Namib Mills

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FEEDING AFRICA FROM FIELD TO PLATE

GOING WITH THE GRAIN

Since its establishment, Namib Mills has been sustaining national food security across Namibia and South Africa. We hear more from Operations Manager, Elfrieda Roos, about how the company’s bread and other products are on the rise

Wheat farming and flour milling have historically led the way as two of South Africa (SA) and Namibia’s most prominent and profitable agricultural ventures.

In SA, the nation’s first flour mills were built in the Overberg region in the 1800s, starting out as small-scale, humble farming operations. Hard-working millers would cultivate and farm their own wheat before milling it and then selling their produce at the local markets. Many farmers would also use the flour to bake their own bread and pastries.

In this way, the grain milling sector has always played a vital role in stabilising food security, as its

and influential factor in the fluctuation of maize meal and bread prices.

Continuing to adhere to this proudly traditional lineage, Namib Mills was established in 1982 and has been feeding the African continent ever since.

“We are working in a really exciting space at present, mainly due to the volatility of soft commodities. The milling industry in Africa has been asked to play a crucial role in fulfilling the constant availability of basic foodstuffs at extremely low prices and therefore low margins,” opens Elfrieda Roos, Operations Manager for Namib Mills.

After the establishment of its first maize mill in Windhoek, the company has elegantly evolved into Namibia’s leading supplier of staple foods. This prominent position is reflected in Namib Mills’ well-established and diverse range of preferred wheat our, maize meal, bread, pasta, sugar, rice and Mahangu brands.

STRENGTH IN EXPERIENCE

Today, Namib Mills has leveraged its four decades of industry experience and vast amounts of knowledge, to transition serenely into a major supplier of staple foods and animal feed in Namibia and SA.

Growing to employ over 2,000 members of staff across these two nations, Namib Mills utilises state of the art facilities and a highly skilled workforce which helps to guarantee a wide range of healthy, quality branded products that meet the requirements of its many customers.

“Our reputation is important to us and acts as a non-negotiable commitment to continuous quality improvement and superior service,” states Roos.

Africa Outlook Issue 102 | 3 NAMIB MILLS FOOD & BEVERAGE
Elfrieda Roos
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“This reputation has also ensured that our products remain trusted leaders in their individual categories.” Along with this enviable reputation, comes great responsibility.

Endeavouring to rise to this challenge, Namib Mills embraces this immense undertaking of ensuring basic food security for Namibia and takes pride in consistently providing good quality products and premium service to the supply chain of basic foods.

COMPANY VALUES

HONESTY

ETHICS

INNOVATION

RESPECT

PASSION FOR WORK

SOCIAL RESPONSIBILITY

“Our next step is to ensure continuous affordability of our products. This will be done by remaining extremely efficient and by creating income streams alongside our basket of products’ value chain,” Roos adds.

PART OF THE BRAND

Bringing people together with creative, enjoyable, exciting and tasty experiences, Namib Mills is home to many famous and popular products. The company’s portfolio of household brands includes Bakpro, TopScore, Pasta Polana, Pasta la Vita, Rice King, and Meme Mahangu.

“Our maize brand, TopScore, has been voted the second most recognisable brand in Namibia, which is a particular company pride point, alongside the brand turning 40 years old in 2022.”

One of the best-selling sub-brands of Namib Mills is Pasta Polana, which is available in bags of spaghetti, macaroni, fusilli and elbows.

Namib Mills - maize production
6 | Africa Outlook Issue 102 NAMIB MILLS FOOD & BEVERAGE
Namib Mills - wheat production

INNOVATIONS FOR A BETTER WORLD

Every day, billions of people come into contact with Bühler technologies, ranging from smartphone parts to the food they eat. Bühler creates innovations for a better world with a focus on safe and sustainable solutions.

Founded in 1860, Bühler is still a family-owned business today headed by current CEO Stefan Scheiber. We operate in a global network of 140 countries with over 30 production sites and 100 service centres.

In South Africa, Bühler machines are part of various value chains, from grain to FMCG to material processing. The country is a regional hub, servicing the markets of Angola, Botswana, Lesotho, Madagascar, Mauritius, Malawi, Mozambique, Namibia, La Réunion, Solomon Islands, Seychelles, Eswatini, Zambia, and Zimbabwe. Equipment can be serviced and repaired by our service technicians at the

customer’s site or at our workshops across the Southern African region.

