® www.novasysgreen.com Novasys Greenergy Private Limited Presents : Types & Application Types & Application Solar PV Modules Solar PV Modules 500 MW Fully Automated Solar Module Manufacturing Plant Present & Future Technologies Present & Future Technologies MODULE MANUFACTURING MW 5
OUR SETUP
Greenergy Pvt Ltd: 185, Mahalgaon, Tah. Kamptee, Bhandara Road, Nagpur- 441202. sales@novasysgreen.com www.novasysgreen.com
Novasys
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ABOUT US
NOVASYS GREENERGY PRIVATE
LIMITED
Established in 2004 for commodity trading purpose.
Diversified into Solar Industry in 2016.
MNRE Channel Partner.
Prime Objective: Manufacturing of high efficiency and high quality Solar Panels.
Part of a diversified group operating in Renewable, Non renewable, Agriculture and Real estate sectors with group annual turnover of INR 6.5 billions.
Team consists of well experienced and technically sound professionals.
Have set up State of the art, entirely automated, German engineering based solar PV module manufacturing unit at Nagpur, Maharashtra.
Annual capacity : 500 MW+
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NOVASYS
Quality Assurance Plan
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RAW MATERIAL
Our selection of raw materials is quality and performance driven.
Vendors are selected only after rigorous quality testing of all technical aspects of raw material.
Sourced from globally acclaimed and proven vendors with proven performance and heritage and TUV/UL certified. Stored in temperature controlled and dust free environment.
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More than 25 types of In-house tests for Raw material and Solar modules
® QC
IQC
IPQC
FGQC
FQC
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Incoming Raw Material
Control Quality Team performs rigorous test on each and every lot of raw material, as per AQL, that enters our production facility. Transitivity and Ball drop test Electrical Parameters with cell tester, visual inspection. Gel test, Shrinkage test, Adhesion test (to Bs, Glass) Shrinkage test, Adhesion test (to Eva) Peel Test, visual inspection. weight, anodizing thickness, dimensions. Skin time, robustness or termination, curing time. IP rating test, Robustness test. Glass Cell Eva Backsheet Ribbon Aluminum Frame Sealant Junction Box
IQC -
Quality
IPQC - In Process Quality Control Test performed
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Quality
test
the best quality
production. Cell test & Ribbon peel test Gel content test Bubbles detection test Adhesion test Shrinkage test Pre & Post EL test detect cell defects and micro cracks Our Internal Audits are rigorous and minimum deviation is allowed Mechanical Load test Robustness test Sunsoaking test
at QC laboratory
Team performs daily and weekly rigorous
to ascertain that
is maintained during
FQC - Final Quality Control
Stringent criteria defined for quality control. Every modules is subject to testing.
Flash Test / Sun Simulator: Calibrated with TUV Reinland (Germany) – Output is accurate. A+A+A+ class. Hi-Pot test Insulation Resistance test DCW test
Grounding test
Post EL:
High Precision Camera to take Ultra HD pictures. Ultra clear picture to locate defects in modules. Highly trained professional to visually inspect every mm of module.
