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pewag winner G12 Plus Brochure EN

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pewag winner G12 Plus 2009 / 2010 always one dimension smaller

English

EN


pewag winner G12 Plus always one dimension smaller Through continuous development, pewag keeps setting new standards in product innovation. The pewag winner G12 Plus chain system for lifting and lashing applications stands out with top quality, maximum safety, user-friendly handling, and innovative features. Its unique chain with an intelligent profile delivers outstanding performance even in demanding applications. Manufactured in Europe, the products are made from high-quality materials and stand for durability and reliability.

Benefits at a glance

Intelligent chain profile

Higher working load limit compared to G8 & G10

Weight reduction

By optimizing material use and making wellconsidered modifications in critical areas (blue) and less relevant areas (red), chain properties such as fatigue and bending resistance are improved.

Designed in Austria. Made in Europe

Patented products

High quality material

Cost reduction

2

pewag winner G12 Plus

Due to the same working load limit, pewag winner G12 Plus always makes it possible to use one chain dimension smaller than with Grade 8.


Product portfolio for winner G12 Plus

Make use of our service and discover the individual components in detail in the 3D animation!

Chains The unique winplus profile chain offers increased working load limit and lashing capacity, allowing a reduction in chain dimension and weight compared to G8. It is particularly robust and available in light blue powder coating.

Master links & Master link assemblies The master links and master link assemblies are characterized by the asymmetrical shape of the master links. The optimized design of the upper rounding ensures optimum support of the load on the crane hook, while the lower section enables clear identification of the inclination angle of the chain sling. Also available with an integrated load distributor for efficient use.

Master link assemblies with shortening hooks The new master links and master link assemblies with integrated shortening elements require no additional connecting elements. The hook serves both as a connecting and a shortening element, making assembly and disassembly simple and without special tools. Fewer components need to be checked during periodic inspections.

Connex A universal, drop-forged connecting link that accommodates both a shortening element and the chain. The load-bearing component (either chain or hook) is positioned centrally, ensuring symmetrical loading of the connecting link.

Hooks A variety of hook options are available to cover a wide range of applications.

Load binders The load binders enable safe and easy handling – securing loads made simple.

pewag winner G12 Plus

3


Comparison of winner G12 Plus to winner pro G12

Markings:

Higher working load limit and lashing capacity

winplus front

A “Plus” that makes all the difference by allowing the use of a smaller chain dimension in G12 Plus compared to G8 or G10.

Combined use The products from winner pro G12 are interchangeable and compatible with those of winner G12 Plus*.

winplus back

Uniform color scheme Chains and components are powder-coated in light blue (RAL 5012) in our factory.

Clear differentiation by markings Clear, easy-to-read markings on chain links and accessories enable quick and straightforward identification.

Product range including new codes

accessory front

accessory back

Updated product portfolio with brand new innovations and wellproven solutions. Shorter product codes simplify use.

* Excluding ISWP and PTKWP

4

OLD

winpro

-

-

VLWP

VSXKWP

VLXKWP

-

CWP

PWP

NEW

winplus

AS

VS

VLS

VSXK

VLSXK

VLSAG

C

P

OLD

KHSWP

KLHWP

KLHGWP

KPWP

PSWP

RSKWP

RSWP

RPSWP

RSPSWP

NEW

KHS

KLH

KLHG

KP(S)

PS

RK

RS

RKP

RSP

pewag winner G12 Plus


winner G12 Plus for lifting The winner G12 Plus chain slings are characterized by higher working load limit and significantly lower weight, ensuring maximum safety and easy handling.

4t 3t

wi nn

Ø13 mm

7t

9t

1t

Significant weight reduction

lus 2P 1 G er 8

Ø10 mm

8t

2t

50% higher working load limit compared to Grade 8.

6t

G

Higher working load limit

5t 5,3t

10t

WLL 0t

Using a chain that is one dimension smaller results in a significant weight reduction.

Comparison of working load limit and dimension of G8 and winner G12 Plus.

The comparison provides clarity.