Bϋhler Johannesburg offers an apprenticeship programme that is merSETA accredited in boiler making and welding, aiming to equip and empower the future generation with measurable behavioural outcomes.

We partner with the biggest FMCG companies all over Southern Africa, and together we ensure food supply to more than 200 million people.

Bühler wants to contribute to a better and more sustainable world with collaborative innovation, new technologies, training, and services.

It is our aim to always remain relevant to the customers in our care and the society at large, allowing them to produce safe and healthy staple food to feed the people, as well as sustaining hope through what we do.

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“To the household decision makers, Pasta Polana is an alternative, cheaper pasta that is value for your money, easily available and one which the family will still love to eat,” she enthuses.

Elsewhere in its vast portfolio is Sugar King, a proud household name and staple in nearly every home throughout Namibia.

Adding to its portfolio of dry goods is Namib Mills’ brand of RealGood chicken, the only industrial poultry

farm in Namibia. This brand is also distributed nationally to ensure a quality, affordable protein can accompany the people of Namibia’s TopScore or Pasta Polana every day.

Namib Mills also sells its milling by-products as feed ingredients to Feedmaster. Feedmaster is proudly Namibian and has two feed plants in Windhoek, in addition to the Veekos plant in Upington, SA.

“Our sister company, Feedmaster, manufactures animal feed from

Namib Mills’ waste products, which are mainly chop and bran. Namib Poultry Industries (NPI) then uses the chicken feed produced by Feedmaster for our commercial poultry farm,” details Roos.

By embracing this process, Namib Mills ensures that value is created throughout the entire food and feed value chain, as part of an efficient cycle of sustainability.

CREATING A HEALTHY CULTURE

Namib Mills believes that its employees are the primary reason for the group’s success and that talent development is a key factor in maintaining its competitive edge. Talent enhancement is therefore integrated into the company’s forward-thinking strategy and business culture.

– ELFRIEDA ROOS, OPERATIONS MANAGER, NAMIB MILLS Kliparani Bunker Mafikeng, South Africa established • Employment created: 10 people • Investment: 5 million Rice Packing plant opened • Employment created: 5 people • Investment: 3 million Sugar packing facility Windhoek commissioned • Employment created: 20 people • Investment: 7 million Upgrade of Pasta Plant –increased capacity • Employment created: 30 people • Investment: 200 million Bakpro Bread Bakery commissioned • Employment created: 100 people • Investment: 135 million Namib Poultry Industry expansion • Investment: 48 million Top Score Instant Maize Porridge Plant Otavi commissioned • Employment created: 20 people Investment: 15 million Increased capacity with new wheat mill • Employment created: 20 people Investment: 100 million Water Purification Plant Reverse Osmosis plant • Employment created: 10 people • Investment: 10 million Pallet assembly and repair plant established • Employment: 10 People • Investment: 10 Million Namib Poultry Industry cold chain Distribution established • Employment created: 40 people • Investment: 30 million Feedmaster Mono-Gastric Expansion • Employment created: 50 people • Investment: 85 million Namib Poultry Industry commissioned • Employment created: 650 people • Investment: 660 million Pasta plant expansion • Employment created: 50 people • Investment: 70 million Maize Mill upgraded • Investment 5 million Complete Mix plant commissioned Employment created: 15 people Investment: 6 million Sugar packing plant in Otavi opened Employment created: 30 people Investment: 6 million Wheat mill opened • Employment created: 50 people • Investment: 3 million Feedmaster established ruminant feed mill • Employment created: 20 people Pasta Plant commissioned • Employment created: 15 people • Investment: 30 million Otavi Mahangu Mill opened Employment created: 5 people Investment: 1 million Katima Mill acquired Employment created: 15 people Investment: 2 million Walvis Bay bunker shed acquired • Employment created: 5 people •Investment: 2 million Route-to-market network established – Distribution, Sales & Merchandising • Employment as at 2020: 700 people • Investment as a t 2020: 150 million Buhler wheat mill commissioned • Employment created: 20 people • Investment: 22 million Otavi mill opened • Employment created: 40 people • Investment: 15 million Namib Mills silo’s erected • Employment created: 5 people • Investment: 2 million 2nd Maize mill opened • Employment created: 20 people • Investment: 2 million Namib Mills established 1st Maize mill opened • Employment created: 30 people • Investment: 1 million NAMIB mills group value creation timeline 2016 2014 TOTAL INVESTMENT: N$1 500 000 000 TOTAL EMPLOYED: 2500 (investment employment 2000 + functional departments 500 = 2500) JOB CREATION INDUSTRIALIZATION UPLIFTMENT OF THE NAMIBIAN ECONOMY 2013 2012 2011 20012000199919971996 2002 2005 2010 2009 1982198319851986199219951996 2017 2018 2019 2020 Gordonia Mill in Upington acquired • Employment created: 5 people • Investment: 5 million Veekos Acquired • Employment created: 50 people • Investment: N$ 4 million Feedmaster Ruminant plant opened • Employment created: 10 people • Investment: 35 million 8 | Africa Outlook Issue 102 NAMIB MILLS FOOD & BEVERAGE
“OUR REPUTATION IS IMPORTANT TO US AND ACTS AS A NON-NEGOTIABLE COMMITMENT TO CONTINUOUS QUALITY IMPROVEMENT AND SUPERIOR SERVICE”

