Optimum Milling & Drilling catalogue 2008

Bench drills

Metal working machines

Upright drills Geared upright drills Drilling-milling machines Lathes Measuring instruments Metal belt saws Metal circular saws Grinding machines Polishing machines Sheet metal working machines Arbor presses CNC PC controls Accessories

Main catalogue 2008/2009

Preface

Optimum facrory, Yangzhou China

Quality at an economical price OPTIMUM® and QUANTUM® metal working machines Our goal is to satisfy your wishes For over 15 years we have been committed to developing, designing and manufacturing OPTIMUM® and QUANTUM® products.

Any one of our products distinguishes itself by quality, accuracy, sustainability and consistent value. Our products are developed by ourselves in a high degree. Beside our own manufacturing plants, we only produce with manufacturers who can comply with our high quality requirements. Our knowledge serves to constantly advance and improve our products.

The products You’re looking for a functional machine offering comprehensive features at an optimum value?

Then OPTIMUM® or QUANTUM® metal working machines are the ones for you. Our machines are convincing by outstanding quality, precision manufacturing and are offering an “OPTIMUM” in price and quality.

Production Since 2003 OPTIMUM® produces a large part of its metal processing machines in its proper factory at the Chinese Yangzhou with a German production manager and quality management representative.

Development, design and quality management mainly take place in Germany.

Inauguration of Optimum Yangzhou 2003

2

Testing a machine

Acceptance on site

Manufacturing on CNC machines

The OPTIMUM® quality guarantee Any OPTIMUM® and QUANTUM® products are being produced considering high quality requirements.

After-Sales-Service Should you require our after-sales-service, we as well as your Optimum team, Germany locally specialized dealer will be at your disposal with an experienced service team. A comprehensive stock of spare parts which is available at our head office, providing you with short-time supply for your spare parts, if necessary. Our service guarantees the best use of your machine for many years.

Distribution OPTIMUM® and QUANTUM® machines are available at your competent locally specialized dealer. There is a comprehensive network of specialized dealers and contracting parties at your disposal giving you advice and support.

Europe-wide representation We are working together with expert partners in all European countries.

Thomas Collrep & Kilian Stürmer Manager Director

Assembly milling machines

Assembly lathes

Assembly drilling machines

Manufacturing on CNC machines

3

Technique

Technical department Our technical department possesses a well-practiced team of technically highly qualified specialists. Their well-founded expertise allows flexible and creative realizing of all requirements which are demanded for our product and services.

Planning Already during the planning phase our technical department intervenes in the development of new products which are manufactured at our facility as well as at the facilities of our partners. This way, all market influences and customer requirements are entering immediately where the future direction for a successful product design is set.

Development The development work is solely performed using most modern 3D CAD software by creating a virtual machine model. In doing so, beside the optimum functionality of the machine we also pay attention to the reusability of data which are created during the development phase.

Such data do not only serve to elaborate manufacturing documents and documentations, but also to calculate, for computer-aided manufacturing as well as to visualize and simulate the product.

Testing in practice Our engineers combine theory and practice. In order that nothing is left to chance regarding the product satisfaction, application-specific tests are performed on all machines at which also selected customers are consequently incorporated. This way, any new product firstly has to prove itself during everyday work before it is becoming a firm part of our range of products. The technical analysis helps us to recognize and remove any remaining weak points.

4

Certification Anybody who is purchasing one of our machines desires to rely on its safety permanently. To do so, the machine has to fulfill the relevant directives such as the machine and low-voltage directive. In order to guarantee risk-free working with optimum products, our machines are tested and submitted to a risk analysis. Before placing the machines on the market, all relevant systems are again tested by an admitted, independent test institute.

The current state-of-the-art is documented by CE declaration of conformity and by the CE label.

Protecting the copyright In order to continuously protect our technical development work for us as well as for our customers, a patent and protection of registered designs is indispensable. This way, we continuously maintain the technical advance of OPTIMUM products.

Technical documentation Today, operating instructions represent an essential part of the product.

Our technical authors are able to achieve a high standardized level which complies with all legal requirements or even exceeds them. These enormous efforts only serve to easily introduce the machine to our customers as well as guarantee the continuous and safe operation.

Technical customer support Our customers may rightly expect that our specialists are using their knowledge and experience to their utmost satisfaction. Our product consultants support the user with technical information. A phone hotline as well as an info mail account are available which our customers may use in order to receive qualified information or troubleshooting in short time.

Machines are CE compliant

5

Technical department

Technique

We see the basis for a constantly high customer satisfaction as well as for our current and future market success in the clear technical orientation of our employees.

Training The success in handling our products is mainly determined by passing the technical knowledge on to the sales and service employees by consequent internal training measures. This qualification forms the basis in order to be able to guarantee a skilled, qualified consultation and troubleshooting at each contact to our customers. This qualification also includes customers performing workshops at our facility or training measures on site.

Sales support The requirements in OPTIMUM machines are not less manifold as the workpieces and the manufacturing requirements of our end customers. The whole application-specific knowledge of our engineers is available to our representatives and specialized dealers in case of any questions which might arise. In a qualified and clarifying sales negotiation our customers will obtain the aids required to adapt the product choice to their corresponding requirements.

Service support If service is required our OPTIMUM engineers are ready to support the shop operation in rapid and target-oriented maintenance with their experience.

In close cooperation with the service center and its internal and external employees any weak points are analyzed and customer requirements are noted down.

Such records are evaluated under technical points of view and laid down in a concrete requirement and measurement catalogue.

6

Market observation The market observation is one of the most important tasks in order to be able to recognize trends in time and to adapt the products to the customer requirements or to extend the range of products. Our application specialists and designers approach the task to conciliate the requirements with technically realizable items without loosing sight of the usual cost-efficient price/performance ratio of OPTIMUM products.

Supplier support Regular meetings with our engineers contributes to transfer our new developments and enhancements targeted to the serial production. This direct care at our manufacturing facilities is indispensable in order to produce the quality products in which our customers trust since more than 15 years.

Production support A team of employees directly influences the production process on site by regular training and tests. Only due to this intensive care at the production site we are able to achieve literally the OPTIMUM.

Quality assurance Quality tests with a continuous documentation are the basis of a continuously good product quality.

Therefore, we assist the quality thoughts in all departments of our company.

Regular goods incoming tests are an indispensable part of our quality assurance measures taken at OPTIMUM. Competent employees in the fields electrics, safety and application technology test the incoming goods according to a firmly defined verification keys.

Machines are CE compliant

7

Table of contents

NEW NEW

Drilling machines

Polishing machines

OPTI B 17 Pro / B 23 Pro ..............................................10 OPTI B 26 Pro / B 33 Pro ................................................11 OPTI B 23 Pro Vario / B 26 Vario / B 33 Pro Vario ....12 - 13 OPTI B 28 H / B 24 H / B 34 H ................................14 - 15 OPTI B 16 HV / B 24 HV / B 28 HV / B 34 HV ..........16 - 17 OPTI B 30 BS Vario..................................................18 - 19 OPTI B 40 GSP / B 40 GSM ....................................20 - 21 OPTI B 50 GSM ......................................................22 - 23 OPTI RB 35 ....................................................................24 quantum B 140 T / B 160 T ................................154 - 155 quantum B 13 - B 32 ..........................................156 - 157 quantum B 20 Vario / B 32 Vario ........................158 - 159 quantum B 30 GT / B 28 GS / B 30 GS ..............160 - 161 quantum RB 6 T / RB 8 S ..................................162 - 163 Accessories drilling ..............................................25 - 28

OPTI PSM 200 Polish / PSM 250 Polish ......................126

Milling machines

NEW

NEW

quantum BF 16 Vario ..........................................164 - 165 OPTI BF 20 Vario / BF 20 L Vario ............................30 - 31 OPTI F 30 / F 30 Vario ............................................32 - 33 OPTI F 45 ................................................................34 - 35 OPTI BF 30 Vario ....................................................36 - 37 OPTI BF 46 Vario ....................................................38 - 39 OPTI MF 2 Vario / MF 4 Vario ..................................40 - 41 OPTI UF 100 ..........................................................42 - 43 OPTI F 100 CNC ......................................................44 - 45 OPTI F 100 TC CNC ..................................................46 - 47 Accessories milling ..............................................56 - 65 SHC housing................................................................63

Machine lamps ......................................................93 Measuring instruments Digital position indication DPA 2000............................95 Digital position indication DPA 2000 S..................96 - 97 Dig. 3-axes position measuring system MPA 3 ............98 Measuring instruments........................................99 - 101

Metal belt saws

NEW

quantum S 91 G / S 121 G ..........................................172 quantum S 181............................................................173 OPTI S 100 G ..............................................................103 OPTI S 130 GH..............................................................104 OPTI S 181 G ................................................................105 OPTI S 210 G / S 275 G ........................................106 - 107 OPTI S 290 G ......................................................108 - 109 OPTI S 300 VG ......................................................110 - 111 OPTI S 350 G ........................................................112 - 113 OPTI S 350 GA ......................................................114 - 115 Saw belt information..................................................102

Metal circular saws OPTI CS 275 / CS 315............................................116 - 117 NEpWe ty

Accessories for saws Material stand MSR 4 / MSR 7 ....................................118 Length measuring system LMS ..................................119

CNC hardware CNC Controller III / Controller VI ........................128 - 129 CNC Controller IV “high power” ..........................130 - 131 Complete and assembly kit BF 20 Vario ..............132 - 133 NEW Complete and assembly kit BF 30 Vario ..............134 - 135 NEW Complete and assembly kit BF 46 Vario ..............136 - 137 Complete and assembly kit D210 / D250............138 - 139 Complete and assembly kit D240 / D280 ..........138 - 139 NEW Complete and assembly kit D320 ......................140 - 141 NEW Power Drive 1 ............................................................142 NEW Assembly kit MK F20 X ..............................................142 NEW Assembly kit CNC MK RT1 ..........................................143 NEW

Lathes NEpWe ty NEpWe ty NEpWe ty

quantum D 140 x 250 Vario ........................................167 OPTI D 180 x 300 Vario ..................................................67 quantum D 210 x 400 / D 250 x 550 ..................168 - 169 OPTI D 240 x 500 G / D 280 x 700 G/ Vario ............68 - 69 OPTI D 320 x 630 / D 320 x 920 ..............................70 - 71 OPTI D 330 x 1000 ..................................................72 - 73 OPTI D 360 x 1000 ..................................................74 - 75 OPTI D 420 x 1000 / D 420 x 1500 ..........................76 - 77 OPTI D 460 x 1000 / D 460 x 1500 / D 460 x 2000..78 - 79 OPTI D 560 x 1500 / D 560 x 2000 / D 560 x 3000 ..80 - 81 Accessories turning ..............................................82 - 91

CNC software NEW

Grinding machines Drill bit grinder OPTI DG 20 ..........................................121 Belt and disc grinding machine OPTI DBS 75 ..............122 Bench grinders OPTI SM 175 / SM 200 / SM 250..........123 OPTI BSM 75 / BSM 150 ......................................124 - 125 Bench grinders QSM 150 / QSM 175 / QSM 200..........174 Disc sander quantum TS 305 ......................................175

MegaNC 2D / 3 D ..............................................144 - 147 pc dreh® for Windows - milling ..........................148 - 151 pc dreh® for Windows - turning ..........................148 - 151 SYM plus Milling software ....................................48 - 51

Metal working Sheet metal working SAR 1000 ..................................171 Folding press FP 30 / Cylinders bending BM 3 ............176 Bench-type vice WBS 135 ............................................177 Steel slitting shears PS 125 / PS 150 / PS 300 ............178 Mandrel presses DDP1 / DDP2 / DDP 3 ......................179

Bench drills Upright drills Geared upright drills Radial upright drills Accessories drilling

OPTI B 17 PRO/OPTI B 23 PRO/OPTI B 26 PRO/OPTI B 33 PRO

Bench and upright drills perfect to be used in workshops and repair workshops as well as for the hobby and professional do-it-yourselfers

Convincing arguments: quality, efficiency and price · Guaranteed concentricity precision less than 0.02 mm measured in the drilling spindle sleeve · Drilling spindle with precision ball bearings · RÖHM quick-action drill chuck supplied as standard · Largely dimensioned, height-adjustable screening grid with safety switch · High running smoothness due to aluminum V-belt pulleys and grinded multi tooth dog (from OPTI B 23 Pro on) · Considerably higher transmission due to toothed quality V-belts · V-belt covering with safety switch · Precisely machined work table with diagonally running T-slots · Height adjustment of the drilling table via toothed rack · Drill depth stop · Work table can be inclined by ± 45° and slewed by 360° · Solid, largely dimensioned base plate with slots, heavily ribbed at the backside (for B 33 Pro T-slots) · One-piece star grip made of diecast aluminum with soft grip handle · Easy-to-operate safety switch (IP 54 compliant) with low-voltage release and emergency-stop switch · 400 volt models additionally with right-/left-handed rotation · Smooth running and powerful electric motors · Heavy construction of the whole machine · Proven quality a million times · Optimum price/quality ratio · Value stability

Fig.: B 17 Pro

MODEL Item No € (VAT excl.)

Item No € (VAT excl.)

Features Electric supply Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Spindle holding fixture Spindle holding fixture Speeds Spindle speeds Number of steps Drilling table Table size Length x Width T-slot size Drilling table inclinable Drilling table slewable Distance spindle - table (max.)

Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

10

OPTI B 17 PRO 300 3171 279.00 -

OPTI B 23 PRO 300 3231 (230 V) 429.00 300 3233 (400 V) 439.00

500 W 230 V ~50 Hz

750 W ~50 Hz

Ø 16 mm 152 mm 65 mm

Ø 25 mm 180 mm 80 mm

MT 2

MT 2

500 - 2520 rpm 5 steps

200 - 2440 rpm 12 steps

235 x 220 mm 12 mm ± 45° 360° 325 mm 530 mm

280 x 250 mm 12 mm ± 45° 360° 360 mm 610 mm

60 mm 73 mm 600 x 260 x 860 mm 650 x 320 x 1010 mm 39 kg 66 kg RÖHM quick-action drill chuck (3 - 16 mm) B16 Morse taper MT 2 - B 16 2 T-slots

Fig.: B 23 Pro

Tool of the year 2005 Heimwerker Praxis OPTI B 17 Pro

Please find accessories from page 25 on

Pro-Series

Drilling

Convincing arguments

Aluminum V-belt pulleys · Smooth running · Ground multi tooth dog (from OPTI B 23 Pro on) · Considerably better power transmission due to the quality toothed V-belt · V-belt covering with safety switch

Fig.: B 26 Pro

Model Item No € (VAT excl.)

Features Electric supply Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Spindle holding fixture Spindle holding fixture Speeds Spindle speeds Number of steps Drilling table Table size Length x Width T-slot size Drilling table inclinable Drilling table slewable Distance spindle-table (max.)

Distance spindle-foot (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

Machines are CE compliant

Fig.: B 33 Pro

OPTI B 26 PRO 300 3263 499.00

OPTI B 33 PRO 300 3333 859.00

750 W 400 V ~50 Hz

1.1 kW 400 V ~50 Hz

Ø 25 mm 210 mm 85 mm

Ø 30 mm 254 mm 120 mm

MT 3

MT 4

200 - 2440 rpm 12 steps

120 - 1810 rpm 9 steps

330 x 290 mm 14 mm ± 45° 360° 720 mm 1230 mm

475 x 425 mm 14 mm ± 45° 360° 695 mm 1180 mm

80 mm 92 mm 700 x 350 x 1670 mm 860 x 480 x 1720 mm 82 kg 135 kg Morse taper MT 3 - B 16 Morse taper MT 4 - B 16 RÖHM quick-action drill chuck (3 - 16 mm) B16 2 T-slots

· Guaranteed concentricity precision less than 0.02 mm measured in the drilling spindle sleeve · Drilling spindle with precision ball bearings · High-quality RÖHM quick-action drill chuck supplied as standard · Largely dimensioned. height-adjustable screening grid with safety switch

Star grip made of diecast aluminum · Long and ergonomic · Cast of one piece · Soft grip handles for safety working

Safety switch · Easy-to-operate · Protection class IP 54 · Low-voltage release, emergency-stop button, right-/left-handed rotation at 400 volts

11

OPTI B 23 PRO VARIO/OPTI B 26 PRO VARIO/OPTI B 33 PRO VARIO

Infinitely variable bench and upright drills for the permanent use

Convincing arguments: quality, efficiency and price · Guaranteed concentricity precision less than 0.02 mm measured in the drilling spindle sleeve · Drilling spindle with precision ball bearings · 12 speed steps, infinitely variable for OPTI B 23 Pro Vario and OPTI B 26 Pro Vario · 9 speeds steps, infinitely variable for OPTI B 33 Pro Vario · “Made in Germany” · Drill depth stop · Drilling table slewable by 360° · Heavy construction of the whole machine · Optimum price/quality ratio · High torque at all speeds · Value stability

Fig.: B 33 Pro Vario

Fig.: B 26 Pro Vario

Model Item No € (VAT excl.)

Features Electric supply Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Spindle holding fixture Spindle holding fixture Speeds Spindle speeds Number of steps Drilling table Table size Length x Width T-slot size Drilling table inclinable Drilling table slewable Distance spindle - table (max.)

Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

12

OPTI B 23 Pro Vario 301 1233 1’190.00

OPTI B 26 Pro Vario 301 1263 1’290.00

OPTI B 33 Pro Vario 301 1333 1’590.00

750 W 400 V ~50 Hz

750 W 400 V ~50 Hz

1.5 kW 400 V ~50 Hz

Ø 25 mm 180 mm 80 mm

Ø 25 mm 210 mm 85 mm

Ø 30 mm 254 mm 120 mm

MT 2

MT 3

MT 4

30 - 3500 rpm 12 steps, continuously variable

30 - 3500 rpm 12 steps, continuously variable

20 - 3500 rpm 9 steps, continuously variable

280 x 245 mm 12 mm ± 45° 360° 360 mm 610 mm

330 x 290 mm 14 mm ± 45° 360° 720 mm 1230 mm

475 x 425 mm 14 mm ± 45° 360° 695 mm 1180 mm

73 mm 660 x 320 x 1010 mm 75 kg Morse taper MT 2 - B 16

80 mm 710 x 350 x 1670 mm 90 kg Morse taper MT 3 - B 16 RÖHM quick-action drill chuck (3 - 16 mm) B16 2 T-slots

92 mm 870 x 480 x 1720 mm 140 kg Morse taper MT 4 - B 16

Pro Vario Series

Smooth and vibration-free running

V-belt

· Aluminum V-belt pulleys · Ground multi tooth dog

Industrial engine with frequency converter

Safety switch · · · · ·

Drilling

· Toothed · Considerably better power transmission

· · · ·

Protection class IP 54 Low voltage release Emergency-stop button Right-/left-handed rotation Easy-to-operate

Smooth running Long-life Extremely engine powered Wide constant torque progression

Drill depth stop Speed control · By potentiometer

Diecast aluminum star grip · Less than 0.02 mm measured in the drilling spindle sleeve

· Long and ergonomic · Cast of one piece · Soft grip handles for a safety working

Drilling spindle

Spindle protection

Concentricity precision

· Best possible protection of the user · Height-adjustable · Micro switch

· Precision ball bearings · High-quality RÖHM quick-action drill chuck supplied as standard

Table height adjustment · Via toothed rack

Steel upright · Thick-walled · High power transmission and stability · 5-fold screwed

Base plate · Solid · Largely dimensioned · Nuts for T-slots (for B 33 Pro Vario T-slots) · Heavily ribbed at the backside

Fig.: B 23 Pro Vario

Please find accessories from page 25 on

Drilling table support · Extremely solid and thick-walled Drilling table · Precisely machined · Transversally running T-slots · ± 45° inclinable · 360° slewable

Machines are CE compliant

Spindle speeds · Very wide speed range from 30 - 3500 rpm for OPTI B 23 Pro Vario/ OPTI B 26 Pro Vario and · 20 - 3500 rpm for OPTI B 33 Pro Vario V-belt covering · With safety switch

13

OPTI B 24 H / OPTI B 28 H / OPTI B 34 H

Bench and upright drills with V-belt drive for craftsmen and training workshops

Convincing arguments: quality, efficiency and price · Guaranteed concentricity precision better than 0.015 mm measured in the drilling spindle sleeve · Largely dimensioned, height-adjustable screening grid with safety switch for best possible protection of the user · Long, ergonomic one-piece star grip made of diecast aluminum with soft grip handles (OPTI B 24 H / B 28 H) · Triple star grip made of steel (OPTI B 34 H) · Solid, largely dimensioned base plate with T-slots, heavily ribbed at the backside · Separate emergency-stop push button · Right-/left-handed rotation · Drilling spindle with precision ball bearings · Drill depth stop · V-belt covering with safety switch · Digital depth gauge (OPTI B 34 H) · Digital spindle speed display (OPTI B 34 H) · Machine lamp · Drilling table slewable by 360° · Smooth running and powerful electric motors · Optimum price/quality ratio · Value stability

Fig.: B 24 H

Model Item No (230 V ) Item No (400 V ) € (VAT excl.)

Features Electric supply Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Spindle holding fixture Spindle holding fixture Speeds Spindle speeds Number of steps Drilling table Table size Length x Width T-slot size Distance spindle - table (max.)

Working surface stand Length x Width Distance spindle - stand (max.)

Dimensions Upright diameter Length Width Height Net weight Extent of supply

14

Fig.: B 28 H

OPTI B 24 H 302 0241 302 0243 850.00

OPTI B 28 H 302 0283 1’050.00

OPTI B 34 H 302 0333 1’590.00

850 W ~50 Hz

850 W 400 V ~50 Hz

1.5 kW 400 V ~50 Hz

Ø 24 mm 165 mm 85 mm

Ø 28 mm 200 mm 105 mm

Ø 34 mm 285 mm 160 mm

MT 2

MT 3

MT 4

350 - 4000 rpm 7 steps

120 - 4000 rpm 16 steps

145 - 4800 rpm 2 x 9 steps

280 x 300 mm 14 mm 515 mm 280 x 260 mm 681 mm

340 x 360 mm 14 mm 860 mm 320 x 320 mm 1275 mm

420 x 400 mm 14 mm 790 mm 390 x 370 mm 1025 mm

80 mm 665 mm 434 mm 998 mm 130 kg Morse taper MT 2 - B 16 SPBF (0 - 16 mm) B16 T-slots

92 mm 698 mm 449 mm 1721 mm 140 kg Morse taper MT 3 - B 16 SPBF (0 - 16 mm) B16 T-slots

115 mm 918 mm 585 mm 1895 mm 274 kg Morse taper MT 4- B 16 SPBF (0 - 16 mm) B16 T-slots

New

New in t product he range B 34 H

High smooth running

B 24 H B 28 H B 34 H V-belt covering

· Aluminum V-belt pulleys · Ground multi tooth dog

· With safety switch

Digital speed display

Drilling

· 4-digit value · Easy-to-read

Selector switch direction of rotation · Clockwise/anticlockwise Digital depth gauge · Accuracy of the display 0.01 mm · Switchable mm/inch

Quick-action clamping

Spindle protection

Drill depth stop

· Best possible protection of the user · Height-adjustable · Micro switch

· Scale

Rotation precision

· Integrated in the milling head · Halogen lamp 20 watts

· Easy tensioning of the V-belt

Machine lamp

· Less than 0.015 mm measured in the drilling spindle sleeve

Drilling spindle · Precision ball bearings

Cast-iron upright · Thick-walled · Screwed for a high power admission and stability

Drilling table · · · · ·

Largely dimensioned Solid Height-adjustable via toothed rack Precisely machined Transversally running T-slots

Base plate · Usable as a working surface for extra high workpieces due to the rotable drilling table · Solid · Largely dimensioned · Precisely machined at the surface · Parallel running T-slots

Fig.: B 34 H

Please find accessories from page 25 on

Ejection mechanism · Simple tool change

Machines are CE compliant

7 M industrial V-belt · Guaranteed service life of the V-belts up to 10 000 operating hours.

(For 4 operating hours and 200 days per year, this corresponds to a service life of 12 years)

15

OPTI B 16 H VARIO /OPTI B 24 H VARIO / OPTI B 28 H VARIO / OPTI B 34 H VARIO

Bench and upright drills in Vario-type with infinitely variable speed control for craftsmen and training workshops

Convincing arguments: quality, efficiency and price · Guaranteed concentricity precision less than 0.015 mm measured in the drilling spindle sleeve · Largely dimensioned, height-adjustable screening grid with safety switch for best possible protection of the user · Long, ergonomic one-piece star grip made of diecast aluminum with soft grip handles (up to OPTI B 28 H Vario) · Triple star grip made of steel (OPTI B 34 H Vario) · Right-/left-handed rotation (from OPTI B 24 H Vario on) · Drilling spindle with precision ball bearings · Drill depth stop · Sleeve travel for B 34 H Vario 160 mm · Simple tool change due to ejection mechanism (from B 28 H Vario on) · V-belt covering with safety switch · Digital depth gauge (OPTI B 34 H Vario) · Machine lamp (from OPTI B 24 H Vario on) · Drilling table slewable by 360° · Coolant equipment (OPTI B 28 H Vario/ B 34 H Vario) · B 34 H Vario with operating mode Threading/Auto B 16 H V ario · Smooth running and powerful electric motors · Optimum price/quality ratio · Value stability

New

Fig.: B 24 H Vario

Fig.: B 16 H Vario

Model Item No (230 V ) € (VAT excl.)

OPTI B 16 H VARIO 302 0218 990.00

OPTI B 24 H VARIO 302 0245 1’450.00

Features Electric supply Motor 1.5 kW 230 V ~50 Hz 1.5 kW 230 V ~50 Hz Drilling capacity Drilling capacity in steel Ø 13 mm Ø 24 mm Working range 120 mm 165 mm Sleeve travel 65 mm 85 mm Spindle holding fixture Spindle holding fixture B16 MT 2 Speeds Spindle speeds 100 - 7500 rpm 100 - 6100 rpm Number of steps 5 steps, continuously variable 4 steps, continuously variable Drilling table Table size Length x Width 230 x 245 mm 280 x 300 mm T-slot size 12 mm 14 mm Distance spindle - table (max.)

310 mm 515 mm Working surface stand L x W 260 x 362 mm 280 x 260 mm Distance spindle - stand (max.)

425 mm 681 mm Dimensions Upright diameter 60 mm 80 mm Length 530 mm 665 mm Width 310 mm 434 mm Height 860 mm 998 mm Net weight 65 kg 131 kg Extent of supply SPBF (0 - 16 mm) B16 SPBF (0 - 16 mm) B16 T-slots Morse taper MT 2 - B 16 T-slots

16

OPTI B 28 H VARIO 302 0285 1’750.00

OPTI B 34 H VARIO 302 0335 2’190.00

1.5 kW 230 V ~50 Hz

2.2 kW 230 V ~50 Hz

Ø 28 mm 200 mm 105 mm

Ø 34 mm 285 mm 160 mm

MT 3

MT4

35 - 5600 rpm 40 - 6650 rpm 12 steps, continuously variable 9 steps, continuously variable 340 x 360 mm 14 mm 860 mm 320 x 320 mm 1275 mm

420 x 400 mm 14 mm 790 mm 390 x 390 mm 1025

92 mm 701 mm 474 mm 1755 mm 141 kg SPBF (0 - 16 mm) B16 Morse taper MT 3 - B 16 T-slots Coolant pump

115 mm 918 mm 595 mm 1930 mm 290 kg SPBF (0 - 16 mm) B16 Morse taper MT4 - B 16 T-slots Coolant pump

Guaranteed service life of the V-belts 10 000 work hours .

(For 4 hours working time and 200 days per year this corresponds to a service life of 12 years)

B 16 HV / B 24 HV B 28 HV / B 34 HV

V-belt covering

High smooth running 7M industrial V-belt

Drilling

· With safety switch

· Aluminum pulleys · Ground multi tooth dogs

Digital speed display

· Toothed · Considerably better power transmission · Considerably minor loss of power than common V-belts

· 4-digit value · Easy-to-read

Quick-action clamping · Easy tensioning of the Vbelt

Operating mode (B34 H Vario) · “Threading” · “Auto”

Machine lamp · Integrated in the milling head · Halogen lamp (from B 24 H Vario on)

New

B 34 H V ario

Casting upright · Thick-walled · Screwed for a high power admission and stability

Drilling table · Height-adjustable via toothed rack (from 24 H Vario on) · Precisely machined · Transversally running T-slots

Coolant equipment · Supplied as standard (for B 28 H Vario/B 34 H Vario) · Capacity of coolant tank 3.5l

Base plate · May be used for extra high workpieces with the work table slewed to one side · Solid · Largely dimensioned · Precisely machined at the surface · Parallel running T-slots Fig.: B 34 H Vario

Fig.: B 28 H Vario

Machines are CE compliant

Please find accessories from page 25 on

17

OPTI B 30 BS VARIO

Upright drill perfect for do-it-yourselfers and training centers Convincing arguments: quality, efficiency and price · Smooth and high-performance DC drive with excellent control characteristics · Drilling spindle with precision ball bearings · Large sleeve travel of 125 mm · High running smoothness due to aluminum V-belt pulleys and ground multi tooth dog · Vario Speed (infinitely variable speed control) · Right-/left-handed rotation · Considerably higher power transmission without slip due to the quality V-belts 7M · Height adjustment of the drilling table via toothed rack · Adjustable drill depth stop · Triple star grip made of steel · Easy-to-operate safety switch according to IP 54 with low-voltage release and a separate emergency-stop push button · Digital depth gauge, accuracy of the display 0.01 mm, reversible mm/inch · Simple tool change due to ejection mechanism of the drill/cone · Height-adjustable screening grid with safety switch for best possible protection of the user · Coolant equipment and coolant tank · Digital speed display · Threading mode · Automatic mode · Optimum price/quality ratio · Value stability

Model Item No € (VAT excl.)

Features Electric supply Motor Motor coolant pump Drilling capacity Drilling capacity in steel Threading in steel Working range Sleeve travel Spindle holding fixture Spindle holding fixture Speeds Spindle speeds Number of steps Drilling table Table size Length x Width T-slot size Drilling table slewable Distance spindle - table (max.)

Working surface stand Length x Width Distance spindle - stand (max.)

Dimensions Upright diameter Length Width Height Net weight Extent of supply

18

Convincing arguments

Operating mode “auto“ auto · In the automatic mode, the engine will start automatically upon lifting the lever and stops in the initial position.

This way, it is not necessary to press the push button Start and Stop for repeated drilling tasks.

OPTI B 30 BS Vario 302 1303 2’450.00

2.2 kW 230 V ~50 Hz 40 W Ø 30 mm M16 285 mm 125 mm MT 3

Operating mode “Threading“ · The engine is being activated by moving the star grip downward.

The turning direction is changed by pressing the end switch on the adjustable drilling depth stop.

30 - 3900 rpm 4 steps, continuously variable 400 x 500 mm 14 mm 3600 780 mm 270 x 390 mm 1230 mm 115 mm 643 mm 534 mm 1850 mm 280 kg Quick-action drill chuck (0 - 16 mm) B16 Morse taper MT 3 - B 16 Drill chuck protection Coolant pump Ejection mechanism T-slots

Simple tool change due to an ejection mechanism: · Push the ejection device and then press the star grip upwards - the taper mandrel will be pressed out of the drilling spindle

Please find accessories from page 25 on

Drilling

B 30 BS Vario

Machine lamp Control panel

· Integrated in the milling head · Halogen lamp

· Digital speed display · Emergency-stop push button · Selector switch operating mode/direction of rotation · Potentiometer · Coolant switch · Switch machine lamp · Digital depth gauge Accuracy of the display 0.01 mm

Casting upright · Thick-walled · For high power admission and stability

Height adjusting of table

Spindle protection

· Via toothed rack

· Best possible protection of the user · Height-adjustable · Micro switch

Drilling table · · · · · ·

Coolant hose · Dosing valve · Stop valve

Largely dimensioned Solid Precisely machined Transversally running T-slots Heavily ribbed at the backside Double clamping

Coolant equipment · Supplied as standard · Coolant tank integrated in the base plate · Capacity of coolant tank 4.5 liters

Base plate · May be used for extra high workpieces with the work table slewed to one side · Solid · T-slots · Precisely machined at the surface

· In order to optimize the drilling capacity an additional speed level is available · Due to the quality 7M V-belts considerably higher power transmission without slip · High smooth running due to aluminum V-belt pulleys and a Level ground multi tooth dog Speed Torque

Machines are CE compliant

1 30 - 300 rpm 100 Nm

2 120 - 1200 rpm 25 Nm

3 240 - 2400 rpm 13 Nm

4 390 - 3900 rpm 6 Nm

19

O PTI B 40 GSP/O PTI B 40 GSM

Solid geared upright drill with coolant system and threading mechanism OPTI B 40 GSM additionally with electromagnetic spindle sleeve feed

Convincing arguments: quality, efficiency and price · Heavy, solid cast iron construction · Height-adjustable screening grid with micro switch to prevent from chips and parts flying off, for best possible protection of the user · Smooth running and stability due to a largely dimensioned, thick-walled casting upright · Automatic gearwheel lubrication via oil pump · High concentricity precision due to hardened and ground work spindle · High smooth running due to grinded gearwheels · Threading mechanism · Lockable main switch and protective motor switch · Spindle locking with integrated drill drift for a simple tool change · OPTI B 40 GSP with mechanic, 2-fold adjustable spindle sleeve feed · OPTI B 40 GSM with electromagnetic spindle sleeve feed

Model Item No € (VAT excl.)

Model Item No € (VAT excl.)

Features Electric supply Motor Motor coolant pump Drilling capacity Drilling capacity in steel Threading in steel Drilling capacity in cast iron Threading in cast iron Working range Sleeve travel Spindle holding fixture Spindle holding fixture Autom. spindle sleeve feed Speeds Spindle speeds Number of steps Drilling table Working surface table (L x W) T-slot size Distance spindle - table (max.)

Working surface stand (L x W) Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

20

OPTI B 40 GSP 303 4403 3’290.00 OPTI B 40 GSM 303 4400 3’790.00

1.5 kW 400 V ~50 Hz 40 W Ø 35 mm M 24 Ø 45 mm M 30 350 mm 180 mm MT 4 2 steps, 0.1/0.2 mm/rev 50 - 1450 rpm 18 steps 560 x 560 mm 18 mm 780 mm 510 x 500 mm 1320 mm 150 mm 730 x 560 x 2220 mm 500 kg Quick-action drill chuck 0 - 16 mm Morse taper MT 4, drill chuck protection machine lamp, coolant equipment Threading attachment

Fig.: B 40 GSP

Please find accessories from page 25 on

B 40 GSM B 40 GSP Simple tool change due to ejection mechanism:

Spindle speed · 9 selectable speeds via gear shifting lever at the front of the drill head · Two-stage driving motor · 18 speeds from 50 to 1450 rpm

Drill depth stop Spindle sleeve feed

· Adjustable using the millimeter scale

· Automatic · 2 steps, 0.1/0.2 mm/rev

Machine lamp

Right-/left-handed rotation

· Integrated in the drill head

· For threading

Spindle protection · Best possible protection of the user · Height-adjustable · Micro switch

Cast-iron upright · Thick-walled · High power admission · Solid

Drilling table · · · · · · ·

Largely dimensioned Solid Precisely machined Transversally running T-slots Heavily ribbed at the backside Height-adjustable via toothed rack Rotation of 360° through its own axis and about the upright

Coolant equipment · Supplied as standard · Coolant tank integrated in the base plate · Tank capacity 5 liters · Conveying capacity 2 l/min.

Base plate · · · ·

Solid Parallel running T-slots Precisely machined at the surface Usable as a working surface for extra high workpieces due to the rotable drill table

Fig.: B 40 GSM

· OPTI B 40 GSP The automatic spindle sleeve feed is activated by actuating the feed lever. If the preset drilling depth is achieved, the drill depth stop will mechanically push back the feed lever and deactivate the automatic spindle sleeve feed

Machines are CE compliant

· OPTI B 40 GSM For deep drillings or pocket hole drillings, the coupler of the automatic spindle sleeve feed can be opened or closed at any time by actuating the spindle feed switch

21

Drilling

· Push the ejection mechanism and then press the star grip upward - the taper mandrel will be pressed out of the drilling spindle.

OPTI B 50 GSM

Heavy geared upright drill with coolant system and threading mechanism as well as with electromagnetic sleeve feed

Convincing arguments: quality, efficiency and price · Heavy, solid cast iron construction · Smooth running and stability due to a largely dimensioned, thick-walled casting upright · Automatic gearwheel lubrication via oil pump · High concentricity precision due to hardened and ground work spindle · High smooth running due to grinded gearwheels · Threading mechanism · Lockable main switch and protective motor switch · Machine lamp integrated in the drill head · Spindle locking with integrated drill drift for a simple tool change · Height-adjustable screening grid with micro switch to prevent from chips and parts flying off, for best possible protection of the user · Automatic spindle sleeve drive

Model Item No € (VAT excl.)

Features Electric supply Motor Motor coolant pump Drilling capacity Drilling capacity in steel Threading in steel Drilling capacity in cast iron Threading in cast iron Working range Sleeve travel Spindle holding fixture Spindle holding fixture Autom. spindle sleeve feed Speeds Spindle speeds Number of steps Drilling table Working surface table Length x Width T-slot size Distance spindle - table (max.)

Working surface stand Length x Width Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

22

Convincing arguments

Ejection mechanism · Simple tool change by means of an ejection mechanism

OPTI B 50 GSM 303 4503 6’300.00

3.0 / 2.4 kW 400 V ~50 Hz 40 W Ø 50 mm M 42 Ø 60 mm M 50 375 mm 230 mm

Drilling table · Double clamping for best possible stability · Height-adjustable via toothed rack

MT 4 6 steps, 0.05/0.3 mm/rev 54 - 2090 rpm 18 steps 600 x 600 mm 18 mm 800 mm 600 x 520 mm 1300 mm 200 mm 1016 x 610 x 2454 mm 950 kg Quick-action drill chuck 0 - 16 mm Morse taper MT 4 Drill chuck protection Machine lamp Coolant equipment Ejection mechanism T-slots

Machine lamp · Integrated in the drill head · Halogen lamp Coolant hose · Dosing valve · Stop valve

Please find accessories from page 25 on

ction constru n o ir t s solid ca Heavy,

820 kgtable

and s Smooth

B 50 GSM

Spindle sleeve feed

Drill depth stop · Adjustable · Millimeter scale

Drilling

· Automatic · The feed will be activated with the hand-actuated auxiliary switches in the star grip

Spindle sleeve fine infeed · via handwheel · Selector switch for the speed of the the spindle sleeve

Spindle protection · Most possible protection of the user · Height-adjustable · Micro switch

Cast-iron upright · Thick-walled · High smooth running and stability · Upright diameter 200 mm

Drilling table · · · · · ·

Largely dimensioned Solid Precisely machined Transversally running T-slots Heavily ribbed at the backside Rotation of 360° through its own axis and about the upright · Coolant gutter

Coolant equipment · Supplied as standard · Coolant tank integrated in the base plate · Tank capacity 5 liters · Conveying capacity 2 l/min.

Base plate · Usable as a working surface for extra high workpieces due to the rotable work table · Solid · Parallel running T-slots · Precisely machined surface

Fig.: B 50 GSM

· 9 selectable speeds via gear shifting lever at the front of the drill head and two-stage driving motor provides for 18 speeds

Machines are CE compliant

· Automatic spindle sleeve feed with 2 speeds · In case of deep drillings or pocket hole drillings, the coupler of the automatic spindle sleeve feed can be opened or closed at any time by actuating the spindle feed switch

23

OPTI RB 35

Precisely working solid radial drilling machine with serial subframe

Convincing arguments: quality, efficiency and price · Guaranteed concentricity precision better than 0.015 mm measured in the drilling spindle sleeve · Multi-purpose range of application · Wide speed range from 155 to 2250 rpm due to a two-stage motor · Wide working range due to horizontally adjustable machine head · Machine head adjustable via toothed rack with double clamping · Spindle with precision taper roller bearings · Heavy, solid cast iron construction · Solid, exact drilling table, largely dimensioned and precisely treated surface · With parallel running T-slots · Solid grey casting provides for stability, smooth running and accuracy · Spindle with precision taper roller bearings · Thick-walled casting upright (Ø 115 mm) provides for high smooth running and stability · Low-voltage release, emergency-stop with protective motor switch · High-performance quality motor · Serial with solid machine substructure · Value stability

Model Item No € (VAT excl.)

Features Electric supply Motor Drilling capacity Drilling capacity in steel Working range of arm Travel of machine head Sleeve travel Spindle holding fixture Spindle holding fixture Speeds Spindle speeds Number of steps Drilling table Table size Length x Width T-slot size Distance spindle - table (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

24

OPTI RB 35 333 5035 2’590.00

1.1 kW/0.55 kW 400 V ~50 Hz Ø 32 mm 140 - 520 mm 355 mm 130 mm

Fig.: RB 35

MT 3 155 - 2250 rpm 2 x 5 steps 550 x 500 mm 16 mm, distance 100 mm 170 - 630 mm 115 mm 910 x 680 x 1940 mm 250 kg Machine substructure with chip tray 2 T-slots Geared rim drill chuck Adapter B16/MT3

Accessories · Mounting table L x W x H 230 x 235 x 205 mm T-slot size 17 mm Item No. 335 2160 € 299.00 (VAT excl.)

