

GPIO

USB2.0

UART

USB2.0

DDR3 1GB (4Gb×2)

Ayu2L

CPU (CA9 Dual 800MHz)

LD LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

LVDS /60Hz

SD Video

I2S x2

Ether

HDMI

EQ SW

I2S

ADC/DAC 3D Comb IF

AMP

TS

HDMI / MHL

(5ch)

DEMOD(ATSC,DVB-T/C) AMP

HDMI×4

Sil9589

VFE/AFE 75Ω

Ether

PHY

HDMI

Brownie

Non-3D

WiFi

X-Reality Pro

Video Processor

LVDS

HDD USB

GL850G

USB×2

Multi-format Dec.

1GB

USB HUB

Ether(10/100MAC)

GPU (SGX543)

Raw NAND

60Hz

Bluetooth

Sircs

Audio P-AMP

SP

(YDA178)

2ch HP

TUS_L_AEP

L/R Out CI/CI+

39

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram 5-2-2. BR, AR, LA_ISDB

LED Key

BAX-L

GPIO

SIRCS

1GB (4Gb×2)

USB2.0

UART

WiFi

X-Reality Pro LD

Video Processor

LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

/60Hz

SD Video

I2S x2

Ether

HDMI

EQ SW

I2S

ADC/DAC 3D Comb

AMP

TS

HDMI / MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

Audio P-AMP

SP

(YDA178)

2ch HP

TUS_COL_ LTN

HDMI×4

Sil9589

VFE/AFE

IF

Ether

PHY

HDMI

Brownie

TUS_BR/

HDD USB

GL850G

USB×2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual 800MHz)

Raw NAND

LVDS

: New device USB2.0

DDR3

60Hz

Bluetooth

Sircs

L/R Out CI/CI+

40

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram 5-2-3. JP

LED Key

BAX-L

GPIO

SIRCS

1GB (4Gb×2)

USB2.0

UART

WiFi

X-Reality Pro LD

Video Processor

LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

/60Hz

SD Video

I2S x2

Ether

HDMI

EQ SW

HDMI×4

Sil9589

VFE/AFE

I2S

ADC/DAC 3D Comb

AMP

TS

HDMI / MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

IF

Ether

PHY

HDMI

Brownie

TUW-J

HDD USB

GL850G

USB×2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual 800MHz)

Raw NAND

LVDS

: New device USB2.0

DDR3

60Hz

Bluetooth

Sircs

Audio P-AMP

SP

(YDA178)

2ch HP L/R Out

CI/CI+

41

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram 5-2-4. CH, HK, TW

LED Key

BAX-L_AVS

GPIO

SIRCS

DDR3

USB2.0

UART

WiFi

X-Reality Pro LD

Video Processor

LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

/60Hz

SD Video

I2S x2

Ether

HDMI

EQ SW

I2S

ADC/DAC 3D Comb

AMP

TS

HDMI / MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

Audio P-AMP

SP

(YDA178)

2ch HP

TUS_HK/ TUW_CH

HDMI×4

Sil9589

VFE/AFE

IF

Ether

PHY

HDMI

Brownie

TUS_TW/

HDD USB

GL850G

USB×2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual 800MHz)

Raw NAND

LVDS

: New device USB2.0

1GB (4Gb×2)

60Hz

Bluetooth

Sircs

L/R Out CI/CI+

42

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram 5-2-5 UC

LED Key

BAX-L_AVS

GPIO

SIRCS

1GB (4Gb×2)

USB2.0

UART

WiFi

X-Reality Pro LD

Video Processor

LVDS TX

Audio Processor

SPDIF

HDD USB

GL850G

USB×2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual 800MHz)

Raw NAND

LVDS

: New device USB2.0

DDR3

60Hz

Bluetooth

Sircs

P-TS

S-TS x2

/60Hz

SD Video

I2S x2

Ether

HDMI

HDMI

Brownie

EQ SW

HDMI×4

Sil9589

VFE/AFE

I2S

ADC/DAC 3D Comb

AMP

TS

HDMI / MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

IF

Ether

PHY

Audio P-AMP

SP

(YDA178)

