Crown WAV50 Work Assit Vehicle Parts Catalogue Manual

Parts Manual

WAV 50 Series Printed in Germany â—? Revision Level A Order Number: 812718-006

TABLE OF CONTENT

Printed in Germany

1

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

PAGE

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General ................................................................................. 7

SECTION 1 – COVERS

PAGE

Chassis Front ........................................................................ 12, 14 Chassis Rear ........................................................................ 16 Axle ....................................................................................... 18

SECTION 2 – HYDRAULIC PART

PAGE

Hydraulic Unit ....................................................................... 22

SECTION 3 – DRIVE UNIT

PAGE

Drive Wheel ........................................................................... 26

SECTION 4 – ELECTRICAL Electrical Parts .....................................................................

Contactor ..............................................................................

Traction Handle .....................................................................

Steering Handle .....................................................................

Service Panel ........................................................................

Mast Wiring ...........................................................................

Gate Switch ...........................................................................

Height Switch ........................................................................

Motor Cover Switch ..............................................................

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE 30, 32, 34 36 38 40, 42 44 46, 48 50 52 54

PAGE

Mast ...................................................................................... 58, 60, 62 Mast Chain ............................................................................ 64, 66 Yoke ...................................................................................... 68

SECTION 8 – CYLINDER

PAGE

Lift Cylinder ........................................................................... 72

SECTION9 – CABIN/PLATFORM

PAGE

Platform ................................................................................. 76, 78, 80

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

Rail Guide ............................................................................. 84 Load Tray ............................................................................... 86 Labels and Decals ................................................................. 88, 90

MP-WAV 50 05/05 • Printed in Germany

MP-IDX-2350

M1.0-0000-0003 33

INTRODUCTION

Printed in Germany

5

INTRODUCTION Important customer information To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

Ordering Spare Parts Spare parts can be ordered by quoting: ●

The truck specification number

●

The truck model number

●

The truck serial number

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-WAV MP-WAV 50 50 05/05 05/05 •• Printed Printed in in Germany Germany

M/P-ITD-2350

M1.0-0000-0007 77

PARTS

Printed in Germany

9

SECTION 1

Printed in Germany

11

CHASSIS FRONT Part 1-3

1

Cover Screw

1 Ne – Te gativ rm e ina l

3

ry

F ro nt

Le ft

e tt a 3 B #

R ea r

2

1

ry e tt a 1 B #

O ve rh ea d R ig V ie ht w

Panel Bracket

P + Te ositiv rm e ina l

A 4

16

5 19

16

18 7

B

8

10

A

C 6 D

9

21

10 17 20

12

B

12 FU

14

FU3

12

2

6

11 13

15

R E S E T

C Ba h tt a e rg ry e r

Inp Ou ut Vo tpu ltag t Vo ltag e: e:

Ma de

S E A L E D

W E T

12 0V 24 .

AC V. DC

in U.S .A.

24 V

D

C

O

U

T

12 0V A

C

IN

D

C

14 MP-2350-001

MP-1.0-2350

12M1.0-0000-00012

MP-WAV 50 05/05 • Printed in Germany

CHASSIS FRONT INDEX

PART NUMBER

PART NAME

1 ..................... 128748 .....................................

120390 .....................................

130788 .....................................

130789 .....................................

061094-002 ..............................

120533 .....................................

2 ..................... 125323 .....................................

060005-008 ..............................

060030-017 ..............................

3 ..................... 125784 .....................................

060024-002 ..............................

060030-017 ..............................

4 ..................... 120383 .....................................

060000-045 ..............................

120382 .....................................

5 ..................... 120241 .....................................

6 ..................... 120251 .....................................

060080-007 ..............................

060030-098 ..............................

7 ..................... 078723-005 ..............................

078724-005 ..............................

060012-078 ..............................

8 ..................... 120573 .....................................

060012-078 ..............................

9 ..................... 060016-096 ..............................

060030-017 ..............................

10 .................... 120391 .....................................

060017-104 ..............................

11 .................... 120357-001 ..............................

120357-002 ..............................

12 .......................................................................

120604 .....................................

103418-035 ..............................

060030-197 ..............................

060017-103 ..............................

13 .................... 120202-003 ..............................

120202-004 ..............................

127039-003 ..............................

127038-001 ..............................

127037 .....................................

060016-095 ..............................

795730 .....................................

795731 .....................................

14 .......................................................................

120314 .....................................

060080-006 ..............................

15 .......................................................................

060080-008 ..............................

16 .................... 133085 .....................................

133085-00R-0S ........................