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PLASSON was founded in 1964 and has grown to be a widely regarded market leader. Our innovative products and solutions are tailored for use in several sectors and offer unique advantages and specialised solutions.

Our Livestock Division provides equipment for all livestock farming necessities, which include feeding and drinking solutions, integrated climate control systems and housing construction options. We further offer everything from small parts, to complete turnkey solutions, to enhance your production experience and performance.

“I was impressed from the start at the level of excellence. Dealing with one big, professional team means the work was done fast and efficiently, and the service was great without breaking the bank.”

Our Flow Solutions Division provides a wide variety of Mechanical and Electrofusion fittings for connecting PE pipes and caters for a broad range of sectors including mining, municipal water distribution, gas conveyance, transfer of industrial fluids, agricultural irrigation, and wastewater systems, which come with a 50-year to life guarantee.

“Plasson South Africa is more than just another supplier… I consider them a partner in my business. Their excellent service is vital to the continued success of what we do on a daily basis.”

The group is also firmly committed to sound corporate governance and adheres to strict business ethics that foster integrity, respect, honesty and openness in its day-to-day business activities with stakeholders.

“We follow safe workplace practices to provide a healthy working environment for all our employees. The natural environment is also important to us and the group

conducts business in an ecologically responsible manner,” Roos tells us. Furthermore, ensuring maximal sustainability is a priority throughout Namib Mills, and the company therefore remains committed to environmentally friendly business practices, not only for the long-term benefit of its shareholders but all its stakeholders.

“We create socio-economic growth

through investment in local economies and develop people’s talent, both inside our group and through educational initiatives in the communities around us,” she elaborates.

A further element of the company’s socio-economical strategy involves the goal of creating additional livelihoods for fellow Namibians within the value chain. Going forward, Namib Mills is focusing on creating sustainable employment in the agricultural sector for Namibia and the wider African region, aiming to make a difference in the local economy and community.

Namib Mills also remains very proud of its vetkoek initiative and smalland medium-sized enterprise (SME) chicken development. The vetkoek initiative has created livelihoods for more than 7,000 women, that use the flour to bake and then sell vetkoek. The SME chicken development assists small-scale non-commercial farmers with training from small chicks to chickens, and this has also created livelihoods for over 750 farmers. Namib Mills invests heavily in the training and support of both these projects, believing it must help communities to thrive by empowering them with the necessary skills.