2ch HP

TUS_UC

L/R Out CI/CI+

43

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

RB2G CHASSIS Diagrams

5-3. Connector Diagram 5-3-1. 40, 48 W*B

51pin

FFC LV

1-821-152-11

JAM SYT10-12WL-ET

Hotel only SYT10-12HG

AWG30 5

4

3

4

5

6

7

8

9

10

11

UART_B_to_HTL

HTL_SIRCS_OUT

NC

HTL_12V

HTL_GND

HTL_SP_MUTE

HTL_LINEOUT_L

HTL_VOL_UP

HTL_VOL_DOWN

JAM SYT10-12WL-ETSYT10-12HG

UART_B_to_HTL 10 3 HTL_SIRCS_OUT 9 4

AWG30 6

3

12

1-821-126-11

NC

NC

7

1

6

10

9

1

2 STBY_+3.3V

UART_HTL_to_B

2

7

11

AC_IN

DC-IN

DC_GND

JAM SFP79-02WLB

CN304 on HTL

12

HTL_GND

NC 8 HTL_GND 7 8

UART_HTL_to_B 11 2

1-821-152-11 HTL_STBY_3.3V 12 1 1-821-126-11

H

HTL_12V 6 HTL_GND 5 HTL_SP_MUTE 4 9 HTL_LINEOUT_L 3 10 HTL_VOL_UP 2 11 HTL_VOL_DOWN 1 12 CN7318

1

AC Adaptor 2

18

NC

LD_PWM_3 / SPI0_3(CLKF) 5 NC LD_PWR_4 / SPI0_RDATA / BLU_TEMP 6 NC

LD_PWM_0 /SPI0_0(EMIT IN) 2 20 LD_PWM_1 / SPI0_1(LATF) 3 19 LD_PWM_2 / SPI0_2(DATAF) 4 17

1-843-917-11 LD_MODE_SW 1 NC

12

11

25

14

24

17

23

18

22

19

16

15

21

20

28

9

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

PWM2

AC_MON

MAIN_PWR

GND

STBY_+3.3V

GND

REG+12V

GND

19.5V_HOLD

GND

19.5V_SS

GND

GND

+19.5V

+19.5V

1-843-151-11 LD_STBY

1

4

LD_STBY 9 SA_MODE 10 POWER_ON 11 15 NC

AC_OFF_DET 12 16 TCON_ON 13

PWM0 CN2001

STBY+3.3V 14 13

R-

10 12

8

14

GND 22 GND 24

GND 23 GND 25

NC

2

NC

DIGITAL_STBY 26 NC BL_ERR 28

BL_ON 27

IP_REF

R+

NC

GND 29 GND 30

PWM1

2

L-

L+ 4

1

1-842-566-12

39

40

41

42

43

44

45

46

47

48

49

50

RXCLKN_ODD/Tx2n

GND

RX2P_ODD/Tx1p

RX2N_ODD/Tx1n

RX1P_ODD/GND

RX1N_ODD/GND

RX0P_ODD/Tx0p

RX0N_ODD/Tx0n

GND

GND/LOCKN1

GND/HTPDN1

NC

POWER

POWER

POWER

POWER

SC_LED_PWM_R 30 6

HUS__GND_2 31 1

SC_OPT_SENSOR 32 11

SC_MAIN_5V 34 2(LED)

HUS_GND_2 35 NC

SC_SIRCS 36

HUS__KEY_AD 39 3

SC_MAIN_3.3V 40 10(OPT)

1-819-760-11

MOLEX 501571-4007

1-8

50

6

8

1-8

GH

10

2

3

1-819-497-11

GHR-10V-S

1-819-339-11

J

WO_WLAN

WIFI_RST

1-819-469-11

J

1

38

HUS_POWER_KEY 27 2

SC_LED_PWM_B 28 7

1-842-593-11

JST SM04B-PBVSS-TB(LF)(SN) JST PBVP-04V

CN9101

LD_ERR

NC

8

J

5

3

Terminal : SPBD-001T-P0.5

GND 15 11

6

Housing : PBDP-20V-S

GND 16

1

L+

1

REG+12V 17

FB_REF 7 IP_REF 8

+19.5V_HOLD(12V) 18 9

20

harness ribbonis not(Th LD - B Harn

+19.5V_SS(12V) 19 7

2

2

+19.5V(12V) 21 4

1

2

2

2

3

R- 2

37

RXCLKP_ODD/Tx2p

1-

4

1-

+19.5V(12V) 20 3

JST SM30B-PBDSS (LF)(SN)