060015-003 ..............................

060005-007 ..............................

060021-006 ..............................

120433 .....................................

060014-080 ..............................

NUMBER REQUIRED

Cover ...................................................................................................... 1 Panel ....................................................................................................... 1 Front Bracket .......................................................................................... 2 Rear Bracket ........................................................................................... 2 Screw ...................................................................................................... 8 Plug ......................................................................................................... 4 Battery .................................................................................................... 4 Washer ................................................................................................... 8 Washer ................................................................................................... 8 Bracket ................................................................................................... 2 Nut .......................................................................................................... 2 Washer ................................................................................................... 2 Rod ......................................................................................................... 2 Roll Pin ................................................................................................... 2 Rod Assembly ........................................................................................ 2 Battery Tray ............................................................................................. 2 Side Bumper ........................................................................................... 2 Nut .......................................................................................................... 6 Washer ................................................................................................... 6 Connector Gray ...................................................................................... 2 Contacts ................................................................................................. 2 Screw ...................................................................................................... 2 Handle .................................................................................................... 1 Screw ...................................................................................................... 2 Screw ...................................................................................................... 2 Washer ................................................................................................... 2 Front Bumper .......................................................................................... 1 Screw ...................................................................................................... 4 Side Cover LH ........................................................................................ 1 Side Cover RH. ....................................................................................... 1 Service Panel (see Section 4.8) .............................................................. 1 Spring ..................................................................................................... 1 Spacer .................................................................................................... 2 Washer ................................................................................................... 2 Screw ...................................................................................................... 2 Battery Charger (220V, 25 A EEC) ......................................................... 1 Battery Charger (240V, 25 A AUS) ......................................................... 1 Circuit Breaker (7 A) ............................................................................... 1 Fuse ........................................................................................................ 1 Fuse Holder ............................................................................................ 1 Screw ...................................................................................................... 4 AC Power Cord (UK) .............................................................................. 1 AC Power Cord (EEC) ............................................................................ 1 Hydraulic Unit (see Section 2.0) ............................................................. 1 Vibration Mount ....................................................................................... 3 Nut .......................................................................................................... 3 Contactor Panel (see Section 4.1) .......................................................... 1 Nut .......................................................................................................... 2 Controller ................................................................................................ 1 Remanufactured MRC Controller ............................................................ 1 Screw ...................................................................................................... 6 Washer ................................................................................................... 6 Nut .......................................................................................................... 6 Controller Mounting Plate ........................................................................ 1 Screw ...................................................................................................... 6

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.0-2350

13

CHASSIS FRONT Part 2-3

1

Cover Screw

1 Ne – Te gativ rm e ina l

3

ry

F ro nt

Le ft

e tt a 3 B #

R ea r

2

1

ry e tt a 1 B #

O ve rh ea d R ig V ie ht w

Panel Bracket

P + Te ositiv rm e ina l

A 4

16

5 19

16

18 7

B

8

10

A

C 6 D

9

21

10 17 20

12

B

12 FU

14

FU3

12

2

6

11 13

15

R E S E T

C Ba h tt a e rg ry e r

Inp Ou ut Vo tpu ltag t Vo ltag e: e:

Ma de

S E A L E D

W E T

12 0V 24 .

AC V. DC

in U.S .A.

24 V

D

C

O

U

T

12 0V A

C

IN

D

C

14 MP-2350-001

MP-1.0-2350

14M1.0-0000-00014

MP-WAV 50 05/05 • Printed in Germany

CHASSIS FRONT INDEX

PART NUMBER

PART NAME

17 .......................................................................

18 .................... 120320-002 ..............................

120320-003 ..............................

19 .................... 125684 .....................................

125685 .....................................

125691 .....................................

20 .................... 065004-013 ..............................

21 .................... 065004-014 ..............................

NUMBER REQUIRED

Front Axle (see Section 1.5) .................................................................... 1 Chassis 2135 mm (84 in.) (see Section 7.2) ........................................... 1 Chassis 2995 mm (118 in.) (see Section 7.2) ......................................... 1 Cap ......................................................................................................... 2 Tube ........................................................................................................ 1 Strap Velcro ............................................................................................. 2 Grommet ................................................................................................. 2 Grommet ................................................................................................. 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.0-2350

15

CHASSIS REAR

F ro nt

O ve rh ea d Le V ie ft w

Part 3-3

2 3 4 6

R ig

5

ht

8

1

2

7 8 9 11

R ea r

10 12 13 14

TB

20

1 TB

20

0

2

7

61 Nm (45 ft. lbs.)

5

1

3 4

9 10 11

9 6

MP-2350-002 MP-1.0-2350

16M1.0-0000-00016

MP-WAV 50 05/05 • Printed in Germany

CHASSIS REAR INDEX

PART NUMBER

PART NAME

1 ..................... 065004-013 ..............................