“WE CREATE SOCIO-ECONOMIC GROWTH THROUGH INVESTMENT IN LOCAL ECONOMIES AND DEVELOP PEOPLE’S TALENT, BOTH INSIDE OUR GROUP AND THROUGH EDUCATIONAL INITIATIVES”
– ELFRIEDA ROOS, OPERATIONS MANAGER, NAMIB MILLS
10 | Africa Outlook Issue 102 NAMIB MILLS FOOD & BEVERAGE
Namib Poultry production

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Based in Walvis Bay, Namibia, the company grows from strength to strength as the exclusive distributors in Namibia of Autoflame Combustion Management Systems. Limpsfield burners, Riello Burners, Unical Boilers, I.Var industry boilers, Ferroli boilers and Cannon Energia boilers. With these leading brands as our core products, we provide exceptional standards of product delivery, from sales and installations through to after sales service and spare parts support.
Africa Outlook Issue 102 | 11 NAMIB MILLS FOOD & BEVERAGE
Namib Mills - bread production
Dortmund Street, Northern Industrial, Windhoek, Namibia T +264 61 290 1020 F +264 61 262 678 www.namibmills.com Feedmaster Ruminant Plant Employment created: 10 people Investment: N$35 million 2018 twenty eighteen twenty nineteen 2019 2018 Feedmaster Lucerne Milling Plant: Hardap Mariental Employment created: 4 people Investment: N$ 400 000 Upgrade of Pasta Plant more than double the capacity Employment: 40 people Investment: N$200 million From 4.7 tons to 9.8 tons per hour Biggest Pasta Plant in Sub-Sahara Africa Increase of exports, which in return will increase the GDP of Namibian economy. 2020 tbc 2017 2016 Water Purification Plant / Reverse Osmosis Plant Employment created: 10 people Investment: N$10 million 2017 Double capacity with new Wheat Mill Employment created: 20 people Investment: N$100 million 2014 twenty fourteen twenty seventeen twenty twelve 2013 2012 2011 Pasta Plant Expansion (quadrupling of capacity) Pasta la Vita and Pasta Polana Employment created: 50 people Investment: N$70 million Feedmaster Mono-Gastric Expansion Feedmaster Employment created: 50 people Investment: N$85 million Commissioned Namib Poultry Industry (NPI) Employment created: 650 people Investment: N$660 million Namib Poultry Industry Cold Chain Distribution Employment created: 40 people Investment: N$30 million Top Score Instant Maize Porridge Plant Otavi Employment created: 20 people Investment: N$15 million Bakery Plant Bakpro Employment: 120 people Investment: N$135 million twenty eighteen twenty twenty twenty sixteen twenty seventeen twenty thirteen twenty eleven Total Investment: ±N$1.3 billion Total employed: ±1 000 jobs created Job creation Industrialization UplifTment of the Namibian economy U SE U SE A Decade for Namib Mills, Feedmaster & Namib Poultry FeedmasterPlantRuminant Employment created: 10 people Investment: N$35 million 2018 twenty eighteen twenty nineteen 2019 2018 Feedmaster Lucerne Milling Plant: MarientalHardap Employment created: 4 people Investment: N$ 400 Upgrade of Pasta Plant more than double the capacity Employment: 40 people 2020 tbc 2017 2016 WaterPlantPurification / OsmosisReverse Plant Employment created: 10 people Investment: N$10 million 2017 Double capacity with new Wheat Mill Employment created: 20 people Investment: N$100 million 2014 twenty fourteen twenty seventeen twenty twelve 2013 2012 Feedmaster ExpansionMono-GastricFeedmaster Employment created: 50 people Investment: N$85 million Commissioned Namib Poultry Industry (NPI) Employment created: 650 people Investment: N$660 million Namib Poultry Industry Cold Chain Distribution Employment created: 40 people Investment: N$30 million Top Score Instant Maize Porridge Plant Otavi Employment created: 20 people Investment: N$15 million Bakery Plant Bakpro Employment: 120 people Investment: N$135 million twenty eighteen twenty twenty twenty sixteen twenty seventeen twenty thirteen SER E TER E U Y DESER B U Y D SER ETT A Decade for Namib Mills, Feedmaster & Namib Poultry B C YOU SERV ETTE Dortmund Street, Northern Industrial, Windhoek, Namibia T +264 61 290 1020 F +264 61 262 678 www.namibmills.com FeedmasterPlantRuminant Employment created: 10 people Investment: N$35 million 2018 twenty eighteen twenty nineteen 2018 Feedmaster Lucerne Milling Plant: MarientalHardap Employment created: 4 people Investment: N$ 400 000 Upgrade more N$200 4.7 2017 2016 WaterPlantPurification / OsmosisReverse Plant Employment created: 10 people Investment: N$10 million 2017 Double capacity with new Wheat Mill Employment created: 20 people Investment: N$100 million 2014 twenty fourteen twenty seventeen twenty twelve 2013 2012 2011 Pasta Plant Expansion (quadrupling of capacity) Pasta la Vita and Pasta Polana Employment created: 50 people Investment: N$70 million Feedmaster ExpansionMono-GastricFeedmaster Employment created: 50 people Investment: N$85 million Commissioned Namib Poultry Industry (NPI) Employment created: 650 people Investment: N$660 million Namib Poultry Industry Cold Chain Distribution Employment created: 40 people Investment: N$30 million Top Score Instant Maize Porridge Plant Otavi Employment created: 20 people Investment: N$15 million Bakery Plant Bakpro Employment: twenty eighteen twenty sixteen twenty seventeen twenty thirteen twenty eleven Total Investment: ±N$1.3 billion Total employed: ±1 000 jobs created E AU OUD R EB TE BEC Y SER ET E BE O SER E TE A Decade for Namib Mills, Feedmaster & Namib Poultry B A EYOU SE V T E Dortmund Street, Northern Industrial, Windhoek, Namibia T +264 61 290 1020 F +264 61 262 678 www.namibmills.com 2016 WaterPlantPurification / OsmosisReverse Plant Employment created: 10 people Investment: N$10 million Double capacity new Wheat Employment 20 people Investment: N$100 million 2014 twenty fourteen twenty seventeen twenty twelve 2013 2012 2011 Pasta Plant Expansion (quadrupling of capacity) Pasta la Vita and Pasta Polana Employment created: 50 people Investment: N$70 million Feedmaster ExpansionMono-GastricFeedmaster Employment created: 50 people Investment: N$85 million Commissioned Namib Poultry Industry (NPI) Employment created: 650 people Investment: N$660 million Namib Poultry Industry Cold Chain Distribution Employment created: 40 people Investment: N$30 million Top Score Instant Maize Porridge Plant Otavi Employment created: 20 people twenty sixteen twenty twenty thirteen twenty eleven EC U Y UD SER ER US YO ESER B T E US Y DESER ET A Decade for Namib Mills, Feedmaster & Namib Poultry 12 | Africa Outlook Issue 102 NAMIB MILLS FOOD & BEVERAGE