CARD EDGE CONNECTOR SO-DIMM 204PIN

T

S

1

L- 3 R+ 1

36

GND

CN4601

35

RX3P_ODD/GND

RX3N_ODD/GND/Option

POWER

1

FFC Direct Connector :I-PEX

34

NC

Shield1

WHT#28 1

GRN#28 1

RED#28 1

BLK#28 1

1

5

3

2

4

7

NC

4

5

6

7

8

9

10

GND

USB_DM

USB_DP

STBY3.3V

STBY3.3V

GND

NC

SC_LED_AMBER 22 4

BT_EMT_SYNC 23 8

SC_LED_PWM_W 24 5

24

30

28

26

25

40

32

36

5

6

7

8

9

10

11

12

LED_PWM_W

LED_STBY_PWM_R

LED_STBY_PWM_B

LED_STBY_PWM_G

MAIN3.3V

OPT_SENSE

SIRCS

GND

BT_RST 21

USB Cable(UL2725)

1

38

NC

12

NC

SC_STBY_3.3V 20 1

SC_LED_PWM_G 26 8

RX0N_EVEN/Tx4n

BT_HOST_WAKE 19 7

RX4N_ODD/Tx3n

RX0P_EVEN/Tx4p

30

RX1N_EVEN/GND

20

34

NC

22

1

2

3

4

GND

LED_AMBER

5

NC

16

17

SCL

PANEL_DET

RX4P_EVEN/Tx7p

RX4N_EVEN/Tx7n

RX3P_EVEN/GND

RX3N_EVEN/GND/Option

WIFI_WAKE 8 2

BT_DEVICE_WAKE 9 6

WIFI_RST 10

NC

PANEL_CTRL_07/LUT_SEL1

PANEL_CTRL_08/LUT_SEL0

CN7301

WFI_USB_GND_S 1 4

WIFI_STBY_3.3V 2 7

WIFI_USB_P 3 6

WIFI_STBY_3.3V 4 8

31

27

39

3

RESERVED

11

BT_STBY_3.3V 12 10

NC 15

9 1-821-900-11

SZ15-03HGR

RESERVED

2 1

GND

POWER_INT

KEY1

1-822-693-11

JAM SZ15-03WLR

CN101

STBY_+3.3V

MAIN_+5V 1

14

WIFI_GND 7

1

5

6

RESERVED

PANEL_CTRL_12/ SA_MODE

4

LVDS_SEL CN8001

GND

27

RX1P_EVEN/GND

9

26

SC_GND 25

25

RX4P_ODD/Tx3p

24

RX2N_EVEN/Tx5n

ND G

23

RX2P_EVEN/Tx5p

28

22

BT_UART_TX 18 3 BT_USB_GND_S 17 9

29

29

33

37

GND

31

33

51

M

32

BT_GND

16

ND G RXCLKN_EVEN/Tx6n

21 20

BT_GND 15

13

SDA

WIFI_USB_M 5 5

WIFI_GND 6

BT_UART_RX 14 2

RXCLKP_EVEN/Tx6p

12

RESERVED

ND G

11

RESERVED

ANEL_CTRL_04/ P BINT

13

10

3

7

2

3

8

9

18

19

B 1

HTL4

HM - LD

Wifi

Rch Front SPEAKE

Lch Front SPEAKE

HSC HJM

SF7

44

RB2G CHASSIS

Diagrams

SECTION 2 DIAGRAMS

Supp-1: KDL-60W600B

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-1.CIRCUIT BOARD LOCATION 5-1-3. KDL- 60W*B TUS BOARD

