Crown ST3000 Series Forklift Service Repair Manual

Service Manual

ST3000 Series Printed in Germany

â—?

Revision Level A

Order Number: 812557-006

TABLE OF CONTENT

Printed in Germany

I

TABLE OF CONTENT Table of Content MA – SAFETY

PAGE

Safety Symbols used in the Manual ......................................

General Maintenance and Repair Safety Notes ...................

Maintenance and Repair ................................................

Before Leaving the Truck ................................................

Before Carrying out Work on the Truck ..........................

Before Operating the Truck.............................................

Warnings and Labels on the Truck ........................................

3 3 3 4 4 4 4

ITD – INTRODUCTION

PAGE

General .....................................................................................

Operating Instructions ....................................................

Service Training ..............................................................

Ordering Spare Parts ......................................................

Using the Manual ............................................................

Model-Number .........................................................................

7 7 7 7 7 8

M1 – LUBRICATION AND ADJUSTMENT

PAGE

COMPONENT ACCESS ...........................................................

Lifting and Blocking ................................................................

Outriggers ................................................................................

Recommended Lubricants and Oils ..............................

Lubricants ...................................................................

Cold Store Trucks ........................................................

Truck Decommissioning ..................................................

Restoring the Truck to Service ..............................................

Maintenance ............................................................................

Lubrication points and intervals .....................................

Inspection and Maintenance Schedule .........................

Casters .....................................................................................

Torques ....................................................................................

11 13 14 15 15 15 15 15 19 19 21 30 31

M2 – HYDRAULICS

PAGE

Hydraulic Symbols ..................................................................

Hydraulic Unit Removal ..........................................................

Hydraulic System ............................................................

Operation .........................................................................

Raise (Refer to Illustration) .........................................

Lower ..........................................................................

Hydraulic Reservoir Capacity .........................................

Changing the hydraulic oil and hydraulic filter ............

MOTOR & PUMP ASSEMBLY ........................................

HYDRAULIC LINES AND FITTINGS ..........................

General Rules for Hydraulic Lines and Fittings ........................................................................

CIRCUIT BLEEDING ..................................................

DRIFT TEST ...............................................................

Proportional function: ................................................

REMOVAL .......................................................................

MOTOR ............................................................................

PUMP ..............................................................................

After replacing pump: ................................................

Replacing the relief valve ...............................................

Relief valve setting ..........................................................

Relief valve test and setting ........................................

HYDRAULIC TROUBLESHOOTING CHART ................

35 39 40 40 40 41 42 42 44 44

ST3000 10/2004 • Printed in Germany

SER-NO. CUT .................. REV.

SER-N0. CUT

REV.

SER-N0. CUT .................. REV.

SER-N0. CUT .................. REV.

44 45 45 45 45 46 46 46 47 47 47 48 MS-IDX-3130

III

TABLE OF CONTENT M3 – DRIVE UNIT

PAGE

Gear Unit ..................................................................................

Drive unit, general ...................................................................

Drive unit removal ...........................................................

Drive motor removal .......................................................

Motor disassembly ..........................................................

Motor assembly ...............................................................

Drive motor assembly .....................................................

Gear unit disassembly ....................................................

General .......................................................................

Preparation .................................................................

Draining the oil ............................................................

Drive unit removal .......................................................

Gear unit cover removal ..............................................

Gear unit disassembly ................................................

Gear unit assembly .....................................................

Gear unit cover installation .........................................

Adding Oil ...................................................................

Drive unit installation ......................................................

51 52 52 52 53 53 55 56 56 56 56 56 56 57 57 59 59 59

M4 – ELEKTRICS

PAGE

Electrics - General ..................................................................

Wire Colour Codes ..................................................................

Abbreviations ..........................................................................

Electrical Symbols ..................................................................

Electrical Components ...........................................................

Traction Pod (POT, FS, RS) ............................................

Fast / Slow Travel Switch (HSS) .....................................

Safety Reverse Switch (SAS) .........................................

Brake Switch (BRS) ........................................................

Override Switch (ORS) ...................................................

Raise / Lower Switches (RAS, LOS) .............................