GROWING AN ELITE DISTRIBUTION MODEL

Namib Mills’ main production facility is situated in Windhoek, the capital of Namibia, with a complex that consists of wheat mills, a maize mill, a pasta plant, a complete mix plant, a rice packing plant, and a sugar packing plant. Elsewhere, in Otavi, the company operates a maize mill, a mahangu mill, a sugar packing plant, and an instant maize porridge plant.

Complementing this is an array of strategically positioned bulk storage and distribution points which the company utilises to enhance its supply capabilities.

Now boasting nine

depots in Namibia, one in SA, one in Zambia and one in Perth, Australia, the Namib Mills operation possesses 211 trucks to facilitate its distribution operations.

This extensive service capability currently includes dry goods distribution, both long and short haul, cold and frozen distribution and bread and bulk grain transportation. This is in addition to the company’s 173 vehicles that are used by employees throughout the group.

At present, Namib Mills distributes bread to all the major customer hubs in Namibia and has expanded the distribution network accordingly. From the beginning, Namib Mills has also always aspired to be price competitive despite a lack of economies of scale.

“We invested a large amount of money in new ventures about three

years ago and are looking to get these projects on time and up to speed in the wake of recent challenges such as the COVID-19 pandemic, as well as the turbulent current economic climate,” Roos affirms.

Setting its sights firmly on an optimistic future as it strives towards a horizon of excellence and socioeconomic enhancement, Namib Mills will continue to expand its product table as it embraces the responsibility and pride that arrives with being Namibia and SA’s leading supplier of staple foods.

Tel: +264 61 290 1000 www.namibmills.com
Africa Outlook Issue 102 | 13
Namib Mills - pasta production PRODUCED BY AFRICA OUTLOOK MAGAZINE

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