Worldwide, many Grade 8 chain slings are still in use or continue to be manufactured. As a market and innovation leader, pewag sets the standard. Thanks to the higher working load limits of winner G12 Plus, we enable you as the user to work with one chain dimension smaller than with Grade 8. This makes your work easier, reduces costs, and conserves valuable resources. Our product range includes numerous practical features, ensuring that you are always up to date with the latest technology.

Grade 8

Grade 12 Plus

DIM Working load limit WLL [kg]

DIM

Working Load Limit WLL [kg]

7

1.500

7

2.360

8

2.000

8

3.200

10

3.150

10

5.400

13

5.300

13

8.200

16

8.000

*Working load limits are defined as maximum values for different lifting types according to the unified method.

pewag winner G12 Plus

5


pewag winner G12 Plus – Working load limit pewag winner G12 Plus working load limit Safety factor 4

I-leg chains

II-leg chains

III- + IV - leg chains

Angle of inclination β

-

-

0°– 45°

45°– 60°

0°– 45°

45°– 60°

0°– 45°

45°– 60°

Load factor

1

0,8

1,4

1

1,12

0,8

2,1

1,5

Code

Dimension

Working load limit [kg]

winplus 7

7

2.360

1.900

3.350

2.360

2.650

1.900

5.000

3.550

winplus 8

8

3.200

2.550

4.450

3.200

3.550

2.550

6.700

4.800

winplus 10

10

5.400

4.300

7.550

5.400

6.050

4.300

11.350

8.100

winplus 13

13

8.200

6.550

11.450

8.200

9.150

6.550

17.200

12.300

winplus 16

16

12.800

10.250

17.900

12.800

14.350

10.250

26.500

19.200

Exceptional conditions of use and how to handle them Limitations of use • Especially in case of temperature loading, edge loading, impact loading or asymmetric loading, the working load limit of the chain sling must be reduced according to the given conditions. • Before contact with any chemicals (liquids, gases, etc.), the resistance must be clarified (pewag will be happy to provide information). • Vibration loading of chain slings must be prevented (if possible). • Chain slings may only be used under conditions where the load cannot be unintentionally unhooked. • Furthermore, all restrictions of use according to the "Original instruction manual for pewag standard lifting chains" apply! Indication of the inclination angle The special design of the master link enables users to instantly identify which range of the inclination angle (0°–45° or 45°–60°) applies.*

0° –

45°

From 0° to 45°: The chain legs are centered at the bottom of the master link. 6

pewag winner G12 Plus

60 °– 45

From 45° to 60°: The chain legs are located at the bottom outside of the master link.

°

*Further information are available in the original instruction manual.


IV - leg chains with load distributor

Endless chain sling

Single basket sling

Double basket sling

0°– 45°

45°– 60°

-

0°– 45°

45°– 60°

0°– 45°

45°–60°

2,8

2

1,6

1,4

1

2,1

1,5

6.700

4.750

3.800

3.350

2.360

5.000

3.550

8.950

6.400

5.100

4.450

3.200

6.700

4.800

15.100

10.800

8.650

7.550

5.400

11.350

8.100

22.500

16.400

13.100

11.450

8.200

17.200

12.300

35.500

25.500

20.500

17.900

12.800

26.500

19.200

Working load limit [kg]

Temperature range: Asymmetrical distribution of loads

-40°C to 200°C Reduce working load limit by at least 1 chain leg, e.g.: III- or IV-leg chain sling must be treated as II-leg chain sling. If in doubt, work on the assumption that the entire load is carried by a single leg.

Edge loading*

R = larger than 2x d*

R = larger than d*

R = d* or smaller

Load factor

1

0,7

0,5

Light shocks 1

Moderate shocks 0,7

Strong shocks Not permitted

Shock loading Load factor * d = Material thickness of the chain

pewag winner G12 Plus

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winner G12 Plus for lashing The pewag winner G12 Plus lashing chains are characterized by their high lashing capacity and the significantly lower weight ensuring maximum safety and easy handling.