Limit Switch (LMS) ..........................................................

Horn Switch (HNS) .........................................................

Key Switch (KYS) ............................................................

Emergency Disconnect (BD) ..........................................

Fuses (FU) ......................................................................

63 63 64 67 68 68 68 68 68 68 69 69 69 69 69 69

Thermal Switch (THS) .........................................

Hydraulic Control Module (HCM) ...................................

Unigage (BDI) .................................................................

Integrated Charger ..........................................................

Plug Holder (PC) .............................................................

Drive motor (M1) .............................................................

Hydraulic Motor (M2) ......................................................

Main Contactor (Line/LC) ...............................................

Lift Contactor (P/P1+P2) ................................................

Electromagnetic Brake (BRK) ........................................

Terminal Board (TB) .......................................................

Travel Alarm Driver (DR) ................................................

Aux. Hydraulic Switch (SLS/SRS) ..................................

Remote Control Toggle Switch (ECS) ............................

Aux. Hydraulic Valves (SVA1/SVA2) ..............................

Horn (HN) ........................................................................

Main Circuit Board (MAIN PCB) .....................................

Hydraulic Circuit Board (HYD PCB) ...............................

Travel Alarm (ALM) .........................................................

Receiver ..........................................................................

Transmitter .......................................................................

MS-IDX-3130

IV

SER-N0. CUT .................. REV.

SER-N0. CUT .................. REV.

69 69 69 69 69 69 69 70 70 70 70 70 70 70 70 70 70 70 70 70 70

ST3000 10/2004 • Printed in Germany

TABLE OF CONTENT M4 – ELEKTRICS

PAGE

SEM0 Traction Controller ........................................................

General ............................................................................

Precautionary Measures .............................................

Functional Characteristics ..............................................

Speed control ..............................................................

Reduced speed ranges ..............................................

Downhill speed control ................................................

Regenerative braking ..................................................

Anti Roll Down Function .............................................

Hourmeter ...................................................................

Self-Diagnostic System ...............................................

Monitored Circuits .......................................................

Safety Mechanisms .........................................................

Incorrect polarity .............................................................

Wiring Errors ...............................................................

Temperature protection ...............................................

Start sequence ...........................................................

Protection rating ..........................................................

Maintenance ....................................................................

Replacing the SEM0 Traction Controller .........................................................................

Parameter Setting after Replacing the Traction Controller ....................................................

Preparatory Measures ................................................

Adjustment ..................................................................

Status LED ......................................................................

Programmer .............................................................................

General ............................................................................

Crown Handset P/N 793548 (Includes Cord) ...........

Operating SEM0 Controller Menu ..........................................

General ............................................................................

Menu structure ............................................................

Menu Functions ..............................................................

PARAMETER CHANGE ..............................................

TEST ...........................................................................

ALARMS .....................................................................

PROGRAM VACC .......................................................

CONFIG ......................................................................

Functions Menu, general ................................................

Parameter Change Menus .............................................

Settings and Error Messages .........................................

Tester Menu .....................................................................

TESTER Menu ................................................................

Alarms Menu ...................................................................

ALARMS Menu ................................................................

Calibrating the Traction Pod Potentiometer, PROGRAM VACC menu .................................................

Preparatory Measures ................................................

Calibration ...................................................................

Config. Menu ...................................................................

CONFIG Menu ................................................................

SET MODEL ...............................................................

SET OPTIONS ............................................................

ADJUSTMENTS .........................................................

On Board Charger ...................................................................

General ............................................................................

Battery Charging Phases ...............................................

First Phase (I1) ...........................................................

74 74 74 74 74 74 74 74 75 75 75 75 75 75 75 75 75 75 76

ST3000 10/2004 • Printed in Germany

SER-N0. CUT .................. REV.

77 77 77 77 79 80 80 80 81 81 81 82 82 82 82 82 82 83 84 85 86 87 88 89 92 92 92 93 94 94 94 94 95 95 95 95 MS-IDX-3130

V

TABLE OF CONTENT M4 – ELEKTRICS

PAGE

Second Phase (P) .......................................................

Third Phase (U) ..........................................................

Fourth Phase (I2) ........................................................