2 ..................... 075256 .....................................

060012-079 ..............................

3 ..................... 102126-003 ..............................

060017-105 ..............................

4 ..................... 120394 .....................................

060080-007 ..............................

5 ..................... 120310 .....................................

060015-023 ..............................

6 ..................... 120553 .....................................

060015-064 ..............................

120581 .....................................

060005-007 ..............................

120421 .....................................

126012 .....................................

7 ..................... 120570 .....................................

125764 .....................................

125765 .....................................

132246 .....................................

060017-071 ..............................

060030-197 ..............................

060021-011 ..............................

061004-026 ..............................

8 ..................... 079564-013 ..............................

079565-013 ..............................

060012-077 ..............................

9 ..................... 120534 .....................................

125999 .....................................

10 .................... 120535 .....................................

11 .................... 103418-038 ..............................

NUMBER REQUIRED

Grommet ................................................................................................. 1 Diode ....................................................................................................... 1 Screw ...................................................................................................... 2 Static Ground Strap ................................................................................ 1 Screw ...................................................................................................... 1 Rear Bumper ........................................................................................... 1 Nut .......................................................................................................... 4 Shim Pad ................................................................................................. 2 Screw ...................................................................................................... 4 Drive Motor & Brake Assembly ............................................................... 2 Screw ...................................................................................................... 8 Brush & Cap Kit ...................................................................................... 2 Washer ................................................................................................... 8 Drive Unit Assembly (included 5, 6, 7, 9, 10, & 11) ................................. 2 Brake Assembly ..................................................................................... 2 Drive Unit ................................................................................................ 2 Input Oil Seal .......................................................................................... 1 Output Oil Seal ....................................................................................... 1 Baffle Vent ............................................................................................... 2 Screw ...................................................................................................... 6 Washer ................................................................................................... 6 Nut .......................................................................................................... 6 Adhesive ................................................................................................. AR Terminal Board ........................................................................................ 2 Label ....................................................................................................... 2 Screw ...................................................................................................... 4 Coupler ................................................................................................... 4 Drive Motor Coupling Kit (included 9, 10 & 11) ....................................... 2 Insert Coupler ......................................................................................... 2 Spacer .................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.0-2350

17

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AXLE

9 B 8 A C

4

13 6

3

6 C

15 10

14

7 11 12

3

3

1 5 C

3

B A

3

2

17

18

16

R ea r

R ig ht

F ro nt

O ve rh ea d Le V ie ft w

Chassis

MP-2350-003 MP-1.5-2350

18M1.0-0000-00018

MP-WAV 50 05/05 • Printed in Germany

AXLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120362 ..................................... Axel (included 2, 3, 5, 6, 7 & 14) ............................................................. 1 1 ..................... 120580 ..................................... Cap ......................................................................................................... 2 2 ........................... 060009-086 .............................. Retaining Ring ................................................................................... 2 3 ........................... 125710 ..................................... Caster Wheel Assembly .................................................................... 2 120578-001 ............................... Caster Wheel ............................................................................... 2 065081-023 ............................... Bearing Ball ................................................................................. 8 4 ..................... 100779 ..................................... Grease Nipple ......................................................................................... 1 5 ........................... 120373-002 .............................. Caster Mount RH .............................................................................. 1 6 ........................... 065117-003 .............................. Bushing ............................................................................................. 2 7 ........................... 120363 ..................................... Axle ................................................................................................... 1 8 ..................... 120398 ..................................... Shaft ........................................................................................................ 1 9 ..................... 060017-104 .............................. Screw ...................................................................................................... 1 10 .................... 064091-009 .............................. Hex Plug ................................................................................................. 2 11 .................... 102414 ..................................... Spring ..................................................................................................... 2 12 .................... 120370 ..................................... Friction Bar .............................................................................................. 2 13 .................... 060009-086 .............................. Retaining Ring ........................................................................................ 2 14 .......................... 120373-001 .............................. Caster Mount LH ............................................................................... 1 15 .................... 060030-148 .............................. Washer ................................................................................................... AR 16 .................... 133849 ..................................... Screw ...................................................................................................... 2 17 .................... 060080-008 .............................. Nut .......................................................................................................... 2 18 .................... 060000-065 .............................. Roll Pin ................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.5-2350

19