N 100 kN

80 k N 0k

Higher lashing capacity

6

G

wi nn

40 kN

20kN

0k

N

180

Comparison of lashing capacity and dimension of G8 and winner G12 Plus.

The comparison provides clarity. Worldwide, many Grade 8 lashing chains are still in use or continue to be manufactured. As a market and innovation leader, pewag sets the standard. Thanks to the higher lashing capacity of winner G12 Plus, we enable you as the user to work with one chain dimension smaller than with Grade 8. This makes your work easier, reduces costs, and conserves valuable resources. Our product range includes numerous practical features, ensuring that you are always up to date with the latest technology.

Grade 8

Grade 12 Plus

DIM

Lashing capacity LC [kN]

DIM

Lashing capacity LC [kN]

7

30

7

47

8

40

8

63

10

63

10

100

13

100

13

160

16

160

* Lashing capacities are considered as maximum values for the various lashing types according to the unified method.

8

pewag winner G12 Plus

200kN

LC 0kN

kN

Using a chain that is one dimension smaller results in a significant weight reduction.

Ø13 mm

14

N

Significant weight reduction

2 G1 r e 8

Ø10 mm

kN

0k 16

With 50% more lashing capacity in each case, it offers significantly improved load securing compared to Grade 8.

s Plu

120


pewag winner G12 Plus – Lashing capacities Dimension

7

8

10

13

Lashing capacity LC [kN]

47

63

100

160

winplus 7

winplus 8

winplus 10

winplus 13

AS

AS16

AS16

AS19

AS23

VLS

VLS 1-7/8

VLS 1-7/8

VLS 1-10

VLS 1-13 (**)

C

C7

C8

C10

C13

KHS

KHS7

KHS8

KHS10

KHS13

KLH

KLH7

KLH8

KLH10

KLH13

KLHG

KLHG7

KLHG8

KLHG10

KLHG13

PS

PS7

PS8

PS10

PS13

KPS7 (*)

KPS8 (*)

KPS10 (*)

KPS13 (*)

winplus 200

KPS (*)

(*) not a stock item, only available on request (**) without transition link

pewag winner G12 Plus

9


Direct lashing

α β

α

The load is secured by using lashing chains, which are attached directly to lashing points on the vehicle and the load itself. The tensioned lashing chains prevent the load from slipping or tipping over.

Tie-down lashing The load is pressed onto the loading surface using lashing chains. The friction between the load and the loading surface prevents the load from slipping.

One-part system (in shortened configuration) All components required for lashing (chain, hooks, shortening hooks, load binder, etc.) are integrated into a single product. Advantages: • Easy handling • Lower risk of errors • Lower weight

Two-part system (in shortened configuration) The two-part system consists of two separate products, both of which are required to secure the load: the lashing chain and the load binder. The lashing chain consists of a chain and end fittings. The load binder contains the elements for shortening and tensioning the lashing chain. Advantages: • More flexibility in use • Better access to the load binder

10

pewag winner G12 Plus


More reasons and services that speak for pewag peTAG solution Optimize your workflows with pewag peTAG – the software that streamlines the management, inspection, and periodic inspection of your products. Go digital!

ID tag for lifting and lashing The lifting and lashing tags prevent errors in advance and offer numerous advantages. They are made of corrosion-resistant material, are easy to install and offer a direct access to the operating instructions via QR code. They are also optionally available with a peTAG NFC transponder chip.

Tested spare parts available Spare parts

We offer original spare parts to ensure a long service life and safe use.

Further services

Online training via pewag academy

pewag configurator

Online certificates

With a variety of online courses, we offer in-depth knowledge about pewag products and their use – anytime, anywhere.

With our configurator, you can quickly create your customized product including specification and drawing.

Quick access to your inspection reports and certificates - without waiting times and delays. Everything is available instantly.

pewag winner G12 Plus

11


FO/26/00503

pewag austria GmbH A-8041 Graz, Gaslaternenweg 4, Phone: +43 (0) 50 50 11-0, Fax: +43 (0) 50 50 11-100, saleinfo@pewag.com, www.pewag.com

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