End of Normal Charging .............................................

Special Charging Phases ...............................................

Compensating Charge ................................................

Float Charge ...............................................................

Partial Charging ..........................................................

Charging Errors ...............................................................

Green LED is not lit .....................................................

Possible Causes: ......................................................

Green LED flashing ....................................................

Important Technical Data ................................................

Replacing the Charger ...................................................

Removal / Installation ..................................................

Traction Motor Maintenance ..................................................

Access to brushes ..........................................................

Maintenance ....................................................................

Armature .....................................................................

Bearings ......................................................................

Pump Motor Maintenance ......................................................

Access to brushes ..........................................................

Maintenance ....................................................................

Armature ..........................................................................

REPLACING PUMP MOTOR BRUSHES .......................

Contactors ...............................................................................

Inspection ........................................................................

Contacts ......................................................................

Coils ............................................................................

Springs ........................................................................

Servicing .........................................................................

Dismantling .................................................................

Assembly ....................................................................

Hydraulic Control Module (HCM) ...........................................

Battery Discharge Indicator (BDI) .........................................

OPERATION ....................................................................

General ............................................................................

Battery Discharge Indicator Setting (BDI) .....................

Calibration for wet batteries ...........................................

TROUBLESHOOTING ....................................................

Traction Controller Safety Test .......................................

95 95 95 96 96 96 96 96 97 97 97 97 98 98 98 99 99 99 99 99 100 100 100 100 100 102 102 102 102 102 103 103 103 104 105 105 106 106 107 108 109

M5 – BRAKE

PAGE

Brake ........................................................................................

Function ...........................................................................

Disassembly ....................................................................

Assembly .........................................................................

Air gap setting .................................................................

Brake moment setting .....................................................

Brake test ........................................................................

Definition of run-in/new rotor ......................................

General Notes .............................................................

113 113 113 115 115 116 116 116 116

M6 – DIRECTION

PAGE

SER-N0. CUT .................. REV.

SER-N0. CUT .................. REV.

SER-N0. CUT .................. REV.

Live ring bearing ..................................................................... 121 Disassembly .................................................................... 121 Assembly ......................................................................... 121

MS-IDX-3130

VI

ST3000 10/2004 • Printed in Germany

TABLE OF CONTENT M6 – DIRECTION

PAGE

Control handle return springs ...............................................

Adjustment ......................................................................

Disassembly ....................................................................

Assembly .........................................................................

Control Handle Grip ................................................................

Main Components ...........................................................

Hand grip component removal and assembly .....................

Hand Grip Shells .............................................................

Upper and lower shell removal ...................................

Upper and lower shell assembly .................................

Switch Unit ......................................................................

Disassembly ...............................................................

Switch unit assembly ..................................................

“Rabbit/Turtle” toggle switch ...........................................

Disassembly ...............................................................

Assembly ....................................................................

Hydraulic PC board .........................................................

Disassembly ...............................................................

Assembly ....................................................................

Main PC Board Removal/Installation .............................

Potentiometer ..................................................................

Disassembly ...............................................................

Assembly ....................................................................

Safety Reverse Switch ....................................................

Disassembly ...............................................................

Assembly ....................................................................

Horn switch .....................................................................

Disassembly ...............................................................

Assembly ....................................................................

Hand Grip ........................................................................

Disassembly ...............................................................

Assembly ....................................................................

122 122 122 122 123 123 124 124 124 125 126 126 126 127 127 127 127 127 127 128 129 129 130 130 130 130 131 131 132 132 132 132

M7 – MAST

PAGE

Mast ..........................................................................................

General ............................................................................

Torque Requirements .................................................

Lifting Gear Minimum Capacity ...................................

TL Mast .......................................................................

TT Mast .......................................................................

Mast Removal .................................................................

Installation .......................................................................

Fork Carriage Removal ..................................................

Fork Carriage Installation ...............................................

Fork Carriage Adjustment ..............................................

Mast Maintenance ..........................................................

Lubricating Roller Tracks .............................................

Mast shims ..................................................................

TL Mast Assembly ..........................................................

TT Mast Assembly ..........................................................