Please find accessories from page 25 on

Direct quick-action drill chuck 0-8 mm/MT2

35 RB

GS 0 B5

B3

0

BS

M

Va H/ 4 B3

Va rio B4 B4 0 0 GS GS P M

rio

rio Va H/ B2

8

H/ 4 B2

6

H

Va

Va

rio

rio

rio Va B1

B3

3

Pr

Pr B2

6

Pr 3

o/

o/

Va o/

o Pr B2

B1

7

Accessories for drilling

Va

rio

rio

OVERVIEW - ACCESSORIES

305 0582

Direct quick-action drill chuck 0-

305 0587

Direct quick-action drill chuck 0-8 mm B16

305 0608

Precision quick-action drill chuck 0-10 mm B16

305 0610

Precision quick-action drill chuck 0-13 mm B16

305 0623

Precision quick-action drill chuck 0-16 mm B16

305 0626

Drilling

Direct quick-action drill chuck 0-13mm/MT3 305 0585

Rรถhm quick-action drill chuck 1-13 mm, B 16 305 0656 Rรถhm quick-action drill chuck 3-16 mm, B

305 0657

Reducing bushes MT3-MT2

305 0663

Reducing bushes MT4-MT3

305 0664

Reducing bushes MT4- MT2

305 0665

Morse taper MT2 - B16

305 0659

Morse taper MT3 - B16

305 0660

Morse taper MT4 - B16

305 0661

Morse taper MT5 - B16

305 0675

Morse taper MT6 - B16

305 0676

Titanium twist drill kit 13 mm

305 1010

Twist drills HSS / MT2

305 1002

Twist drills HSS / MT3

305 1003

Threading attachment M5-M12

335 2042

Taper drift MSP1

305 0636

Taper drift MSP2

305 0637

Clamping tool kit SPW 8

335 2015

Clamping tool kit SPW 10

335 2016

Clamping tool kit SPW 12

335 2017

Clamping tool kit SPW 14

335 2018

Clamping tool kit SPW 16

335 2019

Universal coolant equipment 230 V 335 2002 Universal coolant equipment 400 V 335 2001 Coolant lubricant sprayer MMC 1

335 6663

Coolant hose KMS 2

335 6660

Machine vice MSO 75

300 0075

Machine vice MSO 100

300 0100

Machine vice MSO 125

300 0125

Machine vice MSO 150

300 0150

Machine vice BMS 85

300 0008

Machine vice BMS 100

300 0010

Machine vice BMS 120

300 0012

Machine vice BMS 150

300 0015

Machine vice BMS 200

300 0020

Machine vice BSI 100

300 0210

Machine vice BSI 140

300 0214

Machine vice BSI 200

300 0220

Recommended

Partly recommended

Not recommended

This table of accessories includes all recommended options of accessories. Depending on the individual case it may however be practical to use other accessories.

25

MACHINE VICES

· · · ·

Machine vices MSO with prismatic jaws Smooth running Exact jaw guiding, also at high axial load Spindle with rolled trapezoid thread Multiple possibilities for assembly on the drilling table due to oblong holes

Machine vices MSO MSO 75

MSO 100

MSO 125

MSO 150

A B C D E F G H I J

12.5 55 55 30 126 270 75 100 130 28

12.5 90 74 46 165 350 100 130 165 28

12.5 110 80 46 186 400 125 150 182 30

14.5 130 100 56 222 455 150 170 208 35

Item No

300 0075

300 0100

300 0125

300 0150

15.90

17.90

21.90

24.90

€ (VAT Fig.: MSO

· · · · ·

Machine vices BMS with prismatic jaws Robust type with prismatic jaws Smooth running Exact jaw guiding Spindle with rolled trapezoid thread Multiple possibilities for assembly on the drilling table due to oblong holes

Fig.: BMS

· · · · · · ·

100

100

Machine vices BSI Drilling machine vices of industrial quality Replaceable prismatic jaws Long guiding of the movable jaw, thus no tilting Multiple possibilities for assembly on the drilling table due to oblong holes Prismatic jaws precision ground High-grade grey casting Scraped guiding surfaces

Fig.: BSI

26

140

excl.)

Machine vices BMS BMS 100 BMS 120 12.5 12.5 90 110 120 140 39 48 15 14.5 125 146 170 193 280 330 100 120 120 140 150 170 30 35

BMS 150 12.5 130 172 82 14.5 180 228 375 150 170 200 45

BMS 200

A B C D E F G H I J K L

BMS 85 11 70 100 29 13 109 152 260 85 100 130 27

Item No

300 0008

300 0010

300 0012

300 0015

300 0020

€ (VAT excl.)

26.00

36.00

46.00

59.00

79.00

12.5 160 212 78 13.5 210 262 445 200 216 252 60

Machine vices BSI BSI 100

BSI 140

BSI 200

Weight

350-460 88 110 12 19 100 136 170 12 216 72 40 8.7

455-610 105 150 14 23 140 189 230 14 290 90 50 18

578-788 163 200 16 28 200 250 290 14 406 114 64 35

Item No

300 0210

300 0214

300 0220

€ (VAT excl.)

119.00

169.00

219.00

A B C D E F G H I J K L

Twist drill kit Coated with titanium 25 pcs; sizes 1 - 13 mm Higher service life and durability Higher hardness than hard metal More rapid working results Low wear Metal box

305 1010

Twist drill HSS with morse taper · 9 pcs; sizes 14.5/16/18/20/22/24/26/28/30 mm · Wooden box Twist drill MT 2 305 1002 Twist drill MT 3 305 1003

29.50 · · · · · · · ·

OPTIMUM clamping tool kit SPW 58 pcs Handy wall unit · Metric threads 24 pcs draw-in bolts · 6 pcs T-slots 6 pcs nuts · 4 pcs coupling nuts 6 pcs step clamps · 12 pcs step blocks SPW 8 335 2015 · T-slots (size 10 mm) draw bar thread M 8 SPW 10 335 2016 · T-slots (size 12 mm) draw bar thread M 10 SPW 12 335 2017 · T-slots (size 14 mm) draw bar thread M 12 SPW 14 335 2018 · T-slots (size 16 mm) draw bar thread M 14 SPW 16 335 2019 · T-slots (size 18 mm) draw bar thread M 16

189.00 189.00

89.00 89.00

· · · · ·

· · · ·

Universal coolant equipment Lift max. 2.5 m Conveying capacity 8 l/min Tank capacity 11 l Tank size L x W x H: 370 x 245 x 170 mm Complete with tank, flexible tube, hose With German switch/plug combination Magnetic foot attachment of the coolant hose For self-assembly Universal coolant equipment 230 V 335 2002 Universal coolant equipment 400 V 335 2001

Drilling

· · · · · · ·

69.00 75.00 79.00 89.00

Coolant lubricant sprayer with magnetic stand MMC1335 6663 Size of stand L x W x H: 62 x 50 x 55 mm Screwed connection for external supply of compressed air Adhesion of the magnetic stand 75 kg Flexible and stable hose Length of the coolant hose 500 mm

Coolant hose KMS 2 335 6660 · Two variable coolant hoses made of individual plastic elements · Not electrically conductive · Adhesion of the magnetic stand up to 50 kg · Length of the coolant hoses 335 mm · Flexible and stable · Insensitive to most solvents and chemicals · Universally applicable on all machine tools

89,00

37.00

99.00

All prices with VAT excluded

27

DRILLING ACCESSORIES

Direct quick-action drill chuck · Concentricity precision better than 0.05 mm 0 - 8 mm 305 0582 · with direct holding fixture MT2 0 - 13 mm 305 0585 · with direct holding fixture MT3 ·0 - 13 mm 305 0587 · with direct holding fixture MT4

OPTIMUM Precision quick-action drill chuck · Concentricity precision better than 0.06 mm 0 - 8 mm; B16 305 0608 0 - 10 mm; B16 305 0610 0 - 13 mm; B16 305 0623 0 - 16 mm; B16 305 0626

RÖHM quick-action drill chuck 1 - 13 mm; B 16 3 - 16 mm; B 16

305 0656 305 0657

69.00

Reducing bushes MT 3 - MT 2 MT 4 - MT 3 MT 4 - MT 2

305 0663 305 0664 305 0665

7.50 12.00 11.90

Morse taper MT 2 - B16 MT 3 - B16 MT 4 - B16 MT 5 - B16 MT 6 - B16

305 0659 305 0660 305 0661 305 0675 305 0676

4.90 7.90 12.90 15.90 19.90

Extension bushes MT 2 - MT 3 MT 3 - MT 4

305 0667 305 0668

17.00 25.00

89.00 95.00

25.00 29.00 31.00 39.00

45.00 49.00

Threading attachment M5 - M12 335 2042 299.00 · Integrated quick return traverse, immediately effective when changing the feed direction · 4-stage adjustable friction clutch · With holding fixture B16 Extent of supply · 2 flexible collets · 2 flat wrenches · 1 Allen key Taper drift MSP 1 · for MT 1 - MT 3 MSP 2 · for MT 4 - MT 6

305 0636

22.00

305 0637

27.00

All prices with VAT excluded

28

Drilling-milling machines Multifunctional drilling-milling machines Universal milling machine CNC milling machines Accessories for milling

O PTI BF20 V ARIO /O PTI BF20L V ARIO

3/2004

e

Precision in metal

IS TI P

ss

RE

P

P

Robust drilling-milling machines with electronic infinitely variable drive and digital speed display

O b erk

la

“Metal working with Optimum BF20 Vario is pure fun. Powerful, little vibration and quiet.

The versatile drilling-milling machine enables the production of workpieces accurate to dimension with well proportioned surfaces.

The price is without competition.”

Convincing arguments: quality, efficiency and price · Spindle sleeve feed via star grip (drilling) · Fine crossfeed of spindle sleeve when milling · Feed spindles can be adjusted without clearance due to adjustable spindle nuts · Robust and precise dovetail control adjustable without clearance with V-ledges · It is possible to switch the machine on and off using the optional CNC controller via Upshot of Heimwerker Test 03.2004 an integrated relay control · Bellow as guide protection · Easy and clear operation due to adjustable control panel · All travels are readable on scales · Electronic infinitely variable drive Accessories · The drill head can be inclined by ± 900, thus permitting milling and drilling · Collet chucks kit MT2/M10 operations at any angular position · Holding arbor for cutter 16 mm MT2 · Height-adjustable and largely dimensioned screening grid · End mill cutter kit HSS, 12 pcs. · Accurate infeed by positioning graduated collars on any handwheels · Collet chucks kit 1-16 mm, ER 25 · Collet chucks kit 3-20 mm, ER 32 · Arbor for drill chuck MT2/M10 · Cutter head for copy and surface milling MT2 · Clamping tool kit SPW 10 Model OPTI BF20 Vario OPTI BF20L Vario Item No 333 8120 333 8122 Add-on adapter € (VAT excl.)

1’050.00 1’190.00 · To assemble an upright and a milling Features of performance Electrical connection Motor Drilling-milling capacity Drilling capacity Milling capacity cutter head Milling capacity end mill cutter Working range Spindle holding fixture Spindle holding fixture Sleeve travel Drill-mill head Head rotation Gear stages Z-axis travel* Speeds Gear stage low Gear stage fast Cross table Table length Table width Y-axis travel* X-axis travel* T-slot size T-slot distance Load of cross table (max.)

Dimensions Length Width Height Net weight Extent of supply

30

Item No 335 1980 335 2102 335 2113 344 1109 344 1122 305 0670

€ (VAT excl.)

89.00 39.00 55.00 149.00 169.00 14.90

335 0212 335 2016

189.00 75.00

head at the engine bed of the lathes: D 240/D 280/D 250 Item No 335 6572 € 99.00 (VAT excl.)

850 W 230 V ~50 Hz Add-on adapter ((without motor) · To assemble a high speed engine (up to 26’000 rpm) · L x W x H: 120 x 195 x 185 mm · Seat: ø 43 mm Item No 335 6571 € 99.00 (VAT excl.)

max. Ø 16 mm max. Ø 63 mm max. Ø 20 mm 185 mm MT 2/M 10 50 mm ± 900 2 stages, continuously variable 280 mm 90 - 1480 rpm 150 - 3000 rpm 700 mm

500 mm 180 mm 175 mm

Digital magnetic measuring system MPA 3-S Item No 338 3902; € 739.00 (VAT excl.)

Factory assembly MPA 3-S Item No 900 0420; € 390,00 (VAT excl.)

480 mm

280 mm

i

12 mm 63 mm 55 kg 670 mm

870 mm 550 mm 860 mm

103 kg

Universal substructure · Shelf and chip tray · L x W x H: 500 x 420 x 900 mm Item No 335 3003 € 219.00 (VAT excl.)

115 kg Morse taper MT 2, B16 M10 Draw-in rod M 10 Operating tools

Info MPA 3-S on page 98

Housing with floor unit SHC New SHC1 for BF 20Vario · L x W x H: 1295 x 1000 x 1770 mm Item No 353 9091 € 890.00 (VAT excl.)

SHC2 for BF 20L Vario · L x W x H: 1295 x 1200 x 1770 mm Item No 353 9092 € 990.00 (VAT excl.)

i More accessories from page 52 on

Info SHC on page 63

The Orig inal BF20 Vario BF20L Vario

Motor · Two-stage multiplication for a powerful for a powerful transmission of the motor power (850 W) · DC motor with permanent current control

Control electronics · It is possible to switch the machine on and off using the optional CNC controller via an integrated relay control

BF20L Vario-CNC see on pages 132-133

Speeds

Milling

· Large, continuously adjustable speed range from 90 - 3000 rpm · Clear readable digital speed display · Right-/left-handed rotation

Spindle sleeve travel display · Digital · Accuracy of the display 0.01 mm · Reversible mm/inch

Machine lamp · Integrated in the drill-mill head · Halogen bulbs capsule, 12V - 10W

Taper roller bearings · High concentricity precision · Better than 0.015 measured in the spindle sleeve

05.2008 Upright · Relocatable by 30 mm to both sides, thus there are longer travels also with tilted head and central processing of the workpiece on the cross table

Limit stops · Mechanical · Adjustable

Length measurement scale · Embedded in the cross table · Easy-to-read Fig.: BF20 Vario

Equipments

Machines are CE compliant

Fig.: BF20L Vario CNC

· Backside of the control unit with main switch

Z-upright · Rear side with hole, this way, it is easy to oil the trapezoid spindle or to grease the recirculating ball spindle

· Y-axis Here, 2 pockets are milled.

By means of slides you can easily screw on the fixture of the magnetic tape

Z-upright and X-axis · Prepared groove of a width of 9 mm for the subsequent assembly of the magnetic tapes by simple gluing them.

31

OPTI F 30 / OPTI F 30 VARIO

Drilling-milling machines of proven quality and technique.

“VARIO” models with infinitely variable speed control, motor and frequency converter “Made in Germany” Convincing arguments: quality, efficiency and price · Wide range of applications · Heavy solid casting · Adjustable V-ledges · 12 speeds, easily adjustable via belt drive · Very wide speed range for the VARIO model from 35 up to 3300 rpm · Very smooth running · Easy-to-operate safety switch according to IP 54 with low-voltage release and emergency-stop button · Right-/left handed rotation for threading · Coupler to change from manual coarse feeds to manual fine feeds · M 12 draw-in rod to tense the milling cutter holding fixture · F 30 Vario with motor and frequency converter of industrial quality “Made in Germany” · Price-efficient and stable value

Model Item No (230 V) Item No (400 V) € (VAT excl.)

Features of performance Electrical connection Motor Drilling-milling capacity Drilling capacity in steel Milling capacity cutter head Milling capacity end mill cutter

Working range Spindle holding fixture Spindle holding fixture Sleeve travel Draw-in rod Drill-mill head Head rotation Speed stages Z-axis travel Speeds Speeds Cross table Table length Table width Y-axis travel X-axis travel T-slot size T-slot distance Dimensions Length Width x Height Upright diameter Net weight Extent of supply

32

OPTI F 30 333 1501 333 1500 1’590.00

OPTI F 30 VARIO 301 3303 2’490.00

1.5 kW ~50 Hz (max.) Ø 32 mm (max.) Ø 76 mm (max.) Ø 20 mm 205 mm

Accessories · · · · · · ·

Hydraulic machine vice HMS 125 Parallel spacer kit, 18 pcs.

Parallel spacer kit, 20 pcs.

Collet chucks kit MT3/M12, 6 pcs.

Collet chucks kit MT3/M12 Height-adjustable tailstock RST 1 Horizontal-verticalcircular div. table RT 150 · Universal coolant equipment 400 V · Universal coolant equipment 230 V

Item No € (VAT excl.)

335 5127 599.00 335 4000 169.00 335 4001 95.00 335 2014 89.00 335 2050 189.00 335 6155 89.00 335 6150 335 2001 335 2002

210.00 189.00 189.00

End mill cutter kit HSS 20 pcs. · 10 milling cutters DIN 327 D · Model with 2 cutting edges and · 10 milling cutters DIN 844 B · Model with 4 cutting edges Item No 338 6200 € 105.00 (VAT excl.)

MT 3 130 mm M12 3600 12 stages 465 mm 125 - 2500 rpm

35 - 3300 rpm

730 mm 210 mm 185 mm 430 mm 16 mm 45 mm 1120 mm 1140 mm 1100 mm x 1100 mm 115 mm 270 kg 275 kg Cutter head with holding taper MT 3 Draw-in rod M 12 Drill chuck 1 - 13 mm Morse taper MT 3 - B 16 Operating tools

Precision machine vice FMSN 125 · Low-pull type mechanism with rotary table · Hardened and ground jaws Item No 335 4120 € 249.00 (VAT excl.)

Clamping tool kit SPW 14 · Metric threads Item No 335 2018 € 89.00 (VAT excl.)

Cutter head for copy and surface milling MT 3 · Universal insert · To treat all steel and NE metals Item No 335 0213

€ 209.00 (VAT excl.)

More accessories from page 52 on

The Orig inal

Safety switch

Drill-mill head

· · · · · ·

· Height-adjustable via toothed rack · Rotability of 360°

Easy-to-operate Protection class IP 54 Low-voltage release Emergency-stop button Protective motor switch Right-/left-handed rotation

Spindle sleeve feed

Spindle sleeve feed

· Via handwheel (milling)

· Via star grip (drilling)

Taper roller bearings

Milling

F 30 F 30 Vario

Cast-iron upright

· High concentricity precision · Better than 0.015 measured in the spindle sleeve

· Largely dimensioned · Thick-walled

Cross table · · · · · · · ·

Compact Precise Largely dimensioned Precisely machined surface With parallel running T-slots Adjustable V-ledges Adjustable by 3 pluggable handwheels Adjustable limit stops

Grey cast iron pedestal · Compact · Provides for stability · Absorbs vibrations

Optional accessory · Universal substructure Dimensions L x W x H: 790 x 590 x 720 mm Weight: 29 kg Item No 335 3001 € 199.00 (VAT excl.)

Fig.: F 30

For Vario: · Industrial frequency converter “Made in Germany” · Variable speeds 35 - 3300 rpm · Specially designed cooling fins ensure optimum cooling of the frequency converter

Machines are CE compliant

Spindle speeds · Powerful motor with 2 speeds · Belt drive with 6 multiplication stages · 125 - 2500 rpm (OPTI F 30)

33

OPTI F 45

Universal precision drilling-milling machine with change speed gear and 12 speeds.

Convincing arguments: quality, efficiency and price · Heavy solid casting · Adjustable V-ledges · Very wide speed range from 50 - 2560 rpm · Very smooth running due to ground oil-quenched gearwheels · Right-/left-handed rotation for threading · Dovetail slideway · Gearhead slewable by 180° · Easy-to-operate safety switch according to IP 54 with low-voltage release and emergency-stop button · M 12 draw-in rod to tense the milling cutter holding fixture · Solid grey cast iron pedestal provides for stability and absorbs vibrations · Price-efficient and stable value

Model Item No € (VAT excl.)

Features of performance Electrical connection Motor ~50 Hz Drilling-milling capacity Drilling capacity in casting (max.)

Drilling capacity in steel (max.)

Milling capacity cutter head (max.)

Milling capacity end mill cutter (max.)

Working range Spindle holding fixture Spindle holding fixture Sleeve travel Draw-in rod Drill-mill head Head rotation Gear stages Z-axis travel Speeds Gear stage low Gear stage fast Cross table Table length Table width Y-axis travel X-axis travel T-slot size Dimensions Length Width Height Net weight Extent of supply

34

OPTI F 45 333 2600 3’100.00

0.55/1.1 kW 400 V Ø 40 mm Ø 32 mm Ø 100 mm Ø 32 mm 275 mm MT 3 130 mm M12 1800 2 x 6 stages 510 mm 50 - 1250 rpm 100 - 2560 rpm 820 mm 240 mm 210 mm 520 mm 16 mm 785 mm 1185 mm 1450 mm 330 kg Cutter head with holding taper MT 3 Draw-in rod M 12 Morse taper MT 3 - B 16 Operating tools

· · · · · · · ·

Accessories Hydraulic machine vice HMS 125 Parallel spacer kit, 18 pcs.

Parallel spacer kit, 20 pcs.

Collet chucks kit MT3/M12 Collet chucks kit MT3/M12 Height-adjustable tailstock RST 1 Horizontal-vertical-circular div. table RT 150 Universal coolant equipment 400 V

Item No 335 5127 335 4000 335 4001 335 2014 335 2050 335 6155 335 6150 335 2001

€ (VAT excl.)

599.00 169.00 95.00 89.00 189.00 89.00 210.00 189.00

End mill cutter kit HSS 20 pcs. · 10 milling cutters DIN 327 D · Model with 2 cutting edges und · 10 milling cutters DIN 844 B · Model with 4 cutting edges Item No 338 6200 € 105.00 (VAT excl.)

Precision machine vice FMSN 125 · Low-pull type mechanism with rotary table · Hardened and ground jaws Item No 335 4120 € 249.00 (VAT excl.)

Clamping tool kit SPW 14 · Metric threads Item No 335 2018 € 89.00 (VAT excl.)

Cutter head for copy and surface milling MT 3 · Universal inserts to treat all steel and NE metals Item No 335 0213 € 209.00 (VAT excl.)

More accessories from page 52 on

F 45 Safety switch · · · · · ·

Easy-to-operate Protection class IP 54 Low-voltage release Emergency-stop button Protective motor switch Right-/left-handed rotation

Spindle sleeve feed · Via star grip (drilling) · Coupler to change from manual rough feed to manual fine feed

Speed change · Easy via gear shifting lever at the front

Spindle sleeve fine feed

Milling

· Handwheel · Easy-to-operate

Taper roller bearings

Upright

· High concentricity precision · Better than 0.015 measured in the spindle sleeve

· · · ·

Massive dovetail slideway Hand-scraped Highest stability Optimum precision

Grey cast iron pedestal · Provides for stability · Absorbs vibrations · Compact

Optional accessory · Universal substructure Dimensions L x W x H: 790 x 590 x 720 mm Weight: 29 kg Item No 335 3001 € 199.00 (VAT excl.)

Spindle speeds · Powerful 2-stage motor with 6 speed levels each · 50 - 2560 rpm

Machines are CE compliant

Cross table · Solid, precise, largely dimensioned and precision ground surface · With T-slots · Adjustable V-ledges · Adjustable by 3 pluggable handwheels

35

OPTI BF 30 VARIO

New in t product he range

Precision drilling-milling machine with electronic infinitely variable drive and digital display for spindle sleeve feed Convincing arguments: quality, efficiency and price · Solid dovetail slideway of the gearhead provides for highest stability and optimum precision · Solid, precise cross table, largely dimensioned and precisely machined surface · Heavy solid casting · Adjustable V-ledges · Very wide speed range · Infinitely variable drive · CNC prepared (special spindle bearing of the axes and assembly options of the Y-axis housing from the rear side) · High concentricity precision due to taper roller bearings, better than 0.015 mm measured in the spindle sleeve · Gearhead +/- 90° rotatable · Digital depth gauge, accuracy of the display 0.01 mm, reversible mm/inch · Drill depth stop · Stainless steel protection with lamellas for the Z-upright · Digital speed display · Threading mode · Automatic mode

Model Item No with MT 3 seat € (VAT excl.)

Item No with ISO 30 seat € (VAT excl.)

Features of performance Electrical connection Motor Drilling-milling capacity Drilling capacity in casting (max.)

Drilling capacity in steel (max.)

Milling capacity cutter head (max.)

Milling capacity end mill cutter (max.)

Working range Spindle holding fixture Spindle holding fixture Sleeve travel Spindle sleeve diameter Draw-in rod Drill-mill head Head rotation Gear stages Z-axis travel Speeds Gear stage low Gear stage average Gear stage fast Cross table Cross table length x Width X-axis travel Y-axis travel Distance spindle - cross table T-slot size / Distance Dimensions Length x Width x Height Net weight Extent of supply:

36

Optional steel substructure · Figure with switch combination of the optional universal coolant equipment (not included in delivery)

· Solid and heavy-weighted, provides for stability · Chip drip plates · Dimensions L x W x H: 940 x 647 x 780 mm Item No 335 3004 € 399.00 (VAT excl.)

· · · · · · · · · ·

OPTI BF 30 Vario 333 8430 2’490.00 333 8431 2’640.00

Ø 35 mm Ø 30 mm Ø 75 mm Ø 30 mm 220 mm

Horizontal-vertical-circular div. table RT 150 · Screw hardened and ground · Multiplication ratio 90 : 1 · Scaling on the handwheel 2` Item No 335 6150 € 210.00 (VAT excl.)

MT 3 or ISO 30 90 mm 70 mm M12 +/- 900 3 stages, continuously variable 470 mm

New

750 x 210 mm 450 mm 200 mm 470 mm 12 mm / 63 mm / number 3 1073 x 792 x 1245 mm 265 kg Draw-in rod M 12 Operating tools

Item No € (VAT excl.)

335 5127 599.00 335 4125 149.00 335 4000 169.00 335 2002 189.00 335 2016 75.00 335 2014 89.00 338 1012 19.00 335 2050 189.00 338 6200 105.00 335 2046 119.00

Universal table feed OPTI V 99 · With infinitely variable speed adjustment · Fast motion Item No 335 2020 € 439.00 (VAT excl.)

Assembly kit table feed V 99 Item No 335 2026 € 69.00 (VAT excl.)

1.5 kW / 230 V ~50 Hz

65 - 650 rpm 150 - 1500 rpm 330 - 3300 rpm

Accessories Hydraulic machine vice HMS 125 Precision machine vice FMS 125 Parallel spacer kit 18 pcs.

Universal coolant equipment 230 V Clamping tool kit SPW 10 Collet chucks kit 6 pcs. MT3 Vib. absorber machine stand SE1 Collet chucks kit 8 pcs. MT3 End mill cutter kit HSS 20 pcs.

Collet chuck holder ISO 30

New

Cutter head for copy and surface milling · Universal insert · Treating of all steel and NE metals MT 3 Item No 335 0213 € 209.00 (VAT excl.)

ISO30 Item No 335 0215 € 249.00 (VAT excl.)

Precision turn-out, bore out head kit · Also appropriate for outside and vertical processing · Field of application of Ø10 mm to Ø220 mm MT3 Item No 335 2083 € 229.00 (VAT excl.)

ISO30 Item No 335 2085 € 229.00 (VAT excl.)

More accessories from page 52 on

New in t product he range

BF 30 Vario

· High-performance Vario drive

Spindle speeds

Milling

· Infinitely variable speed adjustment · Speeds from 65 up to 3300 rpm

Gear · Three-step

Control panel · · · ·

Digital speed display Potentiometer Emergency-stop push button Selector switch operating mode/rotating direction

Spindle sleeve feed · Via star grip (drilling) · Coupler to change from manual rough feed to manual fine feed

Upright · Solid dovetail slideway · Highest stability · Optimum precision

Protection cover with fins · Z-upright · Stainless steel

Optional:

CNC

Digital depth gauge · Accuracy of the display 0.01 mm · Reversible mm/inch

Complete and add-on kit refer to pages 134-135

Cross table · · · · · · ·

Compact, precise and largely dimensioned Precisely machined surface With T-slots Adjustable V-ledges Adjustable via 3 handwheels Included longitudinal measuring scale Adjustable limit stops Fig.: BF30 Vario-CNC

Operating mode “auto“ auto · In the automatic mode, the engine will start automatically when lifting the lever and stops at the initial position. This way, it is not necessary to press the push button Start and Stop for repeated drilling tasks

Machines are CE compliant

Operating mode “Threading“ · The engine is being activated by moving the star grip downwards.

The turning direction is changed by pressing the end switch on the adjustable drilling depth stop

37

O PTI BF 46

VARIO

Universal precision drilling-milling machine for the demanding user

Convincing arguments: quality, efficiency and price · Heavy compact casting · Infinitely variable drive · High concentricity precision due to taper roller bearings, better than 0.015 mm measured in the spindle sleeve · Gearhead ± 90° rotable · Solid dovetail slideway of the gearhead provides for highest stability and optimum precision · Optional, solid, heavy steel substructure provides for stability · Drill depth stop · Threading mode · Automatic mode · CNC prepared (special spindle bearing of the axes and assembly options of the Y-axis housing from the rear side) · Price-efficient and stable value

Model Item No € (VAT excl.)

Features of performance Electrical connection Motor Drilling-milling capacity Drilling capacity in casting (max.)

Drilling capacity in steel (max.)

Milling capacity cutter head (max.)

Milling capacity end mill cutter (max.)

Working range Spindle holding fixture Spindle holding fixture Sleeve travel Draw-in rod Drill-mill head Head rotation Gear stages Z-axis travel Speeds Gear stage low Gear stage average Gear stage fast Cross table Table length Table width Y-axis travel X-axis travel T-slot size T-slot distance/number Dimensions Length x Width x Height Net weight Extent of supply

38

OPTI BF 46 VARIO 333 8453 3’690.00

2.2 kW 230 V ~50 Hz Ø 45 mm Ø 38 mm Ø 80 mm Ø 32 mm 260 mm ISO 40 (DIN 2080, DIN 69871) 115 mm M16 ± 900 3 stages, continuously variable 541 mm 65 - 650 rpm 150 - 1500 rpm 330 - 3300 rpm 850 mm 240 mm 250 mm 500 mm 18 mm 80 mm/3 1230 948 x 1519 mm 480 kg Draw-in rod M 16 Operating tools

Optional steel substructure · Figure with switch combination of the optional universal coolant equipment (not included in delivery)

· Compact and heavy, provides for stability · Chip drip plates · Dimensions L x W x H: 1234 x 750 x 884 mm · Weight: 130 kg Item No 335 3005 € 619.00 (VAT excl.)

· · · · · · · ·

Accessories Vibration-damping machine stand SE1 Hydraulic machine vice HMS 125 Parallel spacer kit Parallel spacer kit Universal coolant equipment 230 V End mill cutter kit HSS 20 pcs.

Height-adjustable tailstock RST 1 Horizontal-verticalcircular div. table RT 200

Art-Nr € (VAT excl.)

338 1012 19.00 335 5127 599.00 335 4000 169.00 335 4001 95.00 335 2002 189.00 338 6200 105.00 335 6155 89.00 335 6200

349.00

Arbor for drill chuck · Outside cone ISO 40 · Drill chuck cone B16 Item No 335 2070 € 59.00 (VAT excl.)

Arbor for milling cutter · Outside cone ISO 40 · Seat of milling cutter Ø 22 mm Item No 335 2071 € 55.00 (VAT excl.)

Collet chucks kit · Outside cone ISO 40 · Seat of collet chucks ER 32 · Incl. 7 collet chucks 3 - 20 mm · Handy plastic box Item No 335 2055 € 209.00 (VAT excl.)

Universal table feed OPTI V 99 · With infinitely variable speed adjustment · Fast motion Item No 335 2020 € 439.00 (VAT excl.)

Assembly kit table feed V 99 Item No 335 2027 € 79.00 (VAT excl.)

Exchange Item No € (VAT excl.) · Spindle MT 4 for change 900 0439 150.00 incl. factory assembling More accessories from page 52 on

BF 46 Vario Vario drive · High-performance

Spindle speeds · Infinitely variable speed adjustment · Spindle speeds from 65 up to 3300 rpm

Control panel · Digital speed display · Emergency-stop push button · Selector switch operating mode/rotating direction · Potentiometer

Milling

2007 Gear · Three-step

Spindle sleeve feed · Via star grip (drilling) · Coupler to change from manual rough feed to manual fine feed · Handwheel for spindle sleeve fine feed

Depth gauge · Digital · Accuracy of the display 0.01 mm · Reversible mm/inch

Upright · Compact dovetai slideway · Highest stability and optimum precision

Cross table Optional:

· Compact, precise and largely dimensioned · Precisely machined surface · T-slots · Adjustable V-ledges · Adjustable via 3 handwheels · Included length measuring scale · Adjustable limit stops

CNC Complete and add-on kit see on pages 136-137

FIG.: OPTI BF 46 Vario with optional collet chuck holder, milling cutter and machine vice Fig.: BF46 Vario CNC

Operating mode “auto“ auto · In the automatic mode, the engine will start automatically upon lifting the lever and stops in the initial position. This way, it is not necessary to press the push button Start and Stop for repeated drilling tasks

Machines are CE compliant

Operating mode “Threading“ · The engine is being activated by moving the star grip downward.

The turning direction is changed by pressing the end switch on the adjustable drilling depth stop

39

OPTI MF 2 Vario/OPTI MF 4 Vario

Multifunctional drilling-milling machines for professional use.

Infinitely variable speed control with frequency converter “Made in Germany”

Convincing arguments: quality, efficiency and price · Heavy, compact model made of high-grade Meehanite casting · Solid rectangular slideways for Z-axis (OPTI MF 4 Vario) · All axes with adjustable dovetail slideway · Right-/left-handed rotation · High concentricity precision due to taper roller bearings, better than 0.01 mm measured in the spindle sleeve · Automatic spindle sleeve feed · Main switch with motor protection, right-/left-handed rotation switch, emergency-stop button · Coolant equipment supplied as standard · Price-efficient and stable value

Information OPTI MF 2 Vario-DPA OPTI MF 4 Vario-DPA

i Info DPA 2000 on page 95 · Incl. digital position display DPA 2000 · Incl. glass scales for three axes · Incl. assembly

Model Item No € (VAT excl.)

OPTI MF 2 Vario 333 6020 9’400.00

OPTI MF 4 Vario 333 6040 12’400.00

Model Item No € (VAT excl.)

OPTI MF 2 Vario-DPA 333 6020DPA 10’900.00

OPTI MF 4 Vario-DPA 333 6040DPA 13’900.00

Features of performance Electrical connection Motor Drilling- milling capacity Drilling capacity in casting Drilling capacity in steel Milling capacity cutter head Milling capacity end mill cutter Spindle holding fixture Spindle holding fixture Sleeve travel Drill-mill head Inclination of spindle head Gear stages Automatic spindle sleeve feed Working range Speeds Spindle speed Cross table Table length Table width Load of cross table (max.)

Y-axis travel manual X-axis travel automatic Z-axis travel T-slot size T-slot distance Distance spindle - cross table Dimensions Length x Width x Height Net weight Extent of supply

40

Accessories Clamping tool kit SPW 14 · Metric threads Item No 335 2018 € 89.00 (VAT excl.)

1.5 kW 400 V ~50 Hz

3.75 kW 400 V ~50 Hz

Arbor for drill chuck · Outside cone ISO 40 · Drill chuck cone B16 Item No 335 2070 € 59.00 (VAT excl.)

max. Ø 18 mm max. Ø 16 mm max. Ø 76 mm max. Ø 18 mm

max. Ø 24 mm max. Ø 20 mm max. Ø 100 mm max. Ø 20 mm

Arbor for milling cutter · Outside cone ISO 40 · Seat of milling cutter Ø 22 mm Item No 335 2071 € 55.00 (VAT excl.)

ISO 40 (DIN 2080 / 69871) 127 mm

ISO 40 (DIN 2080/69871) 127 mm

± 45°

± 45°

6 stages, continuously variable

8 stages, continuously variable

0.04/0.08/0.15 mm/rev 213 - 533 mm

0.04/0.08/0.15 mm/rev 200 - 680 mm

10 - 5100 rpm

9 - 6750 rpm

1244 mm 230 mm 230 kg 305 mm 800 mm 406 mm manual 16 mm 63 mm/number 3 57 - 463 mm

1370 mm 254 mm 275 kg 400 mm 800 mm 406 mm automatic 16 mm 63 mm/number 3 40 - 446 mm

1400 x 1450 x 2150 mm 1500 x 1450 x 2200 mm 950 kg 1150 kg Coolant equipment Chip tray Automatic table feed X-axis Automatic table feed Z-axis (MF4 Vario) Operating tools

Collet chucks kit · Outside cone ISO 40 · Seat of collet chucks ER 32 · Incl. 7 collet chucks 3 - 20 mm · Handy plastic box Item No 335 2055 € 209.00 (VAT excl.)

Tool clamping system ISO 40 · Short replacement times · One-hand operation · High achievable vacuum Item No 335 2394 € 590.00 (VAT excl.)

i

Info tool clamping system on page 62

Universal table feed V 250 · Y-axis · Infinitely variable speed adjustment · Fast motion · Incl. assembly kit Item No 335 2025 € 469.00 (VAT excl.)

More accessories from page 52 on

MF 2 Vario MF 4 Vario

Spindle speeds · Infinitely variable speed control · Frequency converter made in Germany · Very wide speed range

Control panel · Slewable · Largely dimensioned · Clearly arranged

Drill-mill head

Milling

· Inclinable by ± 45° · Working range 215 - 533 mm MF 2 Vario 200 - 600 mm MF 4 Vario

Drill depth stop · Adjustable with millimeter scale · Readable at the front

Screening grid · Height-adjustable · Largely dimensioned

Vertical setting range cross table · 406 mm automatic for MF 4 Vario manual for MF 2 Vario

Fig.: OPTI MF 4 VARIO

X-axis

Cross table · · · · ·

Compact Precise Largely dimensioned Precisely machined surface Electrically height-adjustable with fast motion (OPTI MF 4 VARIO)

· Automatic table feed supplied as standard · Infinitely variable speed control · Fast motion · Right-/left-handed rotation

Fig.: OPTI MF 2 VARIO

Machines are CE compliant

41

OPTI UF 100 Quality due to precision. The universal milling machine ensures high productivity

Convincing arguments: quality, efficiency and price · Multi-purpose range of application · Solid machine structure · Heavy, solid model made of high-grade Meehanite casting · All slideways hardened and adjustable via V-ledge · Central lubricating · Main switch with protective motor switch, right-/left-handed rotation, emergency-stop button · Largely dimensioned handwheels with scale · Machine lamp supplied as standard · Coolant equipment supplied as standard

Model Item No € (VAT excl.)

OPTI UF 100 333 6100 7’950.00

Model Item No € (VAT excl.)

OPTI UF 100 - DPA 333 6100DPA 9’540.00

Features of performance Electrical connection Motor Drilling-milling capacity Drilling capacity in casting (max.)

Drilling capacity in steel (max.)

Milling capacity cutter head (max.)

Milling capacity end mill cutter (max.)

Spindle holding fixture Spindle holding fixture

Easy operating of the switch elements for changing the speed Serially with 9-step feed in the X- and Y-axis Rotatable control unit Dovetail slideway with adjustable V-ledges in all 3 axes Very smooth running due to ground oil-quenched gearwheels With automatic table feed in the X- and Y-axis supplied as standard Cross table with precisely machined surface with T-slots Price-efficient and stable value

Information OPTI UF 100-DPA

i Info DPA 2000 on page 95 · Incl. digital position display DPA 2000 · Incl. glass scales for three axes · Incl. assembly

2.2 kW 400 V ~50 Hz Ø 22 mm Ø 18 mm Ø 85 mm Ø 16 mm ISO 40 (DIN 2080, DIN 69871) 32 mm

Shaft for disc milling cutter Speeds Spindle speed 40 - 1600 rpm Drill-mill head Head rotation 3600 Slewing range 3600 Number of steps 11 stages Y-axis travel spindle head support 630 mm Draw-in rod M16 Distance spindle - vertical position cross table 90 - 520 mm Cross table Table length 1120 mm Table width 260 mm Y-axis travel automatic 270 mm X-axis travel automatic 600 mm Z-axis travel manual 430 mm T-slot size 14 mm T-slot distance/number 63 mm/3 Load (max.)

350 kg Table feed (9 steps) 24 - 402 mm/min Dimensions Length 1655 mm Width 1325 mm Height 1730 mm Net weight 1350 kg Extent of supply Collet chucks kit with 8 collet chucks ISO 40/ER32 Steady for horizontal milling position with seat for disc milling cutter, adjustable slide bearing coolant equipment, coolant drip pan, machine lamp, operating tools

42

· · · · · · · ·

Accessories Arbor for drill chuck · Outside cone ISO 40 · Drill chuck cone B16 Item No 335 2070 € 59.00 (VAT excl.)

Arbor for milling cutter · Outside cone ISO 40 · Seat of milling cutter Ø 22 mm Item No 335 2071 € 55.00 (VAT excl.)

Collet chucks kit · Outside cone ISO 40 · Seat of collet chucks ER 32 · Incl. 7 collet chucks 3 - 20 mm · Handy plastic box Item No 335 2055 € 209.00 (VAT excl.)