SWITCH UNIT

GL2 BOARD BAXL BOARD TCON BOARD HJM BOARD CARD, WIRELESS LAN

45

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

RB2G CHASSIS Diagrams

5-3. Connector Diagram 5-3-2. 60” W*B

GND

1

1

GND

GND

1 2

1 VGH

VGL

GND 1

J

6

GCK

S

4

3 1

2

JAM SYT10-12WL-ET

3 GSP1

5

4

UART_HTL_to_B 11 2 UART_B_to_HTL 10 3 HTL_SIRCS_OUT 9 4

GSP2

GSP1

GSP2

VGH

VGL

GSP1

U/DL

GOE

GCK

5

VGH

VGL

CS1

6

CS2

6

2

7

GCK

4

3 GSP2

2

5

3

10

9

8

6

GSP1 5 7

GCK 8

Term Housi

JAM SYT10-12WL-ET

HTL_VOL_UP

HTL_VOL_DOWN

1-821-152-11 11

12

Housin

Term

Hotel only

1

S

1

JA

2

1

HTL_GND

10

9

HTL_LINEOUT_L

U/DL

GOE

HTL_SP_MUTE

CS2

CS1

10

U/DL

GOE

8

CS1 9

CS2

4

7 3

8

AWG30 5

10

9 NC

10

7 9

U/DL 8

HTL_GND

HTL_12V

GOE

6

7

CS2

7

AWG30 6

CS1

8

7

6

VH247

VH255

VH127

VH159

VH191

VH247

VH255

26

25

24

23

22

26

25

24

23

22

VH127

VH159

VH191

VH247

VH255

28

29

RLV3P 35

RLV4N 34

RLV4P 33 35

34

33 RLV3P

RLV4N

RLV4P

LED 1 2 23

24

RLVCKP

LED 9 1

LED 9 2

LED 1 1

16

17

9

4

HTL_SIRCS_OUT UART_HTL_to_B

UART_B_to_HTL

CN304 on HTL

STBY_+3.3V

2

3 1

10 12

11

JAM SFP79-02WLB 1-822-908-11 AC-L AC-N AC_IN

NC

53426-0510 / MO

CN6802 (CN4)

HTL

5

4

NC

CN6101

14

15

1

AC2 pigtail

RLV1N

RLV1P LED 8 1

1-822-360-11

RLV0P

18

19

20

RLVCKN

LED 8 2

NC

HTL_GND 5

NC 8 HTL_GND 7 HTL_12V 6

VH191

LED 1 1 27

RLV4N

RLV4P

LED 1 1 22

38

RLV2P

5

CS4

VH159

CN7318

22

VH127

LED 1 2

RLV3P RLV3N LED 1 2

39

RLV2N

GND

NC

CS5

CS3

14

CS6

12

11

14

13

12

11

CS6

13

CS4

CS3

CS6

CS5

CS4

CS3

14

CS5

12

11

CS8

CS7

14

13

12

11

15

CS6

CS5

16 HTL_VOL_DOWN 1 12

16

15

HTL_SP_MUTE 4 9 HTL_LINEOUT_L 3 10 HTL_VOL_UP 2 11

CS8

CS7

23

32

VCOM

CS12

CS11

CS8 CS10

CS9

24

LED 1 2 31

21

20

19

CS7

18

17

25 VH95 LED 1 1 30

21

20

19

16 18

17

VH255 22

26 27 VH63 LED 1 2

VCOM

CS12

CS11

15

CS10

CS9

VH247 23

27 28 VH31

VCOM

CS12

CS11

16 CS10

CS9

15

18

17

VH191 24

VH95 28 29 RLV5P

VH0

19

VH159 25 VH95 VH63 29 31

30

20

VH127 26 27 VH63 VH31 30

21

CS8 18

17

27 28 VH31 RLV5P 31

VH0

19

VH95 28 29 RLV5P

VH0

20

VH63 29 31

30

VCOM 21

VH31 30

CS11

RLV5P 31 RLV5N

33

36 GND

32

34 RLV3N 36 37

RLV5N 32 26

35 37

RLV5N

25

RLV4N 34

RLV4P 33

RLV3N GND

32 LED 1 1

RLV3P 35 36 GND

RLV5N 32 LED 1 1

RLV3N 36 37

40

21

RLVCKP 38

41

LED 1 1

RLVCKP

42

38 RLVCKN 39

44

43

RLVCKP38 40

RLV1N

RLV1P

LED 1 2

RLVCKN RLV2P 41

39

RLV2N 42

RLVCKN39

RLV1N 44

RLV2P

GND

45

RLV1P 43

40

RLV0P

RLV0P 45

GND

41 RLV2N

42 44

40

43

RLV2N 42 RLV1N 44

RLV2P 41

45

1

-OUT1

-OUT2

8

2

-OUT3

10

16

-OUT4

LED 5 1

LED 5 2 9

REV

53426-0410 / MO

CN6801 (CN3)

