IMS Documents - Manual, Procedures, Template

Page 1

DOC.NO: IMS/AM/XXX

ISSUE NO: XX

EFFECTIVE DATE: DD.MM.YY

Company Name

APEX MANUAL ISO 9001: 2015/ ISO 14001:2015/ ISO 45001:2018

Table of Contents

Address: Company Address

THIS PROCEDURE IS THE CONFIDENTIAL AND PROPRIETARY OF Company Name NO PART OF THIS DOCUMENT CAN BE REPRODUCED WITHOUT WRITTEN PERMISSION FROM THE COMPANY.

COMPANY NAME Document No: IMS/AM/XX Revision No.: XX Apex Manual Effective Date: DD.MM.YYYY Page: 1 of 15 Company Logo Sectio n Subject Page 1. Scope 4 1.1 Approval 4 1.2 Amendment Sheet of Apex Manual 5 1.3 Authorization of Apex Manual..............................................................................................6 1.4 About Company Name................................................................ Error! Bookmark not defined. 2. Normative References 8 3. Terms and Definitions ........................................................................................................................8 3.1 Abbreviations .................................................................................................................................8 Company Name ......................................................................................... Error! Bookmark not defined. 3.2 Abbreviations ...............................................................................................................................10 4. Context of the Organization...........................................................................................................11 4.1 Understanding the Organizations and its Context.................................................11 4.2 Understanding the Needs and Expectation of Workers and Other IP........12 4.3 Determining Scope of QEHS ................................................................................................13 4.4 QEHS Management System..................................................................................................14 5. Leadership................................................................................................ Error! Bookmark not defined. 5.1 Leadership and Commitment................................................. Error! Bookmark not defined. 5.1.2 Customer Focus.......................................................................... Error! Bookmark not defined. 5.2 QEHS Policy ...................................................................................... Error! Bookmark not defined. 5.3 Organizational Roles, Responsibilities and Authorities........Error! Bookmark not defined. 5.4 Consultation and Participation of Workers Error! Bookmark not defined. 6.1 Action to address Risk & Opportunities Error! Bookmark not defined. 6.1.1 General Error! Bookmark not defined. 6.1.2 Environmental Aspect & Risk and Opportunity Error! Bookmark not defined. 6.1.2.1 Hazard Identification Error! Bookmark not defined. 6.1.2.2 Assessment of OHS Risk and Other Risk Error! Bookmark not defined. 6.1.2.3 Assessment of OHS Opportunity and Other Opportunity Error! Bookmark not defined. 6.1.3 Compliance Obligations Error! Bookmark not defined. 6.1.4 Planning Action Error! Bookmark not defined.

Document No: IMS/AM/XX Revision No.: XX

COMPANY NAME
Apex Manual Effective
Page:
of 15 Company Logo 6.2 QEHS Objectives and planning to achieve them Error! Bookmark not defined. 6.3 Planning .................................................................................................... Error! Bookmark not defined. 7. Support Error! Bookmark not defined. 7.1.1 Resources Error! Bookmark not defined. 7.1.2 People Error! Bookmark not defined. 7.1.3 Infrastructure Error! Bookmark not defined. 7.1.4 Environment for the operation of processes Error! Bookmark not defined. 7.1.5 Monitoring and Measurement Error! Bookmark not defined. 7.1.5.1 Control of Measuring and Monitoring Equipment: Error! Bookmark not defined. 7.1.5.2 Measurement traceability ................................................ Error! Bookmark not defined. 7.1.6 Organizational Knowledge:................................................. Error! Bookmark not defined. 7.2 Competency...................................................................................... Error! Bookmark not defined. 7.3 Awareness......................................................................................... Error! Bookmark not defined. 7.4 Communication .............................................................................. Error! Bookmark not defined. 7.4.1 Communication :........................................................................... Error! Bookmark not defined. 7.5 Documented Information......................................................... Error! Bookmark not defined. 7.5.1 General............................................................................................ Error! Bookmark not defined. 7.5.2 Creating and Updating ........................................................... Error! Bookmark not defined. 7.5.3 Control of Documented Information ............................. Error! Bookmark not defined. 8. Operation.................................................................................................. Error! Bookmark not defined. 8.1 Operation Planning and Control........................................... Error! Bookmark not defined. 8.1.1 General............................................................................................ Error! Bookmark not defined. 8.1.2 Eliminating hazards and reducing OH&S Risk ......... Error! Bookmark not defined. 8.1.3 Management of Change Error! Bookmark not defined. 8.1.4 Procurement, Contractors and Outsourcing Error! Bookmark not defined. 8.2 Emergency Preparedness and Response ........................... Error! Bookmark not defined. 8.3 Design and Development Error! Bookmark not defined. 9. Performance Evaluation Error! Bookmark not defined. 9.1 Monitoring, Measurement, Analysis and Evaluation Error! Bookmark not defined. 9.1.1 General Error! Bookmark not defined. 9.1.2 Analysis and Evaluation of Compliance Error! Bookmark not defined.
Date: DD.MM.YYYY
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Document No: IMS/AM/XX