Horizontal-vertical-circular div. table RT 200 · Plate diameter 200 mm · Center height 133 mm Item No 335 6200 € 349.00 (VAT excl.)

Clamping tool kit SPW 12 · Metric threads Item No 335 2017 € 79.00 (VAT excl.)

Precision machine vice FMSN 150 · Pull-down mechanism to clamp safely the workpiece · Jaw width 155 mm · Jaw height 46 mm Item No 335 4130 € 279.00 (VAT excl.)

More accessories from page 52 on

UF 100 Milling head · Two rotation axes · slewable and rotatable to any three-dimensional angle · Scales

Coolant equipment · Dosing valve and stop valve · Variable hose of individual plastic elements

Control panel

Milling

Screening grid

· Spindle drive and drive of table end · Clearly arranged and slewable · Easy-to-operate

· Height-adjustable · Largely dimensioned

Chip tray

Machine lamp · Concentrated halogen light · Anodized, semi-wide radiating round reflector

Fig.: UF 100

Safety handwheels · Largely dimensioned · Adjustable graduated collars

Cross table · · · · · ·

Compact Precise Largely dimensioned Precisely machined surface T-slots Adjustable V-ledges

Central lubrication · of the cross table

Fig.: UF 100 iat horizontal milling position

Table feed · Motor with gear table feed X- and Y-axis 9 stages, 24 - 402 [mm/min]

Machines are CE compliant

Horizontal milling position · For operations in horizontal milling position with steady and seat for disk milling cutters, adjustable slide bearing

43

O PTI F 100 CNC

CNC milling machine incl. complete CNC control package made by Siemens

Most modern milling technology by using Siemens CNC control:

Convincing arguments: quality, efficiency and price · Heavy type · High-performance drive motor 4 kW with infinitely variable electronic speed control (frequency converter) made by Siemens · 3 step motors made by Siemens for the separate drive of the X-, Y- and Z- axis · All axis have recirculating ball spindles with central lubrication · Air feed for tool clamping · All guideways with special steel covers · Automatic lubrication of the guideways · Recirculating ball spindle with central lubrication · Built-in machine lamp/coolant equipment · Tool change by the push of a button (electro-pneumatic tool clamping device) · An electronic handwheel reduces the setting time to a minimum · Limit stop and reference switch of contactless type (no wear of contact in the long run) (inductive)

Model Item No € (VAT excl.)

Features of performance Electrical connection Total driving power Coolant pump Milling capacity Milling capacity cutter head (max.)

Milling capacity end mill cutter (max.)

Working range Milling accuracy Repeating accuracy Positioning accuracy Spindle holding fixture Spindle holding fixture Drill-mill head Z-axis travel Rate of feed/Torque motor Z-axis Distance spindle - table Speeds Spindle speed Driving motor Cross table Table length Table width Y-axis travel Rate of feed/Torque motor Y-axis X-axis travel Rate of feed/Torque motor X-axis T-slot size/distance/number Load (max.)

Dimensions Length Width Height Tank contents coolant Net weight Extent of supply

44

OPTI F 100 CNC 350 1103 24’900.00

5.8 kW 400 V ~50 Hz 200 watts Ø 63 mm Ø 20 mm 410 mm 0,006 mm 0,009 mm BT 40 400 mm 1500 mm/min/12 Nm 110 - 510 mm 100 - 8000 rpm 4 kW 960 mm 280 mm 300 mm 3000 mm/min/9 Nm 450 mm 3000 mm/min/9 Nm 14 mm/85 mm/3 300 kg 1965 mm 1650 mm 2300 mm 50 Liter 1100 kg Seat of milling cutter BT 40/ER 2 7 collet chucks (3 - 12 mm) Connection cable RS 232

SINUMERIK 802S base line · · · · · · · · · · · · · · · · · · · · · · · · ·

Functional and easy-to-operate control made by Siemens User-friendly drilling and milling cycles with graphical display 3 D operation optional due to CAD/CAM Programming according to DIN 66 025 Contour elements as programming aid Cycle support for complex applications Deep hole drilling Row of holes – circle Row of holes – line Drilling, countersink Milling of pockets, grooves and circular pockets External execution of programs via RS232 3 step motor axes (pulse/direction signals) and 1 spindle (±10 V) 8” LCD flat screen Handwheel functions Look Ahead function Up to 15 tools, 30 cutting edges Serial interface RS 232 C Operator panel and machine control panel (at the front) of IP65 type Emergency-stop button 12 customized keys which can be assigned and determined freely with LED, CNC complete keyboard Built-in calculator function Simulation Powerful PLC with KOP (Ladder) programming Teach-in (optional)

Accessories · Tool starter kit Information see on page 54 · Software “SYMplus milling” for Siemens control 802S

Item No 353 6105

€ (VAT excl.)

1’250.00

358 3850

2’000.00

Hydraulic machine vice HCV 105 · Modular vice · High accuracy · High repeatability · Jaw width/height 105 /42 mm Item No 353 6210 € 590.00 (VAT excl.)

Precision modular vices · Material made of alloyed tool steel · High precision PNM 100 · Jaw width/height 100/30 mm Item No 335 5551 € 630.00 (VAT excl.)

PNM 125 · Jaw width/height 125 / 40 mm Item No 335 5553 € 790.00 (VAT excl.)

Warranty extension · Siemens warranty period is increased to two years

900 1012 450.00 More accessories from page 52 on

Milling

F 100 CNC

Fig.: F 100 CNC

· Solid, precise cross table, largely dimensioned and precisely ground surface · With T-slots (size 14 mm) · Pneumatic tool clamping device for simple tool change · Built-in bright machine lamp · All slideways with movable special steel covering

· Siemens drives · Limit stop and reference switch of contactless type (no wear of contact in the long run) · · · ·

Machines are CE compliant

Mobile coolant tank High-performance pump Tank capacity 50 liters Coolant level glass

45

O PTI F 100 TC-CNC

CNC milling machine with tool changer and complete CNC control package made by Siemens Convincing arguments: quality, efficiency and price · Heavy type · Main spindle drive due to high-performance servo motor by Siemens · 3 servo motors by Siemens for the separate drive of the X-, Y and Z- axis · All guideways with special steel covers · Automatic central lubrication of the machine · All axes with recirculating ball spindles · Built-in machine lamp/coolant equipment · Automatic tool changing system with 10 tool places · Tool change is performed automatically or by pushing a button (electro-pneumatic tool clamping device) · An electronic handwheel reduces the setting time to a minimum · Limit stop and reference switch of contactless type (no wear of contact in the long run) · Spindle overload protection · Compact, precise cross table, largely dimensioned and precisely machined surface · With T-slots (size 14 mm)

Model Item No € (VAT excl.)

Features of performance Electrical connection Total driving power Coolant pump Milling capacity Milling capacity cutter head (max.)

Milling capacity end mill cutter (max.)

Milling feed Working range Fast motion Milling accuracy Repeating accuracy Positioning accuracy Spindle holding fixture Spindle holding fixture Drill-mill head Z-axis travel Torque motor Z-axis Distance spindle - table Speeds Spindle speed Driving motor Tool changer Drum type Time - tool changing Cross table Table length x Table width Y-axis travel Torque motor Y-axis X-axis travel Torque motor X-axis T-slot size/distance/number Load (max.)

Dimensions Length x Width x Height Tank contents coolant Net weight Extent of supply

46

Most modern milling technology using Siemens CNC control: SINUMERIK 802D SL Pro

OPTI F 100 TC-CNC 350 1113 43’900.00

15 kW 400 V ~50 Hz 200 watts Ø 63 mm Ø 20 mm 1 - 5000 mm/min.

410 mm 10000 mm/min.

0,006 mm 0,009 mm 7:24 BT 40 400 mm 11 Nm 110 - 510 mm 100 - 8000 rpm 9 kW 10 tools 7 - 12 seconds 960 x 280 mm 300 mm 6 Nm 450 mm 6 Nm 14 mm/85 mm/3 300 kg 1965 x 1650 x 2300 mm 50 liters 1700 kg Seat of milling cutter BT 40/ER 32 7 collet chucks (3 - 12 mm) Connection cable RS 232

High efficiency and flexibility by innovative technology in the planning and drives Easy-to-operate and simple programming

by DIN programming, supported by comprehensive programming aids (cycles, profiles) Easy data management by using commercial CF cards (64 MB to 1 GB) to save, transfer and work off workpiece programs. Additional option of network integration to directly work off the program.

Technical data · Functional and easy-to-operate control made by Siemens · User-friendly drilling and milling cycles with graphical display · Programming according to DIN 66 025 · 3 D operation optional due to CAD/CAM · USB connection up to 2 GB · 10.4" TFT flat screen · 3 Mbyte memory (internal) · Frame technology · Look Ahead · Handwheel function · Up to 64 tools · Ethernet onboard · Up to 4 axes interpolated Comfort supplied as standard · Integrated calculator function · Piece counter · Program operation job calculator · Onboard help (complete context sensitive operation and programming instructions) · Onboard language switching · PLC program templates for a fast commissioning · Graphic PLC status display · Tool life and operation monitoring · External access to control is possible via Ethernet · The machine is prepared for add-on of an OMP40 machine probe made by the company Renislaw

Milling

F 100 TC-CNC

Fig.: F 100 TC-CNC

· · · ·

Accessories Tool starter kit Machine vice HCV 105 Machine vice PNM100 Machine vice PNM125

Software · Optional Software “SYMplus milling” for Siemens control 802 S · Upgrade for SYMplus milling Simulator and postprocessor

i

Item No € (VAT excl.)

353 6105 1’250.00 353 6210 590.00 335 5551 630.00 335 5553 790.00

358 3850

2’000.00

358 3851

750.00 · Automatic tool changing system with magazine plate for 10 tools · Tool changing speed 7 - 12 sec.

Info software on pages 48 - 51

Warranty extension · Siemens warranty period is increased to two years

Machines are CE compliant

900 1012

· Easy-to-access Ethernet, USB, RS 232 can be easily connected to the machine

450.00

47

CNC-Software - SYMplus

SYMplus Milling for cost-efficient, time-saving and economic working SYM plusMilling is the ideal software add-on for the machine OPTI F100 CNC: CNC software SYMplus Milling Item No: 358 3850 € 2’000.00 (VAT excl.)

This training software supports the rapid training for the operation of the control Sinumerik 802S. The employees who are having little CNC experience can learn the basics of the DIN programming using the SYMplus and finally also write and test programs with 802S cycles. But principally SYMplus is 2½D CAD/CAM system which is easy to learn, which allows you to save programming times, to avoid crashes and to reduce production times.

The software is subdivided to four modules:

Module SHOP

Here you can practice typical action sequences to set up the Sinumerik 802S.

Also inactively practice the key sequences to program the Sinumetrik control.

The realistic designed machine (with noises) will give you the feeling to practice very near to reality – without any stress of real risk of crash.

DIN/ISO module

On this module you can either learn or polish up the geometric basics of the DIN programming.

There is a context help and a graphic support to perform an error analysis.

You can write complete DIN programs using a controlled editor, check on errors and simulate them.

A test module is included for your trainees.

The results are automatically evaluated .

48

CNC controls

Module CONTROL

Here you can write and simulate programs using 802S cycles and commands.

The clear editor allows you to work efficiently.

Help graphics are available for all commands and cycles.

Simulator for 802D is available as upgrade

Module CAD/CAM – Geometry

Unequaled quickly and simply you can graphically program using SYMplus workpieces even if the drawing is not including NC dimensioning.

CNC

Alternatively you can load and output CAD contours.

There are geometric macros for rectangles, circles, polygons, drilling images and text engravings.

Value entries are immediately dynamically converted.

It is also possible to subsequently change any construction data within short time.

It is possible to create symmetric contours by mirroring/turning, etc.

Also overmeasure geometries can be created with a few mouse clicks.

49

CNC-Software - SYMplus

Module CAD/CAM – Workplan Also the processing is determined graphically by pictograms. You can very easily compare the production strategies and this way, optimize the processing.

The time calculation will help calculating. There are no air chips (the red zones indicate the remaining material). Collision checks are performed for all tool paths.

The 2D simulation shows lots of details in the view from the top such as e.g. overmeasures and the cutting trace of the single milling path.

The 3D simulation will give you the best overview of the operations. Also chamfers and indentations are easy to detect.

The NC program for the 802S is created by a mouse click. The post processor for the control 802S of the machine OPTI F100 TC CNC is available as a part of an upgrade. Other post processors are available upon request.

The data transfer is directly performed from the SYMplus to the control on the machine.

Setting up tools, etc.

Tools can be entered geometrically including shank and holder – this is important for the crash control.

Depending on the material and the operation mode you can save the cutting data for each tool.

You can also save the preferred plunging strategy for pocketing (here helical with max. 5° can be preset).

The tools can be individually configured in magazines.

50

CNC Steuerungen

CAD/CAM functionality at a glance Geometry •

Interactive contour setting via pictograms. Any contour, rectangle, circle, polygon, drilling images, text

•

Constructions of variants to simply change contours, bidirectional CAD interfaces (DFX, IGES)

•

Measuring functions, 3D display at any point in time of the construction incl. calculation of volumes and masses

Workplan •

Strategies reducing the production time by detection of residues over the whole processing, working with any unmachined parts

•

Face milling, surface milling (pockets, islands), contour parallel or shaded with different plunging strategies (helical, ramp, vertical), contour milling, chamfering, grooving, engraving text, handwheel (teaching) clamping, drilling, counterboring, grinding, threading

•

Comprehensive collision check, taking the clamping devices into consideration

•

2D and 3D simulation with common types of machines, real time, preview of single records, magnifying glass

•

Time calculation for the calculation and to optimize the working plan, automatically created tooling sheet

•

Post processor(s) to generate NC programs for your control

Tool management, data transfer •

Tool management (geometric and technologic, depending on the material)

•

NC editor for easy editing (copying, cutting, searching, replacing)

•

Bi-directional data transfer via the serial interface (RS232)

Versions, licenses, delivery volume SYMplus Milling is available in the languages German, English, French, Spanish, Italian, Dutch, Polish, Hungarian and Slovakian. Other languages are available upon request.

•

SYMplus will be delivered on CD-ROM. The license is protected by a USB dongle. The software package includes a manual and a 4-colored exercise book of more than 130 pages.

•

The software also always includes a SIMENS post processor (fitting the control of the F100 CNC) to automatically generate the NC programs of your machine. A simulator for the control SINUMERIK 802S and an RS232 interface to transfer the data is also integrated by default. Additional prost processors and/or simulators are optionally available.

CNC

•

System requirements •

Commercial PC from e.g. Intel Pentium ® IV on.

Operating system Microsoft Windows® 2000/XP

•

Microsoft DirectX® from version 7 on or OpenGL from 1.1.2 on, Macromedia SHOCKWAVE PLAYER® Version 10.1.0.11 (included in the delivery volume), Direct3D compatible 3D graphic card (e.g. GeForce 2. 3. 4), screen resolution min 1,024 x 768

•

128 MB main storage or 512 MB main storage for Windows ® 2000/XP about 280 MB free fixed-disk storage

•

PC keyboard and mouse. CD-ROM or DVD drive. Sound card and loudspeakers

•

Serial interface for the data transfer, alternatively USB interface, USB interface for the dongle

SYMplus Turning The SYMplus software is also available 1:1 for the turning technology.

51

Cutter head f. copy/surface milling MT3 335 0213 Cutter head f. copy/surface ISO 30

335 0215

Cutter head f. copy/surface ISO 40

335 0216

Quick-action drill chuck B16

S. s. 48

Rรถhm quick-action drill chuck B16

S. s. 48

Direct quick-action drill chuck MT2

305 0582

Direct quick-action drill chuck MT3

305 0585

Direct quick-action drill chuck MT4

305 0587

End milling cutter kit HSS End milling cutter kit HSS Titanium twist drill Twist drill HSS MT2 Twist drill HSS MT3 Milling cutter kit hard metal Radius milling cutter kit Holding arbor for cutter MT2 Coolant pump 230 V Coolant pump 400 V Coolant hose KMS2 Coolant lubricant sprayer MMC1 Table feed V 99 Table feed V 250 Holding-down clamp 14 mm Holding-down clamp 18 mm Vibration absorber SE1 Vibration absorber SE2 Parallel spacer kit Turn-out, bore out head MT3 Turn-out, bore out head MT4 Turn-out, bore out head ISO40 Turn-out, bore out head MT3 Turn-out, bore out head ISO40 Holding arbor ISO 40 Morse taper for taper mandrel ISO40 Collet chucks ISO 40 Collet chucks ER 25 Collet chucks ER 32 Draw-in collet chuck MT3/M12 Draw-in collet chuck MT4/M16 Collet chucks kit MT2 direct Collet chucks kit MT3 direct Clamping tool SPW 8 Clamping tool SPW 10 Clamping tool SPW 12 Clamping tool SPW 14 Clamping tool SPW 16 Kit of machine probes Compressed air tool changer Limit stop angle Prismatic jaw adjustable angle Thread chuck M3-M12 Thread chuck M5-M12 Universal dividing head TA 125 Tailstock Rst 1 Circular dividing table RT 100 Circular dividing table RT 150 Circular dividing table RT 200 Circular dividing table RTE 165 Circular dividing table RTU165

Recommended

52

Partly recommended

335 2113 338 6200 305 1010 305 1002 305 1003 335 2118 335 2116 335 2102 335 2002 335 2001 335 6600 335 6663 335 2020 335 2024 335 2031 335 2032 338 1012 338 1016 335 4000-01

335 2083 335 2084 335 2086 335 2073 335 2074 335 2071 335 2070 335 2055 335 1109 335 1122 335 2050 335 2051 335 1980 335 2014 335 2015 335 2016 335 2017 335 2018 335 2019 335 1170 335 2394 338 5052 335 2195 335 2042 335 2043 335 6125 335 6155 335 6110 335 6150 335 6200 335 6365 335 4165

Not recommended

This table of accessories includes all recommended options of accessories.

Depending on the individual case it may however be practical to use other accessories.

CN C/ TC F1 00

10

0

rio 4 M

F

F2 M

Cutter head f. copy/surface milling MT2 335 0212

UF

Va

rio Va

Va 46 BF

30 BF

5 F4

F3

0

Va

rio

rio

ar )V

BF

20

(L

Va 16 BF

Accessories for milling

rio

io

OVERVIEW ACCESSORIES FOR MILLING

0 10

CN C/ TC -C NC F1 00

rio UF

M

F

4

Va

Va

rio

Va F2

20 M

F W

BF

46

Va

Va 30 BF

F4

5

F3 / F3

0

rio

rio

Va 0

)V (L 20 BF

BF

rio

rio

io ar

rio 16

Va

Milling machine vices Precision machine vice

FMS 100 FMS 125 FMS 150 FMS 200 FMSN 100 FMSN 125 FMSN 150

335 4100 335 4125 335 4150 335 4200 335 4110 335 4120

Milling

335 4130

Hydraulic machine vice

HMS HMS HMS HMS

100 125 150 200

335 5100 335 5127 335 5150 335 5200

Triaxial vice

DAS 100 MV3-75 MV3-125

r채sen

335 5500 335 4175 335 4178

Two-axes vice

ZAS 50

335 4170

Hydraulic machine vice

HCV 105

353 6210

Precision modular vice

PNM 100 PNM 125

335 5551 335 5553 Recommended

Partly recommended

Not recommended

Fig.: HCV Fig.: FMSN

Fig.: ZAS

Fig.: HMS

Fig.: DAS

Fig.: MV3 Fig.: FMS Fig.: PNM

Machines are CE compliant

53

STARTER KIT - CNC

1

4 Fig.: Milling chuck

Fig.: Collet chucks kit

7 10 Fig.: Surface milling cutter

Fig.: Height setting device

5 Fig.: Quick-action clamping drill chuck Fig.: Parallel spacers

11

8 Fig.: Adapter morse taper

Fig.: Draw-in bolt

2

9 Fig.: Seat for surface milling cutter

6

3

Fig.: Place of deposit

12

Fig.: Collet chuck holder Fig.: Assembly and tool setting aid

Starter kit for OPTI F100 CNC/OPTI F100 TC-CNC

Item No 353 6105

€ 1’250.00 (VAT excl.)

consisting of:

1

2

1 pc. device for height setting · Analog type · To rapidly and simply determine the reference point of the Z axis and/or to set the tools „to zero“ (e.g. for milling or drilling) without damaging the workpiece · Put the device for height setting on the machine table or on the workpiece and approach the elastic tactile surface · Height of housing 50 mm

1 pc. parallel spacers kit Fine ground. accuracy of 0.01 mm Length 150 mm Width 8,5 mm 18 pc. sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24 mm /2 x 30 mm/2 x 32 mm/2 x 36 mm/2 x 40 mm/2 x 44 mm · Plastic box · · · ·

3

4

54

5

1 pc. quick-action clamping drill chuck 0 - 13 mm - BT 40 · Incl. sickle spanner for locking

6

2 pcs. collet chuck holders BT 40/ER 32 · Precision 0.005 mm

7

1 pc. collet chuck kit ER 32 consisting of: · 18 collet chucks 3 - 20 mm · Wooden box

8

1 pc. Adapter morse taper BT 40 - MT 3

9

1 pc. seat for surface milling cutter - BT 40 · 27 mm

10

1 pc. surface milling cutter · 63 mm · Boring 27 mm · Incl. cutting plates

11

6 pcs. draw-in bolts BT 40 - 40 x 450

1 pc. assembly and tool setting aid BT 40 · For simple and accurate setting of the tools · Weight 13 kg · Vertical seat for tools with taper shank 1 pc. milling chuck - BT 40 SLA 20 - 90 · For seat of the 3-D button · With side locking · With lateral span

12

Spare cutting plates for surface milling cutter (10 pcs.)

Item No 353 0196 € 95.00 (VAT excl.)

1 pc. place of deposit for BT 40 tools · Dimensions L x W x H: 595 x 143 x 225 mm

INDIVIDUAL COMPONENTS STARTER KIT - CNC

353 6182

95.00

Collet chucks kit ER 32 344 1122 · 18 collet chucks 3 - 20 mm · Wooden box

169.00

Collet chuck holder BT 40/ER 32 · Precision 0.005 mm

Milling

199.00 Device for height setting 353 6180 · Analogue type · To rapidly and simply determine the reference point of the Z axis and/or to set the tools „to zero“ (e.g. for milling or drilling) without damaging the workpiece · Put the device for height setting on the machine table or on the workpiece and approach the elastic tactile surface · Height of housing 50 mm

Parallel spacer kit 353 6191 129.00 · Fine ground, accuracy of 0.01 mm · Length 150 mm x Width 8,5 mm · 18 pcs. sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24 mm/ 2 x 30 mm/2 x 32 mm/2 x 36 mm/2 x 40 mm/2 x 44 mm · Plastic box

Adapter morse taper BT 40 - MT 3

353 6184

Seat for surface milling cutter - BT 40 (27 mm) 353 6190 Assembly and tool setting aid BT 40 353 6187 · For simple and accurate setting of the tools · Weight 13 kg · Vertical seat for tools with taper shank

353 6186

70.00

119.00

Surface milling cutter 353 6189 · 63 mm · Boring 27 mm · ·Incl. cutting plates Spare cutting plates 353 0196 · 10 pcs.

Milling chuck - BT 40 SLA 20 - 90 · For seat of the 3-D button · With side locking · With lateral span

69.00

109.00 95.00

70.00

Draw-in bolt BT 40 - 40 x 450

Quick-action clamping drill chuck 0 - 13 mm - BT 40 353 6183 149.00 · Incl. sickle spanner for locking

353 6185

7.90

Place of deposit for BT 40 tools 353 6188 · Dimensions L x W x H: 595 x 143 x 225 mm

65.00

All prices plus VAT

Machines are CE compliant

55

ACCESSORIES FOR MILLING

Cutter head for copy and surface milling “Made in Germany” Universal insert to treat all steel and NE metals For surface and copy milling Made Made of special steel - highly coated Germain ny High surface and concentricity accuracy Milling body with offset division for very smooth running and constant cutting · Base body and clamping shank form a unit, thus short projection length and stable tension · No additional milling plug-in mandrel is being used · Special geometry for milling at high speed · Economical, because the plate can be further turned with blunt cutter (can be used up to 12 times) · Incl. 5 indexable inserts RDET 1003 MOSN NEW NEW 8026 · Torx TX15 Technical data MT 2 MT3 ISO30 ISO40 Number of cutters 5 5 5 5 Outside diameter 52 mm 52 mm 52 mm 63 mm Seat shaft MT2/M10 MT3/M12 SK30 SK40 Indexable inserts Ø 10 mm Ø 10 mm Ø 10 mm Ø 10 mm ISO designation RDX. 1003 RDX. 1003 RDX. 1003 RDX. 1003 D52/R5 D52/R5 D52/R5 D63/R5 Item No 335 0212 335 0213 335 0215 335 0216 € (VAT excl.)

189.00 209.00 249.00 289.00 · · · · ·

OPTIMUM precision quick-action draw-in collet chuck · Concentricity accuracy better than 0.06 mm 0 - 8 mm; B16 305 0608 0 - 10 mm; B16 305 0610 0 - 13 mm; B16 305 0623 0 - 16 mm; B16 305 0626

RÖHM quick-action drill chuck 1 - 13 mm; B 16 3 - 16 mm; B 16

25.00 29.00 31.00 39.00

45.00 49.00

305 0656 305 0657

Fig.: MT2 Fig.: IS040

39.00 HM indexable inserts RDET 335 0220 RDET 1003 MOSN8026 Positive cutting geometry PVD coated For treatment of steel up to 900 N/mm2, special steel rust-free, aluminum, non-ferrous metal, cast iron · 5 pcs. · · · ·

· · · · ·

HM indexable inserts RDHT 335 0221 RDHT 1003 MO-FA HF7 High positive cutting geometry Polished For treatment of AL alloys, copper alloys, plastic material 5 pcs.

Extension bushes MT 2 - MT 3 MT 3 - MT 4

35.00

Fig.: RDHT

Fig.: RDET

305 0667 305 0668

Direct quick-action draw-in drill chuck with direct holding fixture · Concentricity accuracy better than 0.05 mm 69.00 0 - 8 mm 305 0582 · with direct holding fixture MT2 89.00 0 - 13 mm 305 0585 · with direct holding fixture MT3 95.00 0 - 13 mm 305 0587 · with direct holding fixture MT4

Holding arbor for drill chuck Cone outside MT4 drill chuck cone B16 Cone outside ISO 30 drill chuck cone B16 Cone outside ISO 40 drill chuck cone B16

19.90 49.00 59.00

335 0304 335 2069 335 2070

17.00 25.00

Fig.: ISO 40

All prices plus VAT

56

Twist drill kit 13 mm Titanium coated Higher service life and durability Higher hardness than hard metal More rapid working results Less wear 25 pcs.; sizes 1 - 13 mm Metal box

305 1010

29.50

Twist drills HSS with morse taper 9 pcs.; sizes 14,5/16/18/20/22/24/26/28/30 mm Wooden box High service life Good removal of chips Right-hand cutting MT 2 305 1002 MT 3 305 1003

89.00 89.00

Milling

· · · · · · ·

End milling cutter kit HSS 12 pcs.

335 2113 55.00 · 6 milling cutters, short type · Model with 2 cutting edges. · DIN 1835 B (ø12 x 73, ø10 x 63, ø8 x 61, ø6 x 52, ø5 x 52, ø4 x 51 mm) 6 milling cutters, short type · Model with 4 cutting edges. DIN 1835 B (ø12 x 83, ø10 x 73, ø8 x 6, ø6 x 57, ø5 x 57, ø4 x 55 mm ) End milling cutter kit HSS 20 pcs.

338 6200 105.00 · 10 milling cutters DIN 327 D · Short type · Model with 2 cutting edges DIN 1835 B, (3/4/5/6/8/10/12/14/18/20 mm) and · 10 milling cutters DIN 844 B · Short type · Model with 4 cutting edges DIN 1835 B, (3/4/5/6/8/10/12/14/18/20 mm)

Milling cutter kit hard metal coated 335 2118 450.00 · 18 pcs.; sizes 3 x 3 mm/3 x 4 mm/3 x 6 mm/3 x 8 mm/ 3 x 10 mm/3 x 12 mm NEW · Model with 4 cutting edges · Coated full hard metal milling cutter (TiALN) · Center cutting for plunging · Effective cutting angle 350

Radius milling cutter kit 335 2116 · 9 pcs.; sizes 3 x 4 mm/3 x 6 mm/3 x 8 mm · Model with 2 cutting edges · Coated full hard metal milling cutter (TiALN) · Front cutting geometry for plunging · Effective cutting angle 300

· · · · ·

Kit of machine probes 335 1170 · 2 pcs. machine probes, short and long type · Material: CV steel · Accuracy 0.003 mm L d1 d2 d3 d4

179.00

long probe 145 mm Ø 10 mm Ø 13 mm Ø 3.2 mm Ø 5 mm

65.00

short probe 78 mm Ø 10 mm Ø 13 mm Ø 3.2 mm Ø 5 mm

NEW

All prices plus VAT

Machines are CE compliant

57

Fräsen

OPTIMUM end mill cutter kit · TiN coated · Vaporized titanium applied in reactive gas, provides for increased hardness and stability and tool life 2 - 5 times higher · Double cutting capacity · Better workpiece surface · Model with 2 cutting edges: Center-cutting radial teeth, milling of key grooves (fit P 9) as well as countersunks from the workpiece center. Perpendicular or lateral milling operations are possible, with cylindrical shank and lateral pulling faces · Model with 4 cutting edges: With 30°right-handed helix to ensure proper chip removal.

Center-cutting radial teeth. For standard up to hard materials, with cylindrical shank and lateral pulling faces · Wooden box

ACCESSORIES FOR MILLING

· · · · · · ·

OPTIMUM universal table feed Milling table feed Horizontal assembly (V99) Vertical assembly (V250) With infinitely variable speed adjustment and fast motion Right-/left-handed rotation Transformer. overload protection and limit stop switch For self-assembly OPTI V 99 335 2020 OPTI V 250 335 2024

439.00 509.00

95.00 OPTIMUM Parallel spacer kit 335 4001 · For precision works for parallel mounting of workpieces on the machine, vices, on marking-on plates or machine tools · Superfinished, accuracy of 0.01 · Thickness 3 mm · Length 150 mm · 20 pcs.: sizes 2 x 13 mm/2 x 16 mm/2 x 19 mm/2 x 22 mm/ 2 x 25 mm/2 x 28 mm/2 x 31 mm/2 x 35 mm/2 x 38 mm/2 x 41 mm · In stable wooden box, assembled ready to hand

Fig.: V 99 Fig.: V 250

OPTIMUM cross tables KT · Coolant gutter · Adjustable dovetail slideway · Adjustable handwheel scale with 0.05 mm scaling Technical data KT 120 KT 179 KT 180 KT 210 Length mm 506 748 945 1065 Width mm 400 483 483 555 Height mm 140 148 169 200 T-slot size mm 10 12 12 14 Table B x L mm 120x400 180x500 180x700 210x730 Table load max. kg 70 120 120 150 Stand width mm 220 274 274 280 Stand length mm 280 340 340 362 Travel X-axis mm 220 287 480 480 Travel Y-axis mm 165 167 170 210 Net weight kg 22 32 49 84 Item No 335 6595 335 6596 335 6591 335 6600 € (VAT excl.)

349.00 399.00 549.00 669.00

· · · ·

OPTIMUM Parallel spacer kit 335 4000 Hardness HRC 50 - 55 Superfinished, accuracy of 0.01 mm 18 pcs.; sizes from 5 x 16 x 100 to 22 x 62 x 150 Plastic box

169.00

Fig.: KT 180

Holding-down clamps (2-piece kit) · Adjustable clamping height · Brass plate and clamping arm prevents the material from damages 49.00 Table slot 14 mm/M 12 335 2031 · L x W x H: 115 x 42 x 39 mm; height adjustment: 0 - 89 mm 59.00 Table slot 18 mm/M 16 335 2032 · L x W x H: 133 x 50 x 49 mm; height adjustment: 0 - 101 mm

Prismatic angle WP 30 adjustable 335 2195 · Solid type for the use on machine tools · High-precision type · Adjustable from 0° to 60° and from 0° up to -30° · Hardened and ground carbon steel · Precision of perpendicularity 0.005 mm · Angle tolerance 0.01° · Dimensions L x W x H: 75 x 25 x 32 mm

All prices plus VAT

58

99.00

MT 3 MT 4 ISO 30 ISO 40

335 2083 335 2084 335 2085 335 2086

229.00 229.00 229.00 229.00

Draw-in collet chuck kit MT2/M10/ER 25 · Draw-in collet chuck · 15 collet chucks; sizes Ø2 - Ø16 mm · Sickle spanner · Wooden box

335 2052

269.00

Draw-in collet chuck kit MT2/M10/ER 32 · Draw-in collet chuck · 18 collet chucks; sizes Ø3 - Ø20 mm · Sickle spanner · Wooden box

335 2053

299.00

· · · ·

189.00 Draw-in collet chuck kit MT 3/M12 335 2050 444 E (DIN 6388) Draw-in collet chuck 7 collet chucks; sizes Ø6 / Ø8 / Ø10 / Ø12 / Ø16 / Ø20 / Ø25 mm Sickle spanner · Plastic box

· · · ·

199.00 Draw-in collet chuck kit MT 4/M16 335 2051 444 E (DIN 6388) Draw-in collet chuck 7 collet chucks; sizes Ø6 / Ø8 / Ø10 / Ø12 / Ø16 / Ø20 / Ø25 mm Sickle spanner · Plastic box 335 2055

209.00

Fräsen

Draw-in collet chuck kit ISO 40/ER32 · Draw-in collet chuck · 7 collet chucks; sizes Ø3 - Ø20 mm · Plastic box

Milling

OPTIMUM precision turn-out, bore out head kit · Tool kit for the universal use for drilling/bore out tasks to manufacture dowel holes, turned grooves, inside threads, etc. · Also appropriate for outside and vertical processing · Field of application of Ø10 mm to Ø220 mm · Made of high quality steel, hardened and precision ground · Including turn-out tool, shank, split taper socket, wrench · Box

OPTIMUM precision turn-out, bore out head kit · Tool kit for the universal use for drilling/bore out tasks to manufacture dowel holes, turned grooves, inside threads, etc. · Also appropriate for outside and vertical processing · Field of application of Ø 5 mm to Ø 250 mm · Made of high quality steel, hardened and precision ground · Including turn-out tool, shank, split taper socket, wrench · Box MT 3 ISO 40

335 2073 335 2074

950.00 950.00

Fig.: MT3

OPTIMUM collet chucks (individual) · MT 3 direct clamping / M 12 Ø 4 mm Ø 6 mm Ø 8 mm Ø 10 mm Ø 12 mm Ø 16 mm

335 2004 335 2006 335 2008 335 2010 335 2012 335 2013

15.00 15.00 15.00 15.00 15.00 15.00

OPTIMUM collet chuck kit MT 2 direct clamping / M 10 335 1980 89.00 · 5 pcs.; sizes Ø4 / Ø6 / Ø8 / Ø10 / Ø12 · Wooden box MT 3 direct clamping / M 12 335 2014 89.00 · 6 pcs.; sizes Ø4 / Ø6 / Ø8 / Ø10 / Ø12 / Ø16 · Wooden box

All prices plus VAT

Machines are CE compliant

59

MILLING ACCESSORIES

· · · · · · ·

· · · · · · · ·

OPTIMUM clamping tool kit SPW 58 pcs.

Metric threads · Handy wall unit 24 pcs. draw-in bolts 6 pcs. T-slot nuts 6 pcs. nuts 4 pcs. coupling nuts 6 pcs. step blocks 12 pcs. step clamps SPW 8 335 2015 · T-slot nuts (size 10 mm) draw bar thread M 8 SPW 10 335 2016 · T-slot nuts (size 12 mm) draw bar thread M 10 SPW 12 335 2017 · T-slot nuts (size 14 mm) draw bar thread M 12 SPW 14 335 2018 · T-slot nuts (size 16 mm) draw bar thread M 14 SPW 16 335 2019 · T-slot nuts (size 18 mm) draw bar thread M 16

Universal coolant equipment Lift max. 2.5 m Conveying capacity 8 liters/min Tank capacity 11 liters Tank size L x W x H: 370 x 245 x 170 mm Complete with tank, flexible tube, hose With German switch/plug combination Magnetic foot attachment of the coolant hose For self-assembly Universal coolant equipment 230 V 335 2002 Universal coolant equipment 400 V 335 2001

Coolant lubricant sprayer with magnetic stand MMC1 · Stand size L x W x H: 62 x 50 x 55,5 mm · Magnetic stand adhesive force 75 kg · Flexible hose · Length of the coolant hose 500 mm

335 6663

89.00

69.00 75.00 79.00 89.00 99.00

· · · · · · ·

37.00 Coolant hose KMS 2 335 6660 Two variable coolant hoses made of individual plastic elements Not electrically conductive Magnetic stand adhesive force up to 50 kg Length of the coolant hoses 335 mm Flexible and stable Insensitive to most solvents and chemicals Universally applicable on all machine tools

189.00 189.00

79.00 Limit stop angle 900 338 5052 · For clamping purposes for mechanical processing of workpieces control and marking off works · Precision: parallelism and rectangularity 0.01 at 100 mm · Lateral stiffening fins · Outsides are properly processed · Dimensions L x W x H: 202 x 126 x 150 mm · Weight 7 kg

Vibration absorber machine stand SE 1 / SE 2 · Machines and devices can be installed without anchoring and can be leveled via height adjustment · Machine capability will be improved due to shock and vibration absorbing Load SE 1 SE 2 Milling machines max. 500 kg max. 1300 kg Thread M 12 M 16 Ø/H/L 120/32/100 mm 160/35/120 mm Item No 338 1012 338 1016 € (VAT excl.)

19.00 29.00

All prices plus VAT

60

RT 200 MT3 Ø 200 mm 104 mm 265 x 199 mm 133 mm 16 mm/4 yes 30 kg 335 6200 349.00

Option al: CNC ad d-on k it see on page 1 43

Fig.: RT 100 Fig.: RT 150-CNC

335 6154 335 6254 335 6100 335 6225

69.00 79.00 219.00 239.00

Indirect dividing attachment IT 150 335 6152 3 pcs. dividing plates Sector arm Angle adjustment with spring steel sheet Suitable for RT 150

79.00

· · · ·

Indirect dividing attachment IT 200 335 6205 2 pcs. dividing plates Sector arm Angle adjustment with spring steel sheet Suitable for RT 200, RTU 165

99.00

· · · ·

Lathe chuck flange for RT 150 Lathe chuck flange for RT 200 3-jaw chuck 130 mm for RT 150 3-jaw chuck 165 mm for RT 200

Milling

Technical data RT 100 RT 150 Centering cone MT2 MT2 Plate diameter Ø 110 mm Ø 150 mm Overall height 72 mm 79 mm Length x Width 138 x 118 mm 204 x 156 mm Center height 80 mm 102 mm Slot width/number 11 mm/3 11 mm/4 Indirect div. attachment no yes Net weight 9 kg 12 kg Item No 335 6110 335 6150 € (VAT excl.)

215.00 210.00

Horizontal-vertical circular dividing table with 3- jaw chuck RTE 165 Quality circular dividing tables made of high-grade Meehanite casting Reliable and precise Precision taper roller bearing Stability even under heavy load Large spindle hole to clamp longer workpieces Direct dividing using notch plates for higher output of mass-produced parts · Grade division via 360° scale · Direct dividing by using the notch plate · 24 positions (15° division) · 3-jaw chuck · 7 notch plates for divisions of 2/3/4/6/8/12/24 · Incl. fixing plate with 3 slots 599.00 RTE 165 335 6365 · · · · · ·

Fräsen

Horizontal-vertical circular dividing tables Quality circular dividing tables made of high-grade Meehanite casting Reliable and precise Precision bearing Stability even under heavy load Large spindle hole to clamp longer workpieces Fast dividing using notch plates for higher output of mass-produced parts · Worm hardened and ground · Multiplication ratio 90 : 1 · Working table is scaled to 360° · 1 turn of the handwheel is equivalent to a 4° rotation · Scaling on the handwheel 2`, · Possible division via scaled handwheel with vernier · · · · · ·

Horizontal-vertical circular dividing table with 3-jaw chuck RTU 165 Quality circular dividing tables made of high-grade Meehanite casting Reliable and precise Precision taper roller bearing Stability even under heavy load Large spindle hole to clamp longer workpieces 7 notch plates for divisions of 2/3/4/6/8/12/24 for higher speeds of mass-produced parts · Grade division via 360° scale with crank and vernier · Direct dividing by using the notch plate · 24 positions (15° division) · 3-jaw chuck · Incl. fixing plate with 3 slots 759.00 RTU 165 335 4165 · · · · · ·

Technical data RTE 165 RTU 165 Lathe chuck 165 mm 165 mm L x W x Overall height 218 x 260 x 200 mm 235 x 250 x 221 mm Center height 130 mm 130 mm Fixing plate Ø 203 mm 203 mm Max. Ø clamping jaws 210 mm 210 mm Passage 36 mm 36 mm Indirect dividing attachment yes yes Weight 32.5 kg 48 kg

Machines are CE compliant

61

ACCESSORIES FOR MILLING

79.90 Safety device for milling machines 333 0999 · Height-adjustable and largely dimensioned screening grid for best possible protection of the user · Screen dimension L x B: 240 x 130 mm

Height-adjustable tailstock Tailstock Rst 1 · Center height 97 - 101 mm · suitable for RT 100, RT 150 Tailstock Rst 2 · Center height 103 - 166 mm · suitable for RT 200, RTE 165, RTU 165

335 6155

89.00

335 6157

99.00

Thread chuck M5 - M12 335 2042 299.00 · Integrated quick return traverse, immediately effective when changing the feed direction · 4-stage adjustable slipping clutch · With holding fixture B16 Extent of supply · 2 flexible collet chucks · 2 fork wrenches · Wrench

399.00 Semi universal dividing head TA 125 335 6125 Slewable from -100 up to +900 Hardened and ground worm Precision taper roller bearings Multiplication 40 : 1 Hardened and ground main dividing plate (24-piece division), in order to divide exactly to 150 Extent of supply · Tailstock · Center point · Dog · Flange for lathe chucks (Ø 140 mm) for dog pin or drill chuck assembly · 2 indirect dividing plates, each division 2 to 50 and many divisions up to 380

· · · · ·

590.00 Tool clamping system ISO 40 335 2394 · For MF 2 Vario / MF 4 Vario · Incl. tool clamping device, cover, maintenance unit, crown gear, draw-in rod, switch cabinet, control element · High achievable vacuum · Short replacement times by one-hand operation · Low weight due to optimized structure · Safe locking due to toggle principle · Precise guidance due to optimized geometry · Lowest air consumption

Factory assembly tool clamping system

900 0490

Technical data TA 125 Overall height 173 mm Width 91 mm Length 189 mm Slot width 13 mm Center height 100 mm Passage 18 mm Net weight 12 kg

250.00 All prices plus VAT

62

SHC 1 / SHC 2

New in t product he range

SHC - housings with floor unit for the drilling-milling machines OPTI BF20 Vario / OPTI BF20L Vario

Convincing arguments...