FS

+OUT2

+OUT3

+OUT4

50

3

4

49

11

3

LED 7 1 4

RLV0N 24

46 32

RLV0N 46 12

RLV0N

LED 6 1

LED 6 2

13

46 VCC3.3V

VCC3.3V

LED 7 2

block 2

RLV0N 46 48

47

17

25

50

1

9

49

VCC3.3V48

VCC3.3V47

8

REV LED 4 2

FS

VCC3.3V

VCC3.3V

LS

REV 51

FS 51

50 LS

49

48

47

LS

50 51

49

VCC3.3V48

51

LLVCKP 2

1

2

PWM_DIMMER BLINKING

BL_ERR

6

DIGITAL_STBY

BL ON

4

3

NC

5

28 27

3

GND

GND

GND

GND

10

9

8

7

25

24

23

22

19

18

15

REG12V

T-CON_Vcc12V

REG12V

REG12V REG12V

REG12V

14

17

16

NC

19

NC

21

20

STBY3.3V

GND

GND

T-CON_VCC12V

23

22

21

20

NC

NC

NC

14

POWER_ON

AC_OFF_DET

7

NC

5

6

7

8

9

10

USB_DM

USB_DP

STBY3.3V

STBY3.3V

2

3

4

GND

WO_WLAN

WIFI_RST

GND

LS

55

54

53

52

51

56

55

54

53

52

51

LLV4N

LLV4P

LLV5N

LLV5P

GND

LS

BIN1+

BIN1-

BIN0+

BIN0-

GND

AIN4+

AIN4-

28

27

26

25

24

23

22

24

25

26

27

28

29

30

31

RX1P_EVEN/GND

RX1N_EVEN/GND

RX0P_EVEN/Tx4p

RX0N_EVEN/Tx4n

NDG

RX4P_ODD/Tx3p

RX4N_ODD/Tx3n

RX3P_ODD/GND

BT_UART_TX 18 3

BT_HOST_WAKE 19 7

SC_STBY_3.3V 20 1

BT_RST 21

BT_EMT_SYNC 23 8

SC_LED_PWM_W 24 5

SC_GND 25

5

SC_LED_AMBER 22 4

SC_LED_PWM_G 26 8

HUS_POWER_KEY 27 3

SC_LED_PWM_B 28 7

1

G

22

24

30

28

26

25

40

32

36

4

5

6

7

8

9

10

11

12

LED_AMBER

LED_PWM_W

LED_STBY_PWM_R

LED_STBY_PWM_B

MAIN3.3V

OPT_SENSE

SIRCS

GND

NC

1

2

3

STBY_+3.3V

MAIN_+5V

GND

LED_STBY_PWM_G

34

BIN3-

GND

BCK+

38

37

36

35

34

33

13

17

18

19

ANEL_CTRL_04/ P BINT

RESERVED

SDA

SCL

PANEL_DET

RX4P_EVEN/Tx7p

RX3N_EVEN/GND/Option

NDG

RXCLKP_EVEN/Tx6p

WIFI_USB_M 5

WIFI_GND 6

WIFI_GND 7

WIFI_WAKE 8

9

2

BT_UART_RX 14 2

BT_GND 15

1

BT_DEVICE_WAKE 9 6

WIFI_RST 10

5

1-821-117-11

SYT10-03HG

1-821-143-11

JAM SYT10-3WL

LLV2N 64 LLV1N 66

LLV2P 63 LLV1P 65

GOE

UD

GSP2

13 GCK

14 15 16

LLV1N

LLV1P

LLV2N

LLV2P

LLV1N

LLV1P

LLV2N

LLV2P

66

65

64

63

15

NC

ANEL_CTRL_12/ P SA_MODE

NC

WFI_USB_GND_S 1 4

WIFI_STBY_3.3V 2 7

WIFI_USB_P 3

6

WIFI_STBY_3.3V 4 8

31

39

27

1

2

3

GND

KEY_AD

POWER_INT

3

ANEL_CTRL_08/ P SPI_DI

11

BT_STBY_3.3V 12 10

NC

ANEL_CTRL_07/ P SPI_DO

RX4N_EVEN/Tx7n

7

14

6

CN100 BIN3+

12

NC BIN4-

11 B INT

5

CN7301

4

8

CN8001

SM

Rch Front SPEAK

Lch Front SPEAK

HSC HJM

Wifi

1-822-359-11

LS

+OUT1

GND

5

6

7 2

1 LED 4 1

4

LED 3 2 LED 2 2

LLV4N

LLV4P

LED 3 1

LLV5P

GND

56

55

LLV5N

53