Lift chains ................................................................................

General ............................................................................

Inspection ........................................................................

Cleaning ......................................................................

Wear ...........................................................................

Freedom of Movement of Chain Links ........................

Chain Tension .............................................................

Chain Anchor and Pulleys ..........................................

135 135 135 135 135 135 135 136 136 137 137 138 138 139 140 141 142 142 142 142 142 143 143 144

ST3000 10/2004 • Printed in Germany

SER-N0. CUT .................. REV.

SER-N0. CUT .................. REV.

MS-IDX-3130

VII

TABLE OF CONTENT M7 – MAST

PAGE

Worn Connection Plates .............................................

Protruding or Turned Chain Pins.................................

Corrosion ....................................................................

Chain Lateral Wear .....................................................

Uneven Chain Tension ..............................................

Misaligned Lift Components .....................................

Lift Chain Lubrication ......................................................

Separating Lift Chains ....................................................

Tools and Equipment Required ......................................

Detachment .....................................................................

Fork Tines ................................................................................

General ............................................................................

Terms ..........................................................................

Fork Identification .......................................................

Repairs ............................................................................

Fork Inspection ...............................................................

Crack Inspection .........................................................

Verticality Test .............................................................

Fork Blade Warping ....................................................

Measuring the Fork Tip Width ........................................

Fork Tine Height Difference ...........................................

Fork Stop .........................................................................

Fork Blade Wear .............................................................

144 144 144 145 145 145 146 147 147 147 148 148 148 148 148 148 148 149 149 149 149 149 150

M8 – CYLINDERS

PAGE

General ............................................................................

Safety when working on hydraulic systems ................

General Instructions for Repairing Hydraulic Components ..........................

Rod Seal Assembly .................................................................

General ............................................................................

Large Rod Seal Assembly ..............................................

Small Seal Rod Assembly ..............................................

Rod Seal Assembly, Sealing Lip First ............................

Cylinders ..................................................................................

Mast Lift Cylinder ............................................................

Seal Replacement ......................................................

Installing Mast Lift Cylinders .......................................

Carriage Cylinder ............................................................

Seal Replacement ......................................................

Installing Carriage Cylinder ........................................

Cylinder Bleeding and Flushing .....................................

Bleeding — Mast Lift Cylinders...................................

Bleeding — Carriage Cylinder (if applicable) ..............

Flushing – Mast Lift Cylinders and Carriage Cylinder (if applicable) ..........................

Drift Test ......................................................................

Cylinder Shimming ..........................................................

Scondary Cylinder Shim .............................................

Primary Cylinder Shim ................................................

153 153

160 161 161 161 161

PAGE

ST 3000 Standard ....................................................................

Overview ..........................................................................

Traction Controller - Semo Logic ...................................

Traction Controller - Semo Power Circuit ......................

Power Unit Control Circuit ..............................................

165 165 166 167 168

VIII

SER-N0. CUT .................. REV.

153 154 154 154 155 156 157 157 157 158 159 159 160 160 160 160

DIA – ELECTRICAL DIAGRAMS

MS-IDX-3130

SER-N0. CUT .................. REV.

SER-N0. CUT .................. REV.

ST3000 10/2004 • Printed in Germany

TABLE OF CONTENT DIA – ELECTRICAL DIAGRAMS

PAGE

SER-N0. CUT .................. REV.

Control Handle - Control Circuit ..................................... 169 Hydraulic Control Module (HCM) ................................... 170 ST 3000 with Options .............................................................. 171 Overview .......................................................................... 171 Traction Controller - Semo Logic ................................... 172 Traction Controller Semo Power Circuit ........................................................ 173 Power Unit - Control Circuit ............................................ 174 Control Handle - Control Circuit ..................................... 175 Hydraulic Control Module (HCM) - Travel Alarm and Flashing Beacon ...... 176 Remote Control - Power Part ......................................... 177 Remote Control - Operator Platform .............................. 178 Wire Harness ........................................................................... 179 Control Handle Wiring .................................................... 180 Power Cables .................................................................. 181

HYD – HYDRAULIC SCHEMATIC

PAGE

SER-N0. CUT .................. REV.