Convincing arguments: quality, efficiency and price · The design impresses with its compactness and ease of use · Housing at the top can be removed · Completely mobile unit · The working range is well visible from three sides due to the inserted clear Macrolon glasses · Pedestal can be used as cabinet for e.g. controller or computer with cable gland

Milling

· Opening for the cable gland

· It is possible to assemble a deposit for a laptop

· Opening for the cable gland for the connection cable from the laptop to the CNC controller

FIG.: SHC with optional machines and accessories

Machines are CE compliant

MODEL Item No € (VAT excl.)

SHC1 for BF20 VARIO 353 9091 890.00

SHC2 for BF20L VARIO 353 9092 990.00

Dimensions L x W x H:

1295 x 1000 x 1770 mm

1295 x 1200 x 1770 mm

63

BENCH VICES

· · · · ·

OPTIMUM precision machine vices FMS Solid structure for milling, drilling and grinding Vice body made of high-grade casting Hardened and ground guide surfaces Hardened and ground clamping jaws, replaceable With rotary table, rotatable by 360° FMS 100 FMS 125 FMS 150 Item No 335 4100 335 4125 335 4150 € (VAT excl.)

129.00 149.00 199.00 Prismatic jaw 335 4102 335 4127 335 4152 € (VAT excl.)

29.00 39.00 39.00

OPTIMUM hydraulic machine vices HMS Solid structure for milling, drilling and grinding Vice body made of high-grade casting Hardened and ground guide surfaces Hardened and ground clamping jaws, replaceable Booster system, little expenditure of force, high pressure output when clamping · Protected spindle · Wide span due to retention pin with various pitches · With rotary table, rotatable by 360° HMS 100 HMS 125 HMS 150 HMS 200 Item No 335 5100 335 5127 335 5150 335 5200 € (VAT excl.)

549.00 599.00 649.00 999.00 Prismatic jaw 335 5102 335 5129 335 5152 € (VAT excl.)

39.00 45.00 49.00 · · · · ·

FMS 200 335 4200 329.00 335 4202 59.00

Prismatic jaw Prismatic jaw

E

A

B

H

R

S

a

s

h1

h2

g1

g2

kg

30 25

13

13

11

30

12

13

17

40

16

13

28

FMS 100 mm 100 267 106 75

62 395 160 114

FMS 125 mm 125 345 128 98

85 370 208 150 37

FMS 150 mm 150 421 160 105 114 462 245 175 40 FMS 200 mm 200 576 215 144 150 620 340 230 58

· · · · · · ·

45

18 16,5 58

OPTIMUM precision machine vices FMSN Low-pull type mechanism for safe clamping of the workpiece Vice body made of high-grade casting Hardened and ground guide surfaces Hardened and ground clamping jaws, replaceable Protected spindle By relocating the clamping jaws, used for expansion clamping With rotary table, rotatable by 360° FMSN 100 FMSN 125 FMSN 150 Item No 335 4110 335 4120 335 4130 € (VAT excl.)

219.00 249.00 279.00 Prismatic jaw 335 4112 335 4122 335 4132 € (VAT excl.)

39.00 45.00 49.00

d

kg

HMS 100 mm 100 36 525 430 160 94

A

B

C

D

E

F

60 100 280 210 28

G

H

a

b

c

16

26

HMS 125 mm 127 46 670 540 185 118

72

117 297 267 33

16

52

HMS 150 mm 150 51 800 620 240 133 82 125 335 310 36

19

74

HMS 200 mm 200 65 800 710 280 158

19

125

Span X Span Y Span Z Clamp. pressure Clamp. pressure

· · · · · ·

HMS 100 0-60 mm 57-115 mm 110-170 mm 2500 kg 24,5 kN

10 180 373 355

HMS 125 0-80 mm 78-115 mm 140-208 mm 4000 kg 39,25 kN

HMS 150 0-100 mm 98-200 mm 195-300 mm 4500 kg 44,1 kN

41

HMS 200 0-100 mm 98-200 mm 195-300 mm 7500 kg 73,6 kN

OPTIMUM triaxial vice DAS 100 High-grade casting · With rotary table, rotatable by 360° Hardened and ground guide surfaces Hardened and ground clamping jaws, replaceable Horizontal slewing movement up to 90° Vertical slewing movement up to ± 45° via threaded spindle Well-readable scales for all three axes DAS 100 Prismatic jaw Item No 335 5500 335 5502 € (VAT excl.)

429.00 45.00

Prismatic jaw

Prismatic jaw

FMSN 100

mm

FMSN 125

mm

FMSN 150

mm

64

A

B

C

a

b

c

d

e

100

31

101

219

165

88

247

31

f 6

kg

125

33

108

369

193

96

254

150

46

146

425

209

111

298

34

7

29

41

9

36

19 A

B

C

D

E

F

DAS100 mm 631 115 273 19 240 17

G

H

I

273 110 185

J

K

kg

16

3,5

32

Technical data Jaw width Jaw height Span Total length Total height Net weight Item No € (VAT excl.)

· · · · ·

OPTIMUM hydraulic milling machine vice HCV 105 · Modular machine vice with high accuracy and repeatability for standard and individual machining on CNC milling machines and machining centers · Solid structure for milling · Hardened and ground guide surfaces · Booster system. little expenditure of force. high pressureoutput when clamping · Wide span due to retention pin with various pitches · High clamping power · Manufactured of high-grade special steel · Long service life due to high quality

OPTIMUM two-axes vices ZAS 50 Inclinable up to -900 Hardened and ground clamping jaws, replaceable Well-readable scales for all two axes With rotary table, rotatable by 360° ZAS 50 50 mm 22 mm 46 mm 205 mm 87 mm 3,4 kg 335 4170 89.00

Technical data HCV 105 Jaw width 105 mm Jaw height 42 mm Span 0 - 85 mm Span 85 - 170 mm Clamp. pressure 2500 kg Clamp. pressure 24,5 kN

OPTIMUM triaxial vices MV3 Horizontal slewing movement up to 90° Vertical slewing movement up to ± 45° Well-readable scales for all three axes Hardened and ground clamping jaws, replaceable With rotary table, rotatable by 360° Technical data Jaw width Jaw height Span Total length Total height Net weight Item No € (VAT excl.)

MV3-75 75 mm 33 mm 82 mm 195 mm 150 mm 11 kg 335 4175 159.00

MV3-125 125 mm 45 mm 97 mm 290 mm 206 mm 26 kg 335 4178 209.00

Fig.: MV3-75

Machines are CE compliant

Total length Total height Net weight Item No € (VAT excl.)

Milling

· · · ·

440 mm 100 mm 22 kg 353 6210 590.00

OPTIMUM precision modular vices PNM · Modular vice for standard and individual machining on CNC milling machines and machining centers · Rotary table · Especially appropriated for tool manufacture, mould making and construction of jigs and fixtures · Material made of alloyed tool steel · Hardened and ground guidances · Rapid aligning on the machine table via longitudinal slots and dados · High precision · Easy-to-operate · Low installation height · Universally applicable · Applicable horizontally and vertically Technical data Jaw width Jaw height Span max.

Total length Total height Net weight Item No € (VAT excl.)

PNM 100 100 mm 30 mm 95 mm 270 mm 85 mm 10,3 kg 335 5551 630.00

PNM 125 125 mm 40 mm 150 mm 345 mm 103 mm 18,2 kg 335 5553 790.00

Fig.: PNM 100

65

Lathes Screw cutting and bar lathes Accessories for turning

O PTI D180

X

300 V ARIO

NEW

with dig ital speed d isplay

Compact, multi-purpose lathe with digital speed display

· Automatic longitudinal/leading spindle drive · Leading spindle run on two porous bearings · With leading spindle for threading or automatic longitudinal turning · Wide threading range due to change gear kit · Heavily ribbed prismatic bed made of grey cast iron, inductively hardened and precision ground · Change gear kit · Test certificate · Manufactured according to DIN 8606 (toolmaker’s precision) · Cost-efficient, precise and of stable value

Main spindle · Hardened and bedded in adjustable precision taper roller bearings · Taper roller bearings of P5 quality · Cylindrical centering consumption, hardened spindle nose with a spindle hole of 21 mm

Turning

Convincing arguments ... · Hardened and ground slideways · Hardened spindle nose (DIN 6350) · Guaranteed concentricity precision of the spindle nose better than 0.009 mm · Right-/left-handed rotation switchable in the control panel · Emergency-stop button and low-voltage release · With saddle slide, compound slide and top slide · High-precision machining · Chip protection at the top slide · Thrust bearing

Convincing arguments

· Concentricity precision of lathe chuck better than 0.04 mm · Rotatable quadruple tool holder · Rolled trapezoid/leading spindles · Adjustable slide for taper turning

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Machine data Center height Center width Turning diameter (max.) Ø circulation via compound slide Spindle speed Number of steps Spindle taper Spindle hole Passage 3-jaw chuck Bed width Top slide - travel Compound slide - travel Tailstock taper Tailstock sleeve travel Longitudinal feed Pitch - Metric (11) Pitch - Inch (8) Quadruple tool holder seat height (max.)

Dimensions Length x Width x Height Net weight

D 180 X 300 VARIO 342 0301 870.00

600 W 230 V ~50 Hz 90 mm 300 mm 180 mm 110 mm 150 - 2500 rpm 2 steps MT3 21 mm 20 mm 100 mm 55 mm 75 mm MT2 65 mm 0.1/0.2 mm/rev 0.5 - 3 mm/rev 44 - 10 threads/1“ 8 mm 830 x 396 x 355 mm 55 kg

Fig.: D

180

· · · · · · · · ·

Extent of supply 3-jaw chuck Ø 100 mm Steady center MT2 Steady center MT3 Splash board Chip tray Lathe chuck protection Quadruple tool holder Change gear kit Operating tool

· · · · · · · · · · · · · · · · ·

Accessories 4-jaw chuck Ø 100 mm (centrical) Plane clamping disk Ø 170 mm Lathe chuck flange Ø 100 mm Steady rest Follow rest Revolving center MT2 Draw-in collet chuck ER 25 Draw-in collet chuck ER 32 Collet chuck kit ER 25, 1-16 mm, 15 pcs.

Cutting tool HM 8 mm, 7 pcs.

Cutting tool 8 mm, 11 pcs.

Cutting tool HM 10 mm, 7 pcs.

Cutting tool 10 mm, 11 pcs.

Quick-action tool holder SWH-AA Single tool holder 13x50 type D Factory assembly SWH Digital magnetic measuring system MPA 3-S

Tailstock · Can be shifted by ± 2.5 mm for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling Item No 344 0711 344 0295 344 0312 344 0294 344 0293 344 0702 344 0305 344 0306 344 1109 344 1011 344 1008 344 1111 344 1108 338 4311 338 4312 900 0401 338 3902

€ VAT excl.

109.00 35.00 70.00 35.00 30.00 45.00 70.00 79.00 149.00 89.00 59.90 110.00 59.90 250.00 51.00 60.00 739.00

More accessories from page 82 on Machines are CE compliant

67

OPTI D 240 x 500 G/OPTI D 280 x 700 G/DC Vario

NEW Lathes with feed gear mechanism for the demanding user.

“VARIO” - type with infinitely variable speed control for brushless motor

Convincing arguments: quality, efficiency and price · Hardened and ground slideways · Guaranteed concentricity precision of the spindle nose better than 0.009 mm · Vario type with smooth running and powerful DC drive with excellent control characteristics · Concentricity precision at the lathe chuck better than 0.04 mm · Emergency-stop button and low-voltage release · With saddle slide, compound slide and top slide · With leading spindle for threading or automatic longitudinal turning · Handwheels on the slide with adjustable precision scaling of 0.04/0.01 mm · Wide threading range due to change gear kit · Smooth feed gear with rounded toothed wheels, running in the oil quench

· · · · · · · · · · · · · ·

High-quality lathe chuck protection With change gear kit for threading Thrust bearing High-precision machining Leading spindle run on two porous bearings Right-/left-handed rotation switchable in the control panel High-performance, maintenance-free motor Chip protection at the top slide Heavily ribbed made of grey cast iron, inductively hardened (HRC 42-52) and precision ground Automatic longitudinal/leading spindle drive Rolled trapezoid spindles Test certificate Manufactured according to DIN 8606 (toolmaker’s precision) Cost-efficient, precise and of stable value

Model Item No (230 V) Item No (400 V) € VAT excl.

D 240 x 500 G 342 5001 342 5003 1’390.00

D 280 x 700 G 342 7001 342 7003 1’850.00

Model Item No (230 V) € VAT excl.

D 240 x 500 DC Vario 342 5006 1’990.00

D 280 x 700 DC Vario 342 7006 2’390.00

750 W ~50 Hz 1.5 kW ~50 Hz

850 W ~50 Hz 1.5 kW ~50 Hz

125 mm 550 mm 250 mm 135 mm 125 - 2000 rpm 6 steps 30 - 4000 rpms 4 steps, infinitely variable MT4 26 mm 70 mm 110 mm MT2 65 mm 0.07 - 0.2 mm/rev 0.2 - 3.5 mm/rev 56 - 8 threads/1“ (max.) 13 mm

140 mm 700 mm 266 mm 180 mm 150 - 2000 rpm 6 steps 30 - 4000 rpm 4 steps, infinitely variable MT4 26 mm 60 mm 160 mm MT2 85 mm 0.07 - 0.2 mm/rev 0.2 - 3.5 mm/rev 56 - 8 threads/1“ (max.) 13.5 mm

Features of performance Electrical connection Motor Motor Vario machines Machine data Center height Center width Turning Ø over lathe bed Bed width Spindle speed Number of steps Spindle speed DC Vario machines Number of steps DC Vario machines Spindle taper Spindle hole Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed Pitch - Metric Pitch - Inch Quadruple tool holder seat height Dimensions Length x Width x Height Length x Width x Height DC Vario Net weight Extent of supply

68

Vario machines with brushless motor

1250 x 585 x 475 mm 1370 x 640 x 535 mm 1250 x 675 x 475 mm 1370 x 780 x 535 mm 125 kg 180 kg 3-jaw chuck Ø 125 mm, steady center MT2 Steady center MT4, splash board, chip tray, Lathe chuck protection, HSS cutting tool, lathe dog, quadruple tool holder Change gear kit, operating tool, test certificate

“The high-grade performed D 240 x 500 G Vario by Optimum is easy-to-operate and opens up any possibilities of turning from tapers over shafts up to spherical objects. There is fairly anything else, a proud owner might desire.”

Upshot of Heimwerker Test 05.2002

You want to retrofit your lathes to CNC technology?

No problem!

Please find information about retrofitting from page 138 on

THE ORI

GINALS

Optional accessories · Digital magnetic measuring system MPA 3-S Item No 338 3902; € 739,00 VAT excl.

D240 x 500 G D280 x 700 G

Slide · Quadruple tool holder · All guidings adjustable without clearance due to V-ledges · Rolled trapezoid spindles · Chip protection at the top slide

i Detailed information for MPA 3-S on page 98 Main spindle · Hardened and bedded in adjustable precision taper roller bearings · Two taper roller bearings of P5 quality · Short taper, hardened spindle nose with a spindle holder of 26 mm

Tailstock · Adjustable by ± 5 mm for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling of 0.02 mm · Rapid and easy adjustment of the tailstock via clamping lever

Speed change · Easy and rapid via V-belts · Vario machines easy via potentiometers

Digital speed display · For Vario machines

Feed gear

Turning

· Smooth running · Rounded toothed wheels · Running in a oil quench

Optional accessories Machine substructure with shelves · D 240 x 500 G: L x W x H: 994 x 380 x 750 mm Item No 344 0507; € 230.00 VAT excl. · D 280 x 700 G: L x W x H: 1160 x 380 x 750 mm Item No 344 1407; € 260.00 VAT excl.

Fig.: D 240 x 500 G

Accessories D 240 x 500 G Plane clamping disk Ø 240 mm Lathe chuck flange Ø 125 mm Steady rest Follow rest Revolving center MT2 Cutting tool HM 8 mm, 7 pcs.

Cutting tool 8 mm, 11 pcs.

Cutting tool HM 10 mm, 7 pcs.

Cutting tool 10 mm, 11 pcs.

Cutting tool HM 12 mm, 9 pcs.

Collet chuck kit ER 25, 1 - 16 mm Collet chuck kit ER 32, 3-20 mm Draw-in collet chuck ER 25 Draw-in collet chuck ER 32 Quick-action tool holder SWH 1-A Factory assembly SWH Add-on adapter for assembly of upright and milling head of the BF20(L) Vario · Add-on adapter for assembly of upright and milling head of the BF16 Vario · · · · · · · · · · · · · · · · ·

Item No 344 1352 344 1311 344 1315 344 1310 344 0702 344 1011 344 1008 344 1111 344 1108 344 1211 344 1109 344 1122 344 1305 344 1306 338 4301 900 0401

€ VAT excl.

50.00 65.00 45.00 45.00 45.00 89.00 59.90 110.00 59.90 129.00 149.00 169.00 90.00 99.00 380.00 60.00

335 6572

99.00

335 6568

99.00

Fig.: D 280 x 700 DC Vario

Accessories D 280 x 700 G Plane clamping disk Ø 265 mm Lathe chuck flange Ø 125 mm Lathe chuck flange Ø 160 mm Steady rest Follow rest Revolving center MT2 Cutting tool HM 8 mm, 7 pcs.

Cutting tool 8 mm, 11 pcs.

Cutting tool HM 10 mm, 7 pcs.

Cutting tool 10 mm, 11 pcs.

Cutting tool HM 12 mm, 9 pcs.

Collet chuck kit ER 25, 1 - 16 mm Collet chuck kit ER 32, 3 - 20 mm Draw-in collet chuck ER 25 Draw-in collet chuck ER 32 Quick-action tool holder SWH 1-A Factory assembly SWH Add-on adapter for assembly of upright and milling head of the BF20(L) Vario · Add-on adapter for assembly of upright and milling head of the BF16 Vario

· · · · · · · · · · · · · · · · · ·

Item No 344 1452 344 1311 344 1413 344 1415 344 1410 344 0702 344 1011 344 1008 344 1111 344 1108 344 1211 344 1109 344 1122 344 1305 344 1306 338 4301 900 0401

€ VAT excl.

60.00 65.00 79.00 55.00 55.00 45.00 89.00 59.90 110.00 59.90 129.00 149.00 169.00 90.00 99.00 380.00 60.00

335 6572

99.00

335 6568

99.00

More accessories from page 82 on

Machines are CE compliant

69

OPTI D 320 x 630/OPTI D 320 x 920

Completely equipped screw cutting and bar lathes with oil-quenched feed gear mechanism.

“VARIO” type with frequency converter “Made in Germany”

Convincing arguments: quality, efficiency and price · Hardened and ground slideways · Camlock spindle holding fixture ASA D1 - 4” · Guaranteed concentricity precision of the spindle nose better than 0.015 mm · Tailstock can be shifted by ± 10 mm for taper turning · Right-/left-handed rotation at the lathe slide, switchable via indexing spindle · Chip protection at the top slide · Machine lamp · Emergency-stop button, protective motor switch, lockable main switch · Cover for leading spindle · “Vario” type with frequency converter “Made in Germany” with extreme high-torque and mostly constant torque progression · Machine substructure with tool box · Manufactured according to DIN 8606 (toolmaker’s precision)

Model Item No € VAT excl.

D 320 x 630 340 0633 3’290.00

D 320 x 920 340 0923 3’390.00

Model Item No € VAT excl.

D 320 x 630-DPA 340 0633DPA 4’300.00

D 320 x 920-DPA 340 0923DPA 4’450.00

Features of performance Electrical connection Motor power Machine data Center height Center width Turning Ø over lathe bed Turning Ø over cross slide Turning Ø without bed bridge Length of bed bridge Spindle speed Number of steps Spindle speed Vario machines Number of steps Spindle taper Spindle holding fixture Spindle hole Bed width Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed (32 feeds) Crossfeed (32 feeds) Pitch - Metric (26 pitches) Pitch - Inch (34 pitches) Quadruple tool holder seat height Dimensions Length Width x Height Net weight

70

D 320 x 630-DPA / D 320 x 920-DPA · Incl. digital position display DPA 2000 · Incl. glass scales · Incl. assembly

i

Detailed information for DPA 2000 on page 95

1.5 kW 400 V ~50 Hz 160 mm 630 mm

920 mm 320 mm 190 mm 430 mm 230 mm 65 - 1800 rpm 18 steps 10 - 2500 rpm 8 infinitely variable MT5 Camlock ASA D1 - 4” 38 mm 181 mm 85 mm 162 mm MT3 100 mm 0.052 - 1.392 mm/rev 0.014 - 0.380 mm/rev 0.4 - 7 mm 56 - 4 threads/1“ (max.) 16 mm

1390 mm

Vario retrofit for D320 x 630-DPA D320 x 920-DPA · Incl. Vario retrofit kit 400V · Exchange digital position display DPA 2000 to DPA 2000S · Incl. assembly Vario retrofit for D 320 x 630-DPA Item No 340 2931 € 1’750.00 VAT excl.

Vario retrofit for D 320 x 920-DPA Item No 340 2932 € 1’750.00 VAT excl.

1680 mm 760 x 1420 mm

400 kg

410 kg

NEW Retrofit kit CNC refer to pages 140 - 141

D 320 x 630 D 320 x 920

Main spindle · Hardened and ground · Running in a oil quench · Run on 2 adjustable precision taper roller bearings

Slide

Halogen machine lamp

· Precisely machined · Top slide rotatable by 360° · Handwheels with adjustable precision scaling · Quadruple tool holder · Right-/left-handed rotation at the slide switchable via indexing spindle

· Covered articulated arm · High positioning stability

Main spindle gearwheels · Smooth running, hardened and ground · Closed fast acting feed gear

Prismatic bed · Heavily ribbed · Inductively hardened · Precision ground

Guidings

Tailstock

· All guidings adjustable via V-ledges

Bed bridge

· Adjustable by +/- 10 mm for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling of 0.025 mm

Turning

· Removable

Fig.: D

320 x 920

Extent of supply · 3-jaw chuck Ø 160 mm · 4-jaw chuck Ø 200 mm with universally adjustable jaws · Plane clamping disk Ø 250 mm · Revolving center MT3 · Steady rest · Follow rest · Machine substructure (not mounted)

· Splash board (not mounted) · Chip tray · Lathe chuck protection · Machine lamp · Threading gauge · Quadruple tool holder · Change gear kit · Operating tool · First filling with high-grade mobile oil

Accessories 3-jaw chuck Ø 200 mm 4-jaw chuck Ø 200 mm Plane clamping disk Ø 260 mm direct holding fixture Camlock D1 - 4” · Cutting tool 16 mm, 11 pcs. · Cutting tool HM 16 mm, 7 pcs. · Universal collet chuck attachment 5C · Collet chuck kit 3 - 25 mm, 5c, 17 pcs. · Position limit stop with fine adjustment · Quick-action tool holder SWH 3-E · Factory assembly SWH · · ·

Item No 344 1531 344 1532 344 1538

€ VAT excl.

429.00 479.00 555.00

344 1508 344 1511 344 1506 344 1509 344 1524 338 4303 900 0400

65.00 120.00 230.00 300.00 60.00 429.00 95.00

More accessories from page 82 on

Machines are CE compliant

71

OPTI D 330 x 1000

Fully equipped engineer’s lathe with closed feed gear. Quick and comfortable switching of the feed pitches. “VARIO” type with frequency converter “Made in Germany”

Convincing arguments: quality, efficiency and price · Hardened and ground slideways · Camlock spindle holding fixture ASA D 1 -4“ · Guaranteed concentricity precision of the spindle nose better than 0.015 mm · Hardened and ground toothed wheels and shafts, oil-quenched and running on precision bearings · Tailstock can be shifted by ± 5 for taper turning · Right-/left-handed rotation at the lathe slide, switchable via indexing spindle · Chip protection at the top slide

Model Item No € VAT excl.

D 330 x 1000 340 1000 4’090.00

Model Item No € VAT excl.

D 330 x 1000-DPA 340 1000DPA 5’480.00

Features of performance Electrical connection Motor power Machine data Center height Center width Turning Ø over lathe bed Turning Ø over compound slide Turning Ø without bed bridge Length of bed bridge Spindle speed Spindle speed Vario machine Number of steps Spindle taper Spindle holding fixture Spindle hole Bed width Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed Crossfeed Pitch - Metric Pitch - Inch Trapezoid thread Modular thread Quadruple tool holder seat height (max.)

Dimensions Length x Width x Height Net weight

72

· Machine lamp · High-grade 3-jaw chuck, centrically clamping · Emergency-stop button, protective motor switch, lockable main switch · “Vario” type with frequency converter “Made in Germany” with extreme high-torque and mostly constant torque progression · Cover for leading spindle · Mechanical feet spindle brake · Test certificate · Manufactured according to DIN 8606 (toolmaker’s precision)

D 330 x 1000-DPA · Incl. digital position display DPA 2000 · Incl. glass scales · Incl. assembly

1.5 kW 400 V ~50 Hz 165 mm 1000 mm 330 mm 198 mm 476 mm 210 mm 70 - 2000 rpm 15 - 2500 rpm 8 steps MT5 Camlock ASA D1 - 4” 38 mm 187 mm 95 mm 170 mm MT3 100 mm 0.082 - 2.711 mm/rev 0.018 - 0.583 mm/rev 0.4 - 7 mm/rev 56 - 4 threads/1“ 8 - 120 0.2 - 3.5 16 mm 1930 x 760 x 1470 mm 550 kg

i

Detailed information for DPA 2000 on page 95

Vario retrofit for D330 x 1000-DPA · Incl. Vario retrofit kit 400V · Exchange digital position display DPA 2000 to DPA 2000S · Incl. assembly Vario retrofit for D 330 x 1000-DPA Item No 340 2933 € 2’300.00 VAT excl.

D 330 x 1000 Main spindle · Running in a oil quench Main spindle gearwheels · Smooth running, hardened and ground · Closed fast acting feed gear

Halogen machine lamp

Tailstock

· Precisely machined · Adjustable by +/- 10 mm for taper turning · Covered articulated arm · Top slide rotatable by 360° · Tailstock spindle sleeve and handwheel with · High positioning stability · Handwheels with adjustable adjustable precision scaling of 0.025 mm precision scaling of 0.04/0.02 mm · Quadruple tool holder Substructure · Chip protection at the top slide Prismatic bed · Mounted · Heavily ribbed · Tool box · Grey casting Guidings · Lockable doors · Inductively hardened · All guidings adjustable · Removable chip tray and precision ground via V-ledges

Turning

Bed bridge · Removable

Slide

Extent of supply · 3-jaw chuck Ø 160 mm · 4-jaw chuck Ø 200 mm with universally adjustable jaws · Plane clamping disk Ø 250 mm · Reducing bush MT5/MT3 · 2 steady centers MT3 · Steady rest passage to 100 mm · Follow rest passage up to 95 mm · Chip protection at the top slide

Machines are CE compliant

· Lathe chuck protection · Spindle brake · Mounted machine substructure with tool box · Splash board mounted · Threading gauge · Quadruple tool holder · Machine lamp · Change gear kit · Operating tool · First filling with high-grade mobile oil

Accessories 3-jaw chuck Ø 200 mm 4-jaw chuck Ø 200 mm plane clamping disk Ø 260 mm direct holding fixture Camlock D1 - 4” · Revolving center MT3 · Cutting tool 16 mm, 11 pcs. · Cutting tool 16 mm, 7 pcs. · Collet chuck kit 3 - 25 mm, 5c, 17 pcs. · Quick-action tool holder SWH 3-E · Factory assembly SWH · Position limit stop with fine adjustment · · ·

Item No 344 1531 344 1532 344 1538

€ VAT excl.

429.00 479.00 555.00

344 0703 344 1508 344 1511 344 1509 338 4303 900 0400 344 1524

50.00 65.00 120.00 300.00 429.00 95.00 60.00

More accessories from page 82 on

73

OPTI D 360 x 1000

Fully equipped precision screw cutting and bar lathe with closed feed gear for quick and comfortable switching of the feed pitches.

“VARIO” type with frequency converter “Made in Germany”

Convincing arguments: quality, efficiency and price · Hardened and ground slideways · Camlock spindle holding fixture ASA D1 - 4” · Guaranteed concentricity precision of the spindle nose better than 0.015 mm · Smooth running, hardened and ground main spindle gearwheels · Closed fast acting feed gear, hardened and ground toothed wheels and shafts, oil-quenched and running on precision bearings · Tailstock can be shifted by ± 5 for taper turning · Right-/left-handed rotation at the lathe slide, switchable via indexing spindle · High-quality Optimum 3-jaw chuck, centrically clamping · Steady and follow rest

Model Item No € VAT excl.

D 360 x 1000 340 1150 5’790.00

Model Item No € VAT excl.

D 360 x 1000-DPA 340 1150DPA 6’980.00

Features of performance Electrical connection Main motor power, 2 stages Coolant equipment Machine data Center height Center width Turning Ø over lathe bed Turning Ø over compound slide Turning Ø without bed bridge Length of bed bridge Spindle speed Spindle speed Vario machine Number of steps Spindle taper Spindle holding fixture Spindle hole Bed width Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed (42 feeds) Crossfeed (42 feeds) Pitch - Metric (37 pitches) Pitch - Inch (28 pitches) Quadruple tool holder seat height (max.)

Dimensions Length x Width x Height Net weight

74

· Emergency-stop button, protective motor switch, lockable main switch · “Vario” type with frequency converter “Made in Germany” with extreme high-torque and mostly constant torque progression · Cover for leading spindle · Mechanical feet spindle brake · Adjustable scale of the threading gauge · Test certificate · Manufactured according to DIN 8606 (toolmaker’s precision)

D 360 x 1000-DPA · Incl. digital position display DPA 2000 · Incl. glass scales · Incl. assembly

1.5/2.4 kW 400 V ~50 Hz 40 W 180 mm 1000 mm 356 mm 220 mm 516 mm 240 mm 45 - 1800 rpm 10 - 2500 rpm 16 steps MT5 Camlock ASA D1 - 4” 38 mm 205 mm 95 mm 180 mm MT3 120 mm 0.043 - 0.653 mm/rev 0.015 - 0.220 mm/rev 0.45 - 7.5 mm/rev 112 - 4 threads/1“ 16 mm 1930 x 760 x 1580 mm 850 kg

i

Detailed information for DPA 2000 on page 95

Vario retrofit for D360 x 1000-DPA · Incl. Vario retrofit kit 400V · Exchange digital position display DPA 2000 to DPA 2000S · Incl. assembly Vario retrofit for D 360 x 1000-DPA Item No 340 2936 € 2’300.00 VAT excl.

D 360 x 1000 Main spindle

Slide

Halogen machine lamp

· Running in a oil quench · Hardened and ground · Running on 2 adjustable precision taper roller bearings

· Precisely machined · Top slide rotatable by 360° · Handwheels with adjustable precision scaling of 0.04/0.02 mm · Quadruple tool holder · All guidings adjustable via V-ledges · Chip protection at the top slide

· Covered articulated arm · High positioning stability

Main spindle gearwheels · Smooth running, hardened and ground · Closed fast acting feed gear

Coolant equipment · Variable hose of individual plastic elements · Dosing and stop valve

Tailstock · Adjustable for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling of 0.025 mm

Prismatic bed Heavily ribbed Grey casting Inductively hardened Precision ground

Turning

· · · ·

Extent of supply · 3-jaw chuck Ø 160 mm · 4-jaw chuck Ø 200 mm with universally adjustable jaws · Plane clamping disk Ø 320 mm · Reducing bush MT5/MT3 · 2 steady centers MT3 · Steady rest passage from 16 to 100 mm · Follow rest passage from 16 to 95 mm

· · · · · · · · · · ·

Mounted machine substructure Spindle brake Splash board mounted Lathe chuck protection Threading gauge Quadruple tool holder Coolant equipment Machine lamp Change gear kit Operating tool First filling with high-grade mobile oil

Accessories 3-jaw chuck Ø 200 mm 4-jaw chuck Ø 200 mm plane clamping disk Ø 260 mm direct holding fixture Camlock D1 - 4” · Revolving center MT3 · Cutting tool 11 pcs., 16 mm · Cutting tool 7 pcs., 16 mm · Collet chuck kit 3 - 25 mm, 17 pcs., 5c · Quick-action tool holder SWH 3-E · Factory assembly SWH · Position limit stop · · ·

Item No 344 1531 344 1532 344 1538

€ VAT excl.

429.00 479.00 555.00

344 0703 344 1508 344 1511 344 1509 338 4303 900 0400 344 1524

50.00 65.00 120.00 300.00 429.00 95.00 60.00

More accessories from page 82 on Machines are CE compliant

75

OPTI D 420 x 1000/OPTI D 420 x 1500

Precise screw cutting and bar lathes. Perfect technique, fully equipped, easy-to-operate.

“VARIO” type with frequency converter “Made in Germany”

Convincing arguments: quality, efficiency and price · Hardened and ground slideways · Camlock spindle holding fixture ASA D1 - 6” · Hardened and ground, oil-quenched main spindle running on 2 adjustable precision taper roller bearings · All metric thread pitches at a range from 0.2 up to 14 mm/rev and all inch-based threads at a range from 72 to 2 threads/inch may be adjusted without changing the change gears via control levers on the control panel · Guaranteed concentricity precision of the spindle nose better than 0.015 mm · Central lubrication at the lathe slide · Removable bed bridge · Right-/left-handed rotation at the lathe slide, switchable via indexing spindle · Emergency-stop button, protective motor switch, lockable main switch

· “Vario” type with frequency converter “Made in Germany” with extreme high-torque and mostly constant torque progression · Cover for leading spindle · Mechanical feet spindle brake · Adjustable scale of the threading gauge · Halogen machine lamp with articulated arm supplied as standard · Coolant equipment with dosing and stop valve supplied as standard · Test certificate · Manufactured according to DIN 8606 (toolmaker’s precision)

Model Item No € VAT excl.

D 420 x 1000 340 1160 7’990.00

D 420 x 1500 340 1165 8’990.00

Model Item No € VAT excl.

D 420 x 1000-DPA 340 1160DPA 9’480.00

D 420 x 1500-DPA 340 1165DPA 10’780.00

Features of performance Electrical connection Motor power Coolant equipment Machine data Center height Center width Turning Ø over lathe bed Turning Ø over compound slide Turning Ø without bed bridge Length of bed bridge Spindle speed Spindle speed Vario machines Number of steps Spindle taper Spindle holding fixture Spindle hole Bed width Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed Crossfeed Pitch - Metric (39 pitches) Pitch - Inch (45 pitches) Trapezoid thread (21 threads) Modular thread (18 threads) Quadruple tool holder seat height (max.)

Dimensions Length Width x Height Net weight

76

D 420 x 1000-DPA /D420 x 1500-DPA · Incl. digital position display DPA 2000 · Incl. glass scales · Incl. assembly

4.5 kW 400 V ~50 Hz 90 W 210 mm 1000 mm

1500 mm 420 mm 250 mm 590 mm 260 mm 45 - 1800 rpm 10 - 2500 rpm 16 steps MT6 Camlock ASA D1 - 6” 52 mm 250 mm 140 mm 230 mm MT4 120 mm 0.05 - 1.7 mm/rev 0.025 - 0.85 mm/rev 0.2 - 14 mm/rev 72 - 2 threads/1“ 8 - 44 0.3 - 3.5

i

Vario retrofit for D420 x 1000-DPA D420 x 1500-DPA · Incl. Vario retrofit kit 400V · Exchange digital position display DPA 2000 to DPA 2000S · Incl. assembly Vario retrofit for D 420 x 1000-DPA Item No 340 2941 € 3’100.00 VAT excl.

Vario retrofit for D 420 x 1500-DPA Item No 340 2942 € 3’100.00 VAT excl.

20 mm 1950 mm

2450 mm 910 x 1350 mm

1550 kg

i

Detailed information for DPA 2000 on page 95

1800 kg

D 420 x 1000 D 420 x 1500

Main spindle · Hardened and ground · Running in a oil quench · Running on 2 adjustable precision taper roller bearings

Slide · Precisely machined · Top slide rotatable by 360° · Handwheels with adjustable precision scaling of 0.04/0.02 mm · Quadruple tool holder · All guidings adjustable via V-ledges · Chip protection at the top slide

Main spindle gearwheels · Smooth running, hardened and ground

Fast acting feed gear

· Adjustable by ± 13 mm for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling

Turret · With fine adjustment acting as limit stop of lathe slide

Substructure and engine plate · Meehanite casting · One-piece casting

Turning

· Closed type · Toothed wheels and shafts hardened and ground · Running oil-quenched on precision bearings

Tailstock

Fig.: D

Extent of supply · 3-jaw chuck Ø 200 mm · 4-jaw chuck Ø 250 mm with universally adjustable jaws · Plane clamping disk Ø 350 mm · Reducing bush MT6/MT4 · 2 steady centers MT4 · Steady rest passage from 15 to 160 mm · Follow rest passage from 15 to 70 mm · Machine substructure · Spindle brake

Machines are CE compliant

· Mounted splash board · Lathe chuck protection · Chip protection at the top slide · Turret limit stop with fine adjustment · Threading gauge · Quadruple tool holder · Coolant equipment · Machine lamp · Change gear kit · Operating tool · First filling with high-grade mobile oil

· · · · · · · · · ·

420 x 1000

Accessories 3-jaw chuck Ø 200 mm 4-jaw chuck Ø 200 mm 3-jaw chuck Ø 250 mm 4-jaw chuck Ø 250 mm plane clamping disk Ø 400 mm Cutting tool HM 20 mm, 7 pcs.

Quick-action tool holder SWH 5 - B Factory assembly SWH Collet chuck kit 3 - 25 mm, 5C, 17 pcs.

Revolving center MT4

Item No 344 1535 344 1536 344 4020 344 4021 344 4038 344 4011 338 4305 900 0400 344 1509 344 0704

€ VAT excl.

459.00 525.00 990.00 1’080.00 1’090.00 185.00 520.00 95.00 300.00 60.00

More accessories from page 82 on

77

OPTI D 460 X 1000/OPTI D 460 X 1500/OPTI D 460 X 2000

Heavy, fully equipped screw cutting and bar lathes, very smooth running and low-vibration. Substructure and engine plate made of one piece each. “VARIO” type with frequency converter “Made in Germany” Convincing arguments: quality, efficiency and price · Hardened and ground slideways · Camlock spindle holding fixture ASA D1 - 6” · Guaranteed concentricity precision of the spindle nose better than 0.015 mm · Closed fast acting feed gear. toothed wheels and shafts hardened and ground, running in an oil quench on precision bearings · Clearly arranged gear selector levers to switch the feed speeds · Central lubrication at the lathe slide · Right-/left-handed rotation at the lathe slide, switchable via indexing spindle · Mechanical longitudinal feed switch off of the lathe slide with four adjustable cams · Coolant equipment with dosing and stop valve · Tailstock can be shifted by ± 15 mm for taper turning · Emergency-stop button, protective motor switch, lockable main switch

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Coolant equipment Machine data Center height Center width Turning Ø over lathe bed Turning Ø over compound slide Turning Ø without bed bridge Length of bed bridge Spindle speed Spindle speed Vario machines Number of steps Spindle taper Spindle holding fixture Spindle hole Bed width Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed (40 feeds) Crossfeed (40 feeds) Pitch - Metric (53 pitches) Pitch - Inch (40 pitches) Trapezoid thread (50 threads) Modular thread (34 threads) Quadruple tool holder seat height (max.)