52

56

55

54

53

52

LLV4N

LLV4P

54

LLV5P

GND

LLV4N

JAM SJM20-28WLB

LLV4P

LLV5N

LLV5P

GND

1-842-551-11

56

1-842-598-11

SJM20-28HG

55

LLV5N

53

52 54

52

3

LLV4N 56

1

2

LLV4P 55

LLV5N 54

LLV5P 53

GND

LED 2 1

YOB11

YOB12

YOB13

LED 1 1

LED 1 2

GND LLV3N

LLV3P

6 57

Housi

DC_DIMMER

59

58

1

J

S Term 1-843-125-11

1

57

VLS

8

59

58 GND

LLV3N

LLV3P

LLVCKN

LLV2N

GND LLV2P

64

62

Mini LV 63 pin80

61

60

GND

LLVCKP

64

63

62

LLVCKN 61

LLV2N

LLV2P

GND

LLV2N

LLV2P

GND

LLVCKN

LLVCKP 60

LLV3N GND

LLV3P

64

SDP) 60 61 by (Provide 62 Part SoC 63 FPC to

59

58

57

LLVCKP60

59

LLV3N 58 GND

LLV3P 57

VCC

GND

VGH

VGL

10

9

7

62

LLV2P 63

GND

LLVCKN61

GND

1-843-917-11 LD_MODE_SW 1 NC

JST SM30B-PBDSS (LF)(SN)

LLV2N 64

GOE

UD

VCC

14

13

12

11

LLV0P

LLV1N

LLV1P

73

69

68

LLV0N

66

65

69

68

67

66

65

LLV0N VLS

67

LLV1N

LLV1P

LLV0N VLS

LLV0P

LLV1N

LLV1P

69

68

LLV0P

66

65

GND

GND

69

12

11

LLV0N 68

67

LLV1N 66 LLV0P 67

LLV1P 65

18

30

29

VLS

LD_PWM_3 / SPI0_3(CLKF) 5 NC

LD_PWM_0 /SPI0_0(EMIT IN) 2 2 LD_PWM_1 / SPI0_1(LATF) 3 4 LD_PWM_2 / SPI0_2(DATAF) 4 NC

CS12 VLS

GND

GSP1

GSP2

GCK

VL31

VL0

19

72

71

70

18

17

16

15

71

70

REG12V

VLS

13

VL31

VL0

NC

LD_PWR_4 / SPI0_RDATA / BLU_TEMP 6 NC FB_REF 7 NC IP_REF 8 1

23

NC

NC

LD_STBY 9 SA_MODE 10 27

28

NC

GND

28

27

T-CON_ON

25

24 26

NC

NC

11

12

NC

NC

NC 13

+19.5V_SS(12V) 19 15

+19.5V_HOLD(12V) 18 14

REG+12V 17

GND 16

GND 15

STBY+3.3V 14

TCON_ON 13

AC_OFF_DET 12

POWER_ON 11

17

VLS

VL63

VL31

VL0 73

72

71

70

73

72

71

70

VL63

VLS

VL63

VL31

VL0 73

CS10

CS11 72

CS8

CS9 VL63

23

21

20

VL191

VL159

VL127

VL95

77

76

75

74

77

76

75

74

VL191

VL159

VL127

VL95

VL191

VL159

VL127

VL95

77

76

75

74

74

VL191 77

VL159 76

VL127 75

VL95

CS4

CS5

CS6

CS7

27

26

25

24

VL255

VL247 GND

79

78

CN2

GND

80

79

78 80

VL255

VL247

VGH

VGL

GND

VL255

VL247

3

2

1

GND

2

1

CN21

80

79

78

CN22

80

VL255 79

VL247 78

GND

GND

VGH

VGL

4

1

GND

56

RX2N_EVEN/Tx5n

CS1

CS2

CS3

GND

2

10

1

LLV5P

RX2P_EVEN/Tx5p

30

29

28

VGH

VGL 3

3

To B board (100106)

2

CN6401 (CN2)

1

3

16

2

17

1

VGH

7

GND

8

4

+19.5V(12V) 20

4

GSP2

GSP2

4

GSP2

GSP2 4

9

GND 22 GND 24

8

R-

GND 23

6

5

R+

+19.5V(12V) 21

GSP1

J

J

1

2

U/DL

GCK

3

5

3

8

USB Cable(UL2725)