Revision No.: XX

COMPANY NAME
Apex Manual
Page:
15 Company Logo 9.2 Internal Audit Error! Bookmark not defined. 9.3 Management Review................................................................... Error! Bookmark not defined. 10 Improvement Error! Bookmark not defined. 10.1 General Error! Bookmark not defined. 10.2 Incident, Non Conformity and Corrective Action Error! Bookmark not defined. 10.3 Continual Improvement Error! Bookmark not defined.
Effective Date: DD.MM.YYYY
3 of

Company Logo

1. Scope

1.1 Approval

COMPANY NAME

Apex Manual

Document No: IMS/AM/XX

Revision No.: XX

Effective Date: DD.MM.YYYY

Page: 4 of 15

APPROVED BY DESIGNATION SIGNATURE DATE MANAGING DIRECTOR ISSUED BY DESIGNATION SIGNATURE DATE MANAGEMENT REPRESENTATIVE

Company Logo

COMPANY NAME

Apex Manual

1.2 Amendment Sheet of Apex Manual

Document No: IMS/AM/XX

Revision No.: XX

Effective Date: DD.MM.YYYY

Page: 5 of 15

This document defines the policies for effective implementation of an ISO 9001 ver.2015 QMS, ISO 14001 ver. 2015 EMS, ISO 45001 ver. 2018 OHSMS for various processes and activities at COMPANY NAME

The manual will be prepared by quality In charge and Approved by Managing Director.

The amendment(s) will be recorded by the Management Representative and the respective controlled copy holders will be informed for replacing the modified pages/ Documents.

Records of such amendments are as follows:

Sr. No Section No. Nature Of Change Issue No Effective Date Revision Status Revision Date 01 All Integration of ISO 14001:2015 EMS and ISO 45001:2018 OH&SMS with ISO 9001:2015 QMS 04 01/07/2023

Company Logo

Apex Manual

1.3 Authorization of Apex Manual

Document No: IMS/AM/XX

Revision No.: XX

Effective Date: DD.MM.YYYY

Page: 6 of 15

This document defines the policies for effective implementation of an ISO 9001 ver.2015 QMS, ISO 14001 ver. 2015 EMS and ISO 45001 ver. 2018 OHSMS compliance for various processes and activities at COMPANY NAME

This Apex Manual is designed to achieve fulfilment of Customer, Workers and Stake Holder needs and expectations for improvement incorporating the QEHS Standard as applicable to various functions and also as a mechanism for compliance to various applicable project specific requirements including statutory / regulatory ones.

This Apex Manual is in line with the vision of COMPANY NAME It is expected from all of us that that we consistently meet and exceed our responsibility towards employee safety and work environment.

This certification shall enable our organization to enhance business value to our customers, employees, suppliers, shareholders and all other stakeholders. It gives the customer and stakeholders, confidence in the sustainable production of our products, contains mechanisms for continual improvement and with best practices, which may lead to higher quality products in the market.

I personally affirm my commitment to the Apex Manual based on covering the inbuilt requirement of ISO 9001 ver.2015 QMS, ISO 14001 ver. 2015 EMS and ISO 45001 ver. 2018 OHSMS standard. I fully support the provisions of this document and its relevant Reference Documents and solicit the active partnership of all personnel of COMPANY NAME in understanding the implications and complying with the requirements of this QEHS Management System throughout the organization.

COMPANY NAME

Company Logo

1.4 Company Profile

COMPANY NAME

Apex Manual

Document No: IMS/AM/XX

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Effective Date: DD.MM.YYYY

Page: 7 of 15

Company

COMPANY NAME

Apex Manual

2. Normative References

Document No: IMS/AM/XX

Revision No.: XX

Effective Date: DD.MM.YYYY

Page: 8 of 15

Following standards have been taken as references for implementation of ISO 9001 ver.2015 QMS, ISO 14001 ver. 2015 EMS and ISO 45001 ver. 2018 OHSMS and at COMPANY NAME .