Dimensions Length Width x Height Net weight Vario retrofit Item No € VAT excl.

78

D 460 x 1000-DPA 340 2100DPA-B 11’500.00

NEW with advanced equipment Digital position display DPA 2000 Glass scales Quick-action tool holder

· Digital position display DPA 2000 for a precise measuring of the travels · Mounted glass scales with an accuracy of 5 μm · “Vario” type with frequency converter “Made in Germany” with extreme high-torque and mostly constant torque progression · Quick-action tool holder with tool holder for square tools · Cover for leading spindle · Mechanical feet spindle brake · Halogen machine lamp with articulated arm supplied as standard and coolant equipment with dosing and stop valve · Adjustable scale of the threading gauge · Prepared for subsequent add-on of a rapid feed “Rapid Speed” · Test certificate · Manufactured according to DIN 8606 (toolmaker’s precision)

D 460 x 1500-DPA 340 2150DPA-B 12’780.00

D 460 x 2000-DPA 340 2200DPA-B 14.040,00

5.5 kW 400 V ~50 Hz 100 W

1000 mm

230 mm 1500 mm 465 mm 270 mm 690 mm 240 mm 25 - 2000 rpm 10 - 2500 rpm 12 steps MT6 Camlock ASA D1 - 6” 58 mm 300 mm 128 mm 285 mm MT4 130 mm 0.031 - 1.7 mm/rev 0.014 - 0.784 mm/rev 0.1 - 14 mm/rev 112 - 2 threads/1“ 4 - 112 0.1 - 7

2000 mm

25 mm 2200 mm 1720 kg

2750 mm 1080 x 1370 mm 1977 kg

Incl. Vario retrofit kit · Replace DPA 2000 by DPA 2000S · Incl. assembly 340 2945 340 2946 3’200.00 3’200.00

3250 mm 2400 kg

340 2947 3’200.00

D 460 x 1000 D 460 x 1500 D 460 x 2000 Slide

Main spindle · Hardened and ground · Running in a oil quench · Run on 2 adjustable precision taper roller bearings

Bed bridge

Main spindle gearwheels · Smooth running, hardened and ground

· Removable

· Handwheels with adjustable precision scaling of 0.04/0.02 mm · Quick-action tool holder · All guidings adjustable via V-ledges · Chip protection at the top slide · Central lubrication of the slideways Digital

Substructure and engine plate · Meehanite casting · One-piece casting

Tailstock · Adjustable by ± 15 mm for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling of 0.025 mm

position display

Fast acting feed gear

· Supplied as standard

Turning

· Closed type · Toothed wheels and shafts hardened and ground · Running oil-quenched on precision bearings

Fig.: D

Extent of supply · 3-jaw chuck Ø 250 mm · 4-jaw chuck Ø 300 mm with universally adjustable jaws · Plane clamping disk Ø 350 mm · Reducing bush MT6/MT4 · 2 steady centers MT4 · Steady rest passage from 25 to 178 mm · Follow rest passage from 19 to 114 mm · Digital position display DPA 2000

Machines are CE compliant

· · · · · · · · · · · ·

Glass scales Machine substructure Spindle brake Splash board mounted Lathe chuck protection Threading gauge Quick-action tool holder Coolant equipment Machine lamp Change gear kit Operating tool First filling with high-grade mobile oil

· · · · · · · · · ·

460 x 1500

Accessories 3-jaw chuck Ø 200 mm 4-jaw chuck Ø 200 mm 3-jaw chuck Ø 250 mm 4-jaw chuck Ø 250 mm plane clamping disk Ø 400 mm Universal collet chuck attachment 5C Collet chuck kit 3 - 25 mm, 17 pcs. 5C Cutting tool 20 mm, 7 pcs.

Position limit stop 4-stage adjustable Revolving center MT4

Item No 344 1535 344 1536 344 4020 344 4021 344 4038 344 4006 344 1509 344 4011 344 4022 344 0704

€ VAT excl.

459.00 525.00 990.00 1’080.00 1’090.00 259.00 300.00 185.00 89.00 60.00

More accessories from page 82 on

79

OPTI D 560 X 1500/OPTI D 560 X 2000/OPTI D 560 X 3000

Heavy screw cutting and bar lathes which are outstanding due to high flexibility, precision and economy.

“VARIO” type with frequency converter “Made in Germany” Convincing arguments: quality, efficiency and price · Hardened and ground slideways · Camlock spindle holding fixture ASA D1 - 8” · Guaranteed concentricity precision of the spindle nose better than 0.015 mm · Clearly arranged gear selector levers to switch the feed speeds · Central lubrication at the lathe slide · Right-/left-handed rotation at the lathe slide, switchable via indexing spindle · Mechanical longitudinal feed switch off of the lathe slide with four adjustable cams · Tailstock can be shifted by ± 15 mm for taper turning · “Vario” type with frequency converter “Made in Germany” with extreme high-torque and mostly constant torque progression · Cover for leading spindle

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Coolant equipment Machine data Center height Center width Turning Ø over lathe bed Turning Ø over compound slide Turning Ø without bed bridge Length of bed bridge Spindle speed Spindle speed Vario machines Number of steps Spindle taper Spindle holding fixture Spindle hole Bed width Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed (35 feeds) Crossfeed (35 feeds) Pitch - Metric (47 pitches) Pitch - Inch (60 pitches) Trapezoid thread (50 threads) Modular thread (34 threads) Quadruple tool holder seat height (max.)

Dimensions Length Width x Height Net weight Vario retrofit Item No € VAT excl.

80

D 560 x 1500-DPA 340 2615DPA-C 15’750.00

NEW with advanced equipment Digital position display DPA 2000 Glass scales Quick-action tool holder

· Halogen machine lamp with articulated arm supplied as standard · Digital position display DPA 2000 for a precise measuring of the travels · Mounted glass scales with an accuracy of 5 μm · Coolant equipment with dosing and stop valve supplied as standard · Mechanical feet spindle brake · Adjustable scale of the threading gauge · Emergency-stop button, protective motor switch, lockable main switch · Test certificate · Manufactured according to DIN 8606 (toolmaker’s precision)

D 560 x 2000-DPA 340 2620DPA-C 17’550.00

D 560 x 3000-DPA 340 2630DPA-C 20’390.00

7.5 kW 400 V ~50 Hz 100 W

1500 mm

280 mm 2000 mm 560 mm 355 mm 790 mm 270 mm 25 - 1600 rpm 10 - 2500 rpm 12 steps MT7 Camlock ASA D1 - 8” 80 mm 350 mm 130 mm 316 mm MT5 180 mm 0.059 - 1.646 mm/rev 0.020 - 0.573 mm/rev 0.2 - 14 mm/rev 112 - 2 threads/1“ 4 - 112 0.1 - 7

3000 mm

25 mm 2840 mm 2302 kg

3340 mm 1150 x 1460 mm 2720 kg

4340 mm 3920 kg

Incl. Vario retrofit kit · Replace DPA 2000 by DPA 2000S · Incl. assembly 340 2955 340 2956 340 2957 3’300.00 3’300.00 3’300.00

D 560 x 1500 D 560 x 2000 D 560 x 3000 Slide · · · ·

Main spindle · Hardened and ground and running in oil quench · Running on 3 adjustable precision taper roller bearings Main spindle gearwheels · Smooth running, hardened and ground

Precisely machined Coolant equipment Top slide rotatable by 360° · Position stability Oil-quenched shafts and wheels · Dosing and stop valve Handwheels with adjustable precision scaling of 0.04/0.02 mm · Quick-action tool holder Halogen machine lamp · All guidings adjustable · Concentrated halogen light via V-ledges · Chip protection at the top slide · Anodized, semi-wide radiating round reflector

Bed bridge

Tailstock · Adjustable for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling

Substructure and engine plate

· Removable

Turning

· Meehanite casting · One-piece casting

Fig.: D

Extent of supply · Digital position display DPA 2000 · Glass scales · 3-jaw chuck Ø 315 mm · 4-jaw chuck Ø 400 mm with universally adjustable jaws · Plane clamping disk Ø 450 mm · 2 steady centers MT5 · Steady rest passage from 19 to 165 mm · Follow rest passage from 16 to 95 mm

Machines are CE compliant

· · · · · · · · · · · ·

Reducing bush MT7/MT5 Machine substructure Spindle brake Splash board Lathe chuck protection Threading gauge Quick-action tool holder Coolant equipment Machine lamp Change gear kit Operating tool First filling with high-grade mobile oil

560 x 1500

Accessories · 3-jaw chuck Ø 315 mm, D1 - 8” centrically and individually clamping jaws · Non-rigid block jaws for 3-jaw chuck Ø 315 mm · 4-jaw chuck Ø 400 mm D1 - 8” · 4-jaw chuck Ø 325 mm Kombi · Lathe chuck flange Ø 325 mm D 1-8 “ · Revolving center MT5 · Position limit stop 4-stage adjustable · Cutting tool HM 20 mm, 7 pcs.

Item No

€ VAT excl.

344 4055

460.00

344 4056 344 4051 344 4052 344 4042 344 0705 344 4023 344 4011

129.00 349.00 695.00 139.00 79.00 99.00 185.00

More accessories from page 82 on

81

ACCESSORIES FOR TURNING

Accessories for turning Plane clamping disk Ø 170 mm

344 0295

Plane clamping disk Ø 200 mm

344 0352

Plane clamping disk Ø 240 mm

344 1352

Plane clamping disk Ø 250 mm

344 0552

Plane clamping disk Ø 265 mm

344 1452

Röhm plane clamping disk Ø 260 mm

344 1538

Röhm plane clamping disk Ø 400 mm

344 4038

Lathe chuck flange Ø160 mm Camlock D1-4"

344 1512

Lathe chuck flange Ø200 mm Camlock D1-4"

344 1513

Lathe chuck flange Ø200 mm Camlock D1-6"

344 4012

Lathe chuck flange Ø250 mm Camlock D1-6"

344 4013

Lathe chuck flange Ø315 mm Camlock D1-8"

344 4042

Lathe chuck flange Ø100 mm

344 0312

Lathe chuck flange Ø125 mm

344 1311

Lathe chuck flange Ø125 mm

344 0511

Lathe chuck flange Ø125 mm

344 0313

Lathe chuck flange Ø160 mm

344 1413

Draw-in collet chuck ER16

344 0281

Draw-in collet chuck ER25

344 1305

Draw-in collet chuck ER25

344 0305

Draw-in collet chuck ER25

344 0505

Draw-in collet chuck ER32

344 1306

Draw-in collet chuck ER32

344 0306

Draw-in collet chuck ER32

344 0506

Röhm revolving center MT2

344 1003

Röhm revolving center MT3

344 1503

Röhm revolving center MT4

344 4003

quantum revolving center MT2

344 0702

quantum revolving center MT3

344 0703

quantum revolving center MT4

344 0704

quantum revolving center MT5

344 0705

Collet chuck kit 5C

344 1509

Collet chuck kit ER 16

344 0282

Collet chuck kit ER 25

344 1109

Collet chuck kit ER 32

344 1122

Change revolving center MT2

344 0732

Change revolving center MT3

344 0733

Change revolving center MT4

344 0734

Vibration absorber SE 1

338 1012

Vibration absorber SE 2

338 1016

Universal coolant equipment 230 V

335 2002

Universal coolant equipment 400 V

335 2001

Titanium twist drill kit

305 1010

Twist drill HSS MT2

305 1002

Twist drill HSS MT3 Clamping block / Cutting-off Bracing Steady rest

D

14

0 D

18

0 D

21

0 D

24

0 D

25

0 D

28

0 D

32

0 D

33

0 D

36

0

305 1003 344 0680-5 344 0294

Steady rest

344 1415

Steady rest

344 0315

Steady rest

344 1315

Steady rest

344 0515

Follow rest

344 0283

Follow rest

344 0293

Follow rest

344 1310

Follow rest

344 0310

Follow rest

344 0510

Follow rest

344 1410

Universal collet chuck attachment 5C

344 1506

Universal collet chuck attachment 5C

344 4006

Position limit stop with fine adjustment

344 1524

Position limit stop 4-fold

344 4022

Position limit stop 4-fold

344 4023

Digital measuring system MPA3-S

338 3902

Digital measuring system MPA3-L

338 3904

Recommended Partly recommended Not recommended This table of accessories includes all recommended options of accessories. Depending on the individual case it may however be practical to use other accessories.

82

D

42

0 D

46

0 D

56

0

4-jaw chuck

3-jaw chuck

D

SWH AA

338 4311

SWH 1 - A

338 4301

SWH 3 - E

338 4303

SWH 5 - B

338 4305

SWH 7 - C

338 4307

Cutting tool HM 8 mm

344 1011

Cutting tool HM 10 mm

344 1111

Cutting tool HM 12 mm

344 1211

Cutting tool HM 16 mm

344 1511

Cutting tool HM 20 mm

344 4011

Cutting tool with soldered HM 8 mm

344 1008

Cutting tool with soldered HM 10 mm

344 1108

Cutting tool with soldered HM 16 mm

344 1508

3-jaw chuck ø 80 mm

344 0287

3-jaw chuck ø 100 mm

344 0710

3-jaw chuck ø 125 mm

344 0712

3-jaw chuck ø 160 mm

344 0715

3-jaw chuck ø 200 mm

344 0718

3-jaw chuck ø 250 mm

344 0723

3-jaw chuck ø 315 mm

344 0724

Röhm 3-jaw chuck ø 100 mm

344 1010

Röhm 3-jaw chuck ø 125 mm

344 1025

3-jaw chuck Camlock ø 160 mm D1-4

344 0716

3-jaw chuck Camlock ø 200 mm D1-4

344 0720

3-jaw chuck Camlock ø 200 mm D1-6

344 0722

3-jaw chuck Camlock ø 250 mm D1-6

344 0725

3-jaw chuck Camlock ø 315 mm D1-8

344 4055

Röhm 3-jaw chuck Camlock ø 160 mm D1-4

344 1528

Röhm 3-jaw chuck Camlock ø 200 mm D1-4

344 1531

Röhm 3-jaw chuck Camlock ø 200 mm D1-6

344 1535

Röhm 3-jaw chuck Camlock ø 250 mm D1-6

344 4020

4-jaw chuck ø 72 mm, individual

344 0288

4-jaw chuck ø 100 mm, individual

344 0709

4-jaw chuck ø 125 mm, individual

344 0714

4-jaw chuck ø 160 mm Kombi, individual

344 0717

4-jaw chuck ø 200 mm Kombi, individual

344 0721

4-jaw chuck ø 250 mm Kombi, individual

344 0726

4-jaw chuck ø 315 mm Kombi, individual

344 4052

4-jaw chuck ø 100 mm, centrical

344 0711

4-jaw chuck ø 125 mm, centrical

344 0713

4-jaw chuck ø 160 mm, centrical

344 0727

4-jaw chuck ø 200 mm, centrical

344 0728

4-jaw chuck ø 250 mm, centrical

344 0729

4-jaw chuck ø 315 mm, centrical

344 0730

Röhm 4-jaw chuck ø 100 mm, centrical

344 1012

Röhm 4-jaw chuck ø 125 mm, centrical

344 1027

4-jaw chuck Camlock ø 160 mm D1-4

344 1529

4-jaw chuck Camlock ø 200 mm D1-4

344 1532

4-jaw chuck Camlock ø 200 mm D1-6

344 1536

4-jaw chuck Camlock ø 250 mm D1-6

344 4021

4-jaw chuck Camlock ø 400 mm D1-8

344 4051

14

0 D

18

0 D

21

0 D

24

0 D

25

0 D

28

0 D

32

0 D

33

0 D

36

0 D

42

0 D

46

0 D

56

0

Turning

Cutting tool

SWH

Accessories for turning

Not recommended Recommended This table of accessories includes all recommended options of accessories. Depending on the individual case it may however be practical to use other accessories..

83

3-JAW CHUCK

3-jaw chuck centrically clamping

3-jaw chuck Camlock centrically clamping

3-jaw chuck · With cylindrical centering according to DIN 6350 · Concentricity precision better than 0.05 mm · Lathe chuck flange required ·With reversing jaws · Without assembly 65.00 ø 80 mm 344 0287 75.00 ø 100 mm 344 0710 90.00 ø 125 mm 344 0712 129.00 ø 160 mm 344 0715 170.00 ø 200 mm 344 0718 210.00 ø 250 mm 344 0723 370.00 ø 315 mm 344 0724 3-jaw chuck · With cylindrical centering according to DIN 6350 · Concentricity precision better than 0.05 mm · Lathe chuck flange required · With reversible jaws · Without assembly 269.00 ø 100 mm 344 1010 295.00 ø 125 mm 344 1025

Optimum ø 125 mm

RÖHM ø 125 mm

3-jaw chuck Camlock · DIN 55029 · ASA B 5.9 D1 · ISO 702/II · Concentricity precision better than 0.05 mm · With reversing jaws · Without assembly ø 160 mm Camlock ASA D1 - 4” 344 0716 ø 200 mm Camlock ASA D1 - 4” 344 0720 ø 200 mm Camlock ASA D1 - 6” 344 0722 ø 250 mm Camlock ASA D1 - 6” 344 0725 ø 315 mm Camlock ASA D1 - 8” 344 4055

3-jaw chuck Camlock · DIN 55029 · ASA B 5.9 D1 · ISO 702/II · Concentricity precision better than 0.05 mm · With reversible jaws · Without assembly 389.00 ø 160 mm Camlock ASA D1 - 4” 344 1528 429.00 ø 200 mm Camlock ASA D1 - 4” 344 1531 459.00 ø 200 mm Camlock ASA D1 - 6” 344 1535 990.00 ø 250 mm Camlock ASA D1 - 6” 344 4020

Optimum ø 250 mm Camlock D1 - 6”

RÖHM ø 200 mm Camlock D 1-4

Non-rigid block jaws kit (3 jaws included in each kit) for Optimum 3-jaw chuck ø 100 mm 344 0810 (for item No: 344 0710) one-piece ø 125 mm 344 0812 (for item No: 344 0712) one-piece ø 315 mm 344 4056 (for item No: 344 0724) Jaw insert

55.00 55.00 129.00

129.00 189.00 179.00 250.00 460.00

Non-rigid block jaws kit (one-piece) (3 jaws included in each kit) For Optimum 3-jaw chuck 70.00 ø 160 mm Camlock D1-4” 344 0816 (for item No: 344 0716) 80.00 ø 200 mm Camlock D1-4”/D1 - 6” 344 0820 (for item No: 344 0720/22) 85.00 ø 250 mm Camlock D1-6” 344 0825 (for item No: 344 0725)

one-piece one-piece

Jaw insert

Technical data Size

D D1 D2 D4 d H H1 h

80 80 55 66 16 M6 66 50 3

100 100 72 84 22 M8 74.5 55 3

Technical data 125 125 95 108 30 M8 84 58 3

160 160 130 140 40 M8 93 65 5

200 200 165 180 60 M10 110 75 6.6

250 250 206 226 80 M12 121 80 5.5

315 315 260 285 100 M16 141 90 6

100 100 70 83 20 M8 67.5 50 3

125 125 95 108 32 M8 80 56 4

ø160 D1-4”

ø200 D1-4”

ø200 D1-6”

ø250 D1-6”

D 160 200 200 250 D2 82.6 82.6 133.4 133.4 D4 40 50 60 70 H 100 120 128 140 H1 70 86 92 101

ø315 D1-8”

ø160 D1-4”

ø200 D1-4”

ø200 D1-6”

ø250 D1-6”

315 160 200 200 175 82.6 82.6 133.4 100 42 55 55 180 92 107 107 110 66 74.5 74.5

250 133.4 76 123 83

All prices plus VAT

84

4-JAW CHUCK

4-jaw chuck Camlock

4-jaw chuck 4-jaw chuck · With cylindrical centering according to DIN 6350 · Incl. key for chucks · Concentricity precision better than 0.05 mm · Lathe chuck flange required ·Without assembly individually clamping 65.00 ø 72 mm 344 0288 70.00 ø 100 mm 344 0709 80.00 ø 125 mm 344 0714 320.00 ø 160 mm Kombi (indiv. and centrically clamping) 344 0717 450.00 ø 200 mm Kombi (indiv. and centrically clamping) 344 0721 490.00 ø 250 mm Kombi (indiv. and centrically clamping) 344 0726 695.00 ø 325 mm Kombi (indiv. and centrically clamping) 344 4052

4-jaw chuck Camlock centrically clamping DIN 55029 · ASA B 5.9 D1 · ISO 702/II Concentricity precision better than 0.05 mm Including key for chucks and camlock bolt Without assembly ø 160 mm Camlock ASA D1 - 4” 344 1529 ø 200 mm Camlock ASA D1 - 4” 344 1532 ø 200 mm Camlock ASA D1 - 6” 344 1536 ø 250 mm Camlock ASA D1 - 6” 344 4021

429.00 479.00 525.00 1’080.00

4-jaw chuck Camlock individually clamping ø 400 mm Camlock ASA D1 - 8” 344 4051

349.00

109.00 135.00 149.00 189.00 229.00 419.00

344 0711 344 0713 344 0727 344 0728 344 0729 344 0730

Turning

centrically clamping ø 100 mm ø 125 mm ø 160 mm ø 200 mm ø 250 mm ø 315 mm

· · · ·

4-jaw chuck centrically clamping · With cylindrical centering according to DIN 6350 · Incl. key for chucks · Concentricity precision better than 0.05 mm · Lathe chuck flange required · Without assembly 299.00 ø 100 mm 344 1012 330.00 ø 125 mm 344 1027

RÖHM ø 100 mm

Non-rigid block jaw kit (4 jaws included in each kit) For Optimum 4-jaw chuck ø 100 mm (for 4-jaw chuck item No: 344 0709) 344 0832 ø 100 mm (for 4-jaw chuck item No: 344 0711) 344 0833 ø 125 mm (for 4-jaw chuck item No: 344 0713) 344 0836 ø 125 mm (for 4-jaw chuck item No: 344 0714) 344 0837 ø 160 mm (for 4-jaw chuck item No: 344 0717) 344 0840 ø 160 mm (for 4-jaw chuck item No: 344 0727) 344 0841 ø 200 mm (for 4-jaw chuck item No: 344 0721) 344 0842 ø 200 mm (for 4-jaw chuck item No: 344 0728) 344 0843 ø 250 mm (for 4-jaw chuck item No: 344 0726) 344 0846 ø 250 mm (for 4-jaw chuck item No: 344 0729) 344 0847 ø 325 mm (for 4-jaw chuck item No: 344 0752) 344 0850 ø 315 mm (for 4-jaw chuck item No: 344 0730) 344 0851 ø 400 mm (for 4-jaw chuck item No: 344 4051) 344 0855

Optimum ø 125 mm

D D1 D2 D4 d H H1 h

72 72 22 35 15 M5 33 25 6.3

100 100 72 84 24 M8 54 77 4.0

125 125 95 108 30 M8 84.5 58 3.5

45.00 45.00 49.00 49.00 79.00 59.00 99.00 69.00 119.00 89.00 139.00 149.00 169.00

Not possible for combined chucks

Technical data Size

Optimum ø 250 mm Camlock D1 - 6”

RÖHM ø 200 mm Camlock D 1-4

160 160 130 142 42 M8 115 87 5

200 200 165 180 65 M10 127 97 5

250 250 206 226 80 M12 142 102 5

160 160 130 180 60 M8 93 65 5

200 200 165 180 60 M10 110 75 6.6

250 250 206 226 80 M12 121 80 5.5

315 315 260 285 100 M16 141 90 6

100 100 70 83 20 M8 67.5 50 3

125 125 95 108 32 M8 80 56 4

one-piece

Technical data Size [mm] D2 D4 H H1

160 82.6 42 92 95

200 82.6 55 107 66

200 133.4 55 107 74.5

250 133.4 76 123 74.5

400 170 125 140 83

All prices plus VAT

85

ACCESSORIES FOR TURNING

Plane clamping disk excl. ø 200 mm (D 210) ø 240 mm (D 240) ø 250 mm (D 250) ø 265 mm (D 280)

Item No 344 0352 344 1352 344 0552 344 1452

Lathe chuck flange · To assemble the lathe chuck Ø 160 mm Camlock D1 - 4” · for lathe chuck 344 0717 Ø 200 mm Camlock D1 - 4” · for lathe chuck 344 0721 Ø 200 mm Camlock D1 - 6” · for lathe chuck 344 0721 Ø 250 mm Camlock D1 - 6” · for lathe chuck 344 0726 Ø 315 mm Camlock D1 - 8” · for lathe chuck 344 0724/344 0730 Ø 325 mm Camlock D1 - 8” · for lathe chuck 344 4052

€ VAT excl.

50.00 50.00 50.00 60.00

344 1512

85.00

344 1513

99.00

344 4012

99.00

344 4013

119.00

344 4041

139.00

344 4042

139.00

Draw-in collet chuck · With short taper holding fixture ER 25 short taper (D 240/D 280) ER 25 cylindrical (D 180/D 210) ER 25 cylindrical (D 250) ER 32 short taper (D 240/D 280) ER 32 cylindrical (D 180/D 210) ER 32 cylindrical (D 250)

Item No

€ VAT excl.

344 1305

90.00

344 0305

70.00

344 0505

80.00

344 1306

99.00

344 0306

79.00

344 0506

90.00

RÖHM revolving center MT2 MT3 MT4

344 1003 344 1503 344 4003

75.00 79.00 99.00

quantum revolving center MT1 MT2 MT3 MT4 MT5 MT6

344 0701 344 0702 344 0703 344 0704 344 0705 344 0706

35.00 45.00 50.00 60.00 79.00 179.00

Lathe chucks see on pages 84 - 85

Lathe chuck flange · To assemble the lathe chuck Ø 100 mm cylindrical (D 180/D 210) Ø 125 mm short taper (D 240/D 280) Ø 125 mm cylindrical (D 250) Ø 160 mm short taper (D 280)

86

344 0312

70.00

344 1311

65.00

344 0511

70.00

344 1413

79.00

Vibration absorber machine stand · Machines and devices can be installed without anchoring and can be exactly leveled by height adjustment · Machine capability will be improved due to shock and vibration absorbing Load Lathes Machines in general Static load Thread Ø/H/L Item No € VAT excl.

SE 1 max. 330 kg max. 1200 kg max. 2000 kg M 12 120/32/100 338 1012 19.00

SE 2 max. 800 kg max. 3000 kg max. 4000 kg M 16 160/35/120 338 1016 29.00

Turning

Collet chuck kit Item No € VAT excl.

SPZ - 5C 344 1509 300.00 · For universal collet chuck attachment · Standard 385 E · 17 pcs. · Clamping range 3/4/5/6/8/10/12/14/15/16/18/20/21/22/23/24/25mm · Wooden box

Collet chuck kit SPZ - ER 25 · DIN 6499 · 15 pcs.; clamping range ø 1 - 16 mm · Plastic box

SPZ - ER 32 · DIN 6499 · 18 pcs.; clamping range ø 3 - 20 mm · Wooden box

344 1109

149.00

344 1122

169.00

Revolving center with replacement lathe centers · With 7 replaceable lathe centers · Body made of hardened and ground tool steel · Precision needle roller bearings ensures high concentricity precision 120.00 MT2 344 0732 140.00 MT3 344 0733 150.00 MT4 344 0734

87

ACCESSORIES FOR TURNING

· · · · · · ·

· · · · ·

Titanium coated twist drill kit 13 mm Titanium coated Higher service life and durability Higher hardness than metal More rapid working results Less wear 25 pcs.; sizes 1 - 13 mm Metal box

305 1010

Twist drills HSS with morse taper 9 pcs.; sizes 14,5/16/18/20/22/24/26/28/30 mm Wooden box High service life Well removing of chips Right cutting MT2 305 1002 MT3 305 1003

29.50

89.00 89.00

Clamping block for cutting-off blade CB1 344 0680 · Without SWH from D 420 on, with SWH from D 320 on · Complete clamping block · Without lathe tools

45.00

Blade CH1 · Up to 75 mm · Incl. turning insert

344 0685

49.00

Spare turning inserts for CH1 · 10 pcs.

344 0686

89.00

Universal coolant equipment Lift max. 2.5 m Conveying capacity 8 liters/min Tank capacity 11 liters Tank size L x W x H: 370 x 245 x 170 mm Complete with tank, flexible tube, hose With German switch/plug combination Magnetic foot attachment of the coolant hose For self-assembly Universal coolant equipment 230 V 335 2002 Universal coolant equipment 400 V 335 2001

189.00 189.00

· · · · · · · ·

NEW

All prices plus VAT

88

QUICK-ACTION TOOL HOLDER

· · · · · · ·

Quick-action tool holder Item No € VAT excl.

Please find a current list referring the compatibility with our lathes on page 83 Repeat accuracy 0.01 mm 40 different angular positions Height adjustment via knurled screw Basic holder and tool holder with profile ground toothing Clamping of the tool holder without clearance and repeat accuracy Angular scale on the tool holder head 338 4311

250.00

338 4312 338 4320

51.00 58.00

Quick-action tool holder kit SWH 1 - A Consisting of: · 1 tool holder head A · 3 tool holders 20 x 90 type D for square tools · 1 tool holder 20 x 90 type H for round tools · For self-assembly Spare tool holder 20 x 90 type D for square tools Spare tool holder 20 x 85 type H for round tools

338 4301

380.00

338 4302 338 4321

65.00 64.00

Quick-action tool holder kit SWH 3 - E Consisting of: · 1 tool holder head E · 3 tool holders 20 x 100 type D for square tools · 1 tool holder 30 x 100 type H for round tools · For self-assembly Spare tool holder 20 x 100 type D for square tools Spare tool holder 30 x 100 type H for round tools

338 4303

429.00

338 4304 338 4322

79.00 87.00

Quick-action tool holder kit SWH 5 - B Consisting of: · 1 tool holder head B · 3 tool holders 25 x 120 type D for square tools · 1 tool holder 30 x 120 type H for round tools · For self-assembly Spare tool holder 25 x 120 type D for square tools Spare tool holder 32 x 130 type H for round tools

338 4305

520.00

338 4306 338 4324

82.00 90.00

Quick-action tool holder kit SWH 7 - C Consisting of: · 1 tool holder head C · 3 tool holders 32 x 150 type D for square tools · 1 tool holder 35 x 150 type H for round tools · For self-assembly Spare tool holder 32 x 150 type D for square tools Spare tool holder 40 x 160 type H for round tools

338 4307

830.00

338 4308 338 4326

129.00 165.00

Factory assembly and adaptation SWH · Only when ordering a new machine

900 0400

95.00

Basic holder Turning diameter Motor lathe max.

Slide width max.

Cutting tool rest width Tool max.

Hole standard Depth of bore hole max.

Total width Total height Depth of bore hole max.

d h v u t t. max

mm mm mm mm mm mm mm mm

Tool holder head

Turning

Quick-action tool holder kit SWH AA Consisting of: · 1 tool holder head A · 3 tool holders 13 x 50 type D for square tools · 1 tool holder 13 x 50 type H for round tools · For self-assembly Spare tool holder 13 x 50 type D for square tools Spare tool holder 12 x 50 type H for round tools

Tool holder type D for square tool 3 pcs.

Tool holder type H for round tool 1 pc.

Rear view Tool holder type D for square tool

Rear view Tool holder type H for round tool

Dimensions tool holder head

AA 120 - 220 mm 1 kW 80 10 12 12 12 74 37 30

A 150 - 300 mm 2.2 kW 100 14 20 20 31 106 55 35

E 200 - 400 mm 4.4 kW 120 15 20 20 31 132/142 68 35

B 300 - 500 mm 6.6 kW 150 20 25 32 51 150/155 78 45

C 400 - 700 mm 13 kW 180 20/30 32 40 70 202/210 110 90

89

SPARE REVERSING PLATES Carbide reversing plates Item No € VAT excl.

5 pcs. turning inserts C/80° TiN-coated 344 1164 39.00 · Suitable for cutting tool 2/9/5/12/29·ISO designation: CCMT060204 l = 6.35 s = 2.60 r = 0.40

d = 6.35 d1= 2.70

l = 8.60 d = 13.35 s = 4.50 d1= 5.16 r = 0.10

39.00 5 pcs. turning inserts C/80° TiN-coated 344 1572 · Suitable for cutting tool 32/33 · ISO designation: CCMT09T304 l = 9.50 s = 4.00 r = 0.40

d = 9.50 d1= 4.40

39.00 5 pcs. turning inserts W/80° TiN-coated 344 1165 · Suitable for cutting tool 1/8 · ISO designation: WCMX050308F l = 5.20 s = 3.35 r = 0.80

d = 6.50 d1= 3.15

49.00 5 pcs. turning inserts D/55° TiN-coated 344 1166 · Suitable for cutting tool 3/4/10/11 · ISO designation: DCMT070204 l = 7.30 s = 2.53 r = 0.40

l = 9.52 s = 4.10 d = 9.52

l = 11.6 s = 3.97 r = 0.4

39.00 344 1280 · ISO designation: SCMT09T304

r = 0.4 d1= 4.35

5 pcs. turning inserts New · Suitable for cutting tool 25/37

344 1281 39.00 · ISO designation: DCMT11T304

l = 8.60 s = 4.50 r = 0.10

344 4073 14.90 · ISO designation: WNUM060400FL

d = 10.35 d1 = 4.10

l = 6.20 s = 3.55 r = 0.10

d = 10.35 d1 = 4.10

344 1161

5.00

344 1261

6.00

344 4071

14.90

b = 3.50 l = 12.14 fb = 0.50

b = 4.00 l = 14.00 fb = 0.50

5 pcs. threading inserts 60° · Suitable for cutting tool 6/13/15

344 1162

6.00

b = 3.00 l = 15.00 f = 3.00 344 4074 14.90 · ISO designation: SAUM120400FL

l = 13.10 d = 13.10 s = 4.50 d1 = 5.16 r = 0.10 14.90 5 pcs. turning inserts S/90° 344 4075 · Suitable for cutting tool 42/43/45 · ISO designation: SAUM120404F

90

l = 6.20 s = 3.55 r = 0.10

b = 4.00 l = 16.00 fb = 1.00

d = 13.35 d1 = 5.16

l = 13.10 d = 13.10 s = 4.50 d1 = 5.16 r = 0.10

d = 10.00 d1 = 4.10

5 pcs. parting inserts · Suitable for cutting tool 47

d = 9.525 d1 = 4.40

5 pcs. turning inserts S/90° · Suitable for cutting tool 42

l = 5.40 s = 3.55 r = 0.10

5 pcs. parting inserts · Suitable for cutting tool 23/35

d = 9.525 d1 = 4.40

5 pcs. turning inserts W/80° · Suitable for cutting tool 41

5 pcs. turning inserts S/90° 344 1269 8.50 · Suitable for cutting tool 18 · ISO designation: SAUM09T300FL

5 pcs. parting inserts · Suitable for cutting tool 7/14

5 pcs. turning inserts 344 1282 39.00 New · Suitable for cutting tool 26-28/38-40 · ISO designation: CCMT09T04 l = 9.7 s = 3.97 r = 0.4

l = 10.00 d = 10.00 s = 3.55 d1 = 5.16 r = 0.10

5 pcs. turning inserts W/80° 344 1270 8.50 · Suitable for cutting tool 16/17 · ISO designation: WAUM06T300FL

r = 0.4 d1= 4.35

5 pcs. turning inserts New · Suitable for cutting tool 24/36

5 pcs. turning inserts S/90° 344 1267 8.50 · Suitable for cutting tool 19/20 · ISO designation: SAUM09T300F

5 pcs. turning inserts W/80° 344 1268 8.50 · Suitable for cutting tool 21 · ISO designation: WAUM06T300FR

d = 6.35 d1 = 2.70

39.00 5 pcs. turning inserts S/90° TiN-coated 344 1571 · Suitable for cutting tool 30/31 · ISO designation: SCMT09T304 l = 9.52 s = 4.10 d = 9.52

Carbide reversing plates Item No € VAT excl.

5 pcs. turning inserts W/80° 344 4076 14.90 · Suitable for cutting tool 44 · ISO designation: WNUM060400FR

5 pcs. threading inserts 60° · Suitable for cutting tool 22/34 b = 4.70 l = 20.00 f = 5.00

344 1263

11.00

5 pcs. threading inserts 60° · Suitable for cutting tool 46

344 4072

14.90

b = 7.50 f = 6.00 l = 25.00 fb = 0.50

CUTTING TOOL KITS

Cutting tool HM 8 mm 344 1011 89.00 · 7 pcs. · With carbide reversing plates · TiN-coated · Wooden box Iso designations for tool holder Cutting tool 1: SWGCR/L0810D05 Cutting tool 2: SCLCR/L0810D06 Cutting tool 3: SDJCR/L0810D07 Cutting tool 4: SDNCN/L0810D07

· Cutting tool 5: SCLCL0810D06 · Cutting tool 6: LW0810R/L 04 · Cutting tool 7: QA0812R/L03 h1 = 8 mm 1

Cutting tool HM 10 mm 344 1111 110.00 · 7 pcs. · With carbide reversing plates · TiN-coated · Wooden box Iso designations for tool holder · Cutting tool 8: SWGCR/L1010E05 · Cutting tool 13: LW1010R/L04 · Cutting tool 9: SCLCR1010E06 · Cutting tool 14: QA1012R/L03 · Cutting tool 10: DJCR/L1010E07 h1 = 10 mm · Cutting tool 11: DNCN/L1010E07 · Cutting tool 12: SCLCR/L1010E06 Cutting tool HM 12 mm 344 1211 129.00 · 9 pcs. · With carbide reversing plates · Wooden box Iso designations for tool holder · Cutting tool 15: LN1215R/L04 · Cutting tool 21: PWGNR/L1215H06 · Cutting tool 16: PWKNR/L1012J06 · Cutting tool 22 LW1215R/L06 · Cutting tool 17: PWUNR/L1012J06 · Cutting tool 23: QA1222R/L03 · Cutting tool 18: PSSNR/L1012J09 h1 = 12 mm · Cutting tool 19: PSSNR/L1215H09 · Cutting tool 20: PSBNR/L1215H09 344 1212 New Cutting tool HM 12 mm 289.00 in · 5 pcs. · With carbide reversing plates · Made in Germany Madmean y Ger Iso designations for tool holder · Cutting tool 24: SSSC R1212J11 · Cutting tool 28: SDJC L1212J11 · Cutting tool 25: SCLC R1212J09 h1 = 12 mm · Cutting tool 26: SDNC N1212J11 · Cutting tool 27: SDJC R1212J11 120.00 Cutting tool HM 16 mm 344 1511 · 7 pcs. · With carbide reversing plates · TiN-coated · Wooden box Iso designations for tool holder · Cutting tool 29: SCLCR1622K06 · Cutting tool 33: SCGCL1616H09 · Cutting tool 30: SSRCR1616H09 · Cutting tool 34: LW1616R04 · Cutting tool 31: SSRCR1616H09 · Cutting tool 35: QA2216R/L03 · Cutting tool 32: SCGCR1616H09 h1 =16 mm

New in Madmean y Ger

Cutting tool HM 16 mm · 5 pcs. · With carbide reversing plates Iso designations for tool holder · Cutting tool 36: SSSC R1616J11 · Cutting tool 37: SCLC R1616J09 · Cutting tool 38: SDNC N1616J11

344 1216 · Made in Germany

299.00

2

8

9

15

16

17

4

10

11

18

24

29

3

30

5

12

19

25

31

6

7

13

20

21

22

26

27

28

32

33

14

Turning

· · · ·

23

34

35

· Cutting tool 39: SDJC R1616J11 · Cutting tool 40: SDJC L1616J11 h1 = 16 mm

Cutting tool HM 20 mm 344 4011 · 7 pcs. · With carbide reversing plates ·Wooden box Iso designations for tool holder · Cutting tool 41: PWUNR/L1518M08 h1 = 16 mm · Cutting tool 42: PSSNR/L1518M12 h1 = 16 mm · Cutting tool 43: PSSNR/L2020-12 h1 = 20 mm h1 · Cutting tool 44: PWGNR2020 08 h1 = 20 mm · Cutting tool 45: PSRNR/L2020-12 h1 = 20 mm · Cutting tool 46: LW2020R 08 h1 = 20 mm · Cutting tool 47: QA2027R/L 04 h1 = 20 mm

185.00

36

41

Cutting tool 8 mm 344 1008 · 11 pcs. · With soldered carbide reversing plates · Wooden box

59.90

Cutting tool 10 mm 344 1108 · 11 pcs. · With soldered carbide reversing plates · Wooden box

59.90

Cutting tool 16 mm 344 1508 · 11 pcs. · With soldered carbide reversing plates · Wooden box

65.00

42

37

43

38

44

39

45

40

46

47

All prices plus VAT

91

LED lamps Halogen working place light fixture Neon working place light fixture

MACHINE LAMPS

LED lamp AL 12 335 1131 · Optimum mobility of the head · High position stability · Coated articulated arm with a length of 400 mm · Mounting plate · Protective system IP54 · Integrated transformer 230-volt connection

49.00

LED

Articulated head

Lamps

79.00 Halogen working place light AL 25 335 1145 · Coated articulated arm for optimum mobility of the head · High position stability · Articulated head · Impact-resistant, easy-to-clean plastic housing · Magnetic stand and mounting plate · Arm 500 mm · Protective system IP20 · Integrated transformer 20 W/230 V connection

Anti-glare grid

99.00 Halogen working place light AL 35 335 1152 · Concentrated halogen light due to anodized, semi-wide radiating round reflector · Mounting plate · Ribbed stable aluminum lightning head for protection against water, oil, dust and impact · Convenient low outside temperature · Articulated head · 12-volt illuminant · Anti-glare grid for glare-free working · Protective system IP65 (Lamp head) · Integrated transformer 55 W/230 V connection

Neon working place light ALM 3 · · · · · · ·

335 1160

Anti-glare grid

119.00

Magnification of 3 diameters Large magnifying glass: 127 mm diameter Joint comfortably adjustable and fixable by hand screw Comfortable, glare-free light by round fluorescent tube 81 cm articulated arm Protective system IP20 22 W/230 V connection

All prices with VAT excluded

93

Digital position displays Digital 3-axes position measuring system External micrometer Height measuring and marking instrument Digital caliper gauges Machine spirit level

DPA 2000

Digital position display DPA 2000 for precise measuring of all travels and positioning on machines and drives

· · · · · · · · · · ·

Digital position display DPA 2000 338 4001 339.00 Obvious reduction of manufacturing times Easy-to-operate Higher working accuracy Error rate is being reduced Well-arranged keyboard Anti-glare display Splash-proof closed keyboard High-grade aluminum housing Reversible for milling machines and lathes with arbitrarily selectable resolution

Possible functions Reference point Calculator Absolute/Incremental operation Coupling of axis (sum Z) Sub D connector bushing Conversion inch/metric thread Pitch circle calculator (incremental dimension) Coordinates in a circle (graduated circle) Holes in a circle (graduated circle) Permanent memory also in case of power failure Reversible measured values radius/diameter

Technical data: · Three evaluable measuring inputs with seven correction memories each for tools · Electrical connection 230 V ~50 Hz · Dimensions L x W x H: 280 x 70 x 185 mm · Weight: 2.6 kg Extent of supply · Wall unit · Operating manual · Connection cable 230 V

Measuring gib for DPA 2000/DPA 2000 S · Totally enclosed odometry system with high-precision glass scale · Accuracy 5 μm · Scanning carriage guided by miniature ball bearings and connected to the mounting base via coupling · Rubber sealing lips protect against dust, chips and splash water · Flexible insulating metal tube protects 3 up to 4 m long connecting cable (from ML 620 - 4 m on ) · Without assembly Measuring gib ML 80 mm ML 100 mm ML 120 mm ML 170 mm ML 220 mm ML 270 mm ML 320 mm ML 370 mm ML 420 mm ML 470 mm ML 520 mm ML 570 mm ML 620 mm ML 670 mm ML 720 mm ML 770 mm ML 820 mm ML 870 mm ML 920 mm ML 970 mm ML 1020 mm ML 1250 mm ML 1400 mm ML 1520 mm ML 1670 mm ML 1940 mm ML 2010 mm ML 3000 mm

Factory assembly ML (per measuring gib)

Item No 338 4108 338 4110 338 4112 338 4117 338 4122 338 4127 338 4132 338 4137 338 4142 338 4147 338 4152 338 4157 338 4162 338 4167 338 4172 338 4177 338 4182 338 4187 338 4192 338 4197 338 4202 338 4225 338 4240 338 4252 338 4267 338 4294 338 4295 338 4300

€ VAT excl.