6

GND BLK#28 1

GND

1-819-469-11

J

RED#28 1

Housin

WHT#28 1 Shield1

GRN#28 1

1

1

GSP1

U/DL

GOE

4

NC

SC_OPT_SENSOR 32 11 HUS__GND_2 31 1

LLV5N

23

1-819-339-11

LS

LLV4P

22

SSHL-002T-P0.2 Term 1

GND

LLV4N

29

NC

51

LLV5N

LLV5P

30

29

SC_LED_PWM_R 30 6

1

GCK

GSP1

1

38

NC

HUS__KEY_AD 39 2 37

NC

12

RXCLKP_ODD/Tx2p

L-

GOE

GCK

2

L+ 4

1

L- 3

1

GND/LOCKN1 GND RX0P_ODD/Tx0p

SC_SIRCS 36

RX0N_ODD/Tx0n 41

RX1N_ODD/GND

HUS_GND_2 35

GND

RXCLKN_ODD/Tx2n 34

L+

6

U/DL

GOE

11 12

Housin

VCOM

CS12

2 2

43

11

40

RX1P_ODD/GND

SC_MAIN_5V 34 (LED) 2

42 12

39

RX2P_ODD/Tx1p

RX2N_ODD/Tx1n

33

35 18

2

7

6

10

3 GND 29

5

DIGITAL_STBY 26 NC

GND 25

CS5

BL_ON 27

CS1

BL_ERR 28

CS3

CS2

13

CS4

11

10

9

13

12

12

10

9

CS5

11

CS3

CS1

CS4

CS2

CS5

CS4

CS3

CS2

CS1

CN9101

GND 30

13

12

11

10

9

CS7

CS6

13

12

11

10

9

15

14

CS5

CS4

CS3

CS2

15

14

S

CS7

1

CS6

1-842-566-12

JST SM04B-PBVSS-TB(LF)(SN) JST P

CS7 CS8

CS6

CS11

CS10

CS9

15 16

14

18

17

15 16

14

18

17

CS7 CS8

CS6

CS10

CS9

20

1

1

CS8

21

R- 2

19

CS10

CS9

20

CN4601

R+ 1

19

16

21 VH255

CS11

18

17

VCOM

CS12 22

CS11

16

VCOM

CS12 22

19

18

17 19

CS8

20 VH255

CS11

CS10

CS9

21 VH255

20

VCOM 21

CS12 22

ACES

VH255 22

91213-0510Y

VH191 VH159

VH247

VH127

24

VH95

23

VH63

24 25

23

26

VH191

27

VH247

28

VH191 25

VH247

26

24

27

23

28

VH191 24 VH159

POWER

1

VH127

51

POWER

VH95

1 50

VH63 VCC 2

G

VH159

VH31 VCC

POWER 5

VH127

29 VH0 49

POWER

1

VH95 29 30 3

48

POWER

VH63 VH31 30 VCC 4

47

25

28 VH31 VH0 RLV5P VCC 5

26

VH95 29 VH0 31 RLV5N VCC

5

27

VH63 29 30 RLV5P 31 32 RLV4P

1

28

VH31 30 RLV5P RLV5N 32 33

1-819-760-11

MOLEX 501571-4007

27

VH0 31 RLV5N RLV4P 33

GND/HTPDN1

NC

VH159 25

RLV5P 31 32 RLV4P

45

46

AIN0+

13

37

38

10

9

AIN1-

14

AIN0-

GND

AIN1+

16

15

19

SSHL-002T-P0.2 Term

RLV5N 32 33

7

6

VH127 26

VH247 23

Term

RLV4P 33 GND

NC

GND

AIN2+

AIN2-

RLVCKP

39 RLV2P

ACK-

GND ACK+

52

LLV4N

LLV4P

BIN2-

BT_USB_GND_S 17 9

BIN4+

10

20

RXCLKN_EVEN/Tx6n

NDG

LLV2P

39

9

NC

21

LLV2N

40

16

20

Housin

53

BIN2+

Housi

RLV4N

SC_MAIN_3.3V 40 (OPT) 10

RLV3N

RLV3P

40 RLV2N

38

44

34

8

36

35

RLVCKN 39 41

RLV0P

RLV1N

RLV1P

RLVCKP 38

GND

RLV4N 34

GND

RLV3N 36

RLV3P 35

40 42

RLVCKP

37

RLV4N

37

RLV3N

RLV3P

GND

43

38

GND

34

GND

36

35

RLV2P 41

45

44

RLVCKP38

37

RLV4N 34

37

RLV3N 36

RLV3P 35 GND 39 GND RLV2N 42

GND

RLVCKN

RLVCKN39 40