3. Terms and Definitions

Terms and definitions are given as per the reference standard ISO 9001 ver.2015 QMS, ISO 14001 ver. 2015 EMS and ISO 45001 ver. 2018 OHSMS. In addition, terms and definitions used in COMPANY NAME are also applicable.

3.1

A set of interrelated or interacting activities which transforms inputs to outputs.

Person with the competence to conduct audit.

System to establish policy and objectives and to achieve those

Recurring activity to increase the ability to fulfill requirements. It’s a process of enhancing the system to achieve improvements in overall performance in line with the organization's policy. The process need not take place in all areas of activity

Logo
Sr. No. Code no. Of External Standard Title of the External Standard 1 ISO 19011: 2018 Guideline for Auditing for Management System
Abbreviations Sr. No. Term Definition 1. 2. Process
Auditor
4. Management System
objectives 5. Risk
6. Procedure Specified way to carry out
or
7. Conformity Fulfillment of a requirement. 8. Corrective Action
incident and to
recurrence 9. Correction Action to eliminate a detected non
10. Objective evidence Data
the
11. Infrastructure
of facilities,
operation of the organization. 12. Work environment
of conditions
is
13. Effectiveness
to
results are achieved. 14. Continual Improvement
3.
Effect of Uncertainty on an expected result
an activity
process.
Action to eliminate the cause(s) of a nonconformity or an
prevent
conformity.
supporting
existence or verify something.
System
equipment and services needed for the
Set
under which work
performed.
Extent
which planned activities are realized and planned

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Any change to the environment, whether adverse or beneficial, wholly or partially resulting from an organization's activities.

Intentions and direction of an organization (3.1), as formally expressed by its top

Use of processes, practices, materials that avoid, reduce or control pollution, which may include recycling, treatment, process changes, control mechanisms, efficient use of resources and material substitution.

Non fulfillment of requirement. Any deviation from work standards, practices, procedures, regulations, management systems performance etc. which could directly or indirectly lead to product failure, deviations from documented system, injury, illness, property damage, damage to environment or combination

COMPANY NAME
Apex Manual
Company Logo Sr. No. Term Definition simultaneously. 15. Environmental Impact
16. Policy
17. Prevention of pollution
management
18. Non Conformance
19. Documented Information
20. Participant Involvement in decision-making 21. Consultation Seeking views before making a decision 22. Outsource Make an arrangement
part of an organization’s function or process 23. Customer Satisfaction Customer perception of
requirements have been fulfilled. 24. Procedure Specified way to carry out an activity or process. 25. Conformity Fulfillment of a requirement. 26. Corrective Action Action to eliminate the cause of detected non conformity or undesirable situation. 27. Correction Action to eliminate a detected non conformity. 28. Verification Confirmation through the provisions of objective evidence that specified requirements have been fulfilled 29. Validation Confirmation through provisions of objective evidence that the requirements for a specific intended use or application have been fulfilled 30. Traceability Ability to trace the history, application or location of an object 31. Infrastructure System of facilities, equipment and services needed for the operation of the organization. 32. Objectives
of QEHS
of these
Information required be controlling and maintaining by an organization and the medium on which it is contained.
where an external organization performs
the degree to which customer
Overall goals, arising from the policy, that an organization sets itself to achieve, and which is qualified where practicable in terms
performance.

Company

COMPANY NAME

Apex Manual

Document No: IMS/AM/XX

Revision No.: XX

Effective Date: DD.MM.YYYY

Sr. No. Description Prefix 1. Production PRD 2. Maintenance MNT 3. Marketing MKT 4. Management Representative MR 5. Purchase PUR 6. Store STR 7. Quality QC / QAD 8. 9. Env. Health and Safety EHS 10. Management MNG

Page: 10 of 15 Logo
3.2 Abbreviations

Document No: IMS/AM/XX

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Effective Date: DD.MM.YYYY

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4. Context of the Organization

4.1 Understanding the Organizations and its Context

COMPANY NAME has determined external and internal issues those are relevant to its purpose and affect our ability to achieved intended outcome of QEHS Management system and satisfy our customers & stake holders, as well as factors that may adversely affect the stability of our process, or our QEHS management system’s integrity.