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NOVASYS
Product Range
As Per Market Trend
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® 1. Polycrystalline Modules 2. Mono Crystalline PERC Modules Ÿ 72 Cells Ÿ 66 Cells Ÿ 60 Cells Ÿ 54 Cells Ÿ 36 Cells 3. Bifacial Modules Ÿ Cell size 158.75x158.75 mm Ÿ Cell size 161.7x161.7 mm Ÿ Cell size 166x166 mm Ÿ Cell size 182x182 mm Ÿ Cell size 210x210 mm Ÿ Glass – Transparent Backsheet Ÿ Glass – Glass TYPES OF SOLAR MODULES WHICH ARE TRENDING 5. Half Cut Modules 6. Shingled Modules (Overlapping cells) 7. HJT (Heterojunction Cells) 8. N type modules 9. Building Integrated PV Modules 4. Multi busbar Modules Ÿ 9 Busbar Ÿ 10 Busbar Ÿ 12 Busbar Ÿ 156/144/132/120 Cells - Mono PERC Ÿ 144 Cells - Polycrystalline / Mono PERC Ÿ 120 Cells - Polycrystalline / Mono PERC Future Plan as per market trend Future Plan as per market trend Future Plan as per market trend Future Plan as per market trend
® POLYCRYSTALLINE - VEGA SERIES Ÿ Made from 156.75/157mm (M1/M2) polycrystalline cells. Ÿ Can be made from 72,66,60 & 54 cells. Ÿ Wattage range72 Cells (335Wp, 330Wp) 66 Cells (300 Wp, 305 Wp) 60 Cells (275 Wp, 270 Wp) 54 Cells (250 Wp) 1. Application: • Solar Roof-Top, • Ground Mounted Power Plants, • Solar Pumps & Solar Home Lights 2. Efficiency: • 16.5 - 17.5% 3. Temperature Coefficient: • 0.40-0.45%/Deg-C. 72 Cells (335Wp, 330Wp) 66 Cells (300 Wp, 305 Wp) 60 Cells (275 Wp, 270 Wp) 54 Cells (250 Wp) Note: Available in both 1000V & 1500V
® Ÿ Passivated layer on the rear side of cell. Ÿ Made from mono crystalline Perc cells size(M2 & M3). M3 – 158.75 X 158.75 mm. Ÿ Wattage range390 Wp, 395 Wp. Ÿ Up to 20% higher output as compared with Polycrystalline. Ÿ Reduces BOS cost by 5%. Ÿ Reduces Structure cost by 10%. Ÿ Reduces Installation & Transportation cost by 3% each. Ÿ Saves space - Higher KWp/m2. Ÿ Lower temperature coefficient & Higher performance at low light (200 W/m2). MONO PERC - PULSAR SERIES 1. Application: • Solar Roof-Top, • Ground Mounted Power Plants, • Solar Pumps & Solar Home Lights 2. Efficiency: • 19 - 20% 3. Temperature Coefficient for Power: • 0.34%-0.38%/Deg-C. 4. Future: • Mono-Perc is more cost effective due to less space, better T.C. & robust, will replace present trend. 375Wp-395Wp
Mono
Modules
better in
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W/m² Poly Mono Perc Poly Mono Perc
Pmax %
PERC
Perc
perform
low light conditions Ÿ Mono Perc & Poly crystalline modules were tested at different Irradiance level on our sun simulator. Ÿ Observation : Drop in Pmax is lower in Mono Perc modules at lower Irradiance compared with Poly modules. Ÿ Conclusion : Mono Perc modules perfom better in low light conditions compared with Polycrystalline modules. Irradiance
1000 336.34 390.7 800 268.69 315.13 20.11% 19.34% 600 201.3 235.32 40.15% 39.77% 400 131.93 155.02 60.77% 60.32% 200 63.39 74.57 81.15% 80.91%
Drop in Pmax MONO
- PULSAR SERIES
BIFACIAL - RIGEL SERIES
Latest trending modules in India.
Ÿ Bifiacial modules are latest trending modules in India.
Ÿ Prediction – Ten fold rise in Bifacial modules demand in next 4 years, mainly due to its competitive cost and Lower LCOE.
Mono Perc + Higher Wafer size + Bifaciality Lowest LCOE NOVASYS RIGEL.
Ÿ Generates from both sides of the module.
Ÿ Available in Mono PERC technology.
Ÿ Overall increase by 8-30% in the generation.
Ÿ We offer Bifacial modules with Glass transparent backsheet.