RLV1P 43

RLVCKN

40 RLV2P

RLV0P 45

RLV1N 44

VCC3.3V

RLV0N

NC

GND 41

RLV1N

RLV2N

46

33

RLV2P 41

RLV0P

RLV1P

47

VCC3.3V47

RLV0N 46

RX3N_ODD/GND/Option

VCC3.3V

32

RLV0N

GND

42

46

36

44

43

47

20

51

54

LLV3P

FS

AIN3-

48

AIN3+

49

VCC3.3V

49

VCC3.3V48

LS 52

55

LLV3N

FS

GND

56 57

VCC3.3V

GND

LLV5N 54

LLV5P 53

58

FS

17

RLV2N 42

48

45

RLV1N 44

VCC3.3V47

RLV0N 46

49

RLV0P 45

RLV1P 43

49

VCC3.3V48

YOB14

LLV4N 56

LLV4P 55 57

REV

YOB13

58

50

YOB12

LLV3P

31

50

1

YOB11

LLV3N

32

REV

2

GND LLV3N

LLV3P

BCK-

GND

REV

3

57

50

4

58

50

5

LLV3N 58

LLV3P 57

REV

6 VGH

VGL

GND

LLV1P

41

LLVCKP

59

LLV1N

GND

43

42

60

59

63

LLV0P

3D_SYNC

I2C_SDA

I2C_SCL

LLVCKP 60

GND

64

LLV0N

LLVCKP

GND

9

7 59

65

VLS

60

59

66

VLS

LLVCKP60

GND

67

VL0

GND

68

VCC

69

10

67

71

70

9

68

1

69

LLVCKN

LLV0P

71

70

GND

LLV0N

62

VLS

LLVCKN 61

VLS

GND

LLV0P

VL0

LLVCKN

LLV0N

GND

VLS

61

VLS

62

67

VL0

LLVCKN61

68

GND

69

GND

LLV0P 67

71

70

VCC

69

12

71

70

LLV0N 68

11

VLS

CN1

13

VLS

RX3P_EVEN/GND

GSP1

VL0

47 48

16

CS12

Mini LV61 62 pin80

17

CS10

CS11

GND

21

66

18

45

44 46

SA_MODE SPI_DO

SPI_EN SPI_DI 3D_EN

VL127 VL159

VL95

VL63

VL31

76

75

74

73

72

76

75

74

73

72

VL191

VL159

VL247

VL127

VL95

VL63

VL31

VL255

VL159

GND

VL127

VL95

VL63

VL31

77

76

78

75

74

73

72

74

73

72

79

VL159 76

80

VL127 75

VL95

VL63

VL31

77

CS5

78

CS6

CS7

CS8

CS9

79

26

VL191

80

ANEL_CTRL_06/ P SPI_CK VL247

ANEL_CTRL_02/ P FRC_RST VL255

ANEL_CTRL_11/SPI_CS P

VL191

GND

3 VL247

2 VL255

1

77

GND

49

78

50 79

51

VL191 77

80

FRC_RST

VL247 78

SPI_CLK

80

VL255 79

SPI_CS

CS4

GND

CN600

CS3

25

24

23

22

20

SDP) 62 (Provide 63 by Part SoC 64 FPC to 65

19

FFC - LV

8

FS

21

1

8

7

7

8

5

6 7

GSP1 5 GCK

CN601

22

Term

S

M

/MOLEX 001 502578 /MOLEX 001 - (on502585 - LS Bar)

8

5

4

YOB14

REV

block 1

VCC3.3V47

RLV0P 45

RLV1P 43

GND

GND

37

block 3

LED 1 2

CARD EDGE CONNECTOR SO-DIMM 204

VH0

CS12

CS7

CS10

CS9

13

CS4

H

Ma Fem

2 GL 2 RB

3

FS

B- GH

CS3

block 4

1-821-152-11 HTL_STBY_3.3V 12 1

GSP2 4

T

VGH

25P80B120

VGL

nd2

ZXEC

FFC Direct Connector :I-PEX

2

CN25

pin51FFC

B

CS1

U/DL 8

GOE

25P80B120

5

VGL

nd2

ZXEC

27 CS2

CN1

CS1

CN11

28

CN12

29

CN15

30

46

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

9-888-150-02

Sony Corporation Sony EMCS (Malaysia) Sdn. Bhd. HESRDM

English © 2014.04 47