Hydraulic Schematic ............................................................... 185

ST3000 10/2004 • Printed in Germany

MS-IDX-3130

IX

SAFETY

Printed in Germany

1

SAFETY Safety Symbols used in the Manual To help guide you through the manual and to highlight particular danger areas, we have used graphic illustrations:

General Maintenance and Repair Safety Notes DANGER

DANGER This symbol indicates life-threatening risks ●

●

Failure to comply with this notice may result in fatal injuries to yourself or other people.

WARNING This symbol indicates the risk of serious injury and/or serious material damage. ●

Read the safety notices in the truck Maintenance and Operator's Manuals.

Failure to comply with this notice may result in severe injuries to yourself or other people and/or serious material damage.

CAUTION

Motorised vehicles can be dangerous if maintenance and service are neglected. For this reason maintenance and inspections must be carried out at regular short intervals by trained personnel working to approved company guidelines.

DANGER Follow all national/local safety regulations applicable for maintenance work, e.g. for work on higher levels. ●

This symbol indicates the risk of minor injury and/or minor material damage. ●

Failure to comply with this notice may result in minor injuries to yourself or other people and/or minor material damage.

1.

Maintenance work must only be carried out in accordance with the test and maintenance program contained in the present Maintenance Manual and any applicable service notices.

2.

Only qualified and authorised personnel may carry out work on the truck.

3.

Always keep fire extinguishers in good working condition. Do not approach fluid levels or leaks with a naked flame.

4.

To clean, use a non flammable, non combustible cleaning solution which is groundwater-neutral.

Only carry out cleaning with an oil separator.

Protect the electrical system from dampness.

5.

Keep the service area clean, dry and wellventilated.

6.

Do not allow oil to penetrate the ground or enter the draining system. Used oil must be recycled.

Oil filters and desiccants must be treated as special waste products. Relevant applicable regulations must be followed.

7.

Neutralise and thoroughly rinse any spilled battery fluid immediately.

8.

Keep the truck clean. This will facilitate the location of loose or faulty components.

OPTION These items relate to optional features not supplied with the standard version.

ST3000 10/2004 • Printed in Germany

Failure to do so could result in severe or fatal injuries to maintenance personnel and/or other persons.

Maintenance and Repair

INFORMATION Contains additional information with supplementary notes and hints.

Failure to do so could result in severe or fatal injuries to maintenance personnel and/or other persons.

MS-MA-0000

3

SAFETY 9.

Make sure that capacity and data plates, warnings and labels are legible at all times.

10. Alterations or modifications by the owner or operator are not permitted without the express written authorisation from Crown.

11. Only use original Crown spare parts to ensure the reliability, safety and suitability of the Crown truck.

Before Leaving the Truck ●

Stop the truck.

●

Lower the fork carriage fully.

●

Apply the parking brake.

●

Turn off the truck and remove the key.

●

Block all wheels when parking on an uneven surface.

Warnings and Labels on the Truck During regular maintenance check that the warnings and labels on the truck are complete and legible. ●

Clean any illegible labels.

●

Replace any faulty or missing labels.

The order and meaning of the warnings and labels on the truck are described in section 10.9 of the parts manual.

Before Carrying out Work on the Truck ●

Raise the truck to free the drive wheel. Press the emergency Stop button and disconnect the battery.

●

Prevent the truck from rolling away.

●

Before carrying out work on the hoist frame, the lift mast or on the fork carriage: Block these parts according to maintenance instructions in order to prevent them from dropping.

●

Only carry out operational testing when there is sufficient room to manoeuvre, to avoid the risk of injury to yourself and others.

Before Operating the Truck ●

Check the safety devices.

●

Get into the driver's seat.

●

Check the operation of the lifting device, travel direction switch, speed control, steering, warning devices and brakes.

MS-MA-0000

4

ST3000 10/2004 • Printed in Germany

INTRODUCTION

Printed in Germany

5

INTRODUCTION General The present manual is designed for Customer Service engineers who wish to familiarise themselves with the maintenance work required for the various truck components.

It also contains troubleshooting sections which can be used to identify and remedy truck faults.