COMPANY NAME is committed to defining our position in the market place & understanding how relevant factors arising from legal, economic, culture, market, social & technological issues influence our strategic direction & our organizational context.

To ensure that, our QEHS is aligned with our strategic whilst taking account of relevant internal and external factors. We initially calculate and analyze pertinent information in order to determine potential impact on our context and subsequent business strategy.

To facilitate the understanding of our context, we regularly consider issues that influence our context during management review meetings and are conveyed via minutes & business planning documents.

The output from this activity is evident as an input to the consideration of risks & opportunities, and the actions that we take to address them. Refer to section 6.1 for more information about our risk & opportunity management frame work.

Issues Can Consider from following source. Suggestion/ complaints from interested parties.

On Site Emergencies

Condition of facility including infrastructure Newspapers or professional media, such as journals or websites

Brainstorming and past experience

Changes or proposed changes in the organization, its activities, or materials

Researching the economic, political, legislative and operating environment

Conducting interviews with relevant people and/or organizations

Undertaking surveys of staff or clients to identify anticipated issues or problems

Reference Documents F-MGT-2

Modifications to the QEHS, and their impacts on operations, processes, and activities

The design of work areas, processes, installations, machinery / equipment, operating

Reviewing system design or preparing system analysis techniques

COMPANY NAME
Company Logo
Org.
Context Analysis

Company Logo

Apex Manual

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4.2 Understanding the Needs and Expectation of Workers and Other IP

COMPANY NAME has determined:

I. The Interested parties, in addition to workers and their needs and expectations are relevant to the QEHS Management System

II. The relevant needs and expectation of workers and other interested parties

III. Which of these needs and expectations become its compliance obligations?

COMPANY NAME has used mode of identify needs and expectation of Interested Parties as below as appropriate:

- Reviewing of Information of IP, Based on Experience with IP, Communication and participation with IP, in addition to workers.

Monitoring and review information about the interested parties and their relevant requirements Six Monthly and related changes shall updated and review in the Management review meeting.

Reference Documents

F-MGT-3– Interested Parties & their Requirements

COMPANY NAME

Company Logo

COMPANY NAME

Apex Manual

4.3 Determining Scope of QEHS

Document No: IMS/AM/XX

Revision No.: XX

Effective Date: DD.MM.YYYY

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COMPANY NAME has considered the external & internal issues, needs and expectation of IP, compliance obligations, planned or preferred work related activities and physical boundary. COMPANY NAME has included activities, products & services and its authority and ability to exercise control and influence while determining the boundaries & applicability of the scope of ISO 9001 ver.2015 QMS, ISO 14001 ver. 2015 EMS and ISO 45001 ver. 2018 OHSMS certifications.

Scope and Scope Boundary of ISO 9001 ver.2015 QMS, ISO 14001 ver. 2015 EMS and ISO 45001 ver. 2018 OHSMS as below:

SCOPE

SCOPE BOUNDRY

Scope of organization”

Non Applicability of ISO 9001 ver.2015 QMS : Design and Development (8.3)

Justification: The assemblies of hoses are carried out as per customer requirement; Technical Details and basic Hoses are procured from different Manufacturer of hoses with reference to Technical data.

Non Applicability of ISO 14001 ver. 2015 EMS and ISO 45001 ver. 2018 : NIL

Reference Documents Annexure 01 –

Plant Layout

Apex Manual

4.4 QEHS Management System

Document No: IMS/AM/XX

Revision No.: XX

Effective Date: DD.MM.YYYY

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COMPANY NAME has established, implemented, maintained & continually improved QEHS Management System. COMPANY NAME has adopted PDCA (Plan-Do-Check-Act) methodology for implementing process based approach and continual improvement.

To achieve the intended outcomes, including enhancing its QEHS performance, the COMPANY NAME has established, implemented, maintained and continually improve QEHS management system including the processes needed and their interaction in accordance with the ISO 9001 Ver.2015 QMS, ISO 14001 ver. 2015 and ISO 45001 ver. 2018 and Determine the sequence and interaction of these processes in the process interaction chart and covered all process applicable to COMPANY NAME

Determined the requirements and resources needed for these processes and ensure their availability periodically and also adequacy verified in the Management review meeting;

For adapting to changing circumstances, COMPANY NAME will periodically review and evaluate its Quality, Environmental, Health and Safety Management System documented information and its compliance are implemented and maintained in order to identify the opportunities for continual improvement.

COMPANY NAME
Company Logo
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