Front side
Rear side
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210 X 210
12BB Single 12BB Bifacial
M12(MONO CRYSTALLINE) Front >22.80% Back > 16% 22.80% Front > = 600 W Back > = 420 W 600W
® MODULE WATTAGE & INCREASING WAFER SIZE It is evident that the Module wattage is increasing with increase in wafer size and no. of busbar. The rear efficiency is calculated based on CTM98.5%,1000W/m2 illuminance / STC. Wafer Size M2 (POLY CRYSTALLI NE) 157 X 157 Wafer type Single 5BB Single 5BB Bifacial 5BB Single 5BB Bifacial 5BB Single 9BB Bifacial 9BB Design Front >22% Front >22% Front
Back > 16% Back > 16% Back > 16% Front > = 315 W Front > = 320 W Front > = 340 W Back > = 230 W Back > = 235 W Back > = 245 W Front > = 380 W Front > = 390 W Front > = 410 W Back > = 280 W Back > = 285 W Back > = 295 W NOVASYS OFFERS M2(MONO CRYSTALLINE) M3(MONO CRYSTALLINE) 157 X 157 158.75 X 158.75 Module Output (60/120 pcs) 275W 315W 320W 340W Cell Efficiency 19.00% 22.15% 22.00% 22.50% Module Output (72/144 pcs) 335W 380W 390W+ 410W+
Module Output (78/156 pcs)
>22.5%
9BB Single 9BB Bifacial Front >22.5% Back > 16% Front > = 370 W Back > = 265 W Front > = 450 W Back > = 320 W M6(MONO CRYSTALLINE) 166 X 166 22.50% 370W 450W 10BB Single 10BB Bifacial Front >22.80% Back > 16% Front > = 450 W Back > = 320 W Front > = 550 W Back > = 380 W M10(MONO CRYSTALLINE) 182 X 182 22.80% 450W 550W 2022 (Q4) Front > = 600 W Back > = 400 W 600W
® Ÿ 144 half cut cells 144 half cut cells connected in series and connected with the other similar set in parallel. Ÿ Half cut cells generate half the current, reducing resistive losses in interconnection of modules 2 Power loss P = I R, I is halved, so P is quartered . Ÿ Advantages CTM loss becomes less, power output is higher 5-10 W gain. Shading loss is reduced to 1/6th . Ÿ Limitations The manufacturing capacity reduces to half – increases cost. Higher wastage due to cutting of cells. Cutting of cells and interconnection need more stringent process control. 1. Application: • Solar Power Plant. • Ground Mounted as well as Roof-Top Solar & Solar Pumps as well. 2. Future: • It is going to be in Mono perc mainly. Novasys launches 540 Wp+ Wattage made of Mono PERC cells multi BB Cells (Alpha Series)
SERIES (Multi Busbar) ALPHA PLUS
NOVASYS
® NOVASYS SERIES (Multi Busbar) ALPHA PLUS Variants 156 Cells - 600 Wp Modules 144 Cells - 540/550 Wp Modules 120 Cells - 450/455 Wp Modules 108 Cells - 400/405 Wp Modules Features Lower Degradation Lower Temperature Coefficient High PID Resistant Strengthened Mechanical Support Increased Shade Tolerance Improved Heat Dissipation
® UPCOMING MODULES Ÿ N Type Modules (Topcon) • 10 BB, 12 BB • Higher Efficiency • Higher wattage • Lower temperature coefficient Ÿ Shingled Modules • Overlapping Cells • Very low resistive loss • Higher efficiency • Less susceptible to mechanical and environment stress Ÿ HJT modules • Combines best quality of Crystalline & Amorphous silicon modules • Very high efficiency • Very Low temperature coefficient
® SUPPLEMENTS With each of our module, you get: EL image. • Warranty certificate. • Flash report. • IEC/BIS test certificates*. • Note: Manufacturer should provide required certificates, IV-Curve, Test reports & every panel should have RFID Tag to ensure traceability and long term warranty.
CONCLUSION
The PV industry is marching towards lower LCOE. Bifacial modules and Mono Perc modules based on larger wafer size are propelling the industry.
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Novasys Greenergy Pvt. Ltd. Is Committed To Provide World Class Solar Module And With Latest Technology.
THANK YOU! ® Novasys Greenergy Pvt. Ltd Introducing 540+ Wp Module MODULE MANUFACTURING MW 500