INFORMATION This book is not an operating manual. It is designed solely for specialist personnel who have been trained and authorised to carry out the work described in the manual.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for thisseries. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & Co.KG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 or133

Using the Manual This manual therefore contains fewer and less detailed warnings than the Operator's Manual, as the latter is aimed at persons who have very little or no prior experience at all.

Operating Instructions This manual contains no operating instructions. An operating instructions manual is supplied with the vehicle.

Additional copies can be ordered as required.

With the help of this manual you and your personnel will be able to ensure the long service life, operational safety and error free functioning of your CROWN vehicle.

Service Training CROWN offers the appropriate vehicle related training for service personnel. Details on this training can be obtained from CROWN on request.

Ordering Spare Parts The maintenance manual does not cover spare parts.

These are listed in a separate manual.

The manual is divided into sections. The following table shows how the manual is structured.

Sections Maintenance Section

Description

IDX

Table of Content

MA

Safety

ITD

Introduction

M1

Lubrication and Adjustment

M2

Hydraulics

M3

Drive Unit

M4

Electrical

M5

Brake

Spare parts can be ordered by quoting: ●

The truck specification number

M6

Steering

●

The truck model number

M7

Mast / Lifting Mechanism

●

The truck serial number

M8

Cylinder

DIA

Electrical Diagrams

HYD

Hydraulic Schematic A01M-gb

ST3000 10/2004 • Printed in Germany

MS-ITD 3130

M1.0-0000-0007 7

INTRODUCTION Model-Number This manual describes the maintenance and repairs for the following truck versions:

ST 3000N-1.0 TL ST 3000N-1.0 TT ST 3000N-1.35 TL ST 3000N-1.35 TT

MS-ITD-3130

88 M1.0-0000-0008

ST3000 10/2004 • Printed in Germany

LUBRIFICATION AND ADJUSTMENT

Printed in Germany

9

LUBRIFICATION AND ADJUSTMENT COMPONENT ACCESS The following is a list of covers, panels, etc. that must be removed to allow access when performing service and/ or maintenance to components. Refer to the illustrations in this section as an aid in locating parts that require attention.

WARNING Always remove the battery connector before carrying out maintenance work.

This applies especially if the connector and plug connection have to be separate.

Power Unit Cover Provides access to: ●

Traction Motor (TM)

●

Drive Unit

●

Brake

●

Pump motor (PM), Lift Contactor (P) Lowering Valve (PV, SVCL)

●

Hydraulic reservoir

●

Horn (HN)

●

Alarm (ALM)

●

Diode block (DB)

●

Transistor controller (TCM)

●

Line contactor (Line)

●

Fuse, FU1 (traction)

●

Fuse, FU2 (lift)

ST3000 10/2004 • Printed in Germany

●

Relay (K2)

●

Alarm Filter Block (FIL)

●

Diagnostic LED for TCM (LED)

●

Hydraulic Control Modul (HCM)

●

Combination Instruments (TT/BDI)

●

Key Switch (KYS)

●

Fuse 3, FU3 (signal)

Control Handle Provides access to: ●

Horn switch (HNS1, HNS2)

●

Fork lower switch (LOS1, LOS2)

●

Lift switch (RAS)

●

High speed switch (HSS)

●

Safety Switch Assembly (SAS)

●

Potentiometer (POT), Forward Switch (FS), Reverse Switch (RS)

Knuckle ●

Brake Switch (BRS)

●

Override Switch (ORS)

Mast ●

Flashing Light Assembly (FLS)

●

Lift Limit Switch (LMS)

MS-1.0-3130

M1.0-0000-00011 11

LUBRIFICATION AND ADJUSTMENT

Battery, Connectors

Mast, Lift Chains, Anchors

Control Handle

Instrument Panel Knuckle Forks

Outriggers, Load Wheels

Transistors & Contactors Pump & Drive Motor

Caster Wheels

MS01-3130-001

MS-1.0-3130

12M1.0-0000-00012

ST3000 10/2004 • Printed in Germany

LUBRIFICATION AND ADJUSTMENT Lifting and Blocking

INFORMATION

WARNING

To raise truck for additional jack clearance, fabricate a 1/2" board for load wheel or 3/4" board for drive wheel (8" x 12" with stop and bevel). Drive truck onto board and proceed with step 3. If truck can not be moved, use overhead lifting device for additional jack clearance.

