QUALITY ASSURANCE PLAN Pre-Engineered Steel Building / Steel Structure NAME OF CUSTOMER :
DOCUMENT NO
: PCT/QC/QAP/General
REVISION NO
:
DATE
JOB NO:
:
INSPECTION BY DESCRIPTION
1
1.2 Hot Rolled & Hollow Sections (Beam/Channel/Angle Bar, Beams, pipes etc.) 1.3 Purlin & Panel Coils
2.2 Doors, Windows, FRP ventilators, skylights etc.
FORMAT OF RECORDS PCT
Client/TPI
a) 100% b) 100% c) 1No./ Incoming Vehicle a) 100% b) 100% c) 1No./ Incoming Vehicle
ASTM A 572 Gr 50 or equivalent material
a) Chemical Properties b) Mechanical Properties c) Dimensions a) Chemical Properties b) Mechanical Properties c) Dimensions
a) Mill TC Verification b) Mill TC Verification c) Measurement a) Mill TC Verification b) Mill TC Verification c) Measurement
a) Chemical Properties b) Mechanical Properties c) Dimensions
a) Mill TC Verification b) Mill TC Verification c) Measurement
a) Chemical properties b) Mechanical properties c) Dimension a) Material b) Dimensions
a) Mfr. TC Verification b) Mfr.TC Verification c) Measurement a) Mfr. TC Verification b) Measurement
a) 100 % b) 100 % c) Sample-1 in 3000 a) 100 % b) Random Sample
ASTM A 325, A563 & A 436
a) Dimension
a) Measurement
a) 50 %
a) Dimension
a) Measurement
b) Part Identification
b) Verification
a) Procedure Specification b) Procedure Qualification c) Welder Qualification a) Visual Defects b) Weld size c) Surface Defects d)Under surface defects
a) Verification / Review b) Verification / Review c) Verification / Review a) Visual b) Measurement c) DP Test d) Ultrasonic Test
a) 100% b) 100 % c) 100 % a) 100% b) 50 % c) 1 Joint /Day d) 1 Joint / Day
a) Surface preparation b) Surface Coating
a) Measurement & Visual b) Measurement- DFT
a) 1 Sample / Day b) 1 Sample / Day
a) Dimensions b) Surface & Shape
a) Measurement b) Visual
a) 1 Sample / Shift b) Random
a) R b) R c) I a) R b) R c) I
IS2062 E250 WA For HR sections IS 1239, IS 4923, I S 1161 for Pipe / Hollow sections ASTM A 792 Gr . 50 / 80 a) 100% a) R b) 100% for Panel b) R c) 1No./ Incoming Vehicle ASTM A 653 Gr 50 for GI & c) I ASTM A 1011 Gr 50 for Plain Purlins
a) Mill TC b) Mill TC c) PCT-Inspection report a) Mill TC b) Mill TC c) PCT-Inspection report a) Mill TC b) Mill TC c) PCT-Inspection report
a) R b) R c) I a) R b) R
a) Manufacturer TC b) Manufacturer TC c) PCT-Inspection report a) Manufacturer TC b) PCT-Inspection report
Fabrication-As Per Dwg. and MBMA
a) I
a) PCT-Inspection report
a) 100%
Fabrication-As Per Dwg.
a) I
a) PCT-Inspection report
b) 100%
and MBMA a) R b) R c) R a) I b) I c) I d) I
a) WPS b) PQR c) WPQ a) PCT-Inspection report b) PCT-Inspection report c) PCT-Inspection report d) PCT-Inspection report
As per Client requirement and Specifications
a) I
a) PCT-Inspection report b) PCT-Inspection report
As per Drawing , MBMA & client Specifications
a) I
a) PCT-Inspection report
As per Drawing & client Specifications
WELDING & NDT
4.1 Welding Procedure
4.2 Welding Inspection
5
SPEC. CODES & STANDARDS FOR ACCEPTANCE CRITERIA
FABRICATION PROCESS
3.1 Fabrication of Primary Structure 3.2 Final Inspection (Before Painting) 4
EXTENT OF CHECK
BOUGHT OUT ITEMS
2.1 Bolts, Nuts & Washers (Fasteners)
3
TYPE OF CHECK
RAW MATERIAL
1.1 Steel Plate
2
CHARACTERISTIC
AWS D1.1 -2010
AWS D1.1 -2010
SURFACE CLEANING & PAINTING
5.1 Surface Cleaning & Painting process 6 Roll Forming 6.1 Purlin & Roof Sheeting Roll Forming LEGEND :R - Review I - Inspection
PCT - Phenix Construction Technology AWS - American Welding Society
Prepared by : ____________________ Phenix - Head Q.A./Q.C.
ASTM- American Society for Material & Testing IS - Indian Standard MBMA - Metal Building Manufacturer's Association Reviewed & Approved by : _________________________ Customer / Third Party Insp.
REMARKS