180.00 185.00 190.00 195.00 200.00 205.00 210.00 215.00 220.00 225.00 235.00 240.00 245.00 250.00 255.00 260.00 265.00 270.00 280.00 290.00 300.00 460.00 580.00 620.00 650.00 790.00 850.00 1.390.00

900 0410

250.00

Fig.: ML 670

Measuring

· · · · · · · · ·

mm

Fig.: DPA 2000

All prices plus VAT

Machines are CE compliant

95

DPA 2000 S

Digital position display DPA 2000 S with speed display and cutting constant for precise measuring of the travels and positioning on machines and drives

Fig.: Rear view DPA 2000 S Fig.: DPA 2000 S

480.00 Digital position display DPA 2000 S 338 4010 · Reversible for milling machines and lathes, arbitrarily selectable input signal (sine/rectangle) in order to use e.g. glass scales and/or magnetic tape systems · Magnetic tapes to be assembled on machines if there is not enough space for magnetic scales · Sensor to record the spindle speed included in the delivery · Higher working accuracy · Obvious reduction of manufacturing times · The error rate is being reduced · Easy-to-operate · Well-arranged keyboard · Splash-proof, closed, glare-free key pad · High-grade aluminum housing Extent of supply · Speed sensor · Wall unit · Operating manual · Connection cable 230 V

Possible functions Reference point Calculator Speed display Control of the constant cutting speed (0-10 volts output at the inverter) · Coupling of axis (sum Z) · Sub D connector bushing · Absolute/Incremental operation · Conversion inch/metric thread · Pitch circle calculator (incremental dimension) · Coordinates in a circle (graduated circle) · Holes in a circle (graduated circle) · Reversible measured values radius/diameter · Resetting to zero · Self-diagnosis · Point of reference · Linear error correction · 7 tool memories · · · ·

Technical data: · Three evaluable measuring inputs with seven correction memories each for tools · Electrical connection 230 V ~50 Hz · Dimensions L x W x H: 280 x 70 x 185 mm · Weight: 2.6 kg

Fig.: Speed sensor

Accessories Magnetic tape MB 100 · Price per 1 cm · With steel tape

338 3941

0.69

Read head activated · For magnetic tape

338 3932

190.00

Factory assembly magnetic tape · Per axis

900 0412

150.00

Perforated disk for impulse transmitter · Lathe D 320 to D 360

338 3926

15.00

Perforated disk for impulse transmitter · Lathe D 420 to D 560

338 3927

19.00

Fig.: Magnetic tape MB 100

Fig.: Perforated disk

96

Fig.: Read head activated All prices plus VAT

DPA 2000 S

Assembly proposal

Measuring Measuring

DPA 2000 S

Fig.: D 320 x 920 with measuring display DPA 2000 S

路 Speed sensor

Machines are CE compliant

路 Magnetic tape with active sensor

路 Magnetic tape with active sensor

97

MPA - 3

Digital 3-axes position measuring system MPA - 3

3 5 2

4 1

Digital measuring system MPA 3 - Set · To measure positions or to display counting values · Parameters can be displayed at any independent position and can be further processed using the interfaces · 3 incremental inputs · Individually programmable · Three-row five-segment display · Front course programming keys · Free programming of scaling factors, offset, reference value, etc. · Contactless - maintenance-free - solid · User-friendly menu guidance Extent of supply · Compact, digital 3-axes position display for milling machines (X - Y - Z) and for lathes (X, Z, Z0) · Metal frame · Magnetic stand · Power supply unit VDC 24 V · Measuring tape incl. three magnetic sensors MS100/1 · Display accuracy 0.005 mm · Special steel covering, self-adhesive Digital measuring system MPA 3 kit S 338 3902 · E.g. for BF 20(L) Vario, D 180, D 210, D 240, D 250, D 280 · Length of measuring tape 1100 mm

739.00

Digital measuring system MPA 3 kit - L 338 3904 · E.g. for D 320, D 330, D 360, BF 30 Vario, BF 46 Vario · Length of measuring tape 2000 mm

790.00

Factory assembly MPA 3 · Incl. material

390.00

900 0420

Individual components of the kit

Measuring display MPA 3 · Compact, digital 3-axes position display Item No 338 3920; € 450.00 VAT excl.

1

2 Metal housing · Incl. magnetic stand · L x W x H: 87 x 110 x 125 mm Item No 338 3998 € 16.00 VAT excl.

Magnetic sensor MS 100/1 · Display accuracy 0.005 mm · Per piece Item No 338 3931; € 85.00 VAT excl.

3

Magnetic tape MB 100 · Price per cm · Incl. steel tape Item No 338 3941 € 0.69 VAT excl.

Power supply unit VDC 24 V Item No 338 3999 € 9.90 VAT excl.

5

4

Fig.: D 280 x 700 G Vario with MPA 3-S measuring display and measuring tape MB100

All prices plus VAT

98

Precision measuring tool kit MS 4 338 5030 5 pcs.

Made of special steel Caliper gauge 150 mm x 0.05 mm Beveled steel square DIN 875/110 mm x 70 mm Scale 150 mm External micrometer 0 - 25 x 0.01 mm Plastic box

Digital height and marking instrument · Measuring range 300 mm or 12 inches · 5-digit LCD display · Reading accuracy ± 0.01 mm · mm/inch conversion · Stand 110 x 65 mm · Total height 458 mm · Weight 2.1 kg · Stainless steel bar · HM-coated marking leg

338 5050

39.00 · · · ·

169.00

· · · · · · · ·

Digital external micrometer Accuracy 0.001 mm mm/inch conversion Measuring surfaces made of hard metal LCD display 0 - 25 mm

Digital caliper gauge 5-digit LCD display Protected against oil and dirt mm/inch conversion Repeat accuracy ± 0.01 mm Depth gauge Reading 0.01 mm Spare battery Plastic box DS 150 DS 300

338 5150

79.00

338 5015 338 5023

25.00 75.00

Measuring Measuring

· · · · · · ·

Fig: DS 150

All prices plus VAT

99

MEASURING

79.00 Machine spirit level 338 5064 Prismatic base to align horizontal surfaces and shafts Accuracy 0.02 mm/m Length 200 mm The compact and tension-free installation of the parallel vial ensures constant accuracy · No time-consuming adjustment · Cross vial and thermal insulation handle · Wooden box · · · ·

Dial gauge Accuracy according to DIN 878 Mat chromium plated metal housing Clamping shank 8 mm Division 0,01 mm Measuring range 10 mm Outer ring with two adjustable tolerance marks · Scale turnable with the outer ring for simple zeroizing

338 5090

127.00 External micrometer kit 6 pcs.

338 5100 · 6 external micrometers from 0 to 150 mm · Measuring range 0 - 25 mm. 25 - 50 mm, 50 - 75 mm, 75 - 100 mm, 100 - 125 mm, 125 - 150 mm · Measuring range with setting gauge from 25 mm on · Accuracy according to DIN 863 · Reading 0.01 mm · Mat chromium plated scales · Measuring spindle Ø 6.35 mm · Measuring surfaces made of hard metal · Bow with hand guard · Micrometer drum Ø 17 mm · With ratchet spanner · Spindle pitch 0.5 mm · Wooden box

16.00

· · · · · ·

19.00 Precision magnetic gauge stand 335 6650 · Measuring upright ø 12 mm x 181 mm · Swiveling arm ø 10 mm x 160 mm · Magnetic base L x W x H: 50 x 62 x 55 mm · Adhesive force 50 kg · Dial gauge fixture with location hole for dial gauges, indicating caliper, electrical longitudinal caliper

· · · · · · ·

Measuring and proof plates 338 5060 Dimensions L x W x H: 630 x 400 x 100 mm Accuracy 7 μ Granite Thermally and dynamically stable Resistance to pressure 250-260 N/mm2 DIN 876/0 Corrosion-proof

229.00

Fig.: Dial gauge and gauge stand

Button cell SR 44 W; 1,55 V Adequate for: · Digital caliper gauges DS 150/DS 300 · Digital height measuring and marking instrument · Digital external micrometer

100

338 5480

2.50

All prices plus VAT

Metal belt saws

Circular metal saws

INFORMATION ABOUT SAW BANDS

General information about saw bands Workpiece The workpiece to be manufactured needs to be firmly clamped so that it can neither vibrate nor turn. Do not use any damaged, wrapped nor heavily deformed workpieces. The cut will be more exactly the nearer the band saw guidance are fixed to the workpiece.

Spacing (toothing) The toothing determines the number of teeth per one inch (25.4 mm).

As a general rule it applies: The shorter the cutting length (e.g. profiles), the finer is the selected toothing. The larger the material cam (e.g. solid material), the more coarse is the used toothing.

A too large toothing can cause cutting run off since chips are plugging the chip catch and the saw band is forced to deviate from its cutting line. A too little toothing can result in tooth breaks, since the cutting force on the single tooth is becoming too strong. At least three teeth should cam in to realize a commercial result.

Cutting speed (M42) 80 - 90 m/min 45 - 75 m/min 40 - 60 m/min 30 - 40 m/min 20 - 35 m/min 15 - 25 m/min

Carrier

Thick-walled tube

Solid round bar steel Solid flat bar steel Tube Thin chips which look like powder • Increase the feed or reduce the saw band speed.

Bunch

1 Burnt, heavy chips • Reduce the feed and/or the saw band speed.

Materials Construction steel/Machining steel Individual steels/Tempering steel Unalloyed tool steels/Roller bearing steels Alloyed tool steels/High-speed steels Stainless steels Heat-resistant steels/High-temperature alloy

Solid square

Optimum chip formation Cutting chips are the best indicator for the correctly adjusted feed and saw band speeds. Please have a look at the chips which you have produced and correctly adjust your feed.

M AT E R I A L

Running in saw bands · The correct running in guarantees a long service life. · Sharp cutting edges with extremely small edge radiuses are the condition for high cutting capacities of the saw bands. · In order to achieve an optimum service life, we recommend you to run in the saw bands accordingly. · Determine the correct cutting speed (m/min) and the feed (mm/min) depending on the material and the dimension of your cutting material. · It is important that the new saw band should be used at about 50% of the determined feed. This way, it will be avoided that damages occur due to extremely sharp tooth cutting edges at too large chip thicknesses caused by micro splinters. · New saw bands can initially be liable to vibrations and to vibration noises. If this occurs, reduce the cutting speed a little. For smaller workpiece dimensions you should remove about 300-500 cm² of the cutting material in order to run-in the saw band. · If you machine larger workpiece dimensions, we recommend you to perform the running-in during a period of time of about 15 min. After the running in, slowly increase the feed to the initially determined target value.

Legend

2 3 4 5 6 7 8

Curled, silver and warm chips • Optimum feed and saw band speed.

Structural steel Deep-drawing steel Machining steel Structural steel Tempering steel Case hardened steel Tempering steel Ball bearing Tool steel High-speed steel Tool steel Rust Acid-resisting steel Non-ferrous metals Cast iron

Toothing when using HSS bimetal bands Standard toothing Profile cross section < 12 mm 12 - 30 mm 30 - 50 mm 50 - 80 mm 80 - 100 mm 110 - 200 mm 110 - 200 mm 200 - 400 mm

Number of teeth per inch 14 TPI 10 TPI 8 TPI 6 TPI 4 TPI 3 TPI 3 TPI 2 TPI

The clear grey toothing is not included in the range of products

102

Combined toothing Profile cross section < 25 mm 20 - 40 mm 25 - 70 mm 35 - 90 mm 50 - 100 mm 80 - 150 mm 120 - 350 mm 250 - 600 mm

Number of teeth per inch 10 - 14 TPI 8 - 12 TPI 6 - 10 TPI 5 - 8 TPI 4 - 6 TPI 3 - 4 TPI 2 - 3 TPI 1.33 - 2 TPI

Cutting of tubes and profiles Diameter Wall thickness

40

3 mm 8 mm 12 mm 15 mm 20 mm 30 mm 50 mm 100 mm

8 - 12 8 - 12 6 - 10 5-8 -

80 100 Toothing teeth (TPI) 8 - 12 6 - 10 5-8 4-6 4-6 3-4 -

8 - 12 6 - 10 5-8 4-6 4-6 3-4 -

150

200

300

8 - 12 5-8 4-6 4-6 4-5 3-4 3-4 -

6 - 10 4-6 4-6 3-4 4-5 2-3 2-3 2-3

6 - 10 4-6 4-6 3-4 4-5 2-3 2-3 1.33 - 2

OPTI S 100 G

The Orig inal Light-weighted and handy metal band saw. Perfect for the universal use on building sites, for assembly, for car services, in the shop, in the do-it-yourself room and in agriculture Argumente, die überzeugen Convincing arguments: quality, efficiency and price · Automatic limit stop · Quick-action vice for rapid workpiece clamping · Micro switch for automatic limit stop · Automatic lowering of the saw bow using the three-point adjustment of saw bow pressure · Ball-bearing saw band guidance · User-friendly safety switch for IP 54 with low-voltage release and emergency-stop button · Saw bow can be fixed for transport · Large, handy handle and little net weight allows trouble-free transport to the building site · Space-saving due to miter adjustment via the saw bow · Adjustable material limit stop for standard works

“...Convincing sawing quality at low noise development fulfills partically anything what a metal band saw may offer....

Sawing

Upshot of Heimwerker Test 06.2003

Fig.: optional with machine substructure

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Cutting range Round material max. 0° Rectangle max. 0° Round material max. 45° Rectangle max. 45° General Saw band speed Saw band dimension Dimensions Length with vice closed Length with vice opened Width without material limit stop Width with material limit stop Height lower stop position saw bow Height upper stop position saw bow Net weight Extent of supply

OPTI S 100 G 330 0100 529.00

370 W 230 V ~50 Hz Ø 100 mm 100 x 150 mm Ø 65 mm 100 x 60 mm 45 m/min 1470 x 13 x 0,65 mm 850 mm 950 mm 300 mm 660 mm 680 mm 820 mm 23 kg Bimetallic saw band Material limit stop Operating tools in a handy holder

· · · ·

Machine substructure Solid Space-saving Collapsible Easy-to-transport Item No 335 1490 € 69.00 VAT excl.

Saw bands HSS bimetallic M 42 Item No € VAT excl. · Maximum output saw bands · Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel · Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 6 - 10 TPI; tooth angle 0° 335 1110

16.90 M a te r i a l

1238 Teeth per inch 6 TPI; tooth angle 10°

335 1109

16.90

M a te r i a l

1234567 Legend see on page 102

Machines are CE compliant

103

OPTI S 130 GH

The Orig inal

Metal band saw perfect for easy sawing operations.

Miter cuts from -45° up to +60° over swiveling saw bow

S 130 GH Convincing arguments

Convincing arguments: quality, efficiency and price · Automatic lowering of the saw bow using a hydraulic cylinder · Mounting base, swivel arm and saw bow made of grey cast iron · Ball-bearing 3-point saw band guide · Automatic limit stop · Silent operation · Three speeds · Quick-action vice · Machine substructure included

Saw bow · Slewable from both sides from -45° to +60°

Quick-action vice · For fast workpiece clamping · Material stand MSR 4 Item No: 335 7610 € 149.00 VAT excl. · Material stand MSR 7 Item No: 335 7611 € 239.00 VAT excl.

i

Detailed information about MSR on page 118

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Cutting range Round material max. 0° Rectangle max. 0° Round material max. 45° Rectangle max. 45° Round material max. 60° Rectangle max. 60° General Lifting the saw bow Feed Saw band speed Saw band dimension Dimensions Length Width Height lower stop position saw arch Height upper stop position saw arch Net weight Extent of supply

104

OPTI S 130 GH 330 0130 579.00

410 W 230 V ~50 Hz Ø 128 mm 100 x 150 mm Ø 94 mm 94 x 78 mm Ø 56 mm 56 x 56 mm manual continuously adjustable 22/31/55 m/min 1638 x 13 x 0.65 mm 1000 mm 530 mm 1060 mm 1320 mm 78 kg Bimetallic saw band Machine substructure Material limit stop

Lowering · Hydraulically continuously adjustable · Mounting base, swivel arm and saw bow made from robust grey casting

Saw bands HSS bimetallic M 42 Item No € VAT excl. · Maximum output saw bands · Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel · Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 6 - 10 TPI; tooth angle 0° 335 1512 Teeth per inch 10 - 14 TPI; tooth angle 0° 335 1518

17.00 17.00 M a te r i a l

1238 Teeth per inch 6 TPI; tooth angle 10°

335 1511

17.00

M a te r i a l

1234567 Legend see on page 102

OPTI S 181 G

The Orig inal S 181 G

The metal band saw for demanding saw operations with shift transmission and 3 saw band speeds

Convincing arguments Convincing arguments Convincing arguments: quality, efficiency and price · User-friendly safety switch for IP 54 with low-voltage release · Big wheels and handy transport strap allow trouble-free position change of the metal band saw · Ball-bearing 5-point saw band guide · Solid casting type · Coolant equipment supplied as standard · Quick-action vice · Silent operation · Automatic limit stop · Chip brush

Three saw band speeds · 39/66/82 m/min switchable via gear

Sawing

Quick-action vice · Adjustable clamping jaws from 0° to 45° for miter cuts

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Cutting range Round material max. 0° Rectangle max. 0° Round material max. 45° Rectangle max. 45° General Lifting the saw bow Feed Saw band speed Saw band dimension Dimensions Length max.

Width without material limit stop Width with material limit stop Height lower stop position saw arch Height upper stop position saw arch Net weight Extent of supply

Machines are CE compliant

OPTI S 181 G 330 0182 1’250.00

750 W 400 V ~50 Hz

Lowering speed · With hydraulic counter-pressure cylinder · Continuously adjustable

Ø 180 mm 180 x 240/65 x 300 mm Ø 110 mm 170 x 110 mm manual continuously adjustable 39/66/82 m/min 2362 x 19 x 0.9 mm 1200 mm 450 mm 720 mm 1050 mm 1600 mm 130 kg Bimetallic saw band Hydraulic lowering cylinder Machine substructure Material limit stop Coolant equipment

Saw bands HSS bimetallic M 42 Item No € VAT excl. · Maximum output saw bands · Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel · Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 5 - 8 TPI; tooth angle 0° 335 7522 Teeth per inch 6 - 10 TPI; tooth angle 0° 335 7521

25.00 25.00 M a te r i a l

1238 Teeth per inch 5 - 8 TPI; tooth angle 6° 335 7516

25,00 M a te r i a l

12 345 6 Legend see on page 102

105

OPTI S 210 G/OPTI S 210 G Vario/OPTI S 275 G/OPTI S 275 G Vario

Band saws for the metal working with miter-swiveling saw bow and 2 saw band speeds. “VARIO” with infinitely variable speed control and frequency converter “Made in Germany” Convincing arguments: quality, efficiency and price · 2 saw band speeds switchable via 2-step motor · “Vario” type with frequency converter of industrial quality “Made in Germany” · Heavy casting type · High cutting accuracy due to vibration-free running · Silent operation · Control panel with well-arranged keyboard for simple operation · Quick and safe holding of the workpiece by a quick-action vice with an additional lever · S 275 G/S 275 G Vario with easy saw bow adjustment for miter cutting by 60° · Automatic limit stop · Ball-bearing 5-point saw band guide · Lowering using the continuously adjustable hydraulic cylinder · Coolant drip pan · Coolant equipment supplied as standard

Model Item No € VAT excl.

OPTI S 210 G 330 0210 1’390.00

OPTI S 275 G 330 0275 1’690.00

Model Item No € VAT excl.

OPTI S 210 G Vario 301 2210 2’490.00

OPTI S 275 G Vario 301 2275 2’790.00

Features of performance Electrical connection Motor power 750 W 400 V ~50 Hz 1.1 kW 400 V ~50 Hz Motor coolant pump 40 W 40 W Cutting range Round material max. 0° Ø 170 mm Ø 225 mm Rectangle max. 0° 210 x 140 mm 245 x 180 mm Round material max. 45° Ø 125 mm Ø 160 mm Rectangle max. 45° 125 x 100 mm 160 x 160 mm Round material max. 60° Ø 100 mm Rectangle max. 60° 100 x 100 mm General Lifting the saw bow manual manual Feed continuously adjustable continuously adjustable Saw band speed 40/80 m/min 45/90 m/min Saw band speed Vario machines 12 - 120 m/min 14 - 120 m/min Saw band dimension 2080 x 20 x 0,9 mm 2480 x 27 x 0,9 mm Dimensions Length with vice closed 1160 mm 1360 mm Length with vice opened 1310 mm 1630 mm Width without material limit stop 530 mm 510 mm Width with material limit stop 820 mm 1140 mm Height lower stop position saw arch 1320 mm 1420 mm Height upper stop position saw arch 1520 mm 1690 mm Net weight 157 kg 200 kg Net weight Vario machines 160 kg 205 kg Extent of supply Bimetallic saw belt, hydraulic lowering cylinder Machine substructure, material limit stop, quick-action vice, chip drip pan

106

Convincing arguments

Saw bow · Continuously adjustable for angular cuts

· Hydraulic counter-pressure cylinder for continuously adjustable lowering speeds

Saw bands HSS bimetallic M 42 · Maximum output saw bands · Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel · Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 5 - 8 TPI; tooth angle 0° 335 7503 25.00 Teeth per inch 6 - 10 TPI; tooth angle 0° 335 7514 25.00 M a te r i a l

1238

Teeth per inch 5 - 8 TPI; tooth angle 6° 335 7505 25.00 M a te r i a l

12 345 6 Teeth per inch 5 - 8 TPI; tooth angle 0° 335 7511 29.00 Teeth per inch 6 - 10 TPI; tooth angle 0° 335 7524 29.00 M a te r i a l

1238

Teeth per inch 5 - 8 TPI; tooth angle 6° 335 7512 29.00 M a te r i a l

12 345 6 Legend see on page 102

S 210 G/Vario S 275 G/Vario Control panel · Well-arranged keyboard for simple operation · Emergency-stop button · Switch for coolant pump · Selector switch for speeds

Speed · 2 saw band speeds switchable via 2-step motor · “Vario” type with frequency converter of industrial quality “Made in Germany”

Saw band guiding · · · · ·

5-point ball bearing Precise Longevity Readjustable Chip brush

Coolant equipment · Supplied as standard · Dosing and stop valve · Tank capacity 10 liters

Quick-action vice · Adjustable via handwheel · Clamping of the workpiece via handy quick-action lever

Material limit stop

Sawing

· Limit stop for sawing

Fig.: S 275

G

Machine substructure · Robust · Compact

Fig.: S 210

G

· Material stand MSR 4 Item No: 335 7610 € 149.00 VAT excl. · Material stand MSR 7 Item No: 335 7611 € 239.00 VAT excl.

i Machines are CE compliant

Detailed information about MSR on page 118

107

OPTI S 290 G

New in t product he range

Metal band saw with miter-swiveling saw bow for economic and precise working

Convincing arguments: quality, efficiency and price · Heavy casting type · High cutting accuracy due to vibration-free running · Silent operation · Control panel with well-arranged keyboard for simple operation · Quick and safe holding of the workpiece by a quick-action vice with an additional lever · Lowering using the continuously adjustable hydraulic cylinder · Coolant drip pan · Coolant equipment supplied as standard · Miter adjustment from -45° up to 60° by slewing the whole saw bow · Material limit stop with scaling · Limit stops exactly adjustable according to the degree · Shiftable quick-action vice for large materials · Chip brush · Automatic switch-off of the saw after termination of cutting · With high-grade bimetallic saw band supplied as standard

Model Item No € VAT excl.

OPTI S 290 G 329 0290 2’990.00

Features of performance Electrical connection Motor power 1.5 kW 400 V ~50 Hz Coolant pump 50 watts Cutting range Round material max. 0° Ø 255 mm Square max. 0° 210 mm Rectangle max. 0° 310 x 210 mm Round material max. 45° Ø 220 mm Square max. 45° 210 mm Rectangle max. 45° 220 x 200 mm Round material max. -45° Ø 230 mm Square max. -45° 210 mm Rectangle max. -45° 230 x 210 mm Round material max. -60° Ø 135 mm Square max. -60° 135 mm Rectangle max. -60° 135 x 135 mm General Feed continuously adjustable Saw band speed 35/70 m/min Saw band dimension 2750 x 27 x 0.9 mm Dimensions Length 1700 mm Width without material limit stop 880 mm Width with material limit stop 1300 mm Height lower stop position saw bow 1320 mm Height upper stop position saw bow 1850 mm Net weight 335 kg Extent of supply Bimetallic saw band, hydraulic lowering cylinder, machine substructure, material limit stop, chip drip pan, quick-action vice, coolant equipment

108

Convincing arguments

Lowering speed · Simple adjustment via feed gear control valve on the control panel · Emergency-stop

Manometer · Simple and right control of the saw band tension

Coolant equipment · Supplied as standard · Coolant tank capacity 25 liters

Saw bands HSS bimetallic M 42 Item No € VAT excl. · Maximum output saw bands - Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel - Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 5 - 8 TPI; tooth angle 0° 335 7751 Teeth per inch 6 - 10 TPI; tooth angle 0° 335 7753

35.00 35.00 M a te r i a l

1238 Teeth per inch 5 - 8 TPI; tooth angle 10° 335 7752

35.00 M a te r i a l

12 34 56 Legend see on page 102

New in t product he range S 290 G Push button “Manual saw band running” · Switch the running of the saw band on and off

Roller support · To support long materials · Solid

Control panel · Largely dimensioned · At eye level

Saw band guiding · · · ·

Precise Longevity Readjustable Chip brush

Lifting of saw bow

Sawing

· Additional lever

Quick-action vice · Adjustable via handwheel · Clamping of the workpiece via handy quick-action lever

Clamping lever for saw bow · Saw cuts in the range from -450 up to +60° are continuously adjustable · Angle adjustments are readable via scale

Material limit stop · With scaling · Length 50 cm

Substructure · Robust · Compact

· Material stand MSR 4 Item No: 335 7610 € 149.00 VAT excl. · Material stand MSR 7 Item No: 335 7611 € 239.00 VAT excl.

i Machines are CE compliant

Detailed information about MSR on page 118

109

OPTI S 300 VG

Metal band saw of robust casting type with ball-bearing 7-point saw band guiding for a maximum of cutting performance and precision

Convincing arguments: quality, efficiency and price · Heavy type · High cutting accuracy · Silent operation · Miter adjustment of up to 60° by slewing the whole saw bow · Easy adjustment of the lowering speed in the control panel · Precise, continuously adjustable lowering via hydraulic cylinder · Ball-bearing 7-point saw band guiding · Saw belt speed infinitely variable with Variator 25 - 100 m/min · Digital display of saw band speed · Coolant equipment with additional parts washing pistol · With high-grade bimetallic saw band supplied as standard · Machine substructure

Model Item No € VAT excl.

OPTI S 300 VG 329 0300 4’290.00

Features of performance Electrical connection Motor power 1.5 kW 400 V ~50 Hz Motor coolant pump 100 W Cutting range Round material max. 0° Ø 254 mm Rectangle max. 0° 76 x 458 mm Square max. 0° 254 mm Round material max. ± 45° Ø 254 mm Rectangle max. ± 45° 254 x 280 mm Square max. ± 45° 254 mm Round material max. - 60° Ø 204 mm Rectangle max. - 60° 127 x 204 mm Square max. - 60° 178 mm General Lifting the saw bow manual Feed hydraulically via lowering cylinder Saw band speed 25 - 100 m/min Saw band dimension 3352 x 27 x 0.9 mm Dimensions Length 1840 mm Width without material limit stop 1000 mm Width with material limit stop 1300 mm Height lower stop position saw bow 1250 mm Height upper stop position saw bow 1850 mm Net weight 440 kg Extent of supply: Bimetallic saw band, coolant equipment with parts washing pistol, hydraulic lowering cylinder, machine substructure, material limit stop, quick-action vice with holding-down clamp, 2 additional mountable coolant drip pans

110

Convincing arguments

· Hard metal and ball bearing guide · Coolant equipment with dosing and stop valve supplied as standard

· Chip brush · Automatic switch-off after termination of cutting · Smooth running and precise saw band guide

Lowering speed · Easy adjustment in the control panel · Lowering valve Open/Close

Saw bands HSS bimetallic M 42 Item No € VAT excl. · Maximum output saw bands - Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel - Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 5 - 8 TPI; tooth angle 0° 335 7531 39.00 Teeth per inch 6 - 10 TPI; tooth angle 0° 335 7532 39.00 M a te r i a l

1238 Teeth per inch 4 - 6 TPI; tooth angle 6° 335 7530

39.00 M a te r i a l

12 345 6 Legend see on page 102

S 300 VG Control panel · · · ·

Largely dimensioned Digital display of saw band speed Coolant pump "ON/OFF" Convincing arguments Activating spray gun Saw band and

coolant hose guide · Adjustable · Scale

Quick-action vice · Shiftable · Holding-down clamp

Parts washing pistol · Functional · Handy

Material limit stop

Sawing

· Scaling

Substructure · Solid type

· Material stand MSR 4 Item No: 335 7610 € 149.00 VAT excl. · Material stand MSR 7 Item No: 335 7611 € 239.00 VAT excl.

i

Saw band tension · Easily and exactly adjustable

Machines are CE compliant

Detailed information about MSR on page 118

Saw band speed · Easily adjustable · Infinitely variable with Variator 25 - 100 m/min

111

OPTI S 350 G

Metal band saw of heavy casting type Convincing arguments

Convincing arguments: quality, efficiency and price · Heavy industrial type · High cutting accuracy · Silent operation · Miter adjustment of up to 60° by slewing the whole saw bow · Combinable and individual adjustable hard metal and ball-bearing guide of the saw band · Material limit stop with scaling · Limit stops exactly adjustable according to the degree · Shiftable quick-action vice for large materials · Chip brush · Easy adjustment of the lowering speed in the control panel · Automatic switch-off of the saw after termination of cutting · With high-grade bimetallic saw band supplied as standard · Solid machine substructure · Coolant equipment supplied as standard

Model Item No € VAT excl.

OPTI S 350 G 329 0350 4’490.00

Features of performance Electrical connection Motor power 2.2 kW 400 V ~50 Hz Motor coolant pump 50 W Cutting range Round material max. 0° Ø 270 mm Rectangle max. 0° 350 x 240 mm Square max. 0° 260 mm Round material max. + 45° Ø 230 mm Rectangle max. + 45° 230 x 150 mm Square max. + 45° 210 mm Round material max. - 45° Ø 200 mm Rectangle max. - 45° 200 x 140 mm Square max. - 45° 170 mm Round material max. - 60° Ø 140 mm Rectangle max. - 60° 140 x 140 mm Square max. - 60° 140 mm General Lifting the saw bow manual Feed hydraulically via lowering cylinder Saw band speed 36/72 m/min Saw band dimension 2925 x 27 x 0.9 mm Dimensions Length 2120 mm Width without material limit stop 1230 mm Width with material limit stop 1380 mm Height lower stop position saw bow 1420 mm Height upper stop position saw bow 1770 mm Net weight 550 kg Extent of supply Bimetallic saw band, coolant equipment, hydraulic lowering cylinder, machine substructure, material limit stop, quick-action vice

112

Saw band tension · Simple and right control of the saw band tension via manometer

· Automatic switch-off after termination of cutting · Smooth running and precise saw band guide

Lowering speed · Simple adjustment via feed gear control valve on the control panel · Emergency-stop

Saw bands HSS bimetallic M 42 Item No € VAT excl. · Maximum output saw bands - Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel- Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 5 - 8 TPI; tooth angle 0° 335 7541 37.00 Teeth per inch 6 - 10 TPI; tooth angle 0° 335 7542 37.00 M a te r i a l

1238 Teeth per inch 4 - 6 TPI; tooth angle 6°

335 7540

37.00

M a te r i a l

12 345 6 Legend see on page 102

S 350 G

Quick-action vice Saw band guiding

· Adjustable via handwheel · Clamping of the workpiece via handy quick-action lever · Shiftable for large materials

· Ball bearing with hard metal plates for optimum cuts

Control panel · Slewable · Largely dimensioned · At eye level

Hydraulic cylinder · Continuously adjustable saw bow movement

Coolant pump · Included in delivery as standard

Material limit stop

Sawing

· Scale

Substructure · Solid type

Fig.: S 350 GA with optional material stand

· Material stand MSR 4 Item No: 335 7610 € 149.00 VAT excl. · Material stand MSR 7 Item No: 335 7611 € 239.00 VAT excl.

MSR 7

i

Detailed information about MSR on page 118

Roller support · Adjustable · For long and heavy workpieces · Coolant drip pan

Machines are CE compliant

Speeds · 36/72 m/min · Comfortably selectable via the control panel

113

OPTI S 350 GA

Semi-automatic metal band saw with two speeds Convincing arguments Convincing arguments: quality, efficiency and price · Manual or semi-automatic operation · Heavy industrial type · High cutting accuracy · Silent operation · Miter adjustment of up to 60° by slewing the whole saw bow · Combinable and individual adjustable hard metal and ball-bearing guide of the saw band · Material limit stop with scaling · Limit stops exactly adjustable according to the degree · Shiftable hydraulic quick-action vice for large materials · Chip brush · Easy adjustment of the lowering speed in the control panel · Automatic switch-off of the saw after termination of cutting · With high-grade bimetallic saw band supplied as standard · Solid machine substructure

Control panel · Clearly arranged · Slewable

Function semi-automatic operation · Closing of vice and activating of motor · Lowering of the saw bow for cutting · Stopping the motor and resetting the saw bow to its initial position

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Motor coolant pump Cutting range Round material max. 0° Rectangle max. 0° Square max. 0° Round material max. + 45° Rectangle max. + 45° Square max. + 45° Round material max. - 45° Rectangle max. - 45° Square max. - 45° Round material max. - 60° Rectangle max. - 60° Square max. - 60° General Lifting the saw bow manual mode semi-automatic mode Feed Saw band speed Saw band dimension Dimensions Length Width without material limit stop Width with material limit stop Height lower stop position saw bow Height upper stop position saw bow Net weight Extent of supply

114

OPTI S 350 GA 329 2350 5’990.00

Saw band tension · Simple and exact control via manometer

2.2 kW 400 V ~50 Hz 50 W Ø 270 mm 350 x 240 mm 260 mm Ø 230 mm 230 x 150 mm 210 mm Ø 200 mm 200 x 140 mm 170 mm Ø 140 mm 140 x 140 mm 140 mm

hydraulic via hand-actuated auxiliary switch automatic hydraulically via lowering cylinder 36/72 m/min 2925 x 27 x 0.9 mm 2150 mm 1230 mm 1380 mm 1420 mm 1770 mm 600 kg Bimetallic saw band, coolant equipment, hydraulic lowering cyl., machine substructure, material limit stop, quick-action vice

Lowering speed · Simple adjustment of the lowering speed via feed gear control valve on the control panel · Emergency-stop

Saw bands HSS bimetallic M 42 Item No € VAT excl. · Maximum output saw bands - Teeth made of highly heat treatable and wear-resistant high-performance high-speed steel - Band body made of alloyed tempering steel, cold-hammered and fatigue-proof · Extreme low-wear · High cutting accuracy Teeth per inch 5 - 8 TPI; tooth angle 0° 335 7541 37.00 Teeth per inch 6 - 10 TPI; tooth angle 0° 335 7542 37.00 M a te r i a l

1238 Teeth per inch 4 - 6 TPI; tooth angle 6°

335 7540

37.00

M a te r i a l

12 345 6 Legend see on page 102

S 350 GA

Quick-action vice · · · ·

Hydraulic Automatically closing Shiftable for large cross sections Saw cuts in the range from -450 up to +600 are continuously adjustable · Angle adjustment readable via scale

Saw band guiding · Ball bearing with hard metal plates for optimum cuts

Hydraulic cylinder · Continuously adjustable saw bow movement

Material limit stop

Coolant pump · Automatic · Included in delivery as standard · Max. filling capacity 35 liters

Substructure · Solid type

Fig.: S 350 GA with optional material stand

MSR 7

· Material stand MSR 4 Item No: 335 7610 € 149.00 VAT excl. · Material stand MSR 7 Item No: 335 7611 € 239.00 VAT excl.

i

Detailed information about MSR on page 118

Roller support · Adjustable · For long and heavy workpieces · Coolant drip pan

Machines are CE compliant

Speeds · 36/72 m/min · Comfortably selectable via the control panel

115

Sawing

· Guide rod with scale

OPTI CS 275/CS 315

Manual circular metal saws for steel, iron, light metals, solid material and profiles

Convincing arguments: quality, efficiency and price · Centrically tensing vice, quadruple guiding, with individually adjustable clamping jaws · Cutting is always performed at an optimum position towards the workpiece · Clamping system with 4 levers · Functional, all-surrounding movable protective device with rapid opening mechanism provides optimum protection when cutting · Long handle allows sawing without great effort · Slewing range of ± 45° · Well readable angle scale allows precise working · Adjustment of the miter in seconds · Switch integrated in the handle · Protected vice spindle · Solid machine substructure 4, bores on both sides for mounting of the material stand MSR · The saw will be delivered without circular saw blade (saw blade division freely selectable)

Circular saw blade information · 4 T(mm):

Tube/Profiles (wall thickness)

up to 1 mm: aluminum/bronze/copper/brass up to 1,5 mm: steels up to 1500N/m2/stainless steels up to 2 mm: steels up to 1200N/m2 · 6 T(mm):

Tube/Profiles (wall thickness)

up to 1,5 mm: aluminum/bronze/copper/brass from 3 mm on: steels up to 1800N/m2 · 6 T(mm):

Solid material (cross section)

10-20 mm: aluminum/bronze/copper/brass 20-40 mm: steels up to 1800N/m2/stainless steels... · 8 T(mm):

Tube/Profiles (wall thickness)

from 3 mm on: aluminum/bronze/copper/brass · 8 T(mm):

Solid material (cross section)

20-40 mm: steels up to 1800N/m2/aluminum/bronze/copper 40-60 mm: steels up to 1200N/m2/stainless steels...