Always support a raised truck with wooden blocks or other appropriate equipment to relieve the jack. ●

Move truck to a secure non traffic maintenance area with a level floor.

●

No load on forks.

●

Disconnect the battery and prevent the truck from being switched on again.

Tools required Lower Forks Completely

Fabricated Board

●

Hydraulic Jack - Capacity 3620 kg. (8000 lbs.)

Crown part number: 122599 Collapsed height minimum: 60 mm (2.25 in.)

Raised height maximum: 400 mm (16 in.)

●

Jack Stand - capacity 4500 kg. (10,000 lbs.)

Commercially available.

●

Lifting Straps - Capacity 900 kg (2000 lbs.)

Commercially available.

●

Barrel Hooks - Capacity 900 kg (2000 lbs.)

Commercially available.

Load Wheel Steer Wheel Hard Wood Block MS01-3130-002

Raise Forks 70 to 150 mm from Floor

WARNING Truck stability decreases dramatically if load wheels are raised more than 13 mm (0.5 inch). Attach sling and overhead lifting device to all cross members of the mast to prevent truck from tipping over when raising the side of the truck.

Wheel Chock Load Wheel Both Outriggers

Place Jack Stand on Opposite Side of other Jack

Set Jack Stand Height as Required Not to Exceed 300 mm MS01-3130-0003

ST3000 10/2004 • Printed in Germany

MS-1.0-3130

M1.0-0000-00013 13

Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING

NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.

LUBRIFICATION AND ADJUSTMENT Outriggers Note that the outriggers are evenly distanced from the chassis: Dimension A= Dimension B

INFORMATION Outrigger bolt torque: 380 Nm!

Model

Inside Straddle

S T 3000

965 mm - 1270 mm

S T 3000N

865 mm - 1165 mm M01-GB

Outrigger bolts Dimension A

Dimension B

Outrigger internal length

MS-1.0-3130

14M1.0-0000-00014

MS01-3130-004

ST3000 10/2004 • Printed in Germany

LUBRIFICATION AND ADJUSTMENT Restoring the Truck to Service Recommended Lubricants and Oils When restoring the truck to service, proceed as follows:

Lubricants The following page lists typical lubricants which are also used by Crown in the factory. However, any lubricants with the same technical specifications can be used.

Cold Store Trucks Special hydraulic oil, lubricant oils and grease for low temperature applications must be used for cold store trucks (see table on following page). All screws, washers, nuts, pins, retaining rings etc. must be treated regularly with an anti-corrosion solution CROWN no. 805236004. Electrical connections and components must be carefully protected against corrosion. For more details refer to chapter 4.

*

●

Remove any addition corrosion protection applied (except for cold store protection)*.

●

Jack up the truck, remove the wooden blocks and lower the truck.

●

Charge the battery or install a charged battery.

●

Connect the battery.

●

Carry out the daily check.

Do not use high pressure cleaners and/or solvents on the truck. Do not use metal brushes. Do not wetclean the electrical system and do not use flamma ble cleaning solutions.

Maintenance intervals must be adapted to the conditions of use. They should be as frequent as possible to prevent excess wear.

Truck Decommissioning When taking the truck out of service for more than 3 months, proceed as follows: ●

Disconnect the battery.

●

Decommission the battery in accordance with the manufacturer's instructions.

●

Clean the truck*). Wipe off any grease in accordance with the maintenance manual.

●

If the truck is to be stored in hostile ambient conditions (e.g. saline atmosphere) treat the surfaces of the truck with a suitable solution to prevent corrosion.

●

Jack up the truck. Lower the chassis onto suitable wooden blocks in order to clear the wheels from the ground (this prevents the wheels from flattening under constant pressure).

●

Every 3 months connect the battery, carry out a daily check and test the truck functions. Then disconnect the battery again.

ST3000 10/2004 • Printed in Germany

MS-1.0-3130

M1.0-0000-00015 15