Spacing T(mm) Effective cutting angle = 180

Relief angle = 120

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Cutting range Round material max. 0° Rectangle max. 0° Square max. 0° Round material max. 45° Rectangle max. 45° Square max. 45° Cutting angle General Cutting angle adjustment Feed Cutting speed Saw blade diameter Span of vice Dimensions Length Width Height Net weight Extent of supply

116

OPTI CS 275 330 2275 1’380.00

OPTI CS 315 330 2300 1’760.00

2.0/1.4 kW 400 V ~50 Hz

1.5/0.75 kW 400 V ~50 Hz

Ø 60 mm 100 x 60 mm 60 x 60 mm Ø 60 mm 70 x 60 mm 60 x 60 mm -450 - +450

Ø 85 mm 130 x 70 mm 70 x 70 mm Ø 85 mm 90 x 70 mm 70 x 70 mm -450 - +450

via rotatable pedestal manual 41/82 m/min. Ø 275 mm; inside Ø 40 mm 110 mm

via rotatable pedestal manual 19/38 m/min. Ø 315 mm; inside Ø 40 mm 135 mm

810 mm 910 mm 550 mm 546 mm 1580 mm 1759 mm 175 kg 235 kg Coolant equipment, machine substructure, quick-action vice, without saw blade

CS 275 CS 315

Handle · Long; allows sawing without great force effort · Integrated switch

Protective device · Functional, all-surrounding and movable · Rapid opening mechanism for optimum protection when cutting

Vice · · · ·

Coolant equipment

Sawing

· Automatic switch on when sawing · Dosing and stop valve

Centrically clamping Quadruple guiding Individual adjustable clamping jaws Cutting is always performed at an optimum position towards the workpiece · Clamping system with 4 levers · Protected vice spindle

Coolant pump Fig.: CS 275

· Removable coolant tank · Integrated high-performance pump

Fig.: CS 315

Machine substructure · Compact · Lockable door

CS 275 Metal circular saw blade HSS Ø 275 mm; inside Ø 40 mm x 2.5 · 4 teeth (cm) 335 7444 89.00 · 6 teeth (cm) 335 7446 89.00 · 8 teeth (cm) 335 7448 89.00

Machines are CE compliant

CS 315 Metal circular saw blade HSS Ø 315 mm; inside Ø 40 mm x 2.5 · 4 teeth (cm) 335 7454 119.00 · 6 teeth (cm) 335 7456 119.00 · 8 teeth (cm) 335 7458 119.00

117

MSR 4/MSR 7 Advanc ed equ ipment

Height-adjustable material stands MSR as manual aid for supporting and moving of workpieces for metal saws

MSR Convincing arguments

Convincing arguments: quality, efficiency and price · Perfect accessory to support long and heavy workpieces · Trouble-free and efficient material transport for the feed and removal of workpieces · Universally applicable for e.g. metal band saws, circular saws etc. · Roller support continuously height-adjustable and clampable · Safe workpiece rest with solid and highly stressable steel rolls · Additional PVC-coated rolls can be mounted · Stable construction made of special profiles · Continuously extendable · Option to assemble the length measuring systems LMS

Frame · Solid type · Rigid special profile Support rollers · Steel · Ball-bearing at both sides

PVC rolles · Additionally mountable · Coated with non-slip PVC · Only hang on the rollers in the existing fixture Fig.: MSR

7

Fig.: MSR

Model Item No € VAT excl.

MSR 4 335 7610 149.00

MSR 7 335 7611 239.00

Technical data Diameter of support rolles Width of support rolles Static table load Dimensions

60 mm 360 mm 500 kg

60 mm 360 mm 700 kg

Length material stand

1000 mm

2000 mm

Width material stand Height material stand Net weight Extent of supply Accessories Item No € VAT excl.

Extent of supply

118

4

Supporting height · Variably adjustable from 650 to 950 mm

New

PVC roll es

440 mm 440 mm 650 - 950 mm 650 - 950 mm 30 kg 58 kg Fixing material for extension PVC rolles 3 pieces 335 7609 149.00 Wall unit, add-on kit

Fig.: PVC rolles

in a handy wall unit

LMS1 / LMS2 / LMS3 / LMS4

LMS Length measuring systems for mounting to OPTIMUM material stand for perfect length measuring and exact positioning

Convincing arguments

Convincing arguments: quality, efficiency and price · Magnetic measuring system with magnetic tape · For repeating measuring assignments at high accuracy of 0.1 mm · Automatic switching of the display · In case of long breaks, the measuring system will switch off and keep the least measured value saved · Measuring accuracy: ±(0.025 + 0.02 x measured length [m]) · Battery service life up to 10 years Slide · Easy moving · Precisely guided · Replaceable long-life dry sliding friction bearings · Display: LCD · Functions: reset display, reset direction display ±, measuring unit 0.01 mm · Absolute dimension and incremental dimension

Sawing

Stop slider · Can be folded up

Material limit stop · For large diameters · Easy self-assembly

Fig.: Material stand MSR

7 with length measuring system MS 2

Model Item No € VAT excl.

LMS 1 338 3881 499.00

LMS 2 338 3882 619.00

LMS 3 338 3883 739.00

LMS 4 338 3884 859.00

Technical data Length of bar Travel

1000 mm 830 mm

2000 mm 1830 mm

3000 mm 2830 mm

4000 mm 3830 mm

When mounting on the left of the machines, the counting direction must be inversed.

Please separately point this out when placing an order.

Machines are CE compliant

Linear slideway · Without lubrication · Very smooth running · Free of wearing · Corrosion-resisting · Little coefficient of friction · High static load

119

Drill bit grinder Belt and disc grinding machine Bench grinders

Polishing machines

OPTI DG 20

DG 20 Drill bit grinder with infinitely variable speed control and exact repeat accuracy Convincing arguments

Convincing arguments: quality, efficiency and price · Large grinding range of twist drills from 3 to 20 mm · Solid cast iron base plate with high dead weight provides for low-vibration running · Balanced rotor with quality ball bearings ensures long service life with very smooth running · Magnetic switch with lockable emergency-stop button · Exact repeat accuracy due to prism-guided feed · Infinitely variable speed control for different materials · Angle adjustment for all twist drill types is possible · Prismatic holder for precise centering of the workpiece

Wide grinding range · Twist drills from 3 to 20 mm

Grinding

Cup wheel · Self-trimming · No need of whetting

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Technical data Speed infinitely variable Grinding speed Grinding capacity drill Angle of the head sharpening Cup wheel Outside Ø Inside Ø Thread Ø Depth of the cup wheel Dimensions Length Width Height Net weight Extent of supply

Machines are CE compliant

OPTI DG 20 310 0020 550.00

Prismatic rest · Solid · For exact centering and safe fixing

600 W 230 V ~50 Hz 1400 - 7600 rpm 16 m/s 3 - 20 mm 900 - 1500 40 mm 26 mm M 10 22 mm 225 mm 490 mm 240 mm 26 kg Cooling water tray Cup wheel

Accessories · Cup wheel Item No 310 7120 € 14.00 VAT excl.

Safety switch · Easy-to-operate · Protective class IP 54 with low-voltage release · Emergency-stop button · Rubber cap for protection against dust and water

121

OPTI DBS 75

Universally applicable belt and disc grinding machine with slewable grinding arm to debur and grind surfaces and contours

Convincing arguments: quality, efficiency and price · Grinding belt tension manually adjustable · Grinding belt easily replaceable · Fine adjustment for parallel belt operation · Slewable grinding table, adjustable via clamping lever · User-friendly safety switch according to IP 54 with lockable emergency-stop button · Powerful motor · Suction nozzle supplied as standard · Built according to CE standards

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Speed Belt speed Sanding belt Dimension sanding belt Abrasive disc Dimension abrasive disc Dimensions Nominal size suction nozzle inside Nominal size suction nozzle outside Grinding rest Slewing range belt grinding table Length x Width x Height Net weight Extent of supply

122

OPTI DBS 75 331 1075 489.00

1.1 kW/400 V ~50 Hz 1410 rpm 11 m/sec.

75 x 1180 mm

Sanding belts 75 x 1180 mm Grain 40* Grain 60* Grain 80* Grain 120*

Item No 335 7622 335 7624 335 7626 335 7628

€ VAT excl.

24.90 24.90 24.90 24.90

Velcro disc

335 7802

4.90

· · · ·

Ø 150 mm Ø 47 mm Ø 50 mm 85 x 215 mm 90° 665 x 460 x 370 mm 62 kg Sanding belt grain 60 Abrasive disc grain 60

5-pc. package from grain 40 up to grain 120

· · · ·

Abrasive discs Ø 150 mm Grain 40* Grain 60* Grain 80* Grain 120*

*Packing unit and price unit 5 pcs.

335 7832 335 7834 335 7836 335 7838

3.90 3.90 3.90 3.90

OPTI SM 175/SM 200/SM 250

Bench grinders made by OPTIMUM®, a quality product for crafts and industry. Also available as “VARIO” type incl. frequency converter “Made in Germany”

SM Optional accessories Wall unit with cooling water tray

Convincing arguments: quality, efficiency and price · · · · · · · ·

Heavy long-life industrial type with maintenance-free motor for permanent use Housing made of aluminum die casting Balanced rotor with quality ball bearings ensures long service life with very smooth running Solid, adjustable workpiece rest Magnetic switch with lockable emergency-stop button Bench grinder SM Safety guards made from fracture-proof material 175 for testing: Two wide universal corundum grinding wheels Built according to CE standard

· Dimensions L x W x H: 332 x 300 x 230 mm Item No 310 7050 € 29.00 VAT excl.

Machine substructures

Heimwerker Test edition 2/2003

1

2

Machine substructure 1 · Dimensions L x W x H: 320 x 270 x 820 mm Item No 310 7100 € 59.00 VAT excl.

Machine substructure SSM 2 · Shelf and cooling water tray · Dimensions L x W x H: 345 x 300 x 785 mm Item No 310 7101 € 189.00 VAT excl.

Fig.:

Grinding

Grinding disks

SM 250 K 36

Model Item No (230 V) € VAT excl.

Item No (400 V) € VAT excl.

Model Item No (230 V) € VAT excl.

OPTI SM 175 310 1175 109.00 -

OPTI SM 200 310 1200 119.00 310 1203 129.00

OPTI SM 250 310 1253 199.00

-

OPTI SM 200 VARIO 301 0205 820.00

OPTI SM 250 VARIO 301 0255 1’150.00

Features of performance Electrical connection Motor power 450 W 230 V ~50 Hz 600 W ~50 Hz 1.5 kW 400 V ~50 Hz Grinding wheels Dimensions Ø 175 x 25 Ø32 mm Ø 200 x 30 Ø32 mm Ø 250 x 40 Ø32 mm Speed 2850 rpm 2850 rpm 2850 rpm Speed “Vario” 800 - 3000 rpm 800 - 3000 rpm Dimensions Length x Width x Height 456 x 220 x 291 mm 461 x 246 x 310 mm 542 x 304 x 365 mm Net weight 14 kg 16 kg 37 kg Net weight “Vario” 21 kg 45 kg Extent of supply Grinding disk coarse standard corrundum K 36 Grinding disk fine standard corrundum K 80

Machines are CE compliant

K 80

Coarse standard corundum K 36 · Ø 175 x 25 Ø 32 mm 310 7180 · Ø 200x 30 Ø 32 mm 310 7210 · Ø 250 x 40 Ø 32 mm 310 7250

11.00 14.00 21.00

Fine standard corundum K 80 · Ø 175 x 25 Ø 32 mm 310 7185 · Ø 200x 30 Ø 32 mm 310 7215 · Ø 250 x 40 Ø 32 mm 310 7255

11.00 14.00 21.00

OPTI suction adapter ADC1/ADC2

Nominal size inside: Ø 27 mm Nominal size outside: Ø 31/35/40/50 mm · ADC1 for SM 175/SM 200 Item No 310 7105 € 39.00 VAT excl. · ADC2 for SM 250 Item No 310 7106 € 39.00 VAT excl.

123

OPTI BSM 75/OPTI BSM 150

Belt grinders for rough, finish and form grinding of different materials

Convincing arguments: quality, efficiency and price · Time-saving deburring of edges, cleaning of welding seams · Solid and vibration-free construction · Powerful motor · Grinding table inclinable by 15° - 30° · High belt rotation speed of 33 m/sec. · Large surface grinding surface, adjustable limit stops for universal use · Continuously adjustable limit stop at the top allows rapid and comfortable start grinding of workpieces · Adjustment of belt running without tools - very easily and exactly adjustable via knurled nut · Two suction nozzles to connect an extraction device supplied as standard · Safety guard reduces flying of sparks · Operating tool in a handy retainer · User-friendly safety switch for IP 54 with low-voltage release and emergency-stop button

Fig.: BSM

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Technical data Speed Belt rotation speed Sanding belt Dimension sanding belt Dimensions Nominal size suction nozzle inside Nominal size suction nozzle outside Slewing range belt grinding table Length Width Height Net weight Extent of supply

75

OPTI BSM 75 332 1075 849.00

OPTI BSM 150 332 1150 1’049.00

3 kW 400 V ~50 Hz

4 kW 400 V ~50 Hz

Workpiece support Item No € VAT excl. · Continuously adjustable, allows rapid start grinding of the workpieces · For BSM 75 335 7881 15.90 · For BSM 150 335 7891 19.90

3000 rpm 33 m/sec.

75 x 2000 mm

150 x 2000 mm Ø 57 mm Ø 60 mm 45° 940 mm

435 mm

510 mm 985 mm

102 kg 125 kg Sanding belt grain 60 Wrench

Sanding belts BSM 75 · Grain 40* · Grain 60* · Grain 80* · Grain 120*

Item No 335 7642 335 7644 335 7646 335 7648

€ VAT excl.

35.00 35.00 35.00 35.00

Sanding belts BSM 150 · Grain 40* · Grain 60* · Grain 80* Grain 120*

335 7672 335 7674 335 7676 335 7678

59.00 59.00 59.00 59.00

*Packing and price unit 5 pcs.

124

BSM 75 BSM 150 Belt running adjustment · Without tools - easily adjust via knurled screw Emergency-stop button German switch/plug combination Operating tools · Included · Handy retainer

Face grinding surface · End-to-end and opened at the rear · Also best appropriated to machine long workpieces Spark protection · Reduces flying of sparks

Grinding

Rollers · Rubberized · Smooth running · No slipping-through of the band Workpiece support · Simple adjustment of angle · Clamping lever

Suction nozzle · Front and rear · To connect an extraction device

High belt speed · 33 m/sec. · Rapid material removal Fig.: BSM

Machines are CE compliant

150

Workpiece support · Adjustable inclination · Allows grinding at an adequate angle

125

OPTI PSM 200 POLISH/OPTI PSM 250 POLISH

PSM 200 Polish PSM 250 Polish The solid polishing machines for the finest surface treatment of metal workpieces

Optional accessories

Convincing arguments: quality, efficiency and price · Heavy, long-life industrial type with maintenance-free motor · Housing made of aluminum die casting · Magnetic switch with lockable emergency-stop button

Wall unit · Cooling water tray · Dimensions L x W x H: 332 x 300 x 230 mm Item No 310 7050 € 29.00 VAT excl.

Extent of supply · Soft polishing wheels · Hard polishing wheels

Balanced rotor · Long service life · Very smooth running · Quality ball bearings

1

2

Machine substructure 1 · Dimensions L x W x H: 320 x 270 x 820 mm Item No 310 7100 € 59.00 VAT excl.

Machine substructure SSM 2 · Shelf and cooling water tray · Dimensions L x W x H: 345 x 300 x 785 mm Item No 310 7101 € 189.00 VAT excl.

Model Item No (230 V) € VAT excl.

Item No (400 V) € VAT excl.

OPTI PSM 200 polish 310 1320 169.00 310 1323 179.00

OPTI PSM 250 polish 310 1325 239.00 hard

Features of performance Electrical connection Motor power Technical data Speed Dimension polishing wheel Dimensions Length Width Height Net weight Extent of supply

126

600 W ~50 Hz

1.5 kW 400 V ~50 Hz

2850 rpm Ø200 x 20 Ø 16 mm

2850 rpm Ø250 x 25 Ø 20 mm

200 mm 250 mm 550 mm 630 mm 260 mm 320 mm 14 kg 23 kg Soft polishing wheel Hard polishing wheel

soft

Soft polishing wheels · Ø 200 x 20 Ø16 mm Item No 310 7320 € 15.90 VAT excl. · Ø 250 x 25 Ø20 mm Item No 310 7330 € 19.90 VAT excl.

Hard polishing wheels · Ø 200 x 20 Ø16 mm Item No 310 7321 € 15.90 VAT excl. · Ø 250 x 25 Ø20 mm Item No 310 7331 € 19.90 VAT excl.

CNC controls CNC complete kits CNC add-on kits CNC software

CNC hardware: controller

CNC controller III and VI - the step motor full control combines all required components to automate a CNC machine tool in one machine Convincing arguments: quality, efficiency and price · Compact, elaborated housing, including a high-performance power supply unit, line filter and powerful forced air circulation · Simple upgrading for up to 6 control cards for the operation with two separate machines · Perfectly appropriate for pcTurn and MegaNC and also compatible to similar software · 4 separately switchable, potential-free relay outputs in the power section (controller VI) · Optical axis control by LED’s of different colors · All connections, connectors and service openings are provided at the front, therefore installation to other housings is possible in a simple way · High-grade signal processing for trouble-free operation · Monitoring of all control cards by an integrated control · Plug & Play control cards · Operating current and holding current are separately adjustable for the corresponding step motor · All outputs to step motors are of short-circuit proof type · Integrated switch off for all three axes in case of malfunction of a control card · Largely dimensioned fan, little heat development · The controller works in semi-step operation · Signal preparation (multi signal, single signal) Additional functions of controller VI to controller III

· Connection for reference switch (only for port 1) · 4th axis is selectable (e.g. circular dividing table)

CNC controller II 40V 357 1951 · With 3 card slots · Without control cards · Connection 230 V ~50 Hz 300 VA · Dimensions L x W x H: 295 x 230 x 145 mm

220.00

CNC controller VI 40V 357 1950 · With 6 card slots · Without control cards · 4 potential-free relay outputs · Connection 230 V ~50 Hz 300 VA · Dimensions L x W x H: 540 x 275 x 125 mm

280.00

CNC control card · X-, Y- or Z-axis: one card each

357 1960

125.00

Universal reference switch kit 357 1980 · For controller VI · With universal add-on parts · High repeat accuracy · Contactless · For mounting to the machine, machine zero point · Protective system IP 65

129.00

Factory assembly reference switch kit

900 0506

CNC control card for controller III/VI · Pluggable control card with largely dimensioned coolant body · Current and holding torque individually adjustable

128

99.00

Extent of supply CNC controller III / VI · Mains cable · LPT port adapter multi signal/single signal · LPT connection cable

Fig.: LPT port adapter

Fig.: Mains cable

Fig.: Reference switch

Fig.: LPT connection cable

CNC controls

CNC controller VI 540 mm

275 mm

125 mm

· Two separate ports with three slots each · Optical axis control by LED´s of different colors

· ON/OFF switch at the front · Connection for · Two separate connections · Two separate relay connections side easily operated reference switch on the PC for two different (connection for e.g. · Power input with fuse from machines lamp or vacuum cleaner) the front

CNC controller III 295 mm

CNC

230 mm

145 mm

· With max. three slots · Optical axis control by LED´s of different colors

· Connection on the PC for one machine

· Simple assembly of the control cards by opening the insertion slot Controller III/VI

· Power input with fuse from the front

· ON/OFF switch at the front easily operated

· Largely dimensioned fan Controller III/VI

129

CNC hardware: controller IV “high power”

New in t product he range

CNC controller IV “high power” - the modern powerful microprocessor control combines all required components to automate large CNC machine tools in one machine

Convincing arguments: quality, efficiency and price · Compact, elaborated housing, including a high-performance power supply unit, line filter and powerful forced air circulation · Perfectly appropriate for pcTurn and MegaNC and also compatible to similar software · 4 separately switchable, potential-free relay outputs in the power section · Optical axis controlled by LED’s of different colors · All connections, connectors and service openings are provided at the front, therefore installation to other housings is possible in a simple way · High-grade signal processing for trouble-free operation · Monitoring of all control cards by an integrated control · Performance values up to 130 volts and 8A operating current · Plug & Play control cards

CNC controller IV “high power” incl. 3 CNC control cards “high power”

357 1953

1’490.00

· Controller with 4 card slots · 4 potential-free relay outputs · External emergency-stop input · Input for universal reference switch · Connection 230 V ~50 Hz 300 VA · Dimensions L x W x H: 545 x 270 x 165 mm

Universal reference switch kit · · · · ·

357 1980

129.00

900 0506

Extent of supply CNC controller IV “high power” · 3 CNC control cards “High Power” · Mains cable · LPT port adapter multi signal/single signal · LPT connection cable

Fig.: Mains cable

Fig.: LPT connection cable

With universal add-on parts High repeat accuracy Contactless For assembling to the machine, machine zero point Protective system IP 65

Factory assembly reference switch kit

· Operating current and holding current are separately adjustable for the corresponding step motor · All outputs to step motors are of short-circuit proof type · Integrated switch off for all three axes in case of malfunction of a control card · Largely dimensioned fan, little heat development · Connection for a reference switch (3 axes) · The controller works in semi-, okta-, and semiquaver-step operation · Signal preparation (multi signal, single signal) · It is possible to connect an external emergency-stop, by which also the NcDrive is receiving an stop signal.

Fig.: LPT port adapter

99.00 Fig.: Control card

CNC control card for controller IV “high power” · Pluggable control card with largely dimensioned coolant body · Current and holding torque individually adjustable

CNC control card “high power” · Universally for all three axes (one card is required for one axes each)

130

357 1962

295.00

New in t product he range

CNC controls

CNC controller IV ”high power”

545 mm

270 mm

· Connection direct drive motor · Optical axis control by LED’s of different colors

· Connection for · emergency stop · Connection for · Connection universal reference to the PC switch

Two separate relay connections (connection for e.g. · ON/OFF switch at the front side easy to operate lamp or vacuum · Power input with fuse cleaner) from the front

· Largely dimensioned fan

· Simple assembly of the control cards by opening the insertion slot

131

CNC

165 mm

CNC hardware: BF 20 Vario

Complete and CNC add-on kit for milling suitable for OPTI BF20 VARIO/OPTI BF20 L VARIO Z-axis

Torque

4.4 Nm on the spindle Z-axis Travel speed*

X-axis

· max. 12 mm/sec. with trapezoidal spindle · max. 24 mm/sec. with recirculating ball screw+ · max. 14 mm/sec. with trapezoidal spindle · max. 24 mm/sec. with recirculating ball screw+

Torque

2.75 Nm on the spindle X- and Y-axis Travel speed* · max. 14 mm/sec. with trapezoidal spindle · max. 25 mm/sec. with recirculating ball screw+

Y-axis

Fig.: OPTI BF20L Vario-CNC

i

*Speeds have been determined by the software “NC-Drive” and current Opti BF20 Vario and the values may deviate upward or downward depending on the used software system and the operating method of the motor .

CNC complete kit for OPTI BF 20 Vario / BF20L Vario Consisting of: · 1 x controller VI · 3 x control cards 40 V · 1 x Reference switch · 1 x CNC add-on kit MK F20DP Extent of supply: MK F20DP Three step motors 2.2 Nm, 3A (bipolar) Three assembly housings incl. lids Three driving belts Six pulleys Two spacers One assembly ring X -axis 7 meters screening cable Screw kit · Incl. assembly (without software) Item No 353 9020 € 1’750.00 VAT excl.

132

Information BF 20 Vario on pages 30 - 31

Recirculating ball screws Complete kit Consisting of: · 3 x recirculating ball screws with nuts · Prepared for assembly for OPTI BF20 Vario Without assembly 357 4450 With assembly 353 9220

790.00 1’230.00

for OPTI BF20L Vario Without assembly With assembly

810.00 1’250.00

357 4451 353 9221

Individual recirculating ball screws with spindle nuts X-axis (BF20) 357 4303 249.00 X-axis (BF20 L) 357 4304 269.00 Y-axis (BF20 L/BF 20) 357 4301 229.00 Z-axis (BF20 L/BF 20) 357 4302 269.00 Assembly recirculating ball screw · For each axis + Indicated travels may change.

900 0504

195.00

CNC controls

Mega NC CNC software for milling

CNC add-on kit for milling MK F20DP for BF20 Vario / BF20L Vario 357 0020 590.00 · Step motors with integrated terminal board · Especially smooth running due to little self resonance · Protection class IP 54 enclosed motor protected against water and chips · Extended axle shaft · 400 steps per rotation · Toothed belt of HTD type (High Tork Drive) by Gates Extent of supply: Three step motors 2.2 Nm 3A bipolar, three assembly housings incl. covers, six pulleys, two nuts, three toothed belts, one bushing, one distance ring, screw kit, 15 meters screening cable, mounting instructions

CNC basic software “NCdrive” 358 2110 This is an executive program – no plotting program NC programs can be imported (from 2D or 3D programs) or can be directly entered to DIN 66025 · CD-Rom incl. NClyzer · Power supply unit · Connection cable RS 232 · NCdrive as external box

300.00

Fig.: NCdrive as external box

MegaNC 2008 - 2D CAD program 358 2112 750.00 · In order to work with the machine, the “NCdrive” basic software needs to be available

300.00

i

pcdreh® CNC - software for milling

Control electronic for step motors CNC controller III 40V 357 1951 · With 3 card slots - Without control cards · Dimensions L x W x H: 295 x 230 x 145 mm

220.00

or CNC controller VI 40V 357 1950 · With 6 card slots - Without control cards · Dimensions L x W x H: 540 x 275 x 125 mm

Information Mega NC on pages 144 - 147

pcdreh® for Windows for milling and turning - BASIS 358 2025 · Hardware interface · Power supply unit and all cables for serial connection · CD-Rom

380.00

280.00 pcdreh® for Windows milling- PLUS 358 2060 Upgrade software of pcdreh® BASIC version Additional functions: · Axes can be referenced via a switch · Manual or automatic changing of tools, incl. tool management · Load and edit DIN-ISO files · Four-axes processing

Fig.: Controller VI

i

150.00

C NCCN C

Factory assembly CNC add-on kit MK F20DP 900 0500 · “Step motors” · For all 3 axes

MegaNC 2008 - 3D CAD program 358 2114 980.00 · In order to work with the machine, the “NCdrive” basic software needs to be available

Fig.: Dongle

Information pcdreh® for milling on pages 148 - 151

Fig.: Controller III

CNC control card · X- Y- or Z-axis: one card each (one card per axis is required)

357 1960

125.00

USB adapter RS232 357 1969 · For PCs without RS232 connection

19.90

Reference switch Universal reference switch kit 357 1980 · With universal add-on parts for up to three axes · High repeat accuracy · Contactless · To be mounted on the machine, machine zero point · Protection class IP 65 Factory assembly reference switch kit

900 0506

129.00

99.00

Instruction CNC instruction 900 0510 500.00 Einweisung · Instruction in the house - information see on page 143 · Instruction on-site plus travel cost and overnight stay, if required Fig.: Reference switch

All prices plus VAT

133

CNC hardware: BF 30 Vario

New in t product he range

Complete und CNC add-on kit for milling suitable for OPTI BF30 VARIO Z-axis

Torque

11.6 Nm on the spindle Z-axis Travel speed* · max. 14 mm/sec. with trapezoidal spindle · max. 18 mm/sec. with recirculating ball screw+ Y-axis

Torque

11.6 Nm on the spindle X- and Y-axis Travel speed* · max. 16 mm/sec. with trapezoidal spindle · max. 20 mm/sec. with recirculating ball screw+

X-axis

*The indicated speeds demonstrate a nominal value, which had been determined by the current Opti BF30 Vario. These values may deviate upward or downward depending on the used software system and the operating method of the motor or the load of the motor.

CNC complete kit for BF 30 Vario Consisting of: · 1 x CNC controller IV “high power” · 3 x control cards “high power” · 1 x reference switch kit · 1 x CNC add-on kit MK F30DP Extent of supply: MK F30DP Three step motors 8 Nm Three assembly housings incl. lids Six pulleys Three toothed belts One bushing One distance ring Two nuts 15 meters screening cable Screw kit Mounting instructions · Incl. assembly (without software) Item No 353 9023

134

€ 3’190.00 VAT excl.

i

Information BF 30 Vario on pages 36 - 37

Recirculating ball screws Complete kit Item No € VAT excl.

Consisting of: · 3 x recirculating ball screws with nuts · Assembly kit of recirculating ball screws for all three axes Without assembly 357 4455 850.00 With assembly 353 9223 1’490.00

Individual recirculating ball screws with spindle nuts X-axis Ø 20 mm 357 4311 299.00 Y-axis Ø 20 mm 357 4312 289.00 Z-axis Ø 25 mm 357 4313 289.00

Assembly recirculating ball screw 900 0523 · For each axis + Indicated travels may change.

249.00

New in t product he range CNC add-on kit for milling

CNC controls

Mega NC CNC software for milling 890.00

CNC add-on kit MK F30DP for BF30 Vario 357 0030 · Step motors with integrated terminal board · Especially smooth running due to little self resonance · IP 54 enclosed motor protected against water and chips · Extended axle shaft · 400 steps per rotation · Toothed belt of HTD type (High Tork Drive) by Gates Extent of supply: Three step motors 8 Nm, three assembly housings incl. lids, six pulleys, three toothed belts, one bushing, one distance ring, two nuts, 15 meters screening cable, screw kit, mounting instructions

CNC basic software “NCdrive” 358 2110 This is an executive program – no plotting program NC programs can be imported (from 2D or 3D program) or can be directly entered to DIN 66025 · CD-Rom incl. NClyzer · Power supply unit · Connection cable RS 232 · NCdrive as external box

300.00

Fig.: NCdrive as external box

MegaNC 2008 - 2D CAD program 358 2112 750.00 · In order to work with the machine, the “NCdrive” basic software needs to be available

350.00

900 0603

i

Information Mega NC on pages 144 - 147

pcdreh® CNC - software for milling

Control electronic for step motors 1’490.00 CNC controller IV “high power” 357 1953 · Included 3 control cards “high power” · Controller with 4 card slots · 4 potential-free relay outputs · External emergency-stop input · Input for universal reference switch · Connection 230 V ~50 Hz, 300 VA · Dimensions L x W x H: 545 x 270 x 165 mm

pcdreh® for Windows for milling and turning - BASIS 358 2025 · Hardware interface · Power supply unit and all cables for serial connection · CD-Rom

pcdreh® for Windows milling- PLUS Additional functions: · Axes can be referenced via a switch · Manual or automatic changing of tools, incl. tool management · Load and edit DIN-ISO files · Four-axes processing

i Fig.: Controller IV

optional CNC control card “high power” · Universally for all axes (one card per axis is required)

357 1962

358 2060

380.00

150.00

Fig.: Dongle

Information pcdreh® for millingon pages 148 - 151

USB adapter RS232 · For PCs without RS232 connection

357 1969

19.90

Universal reference switch kit 357 1980 · With universal add-on parts for up to three axes · High repeat accuracy · Contactless · To be mounted on the machine, machine zero point · Protective system IP 65

129.00

Factory assembly reference switch kit

99.00

295.00

Reference switch

Fig.: Control card

900 0506

Instruction CNC instruction 900 0510 500.00 · Instruction in the house - information see on page 143 · Instruction on-site plus travel cost and overnight stay if required

Fig.: Reference switch

All prices plus VAT

135

CNC

Factory assembly CNC add-on kit MK F30DP · “Step motors” · For all 3 axes

MegaNC 2008 - 3D CAD program 358 2114 980.00 · In order to work with the machine, the “NCdrive” basic software needs to be available

CNC hardware: BF 46 Vario

New in t product he range

Complete and CNC add-on kit for milling suitable for OPTI BF46 VARIO

Z-axis

Torque

17.4 Nm on the spindle Z-axis Travel speed* · max. 14 mm/sec. with trapezoidal spindle · max. 18 mm/sec. with recirculating ball screw+ Y-axis

Torque

17.4 Nm on the spindle X- and Y-axis Travel speed* · max. 16 mm/sec. with trapezoidal spindle · max. 20 mm/sec. with recirculating ball screw+

X-axis

*The indicated speeds demonstrate a nominal value, which had been determined by the current Opti BF46 Vario. These values may deviate upward or downward depending on the used software system and the operating method of the motor or the load of the motor.

CNC complete kit for BF 46 Vario Consisting of: · 1 x CNC controller IV “high power” · 3 x control cards “high power” · 1 x reference switch kit · 1 x CNC add-on kit MK F46DP Extent of supply: MK F46DP Three step motors 12 Nm Three assembly housings incl. lids Six pulleys Three toothed belts Two nuts One distance ring Two spacers 15 meters screening cable Screw kit Mounting instructions · Incl. assembly (without software) Item No 353 9024

136

€ 3’190.00 VAT excl.

i

Information BF 46 Vario on pages 38 - 39

Recirculating ball screws Complete kit Item No € VAT excl.

Consisting of: · 3 x recirculating ball screws Ø 25 mm with nuts · Assembly kit of recirculating ball screws for all three axes Without assembly 357 4456 850.00 With assembly 353 9225 1’590.00

Individual recirculating ball screws Ø 25 mm with spindle nuts X-axis 357 4321 319.00 Y-axis 357 4322 299.00 Z-axis 357 4323 249.00

Assembly recirculating ball screw 900 0524 · For each axis +Indicated travels may change.

290.00

New in t product he range CNC add-on kit for milling

CNC controls

Mega NC CNC software for milling

890.00 CNC add-on kit MK F46DP for BF46 Vario 357 0046 · Step motors with integrated terminal board · Especially smooth running due to little self resonance · IP 54 enclosed motor protected against water and chips · Extended axle shaft · 400 steps per rotation · Toothed belt of HTD type (High Tork Drive) by Gates Extent of supply: Three step motors 12 Nm, three assembly housings incl. lids, six pulleys, three toothed belts, two nuts, one distance ring, two bushings, 15 meters screening cable, screw kit, mounting instructions

CNC basic software “NCdrive” 358 2110 This is an executive program – no plotting program NC programs can be imported (from 2D or 3D programs) or can be directly entered to DIN 66025 · CD-Rom incl. NClyzer · Power supply unit · Connection cable RS 232 · NCdrive as external box

300.00

Fig.: NCdrive as external box

MegaNC 2008 - 2D CAD program 358 2112 750.00 · In order to work with the machine, the “NCdrive” basic software needs to be available

900 0605

350.00

i

Information Mega NC on pages 144 - 147

pcdreh® CNC - software for milling

Control electronic for step motors CNC controller IV “high power” 357 1953 1’490.00 · Included 3 control cards “high power” · Controller with 4 card slots · 4 potential-free relay outputs · External emergency-stop input · Input for universal reference switch · Connection 230 V ~50 Hz 300 VA · Dimensions L x W x H: 545 x 270 x 165 mm

pcdreh® for Windows for milling and turning - BASIS 358 2025 · Hardware interface · Power supply unit and all cables for serial connection · CD-Rom

pcdreh® for Windows milling- PLUS 358 2060 Upgrade von pcdreh® BASIC-Version - Additional functions: · Axes can be referenced via a switch · Manual or automatic changing of tools, incl. tool management · Load and edit DIN-ISO files · Four-axes processing

i

380.00

150.00

Fig.: Dongle

Information pcdreh® for milling on pages 148 - 151

Fig.: Controller IV

Optional CNC control card “high power” · Universally for all axes (one card per axis is required)

357 1962

295.00

USB adapter RS232 · For PCs without RS232 connection

357 1969

19.90

Reference switch

Fig.: Control card

Universal reference switch kit 357 1980 · With universal add-on parts for up to three axes · High repeat accuracy · Contactless · To be mounted on the machine, machine zero point · Protective system IP 65 Factory assembly reference switch kit

900 0506

129.00

99.00

Instruction CNC instruction 900 0510 500.00 · Instruction in the house - information see on page 143 · Instruction on-site plus travel cost and overnight stay if required

All prices plus VAT

137

CNC

Factory assembly CNC add-on kit MK F46DP · “Step motors” · For all 3 axes

MegaNC 2008 - 3D CAD program 358 2114 980.00 · In order to work with the machine, the “NCdrive” basic software needs to be available

CNC hardware: D210/D250/D240/D280

Complete and CNC add-on kit for turning

suitable for quantum D 210 /D 250 / OPTI D 240 / D 280

Fig.: D280-CNC with optional MPA 3-S and recirculating ball screw

6.4 Nm

2.2 Nm Torque on the spindle X-axis Travel speed* max. 10 mm/sec.

*The indicated speeds demonstrate a nominal value, which had been determined by the current Opti D 280. These values may deviate upward or downward depending on the used software system and the operating method of the motor or the load of the motor.

CNC complete kit for D 210 / D 250 Consisting of: · 1 x Controller VI · 2 x control cards 40 V · 1 x reference switch · 1 x CNC add-on kit MK D21DP Extent of supply: MK D21DP Step motor bipolar X-axis 2.2 Nm Step motor bipolar Z-axis 4.2 Nm Two assembly housings incl. lid Two driving belts Four pulleys One shaft extension One rotary shaft seal 5 meters screening cable Screw kit Mounting instructions · Incl. assembly (without software) Item No 353 9031 € 1’550.00 VAT excl.

138

Torque on the spindle Z-axis Travel speed* max. 12 mm/sec.

i

Information lathes D 240/D 280 on pages 68 - 69 Information lathes D 210/D 250 on pages 168 - 169

CNC complete kit for D 240 / D 280 when using spindles with trapezoidal thread (standard) Consisting of: · 1 x Controller VI · 2 x control cards 40 V · 1 x reference switch · 1 x CNC add-on kit MK D24DP Extent of supply: MK D24DP Step motor bipolar X-axis 2.2 Nm Step motor bipolar Z-axis 4.2 Nm Two assembly housings incl. lid Two driving belts Four pulleys One shaft extension, one rotary shaft seal 5 meters screening cable Screw kit, mounting instructions · Incl. assembly (without software) Item No 353 9033 € 1’550.00 VAT excl.

CNC complete kit D280 when using recirculating ball screws (optional) Item No 353 9031 € 1’550.00 VAT excl.

CNC controls

CNC add-on kit for turning

Control electronic for step motors CNC controller III 40V · With 3 card slots - Without control cards · Dimensions L x W x H: 295 x 230 x 145 mm

CNC add-on kit MK D21 DP / MK D24DP · Step motors with integrated terminal board · Especially smooth running due to little self resonance · IP 54 enclosed motor protected against water and chips · Extended axle shaft · 400 steps per rotation Extent of supply: One step motor bipolar X-axis 2.2 Nm, one step motor bipolar Z-axis 4.2 Nm Two assembly housings incl. cover, two driving belts four pulleys, one shaft extension, one rotary shaft seal 5 meters screening cable screw kit mounting instructions

357 1951

220.00

357 1950

280.00

or CNC controller VI 40V · With 6 card slots - Without control cards · Dimensions L x W x H: 540 x 275 x 125 mm

i

Information controller on pages 128 - 129

CNC control card · X- Y- or Z-axis: one card each (one card per axis is required)

CNC add-on kit MK D21DP · For D 210 x 400/D 250 x 400/D 250 x 550

357 0210

490.00

CNC add-on kit MK D24DP · For D 240 x 500 G / D 280 x 700 G

357 0240

490.00

Factory assembly CNC add-on kit · “Step motors” · For both axes

900 0500

300.00

357 1960

125.00

Fig.: Controller VI

Recirculating ball screw Complete kit recirculating ball screw for the lathe D280 Consisting of: · 2 x recirculating ball screws · Assembly kit recirculating ball screw for all two axes With assembly 353 9310 Individual recirculating ball screws for the lathe D280 X-axis 357 4421 Z-axis 357 4422

1’050.00

269.00 289.00

Assembly kit for the lathe D280 · For both axes

357 4425

195.00

Assembly recirculating ball screw · For each axis

900 0532

249.00

Fig.: CNC add-on kit

CNC software

i

Information Mega NC - Ncdrive on pages 144 - 147

pcdreh® for Windows for milling and turning - BASIS 358 2025 · Hardware interface · Power supply unit and all cables for serial connection · CD-Rom

380.00

NEW

pcdreh® for Windows turning - PLUS 358 2061 150.00 Upgrade software of pcdreh® BASIC version - Additional functions: · Axes can be referenced via a switch · Manual or automatic changing of tools, NEW incl. tool management · Load and edit DIN-ISO files · Threading

i

Information pcdreh® for turning on pages 148 - 151

Flexible keyboard 357 1945 · Water-, chip-, and dust-proof · Space-saving · Wear-resistant · Easy cleaning · Connection and power supply via PS/2 USB adapter RS232 · For PCs without RS232 connection

CNC

CNC accessories

CNC basic software “NCdrive” 358 2110 300.00 This is an executable program – no plotting program NC programs can be directly entered to DIN 66025 · CD-Rom incl. NClyzer · Power supply unit · Connection cable RS 232 · Ncdrive as external box

18.00

357 1969

19.90

Universal reference switch kit · To determine the machine zero point · With universal mounting parts · High repeat accuracy · Contactless · To be mounted on the machine · Protective system IP 65

357 1980

129.00

Factory assembly reference switch kit

900 0506

99.00

Reference switch

Instruction CNC instruction 900 0510 500.00 · Instruction in the house - information see on page 143 · Instruction on-site plus travel cost and overnight stay if required

All prices plus VAT

139

CNC hardware: D320

New in t product he range

Complete and CNC add-on kit for turning

suitable for optimum D 320 X 630 / D 320 X 920

i Information about lathes on pages 70 - 71

4.2 Nm

16.0 Nm

Torque on the spindle X-axis Travel speed* max. 12 mm/sec.

Torque on the spindle Z-axis Travel speed* max. 8 mm/sec.

CNC complete kit for D 320 Consisting of: · 1 x Controller IV “high power” · 3 x control cards “high power” · 1 x reference switch · 1 x CNC add-on kit MK D32DP · Incl. assembly (without software) Item No 353 9036 € 2’490.00 VAT excl.

140

Extent of supply: MK D32DP Step motor bipolar X-axis 4.2 Nm Step motor bipolar Z-axis 8 Nm Two assembly housings incl. lid Two driving belts Four pulleys One shaft extension One rotary shaft seal 5 meters screening cable Screw kit Mounting instructions

*The indicated speeds demonstrate a nominal value, which had been determined by the current Opti D320.

These values may deviate upward or downward depending on the used software system and the operating method of the motor or the load of the motor.

New in t product he range

Control electronic for step motors

CNC add-on kit for turning CNC add-on kit MK D32DP 357 0285 · Step motors with integrated terminal board · Especially smooth running due to little self resonance · IP 54 enclosed motor protected against water and chips · Extended axle shaft · 400 steps per rotation Extent of supply: Step motor bipolar X-axis 4.2 Nm, step motor bipolar Z-axis 8 Nm, two assembly housings incl. lid, two driving belts, four pulleys, one shaft extension, one rotary shaft seal, 5 meters screening cable, screw kit, mounting instructions

CNC controls

539.00

1’490.00 CNC controller IV “high power” 357 1953 · Included 3 control cards “high power” · Controller with 4 card slots · 4 potential-free relay outputs · External emergency-stop input · Input for universal reference switch · Connection 230 V ~50 Hz 300 VA · Dimensions L x W x H: 545 x 270 x 165 mm

Fig.: Controller IV

Factory assembly CNC add-on kit MK D32DP · “Step motors” · For both axes

900 0632

300.00 Fig.: Control card

CNC accessories

CNC software CNC basic software “NCdrive” 358 2110 300.00 This is an executive program – no plotting program NC programs can be directly entered to DIN 66025 · CD-Rom incl. NClyzer · Power supply unit · Connection cable RS 232 · Ncdrive as external box Information Mega NC - Ncdrive on pages 144 - 147

357 1945

USB adapter RS232 · For PCs without RS232 connection

357 1969

19.90

Universal reference switch kit · To determine the machine zero point · With universal mounting parts · High repeat accuracy · Contactless · To be mounted on the machine · Protection class IP 65

357 1980

129.00

Factory assembly reference switch kit

900 0506

99.00

CNC

i

18.00

Keyboard · Water-, chip-, and dust-proof · Space-saving · Wear-resistant · Easy cleaning · Flexible · Connection and power supply via PS/2

pcdreh® for Windows for milling and turning - BASIC 358 2025 · Hardware interface · Power supply unit and all cables for serial connection · CD-Rom

380.00

NEW

pcdreh® für Windows turning - PLUS 358 2061 150.00 Upgrade software of pcdreh® BASIC version; additional functions: · Axes can be referenced via a switch · Manual or automatic changing of tools, incl. tool NEW management · Load and edit DIN-ISO files · Threading

i

Reference switch

Information pcdreh® for turning on pages 148 - 151

Instruction CNC instruction 900 0510 500.00 · Instruction in the house - information see on page 143 · Instruction on-site plus travel cost and overnight stay if required

All prices plus VAT

141

Power Drive 1

New in t product he range

The step motor control Power-Drive 1 is a compact solution to control a separate machine axis which is operated by a step motor Convincing arguments: quality, efficiency and price · Control to drive a step motor without CNC controller · Step motor control is working in semi-step mode · Integrated control card is protected against any type of short circuit · Malfunctions will be displayed by flashing of the red LED · Infinitely variable feed speed · Reference switch to monitor the stop position · Right-/left-handed rotation · Emergency-stop function · Cooling element · Application example as feed unit of the X-axis of a BF20 Vario

Power Drive I 357 1941 Used voltage/current: 24 V 3,5A Dimensions L x W x H: 115 x 128 x 62 mm

229.00

Extent of supply: · Power supply unit · Reference switch

CNC add-on kit MK F20X to control the X-axis of the drilling-milling machine OPTI BF20 respectively BF2o L Convincing arguments: quality, efficiency and price · Step motors with integrated terminal board · Especially smooth running due to little self resonance · IP 54 enclosed motor protected against water and chips · Extended axle shaft · 400 steps per rotation · Toothed belt of HTD type (High Tork Drive)

by Gates

MK F20X 357 0015 Extent of supply: · Step motor 2.2 Nm, 3A (bipolar) · Assembly housing incl. lid · Driving belt · Two pulleys · Spacers · Assembly ring X-axis · Screening cable · Screw kit · Mounting instructions

142

Application example as feed unit of the X-axis

199.00 BF20L Vario

All prices plus VAT

CNC hardware: MK RT1 CNC controls

CNC add-on kit MK RT1 suitable for Horizontal-vertical circular dividing table RT 100 Horizontal-vertical circular dividing table RT 150

Fig.: RT100-CNC

CNC add-on kit MK RT1 Extent of supply · Housing · Coupling · Step motor 2,2 Nm, 3A · Cable

Fig.: Coupling

357 0510

Horizontal-vertical-circular dividing tables RT 100 335 6110 RT 150 335 6150

Fig.: Housing

199.00

215.00 210.00

· · · · · · · · · · ·

Horizontal-vertical circular dividing tables RT 100/RT 150 Quality circular dividing tables made of high-grade Meehanite casting Reliable and precise Stability also under high load Large spindle hole for clamping of longer workpieces Fast dividing notches for higher speed of mass-produced parts Hardened and ground worm Multiplication ratio 90 : 1 Working table scaled by 360° 1 turning of the handwheel = 4° turn Scaling on the handwheel 2´ Dividing via scaled handwheel with vernier

CNC instruction - information When purchasing a CNC complete kit inclusive factory assembly, we recommend our customers the instruction by one of our two company headquarters in Maintal/Frankfurt or Hallstadt/Bamberg.

In the frame of a one-day instruction on the machine, the customer receives the complete cabling and configuration of the control hardware, the installation of the CNC software to a PC which is provided by the customer and a short instruction regarding application of hardware and software.

For the optional shipment of the completely assembled, ready-to-connect CNC machine, there will be charged a supplementary charge for the increased packaging cost, if required.

CNC instruction

CNC instruction in the house Item No: 900 0510 € 500.00 VAT excl.

Instruction on-site plus travel cost and overnight stay if required All prices plus VAT

143

CNC

Fig.: Step motor

CNC software

MegaNC 2D/3D, the powerful CAD / CAM solution CNC basic software “NCdrive” · Incl. software NClyzer · Power supply unit · Connection cable RS 232 · Adapter · NCdrive as external box

358 2110

300.00

MegaNC 2008 - 2D CAD program 358 2112 For this the CNC basic software NCdrive is required

750.00

Of course, you can use the icon libraries with MegaNC or add your own constructions or details as components to the libraries.

MegaNC 2008 - 3D CAD program 358 2114 980.00 For this the CNC basic software is required Prices with legal VAT excl.

MegaNC 2007 is the consequent solution for everyone who wants to use the CAD data directly for the production. Powerful CAM functionality integrated into the common 2D/3D construction environment - guarantees a plus of operating comfort and performance.

The basis of MegaNC is the well-known, professional CAD system MegaCAD. The modern CAD system makes available comprehensive options for construction in 2D and 3D with easy operation. All functions for the draft, construction or 3D modeling are made available to the user in a practical way.

Groups in the icon manager

After the construction of the component or after importing data (2D: .prt,dxf, .dwg; 3D: prt, .sat, .stl) the stock definition will be performed with the CAD tools.

The CAD geometries are directly assigned to the milling strategies.

This includes contours, pockets and holes as well as specific cycles in 2.5 D. In 3D you can rough and finish axially parallel and oriented to angles. Furthermore, there are strategies to machine surfaces and for Z-level finishing. In order to prevent the tools from damages, you can provide the milling tool paths with plunge ramps and approach cycles.

Powerful construction methods

Assign from milling technology to contours Diversity of functions - the correct tool at any time

144

CNC controls Overview of the features of MegaNC · Professional 2D/3D construction Please consider the tool path correction and the stock allowance for roughing for any operation.

· Interface for data import and export · Complete CAD/CAM integration · Changes of the geometry directly result in a new operation

The user can create a library for his tools and select them for the corresponding milling task.

· Powerful milling strategies · Direct DNC operation with manual control NCdrive · Simulation and optimization

Definition of tools in the library

MegaNC - milling tool paths in 2.5 D

CNC

All defined operations will be shown in the technology manager. You also have the option to change parameters later on or to resort the order of the operations.

MegaNC - 3D construction and 3D finishing

Technology manager for overview and change

145

CNC software

NCdrive The universal 4-axis step motor control The NCdrive is a PC-based CNC control for step motors to output cycle and direction signals for up to 4 axes with unlimited preview of the tool path.

NCdrive represents a user interface for direct control of the machine (DNC). When using the complete solution for CAD/CAM, MegaNC-NCdrive the created NC code will be made available together with all parameters and setting for the operation on the machine.

Intension NCdrive consequently uses the high performance of most modern hardware and of the Windows operating system. This way, a performance had been realized which can compete with the high end CNC controls of the upscale machine tools.

Fig. 2: NCdrive cycles

Overview of NCdrive features · Milling & Turning · Windows user interface

Just like those machines, the NCdrive NC codes (DIN 66025, others via optional preprocessors), supports manifold further NC commands and cycles and allows the operation in the setup and automatic operation (Fig. 1). In addition, the comprehensive functions for direct milling of contours and pockets are available as an innovative particularity - by simply entering parameters, it is not required to create NC codes for such functions (Fig. 2).

· 4 axes simultaneously · Unlimited tool path preview · Tool radius correction · Tool change · Length measuring of tools · Helix interpolation · 3D simulation · Operation cycles

Configuration and settings NCdrive allows comprehensive configurations of the machine functions. It concerns the definition of the presetting of parameters of the machine and of optional add-on devices (vacuum cleaner, tool changer, length measuring of tools, …). Of course, the CNC machine is factory-made operatively preconfigures. This way, the user has the option to adapt and optimize or to add it to the “machining center”.

Fig. 1: NCdrive in automatic operation

146

CNC controls

Safety

Options

Before the first chip is flying off, the milling operation can be controlled in the graphic simulation NClyzer light. In this way, the user will get the safety he needs to work in a relaxed way.

Due to the modular structure of the NC drive software there are available different options for the operation of the existing machines.

It ranges from comprehensive manual operation with integrated operation macros and DIN code import and interpretation up to the complete 2D/3D CAD/CAM Suite.

Due to the integration of potentially separated relay inputs and outputs, it is also possible to switch additional equipment.

The manual control for the direct DNC operation of the machine is also part of the CAD/CAM tool MegaNC, which is being extended by another powerful interface for direct machine control.

Hardware

CNC

The NCdrive uses the PC processor for the user interface and for all computation-intensive operations. The highly dynamic control of the NC drive motors in real time is assumed by a special controller which is being delivered together with the software.

The connection is performed via a serial interface or a USB adapter. This way also a milling machine with step motor can achieve the dynamics and smoothness of a machine with servo drive.

NCdrive as external box

System requirements •

Operating systems: Windows 2000/Windows XP Home /Professional

•

Minimum requirements: Pentium III from 500 MHz / 256 MB RAM on Windows NT 4.0

•

Recommended equipment: AMD Athlon / Pentium III from 1 GHz / 512 MB RAM

147

CNC software

pcdreh® for Windows Chipping range: milling and turning pcdreh® for Windows for milling and turning - BASIC 358 2025 · Hardware interface · Power supply unit and all cables for serial connection · CD-Rom pcdreh® for Windows milling- PLUS 358 2060 Upgrade software für pcdreh® BASIC-Version Additional functions: · Axes can be referenced via a switch · Tool change, incl. tool management · Load and edit DIN-ISO files · Four-axes processing

150.00

380.00

pcdreh® for Windows turning - PLUS 358 2061 Upgrade software of pcdreh® BASIC version Additional functions: · Axes can be referenced via a switch · Tool change, incl. tool management · Load and edit DIN-ISO files · Threading (only with optional decoder)

150.00

New Prices plus VAT

A turning-milling machine control cast from the same mold, CAD-CAM control in symbiosis, easy operation which does not require any PC abilities of the user.

Drawing, naming the operation, simulate and there you go. Without any detours, without any addition.

Rookies will rapidly be successful thanks to the shop-oriented programming of graphic support and extensive dialog guiding.

Already available data can be imported in the following format: HPGL, DXF, Bitmap and DIN-ISO-Code (only for PLUS version).

By the last mouse click of the drawn contour, the CAM data window directly appears to take over diameter, cutting depth and infeed. Then, your project is ready, after the successful simulation you can start the machine. pcdreh® is not a kind of software in the common sense.

Everything is combined in the drawing.

Lots of ideas of our customers had been integrated in this software. In this context we would like to thank you very much for your constructive companionship.

Screen presentation of turning:

Screen presentation of milling:

148

CNC controls

CAD: The main part of the program is drawing by using the mouse.

I.e. a geometry is “fitted” using the mouse; then the new GEO parameter window allows you to modify or confirm its dimension and position.

It is possible to edit parts of a drawing off the reel, e.g. rotating, scaling or shifting.

Artificial lines in contrasting colors also support the design as the snapping of grids, nodes or centers or as well the automatic duplicating of holes or whole components.

The shop drawing takes place on the screen and may be started immediately without any detours. Pencil, paper, scribing iron and center punch stay in the drawer. The flange, the driving rod, the cylinder cover or crank arm are directly manufactured. Two or four identical parts are really identical, they fit when flapping and exchanging.

The keyboard operation is completely integrated.

Fig.: Duplicating

CNC

Fig.: Geometry

Function “Load bitmap“ Lay a drawing, a photo or a construction plan on the scanner and import it as drawing template. Irregular contours or contours which are not rightly dimensioned by NC can this way easily be redrawn, i.e. digitalized “manually“. It is possible to directly upload pictures from digital cameras.

The “teach-in“ procedure is another option of digitalization which take place by means of the machine.

In both ways of digitalization the vertices are entered manually on which the drawing then will be developed.

Fig.: Circle

149

CNC-Software

CAM: Using pcdreh速 for Windows all options for demanding chipping tasks will be available to you. Starting from easy tasks, such as drilling or groove cutting over rectangle and circular pocketing up to clearing pockets with detection of island or four-axes milling.

For drilling all operation directions as well as strategies of any combination are available to you, e.g., machine the outside, inside or plane side with easy cuts or in several steps (automatically calculated by the program. Simple or multiple finishing is obligatory.

When you start the output all ways of chipping are precalculated and displayed on the screen in three views/windows. This way, you will have a direct control. You can see if everything will run as required, also in the depth.

In the Plus versions of drilling and milling a complete tool management as well as tool change are available to you.

Fig.: Turning geometry

Fig.: CAM milling

Machines and controls: The basic settings (spindle pitch, gear reduction, etc.) are available for all optimum machines as selectable files . A machine image will help you to manage several settings. Then the comparison of the machine is only limited to entering the spindle clearance

. In order to obtain real time capability of the Windows PC we use a control PC in the dongle housing which generates the impulses for the electronics of the step motors. Here a very rapid microprocessor is used which has the advantage that the machine can run much smoother and more dynamic for line, circle and helix interpolations. The control is performed serially, alternatively via USB.

Example: crankshaft

Fig.: Drawing crank web

150

Fig.: Construction crank web

Example: Finished milled crank web

CNC controls

The help system 1) Clever integrated HTML pages: The pages of the manual are created based on HTML. This way, they are linked to one another. Each window disposes of its proper help page, the green key. Thus it is possible to directly access help, if required. It is possible to print such pages completely or individually.

This system is continuously enhanced and completed.

2) Status row: Informs you about the operation progress and requires entries from the user (dialog guiding).

3) Tooltip texts for each input field or operating key Each operating area includes another description (tooltip), if you leave the cursor on it for a short while.

4) 100% clear text All operating keys are labeled in a full clear way.

5) Information fields Certain important information are directly available in the windows.

Hardware requirements:

Versions:

Operating system: All Windows operating systems starting from WIN98 incl. Vista. Windows 3.11 and WIN95 are not supported.

Processor: Minimum: PENTIUM I 133 MHz Normal: PENTIUM II 500 MHz Optimum: PENTIUM III 800 MHz. More rapid processors offer an even more rapid screen build-up, but no further important advantages.

Interfaces: Minimum: A serial interface (or via USB 1.0 / 2.0 using a separate adapter).

Optimum: A second interface for measuring tasks, electronic handwheel or speed control.

Main memory: Minimum: 16MB Optimum: 128 MB. A larger memory would be reasonable for this proportionally large drawings or 3D CNC programs.

Hard disk: Minimum: 40 MB, optimum: 120 MB Resolution of screen: Minimum: 1024 x 768 pixels, optimum: 1600 x 1200 pixels Others: Keyboard and mouse

The demands and requirements of our customers are quite differing, therefore the offer for pcdreh® for Windows is clearly structured:

Example: Finished turned crankshaft

Example: Cylinder

· Pcdreh for Windows chipping range milling · Pcdreh for Windows chipping range turning Both versions are available as Basic or PLUS version.

The standard programs offer everything to control a two- or three-axis machine tool.

CNC

The PLUS versions are available for extended demands: · Axes can be referenced via a switch · Tool change, incl. tool management · Load and edit DIN-ISO files · Four-axis machining when milling · Threading when turning (with optional decoder)

Example: Turned and milled turbine

151

Drilling machines Geared drills Radial drills

Drilling-milling machines

Direct-quick-action drill chuck 0-13mm/MT3

305 0585

Direct-quick-action drill chuck 0-13mm/MT4

305 0587

Precision-quick-action drill chuck 0-8 mm 16

305 0608

Precision-quick-action drill chuck 0-10 mm 16

305 0610

Precision-quick-action drill chuck 0-13 mm

305 0623

Precision-quick-action drill chuck 0-16 mm

305 0626

Rรถhm quick-action drill chuck 1-13 mm, B 16

305 0656

Rรถhm quick-action drill chuck 3-16 mm, B 16

305 0657

Reducing bushes MT3-MT2

305 0663

Reducing bushes MT4-MT2

305 0664

Reducing bushes MT4- MT3

305 0665

Morse taper MT2 - B16

305 0659

Morse taper MT3 - B16

305 0660

Morse taper MT4 - B16

305 0661

Titanium twist drills-kit 13 mm

305 1010

Twist drills HSS / MT2

305 1002

Twist drills HSS / MT3

305 1003

Threading chuck M3-M12 *)

335 2042

Threading chuck M5-M12 *)

335 2043

Taper drill drifter MSP1

305 0636

Taper drill drifter MSP2

305 0637

Clamping tool kit SPW 12

335 2017

Universal coolant equipment 230 V

335 2002

Universal coolant equipment 400 V

335 2001

Coolant lubricant sprayer

335 6663

Coolant hose KMS 2

335 6660

Machine vice MSO 75

300 0075

Machine vice MSO 100

300 0100

Machine vice MSO 125

300 0125

Machine vice MSO 150

300 0150

Machine vice BMS 85

300 0008

Machine vice BMS 100

300 0010

Machine vice BMS 120

300 0012

Machine vice BMS 150

300 0015

Machine vice BMS 200

300 0020

Machine vice BSI 100

300 0210

Machine vice BSI 140

300 0214

Machine vice BSI 200

300 0220 Partly recommended

8

S

6T RB

GS 0 B3

RB

GS 8 B2

0

GT

rio / 2

B3

Va

5 B3

/ 0 B2

B2

Va

6 B1

B1

3

4

rio

rio B1

T 60

Drilling

305 0582

Recommended

Va

rio Va T 40 B1

Direct-quick-action drill chuck 0-8 mm/MT2

B1

Accessories for drilling

Not recommended

Morse taper MT - B16 required

This table of accessories includes all recommended options of accessories. Depending on the individual case it may however be practical to use other accessories.

Machines are CE compliant

153

quantum B 140 T Vario/quantum B 160T Vario

Bench drills with continuously adjustable speed

Convincing arguments: quality, efficiency and price · Guaranteed concentricity precision better than 0.03 mm measured in the drilling spindle sleeve · Drilling spindle with precision ball bearings · Ergonomically designed feed gear · Considerable better power transmission due to the quality toothed V-belt · Smooth running and powerful electric motor · Very smooth running due to aluminum pulleys · High-grade quick-action drill chuck supplied as standard · Smoother running due to aluminum pulleys with ground multi tooth dog · Higher power transmission due to the quality toothed V-belt · Drill depth stop

Fig.: B 140 T Vario

Model Item No € VAT excl.

Features of performance Electrical connection Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Speeds Spindle speeds Number of steps Spindle holding fixture Spindle holding fixture Drilling table Table size (L x W) extendable Slot size table Drilling table inclinable Drilling table rotatable Distance spindle - table (max.)

Working surface stand L x W T-slot size stand Distance spindle - stand (max.)

Dimensions Upright diameter Length Width Height Net weight Extent of supply

154

quantum B 140 T Vario 301 1714 269.00

quantum B 160 T Vario 301 1716 359.00

450 W 230 V ~50 Hz

600 W 230 V ~50 Hz

Ø 14 mm 102 mm 45 mm

Ø 16 mm 126 mm 60 mm

180 - 3000 rpm infinitely variable

180 - 3000 rpm infinitely variable

B 16

MT 2

195 x 170 ( 270 ) mm 14 mm 45° 360° 350 mm -

240 x 200 ( 340 ) mm 14 mm 45° 360° 400 mm 165 x 165 mm 16 mm 530 mm

50 mm 410 mm 270 mm 730 mm 26 kg Quick-action drill chuck 0 - 13 mm Drill bit box

60 mm 510 mm 380 mm 890 mm 40 kg Quick-action drill chuck 0 - 16 mm Morse taper MT 2 - B 16 2 T-slots Drill bit box

Accessories Clamping tool kit SPW 12 · 58 pcs. · Metric screw-thread Item No 335 2017 € 79.00 VAT excl.

Twist drills HSS MT 2 · With morse taper · Right hand cutting · 9 pcs.

Item No 305 1002 € 89.00 VAT excl.

Titanium twist drills kit · 25 pcs.; 1 - 13 mm Item No 305 1010 € 29.50 VAT excl.

Machine vice BSI 100 · In industrial quality · Replaceable prismatic jaws · Long guide of the mobile jaw, thus no tilting Item No 300 0210 € 119.00 VAT excl.

Please find accessories on page 25

B 140 T Vario B 160 T Vario V-belt covering · With safety switch

· Infinitely variable from 180 to 3000 min via potentiometer-

Drilling

Speed control Electric motor · Smooth running · Powerful

Drill depth stop · Scale

Machine lamp

Feed wheel

· Integrated

· Ergonomically designed

Drill chuck protection

Height adjustment drilling table

· Best possible protection of the user · Height-adjustable · Micro switch

· Via toothed rack (B 160 T Vario)

Steel upright · Thick-walled · Ensures very high power absorption and stability

Drilling spindle · Guaranteed concentricity precision better than 0.03 mm measured in the drilling spindle sleeve · Precision ball bearings · High-grade quick-action drill chuck supplied as standard

Drilling table · · · ·

Precisely machines Extendable Inclinable 450 Rotatable 3600

Base plate · Machined · T-slots for vice fixture (B 160 T Vario)

Drill bit box · Integrated · Handy

Fig.: B 160 T Vario

Quality V-belt · Toothed · Better power transmission Aluminum pulleys · Very smooth running

Machines are CE compliant

Safety switch · Protection class IP 54 · Low-voltage release · Emergency-stop button · Easy-to-operate

155

quantum B 13/B 14/B 16/B 20/B 25/B 32

Solid and cost-efficient bench and upright drills

Convincing arguments: quality, efficiency and price · Guaranteed concentricity precision better than 0.03 mm measured in the drilling spindle sleeve · Precision machined work table with transversally running T-slots (B13 - 16 groove), ± 45° inclinable and 360° rotatable · Drilling spindle with precision ball bearings · Smoother running due to aluminum pulleys with ground multi tooth dog · Higher power transmission due to the quality toothed V-belt · Long, ergonomically designed star grip with soft grip handles for safe working · High-grade quick-action drill chuck supplied as standard · Powerful, smooth running aluminum electric motors (from B 14 on ) · Solid, largely dimensioned base plates with T-slots, heavily ribbed at the rear side · T-slots to fix a vice supplied as standard (from B 14 on ) · 400 volt models with additional right-/left-handed rotation camshaft controller · Drill depth stop · A millionfold proven quality

Fig.: B 13

Model Item No € VAT excl.

Item No € VAT excl.

Features of performance Electrical connection Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Speeds Spindle speeds Number of steps Spindle holding fixture Drilling table Table size Length x Width T-slot size (slot width) Drilling table inclinable/rotatable Distance spindle - table (max.)

Working surface stand (L x W) Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

156

Fig.: B 14

Fig.: B 16

Fig.: B 20

quantum B 13 300 8131 99.00 -

quantum B 14 300 8141 145.00 -

quantum B 16 300 8161 229.00 -

quantum B 20 300 8201 (230 V) 309.00 300 8203 (400 V) 339.00

300 W 230 V ~50 Hz

350 W 230 V ~50 Hz

450 W 230 V ~50 Hz

0,55 kW ~50 Hz

Ø 13 mm 104 mm 50 mm

Ø 14 mm 104 mm 50 mm

Ø 16 mm 125 mm 65 mm

Ø 20 mm 170 mm 80 mm

520 - 2620 rpm 5 steps fixed/B16

520 - 2620 rpm 5 steps fixed/B16

660 - 2500 rpm 5 steps MT 2

210 - 2220 rpm 12 steps MT 2

160 x 160 mm 14 mm ± 45° / 360° 240 mm 135 x 175 mm 325 mm

160 x 160 mm 14 mm ± 45° / 360° 330 mm 140 x 180 mm 440 mm

200 x 200 mm 14 mm ± 45° / 360° 390 mm 160 x 170 mm 525 mm

275 x 275 mm 14 mm ± 45° / 360° 450 mm 205 x 200 mm 635 mm

46 mm 420 x 220 x 580 mm 19 kg Gear rim drill chuck (1 - 13 mm)

46 mm 420 x 230 x 700 mm 21 kg SPBF (0 - 13 mm) 2 T-slots

60 mm 510 x 270 x 820 mm 36 kg SPBF (0 - 16 mm) 2 T-slots Morse taper MT 2

70 mm 700 x 300 x 990 mm 53 kg SPBF (0 - 16 mm) 2 T-slots Morse taper MT 2

B 13 - B 32

Drilling

Convincing arguments

· Smoother running due to aluminum pulleys with ground multi tooth dog · Higher power transmission due to the quality toothed V-belt

Fig.: B 32

Fig.: B 25

Model Item No € VAT excl.

Features of performance Electrical connection Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Speeds Spindle speeds Number of steps Spindle holding fixture Spindle holding fixture Drilling table Table size Length x Width T-slot size Drilling table inclinable Drilling table rotatable Distance spindle - table (max.)

Working surface stand Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

Machines are CE compliant

quantum B 25 300 8253 379.00

quantum B 32 300 8323 619.00

0,55 kW 400 V ~50 Hz

1,1 kW 400 V ~50 Hz

Ø 20 mm 170 mm 80 mm

Ø 32 mm 225 mm 125 mm

210 - 2220 rpm 12 steps

140 - 1980 rpm 9 steps

MT 3

MT 4

275 x 275 mm 14 mm ± 45° 360° 760 mm 235 x 220 mm 1210 mm

360 x 360 mm 14 mm ± 45° 360° 600 mm 260 x 270 mm 1170 mm

70 mm 690 x 390 x 1570 mm 60 kg SPBF (0 - 16 mm) 2 T-slots Morse taper MT 3

92 mm 790 x 400 x 1730 mm 135 kg SPBF (0 - 16 mm) 2 T-slots Morse taper MT4

· Guaranteed concentricity precision better than 0.03 mm measured in the drilling spindle sleeve · Drilling spindle with precision ball bearings · High-grade quick-action drill chuck supplied as standard

· Long, ergonomically designed star grip with soft grip handles for safe working · Drill depth stop

· User-friendly safety switch for IP 54 with low-voltage release and emergency-stop button · Right-/left-handed rotation for 400 volts or Vario machines Please find accessories on page 25

157

quantum B 20 VARIO/quantum B 32 VARIO

Bench and upright drills with the VARICON drive system for infinitely variable speed control

Convincing arguments: quality, efficiency and price · 12 speeds, infinitely variable for quantum B 20 VARIO · 9 speeds, infinitely variable for quantum B 32 VARIO · Drilling spindle with precision ball bearings · Smoother running due to aluminum pulleys with ground multi tooth dog · Long, ergonomically designed star grip with soft grip handles · Drill depth stop · Precisely machined working table with transversally running T-slots inclinable by ± 45° and rotatable by 360° · Solid, largely dimensioned base plates with T-slots, heavily ribbed at the rear side · Two T-slot nuts for vice fixture supplied as standard

ntrol! peed co s le b ia r va y Infinitely drilling capacit m m 32 olts! at 230 v

Model Item No € VAT excl.

Features of performance Electrical connection Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Speeds Spindle speeds Number of steps Spindle holding fixture Spindle holding fixture Drilling table Table size Length x Width T-slot size Drilling table inclinable Drilling table rotatable Distance spindle - table (max.)

Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

158

quantum B 20 Vario 301 1420 1’050.00

quantum B 32 Vario 301 1432 1’390.00

0.55 kW 230 V ~50 Hz

1.1 kW 230 V ~50 Hz

Ø 20 mm 170 mm 80 mm

Ø 32 mm 225 mm 125 mm

15 - 3500 rpm 12 infinitely variable

10 - 3500 rpm 9 infinitely variable

MT 2

MT 4

275 x 275 mm 14 mm ± 45° 360° 450 mm 635 mm

360 x 360 mm 14 mm ± 45° 360° 600 mm 1170 mm

70 mm 700 x 300 x 990 mm 56 kg SPBF (0 - 16 mm) 2 T-slots Morse taper MT 2

92 mm 790 x 400 x 1730 mm 138 kg SPBF (0 - 16 mm) 2 T-slots Morse taper MT4

Fig.: B 32 Vario

Please find accessories on page 25

B 20 Vario B 32 Vario Arguments for the VARICON drive · Due to aluminum pulleys · Ground multi tooth dog

Speed range ·

Very wide from 15 - 3500 rpm for quantum B 20 VARIO · 10 - 3500 rpm for quantum B 32 VARIO

· The drive system VARICON has been adjusted to the application "Drilling in hard metal alloys" · Due to the fact that the type of drive is related to the application in the lower speed range, a very large torque is being achieved, so that a blocking of the drive is very difficult · Due to the integrated external ventilation you can also continuously work with full torque in the lower speed range · The integrated external ventilation dissipates the power loss immediately, so that no heat accumulation is build up nor a damage of the drive system is being caused · Complete radio shielding according to the EMV guidelines · No high-frequency disturbing ambient noises of the frequency converter are being observed · An integrated transmitter system allows a rapid and dynamic speed control in real time

Quality V-belt

Safety switch · · · · ·

Drilling

Very smooth running

· Toothed · Anti skid and considerably better power transmission than with common V-belts

Easy-to-operate Protection class IP 54 Low-voltage release Emergency-stop button Right-/left-handed rotation camshaft controller

Drilling spindle

Drill depth stop

· Guaranteed concentricity precision better than 0.03 mm measured in the drilling spindle sleeve · Precision ball bearings · High-grade quick-action drill chuck supplied as standard · Largely dimensioned, height-adjustable screening grid with safety switch

Star grip · Long · Ergonomically designed · Soft grip handles for safe working

Table height adjustment · Via toothed rack

Work bench · Precisely machined · Transversally running T-slots · Inclinable by ± 45° · Rotatable by 360°

Drilling table support · Solid · Thick-walled

Steel upright · Thick-walled · 5-fold screwed for high smooth running and stability

Base plate · Solid and largely dimensioned · Nuts for T-slots · Heavily ribbed at the rear side

Machines are CE compliant

Fig.: B 20 Vario

159

quantum B 30 GT/quantum B 28 GS/quantum B 30 GS

Universally applicable geared bench drills for shop and industry

Convincing arguments: quality, efficiency and price · Drilling spindle with precise ball/taper roller bearings · Spindle unit with guaranteed concentricity precision better than 0.02 mm measured in the drilling spindle sleeve · User-friendly safety switch according to IP 54 with low-voltage release and emergency-stop button, right-/left-handed rotation · With gear drive for direct force-fit drive · Speed selection via two control levers on the sides of the drill head · Height adjustment of the drill head via toothed rack · Smooth running and powerful 2-step electric motor directly flanged onto the gearhead · Largely dimensioned, solid drilling table, precisely machined, with transversally running T-slots ( B 28 GS), with parallel running T-slots ( B 30 GT/B 30 GS ) heavily ribbed at the rear side · For B 28 GS and B 30 GS models, the working table is height-adjustable via toothed rack

Fig.: B 30 GT

Model Item No € VAT excl.

Features of performance Electrical connection Motor Drilling capacity Drilling capacity in steel Threading in steel Drilling capacity in casting Threading in casting Working range Sleeve travel Speeds Spindle speeds Number of steps Spindle holding fixture Spindle holding fixture Drilling table Working surface table L x W Distance spindle - table (max.)

Working surface stand L x W Distance spindle - stand (max.)

T-slot size Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

160

quantum B 30 GT 333 4303 1’290.00

quantum B 28 GS 333 4283 1’890.00

Fig.: B 28 GS

quantum B 30 GS 333 4313 2’290.00

750 W 400 V ~50 Hz

225 mm

Ø 30 mm M 12 Ø 38 mm M 16 225 mm 140 mm

315 mm

100 - 2900 rpm 8 steps MT 3 300 x 305 mm 405 mm 14 mm

310 x 360 mm 600 mm 305 x 297 mm 1075 mm 14 mm

480 x 375 mm 660 mm 400 x 475 mm 1200 mm 14 mm

100 mm 580 x 400 x 1230 mm 172 kg

100 mm 550 x 470 x 1700 mm 240 kg Quick-action drill chuck (0 - 16 mm) B16 Taper mandrel MT 3

125 mm 780 x 490 x 1830 mm 406 kg

B 30 GT B 28 GS B 30 GS

Electric motor Smooth running High-performance 2 steps Directly flanged on the gearhead

Drilling

· · · ·

Drill depth stop Safety switch · · · ·

· With display of measurement

Easy-to-operate according to IP 54 Low-voltage release Emergency-stop button Right-/left-handed rotation

Quick-action clamping · of the height-adjustable drill head

Lever arm handle

Tool ejection

· Long and shiftable · For effortless manual feed

· Automatically

Spindle Spindle protection

· Spindle unit with guaranteed concentricity precision better than 0.02 mm measured in the drilling spindle sleeve · Precision ball/taper roller bearings · High-grade quick-action drill chuck

· Best possible protection of the user · Height-adjustable · Micro switch

Drilling table · Largely dimensioned, solid and precisely machined · With transversally running T-slots (B 28 GS), · With parallel running T-slots (B 30 GT/ B 30 GS) · Heavily ribbed at the rear side · Height-adjustable via toothed rack (B 28 GS / B 30 GS)

Casting upright · Thick-walled · Very smooth running and stability

Base plate · · · ·

Solid Largely dimensioned T-slots Heavily ribbed at the rear side

Please find accessories on page 25

Fig.: B 30 GS

Drilling table · Height-adjustable via toothed rack (B 28 GS / B 30 GS)

Machines are CE compliant

Gear drive · Direct force-fit drive Speed selection · Via two control levers on the sides of the drill head

161

quantum RB 6T/quantum RB 8S

Light-weighted radial drills with large working range for wood, plastic and aluminum

Convincing arguments: quality, efficiency and price · Smoother running due to aluminum pulleys with ground multi tooth dog · User-friendly safety switch according to IP 54 with low-voltage release · Guaranteed concentricity precision better than 0.03 mm measured in the drilling spindle sleeve · Drilling spindle with precision ball bearings · High-grade gear rim drill chuck supplied as standard · Drill chuck protection · Solid, largely dimensioned base plate with slots, heavily ribbed at the rear side · Very high transmission due to the toothed quality belt · Emergency-stop button · Long, ergonomically designed star grip with soft grip handles for safe working · Optimum price/quality ratio · Value stability

Fig.: RB 8 S

Model Item No € VAT excl.

Features of performance Electrical connection Motor Drilling capacity Drilling capacity in steel Working range Sleeve travel Speeds Spindle speeds Number of steps Spindle holding fixture Spindle holding fixture Drilling table Table size Length x Width Slot size Drilling table inclinable Distance spindle - table (max.)

Distance spindle - stand (max.)

Dimensions Upright diameter Length x Width x Height Net weight Extent of supply

162

quantum RB 6 T 300 9161 259.00

quantum RB 8 S 300 9181 299.00

Accessories Clamping tool kit SPW 12 Item No 335 2017 € 79.00 VAT excl.

750 W 230 V ~50 Hz Ø 16 mm 115 - 430 mm 80 mm

Twist drills HSS MT 2 · 9 pcs.

Item No 305 1002 € 89.00 VAT excl.

390 - 3000 rpm 5 steps MT 2 225 x 230 mm

262 x 262 mm 14 mm ± 450

380 mm 550 mm

Titanium twist drills kit · 25 pcs.; 1 - 13 mm Item No 305 1010 € 29.50 VAT excl.

740 mm 1250 mm

60 mm 70 mm 820 x 290 x 930 mm 820 x 290 x 1640 mm 40 kg 63 kg Gear rim drill chuck (1-16 mm) B 16 Morse taper MT 2 - B 16 Drill chuck protection

Machine vice BSI 100 · In industrial quality · Replaceable prismatic jaws Item No 300 0210 € 119.00 VAT excl.

Please find accessories on page 25

RB 6 T RB 8 S

Quality v-belt

Drilling

· Toothed · Considerably higher power transmission

Electric motor · Smooth running · High-performance · Aluminum housing

Safety switch · · · ·

Easy-to-operate Protection class IP 54 Low-voltage release Emergency-stop button

Drill depth stop

Drilling spindle · Guaranteed concentricity precision better than 0.03 mm measured in the drilling spindle sleeve · Precision ball bearings · High-grade gear rim drill chuck supplied as standard · Drill chuck protection with safety switch

Star grip · Long and ergonomically designed · Softgrip handles for safe working

Working table · Precisely machined · With mounting holes for enlarged table rest (RB6T)

Table height adjustment · Via toothed rack

Steel upright · Very smooth running and stability

Base plate · Solid and largely dimensioned · Grooves for T-slots · Heavily ribbed at the backside

· The drill head is inclinable by ± 45°

Machines are CE compliant

Fig.: RB 6 T

· Working range is variable by shifting off the drill head

· The working table is inclinable by ± 45°

163

quantum BF16 Vario

Small low-cost drilling-milling machine for the demanding model maker

Convincing arguments: quality, efficiency and price · Wide range of applications · Two-step gear multiplication · With dynamic infinitely variable drive from 100 to 3,000 rpm · Drill-mill head is inclinable to any direction by 90° and thus allows milling and drilling operations at any angle position · Upright laterally adjustable for further applications · Simple and clear control panel · User-friendly safety switch according to IP 54 with low-voltage release · Possibility of fixing for all travels · Tool holding fixture MT2 · High concentricity precision due to taper roller bearings better than o.o15 mm measured in the spindle sleeve · Stable and precise dovetail control adjustable via V-ledges on all 3 axes · Clean cut surface of milled work by individually clampable guides · Solid, precisely machined cross table with T-slots and coolant gutter · Height-adjustable screening grid · All travels are readable from scales · Produced according to toolmaker’s precision with test certificate · Price-efficient and of stable value

Model Item No € VAT excl.

Features of performance Electrical connection Motor Drilling-milling capacity Drilling capacity (max.)

Milling capacity cutter head (max.)

Milling capacity end mill cutter (max.)

Working range Spindle holding fixture Spindle holding fixture Sleeve travel Drill-mill head Inclination range Z-axis travel Cross table Table length Table width Y-axis travel X-axis travel T-slot size distance Speeds Gear stage slow Gear stage fast Dimensions Length Width Height Net weight Extent of supply

164

quantum BF16 Vario 333 8116 729.00

500 W 230 V ~50 Hz Ø 16 mm Ø 63 mm Ø 20 mm 175 mm MT 2/M 10 50 mm ± 900 210 mm 400 mm 120 mm 160 mm 220 mm 10 mm/35 mm 100 - 1500 rpm 200 - 3000 rpm 510 mm 450 mm 760 mm 60 kg Draw-in rod M 10 Taper mandrel MT2/B16 Operating tool

· · · · · · · · ·

Accessories Collet chuck kit MT2/M10, 5 pcs.

Collet chuck kit ER 25, 15 pcs.

Milling cutter kit TiN-coated, 12 pcs.

Quick-action drill chuck (0-13 mm) B16 Milling cutter holding arbor 16 mm MT2 MT for taper mandrel MT2/M10 Clamping tool kit SPW 8 Triaxial vice MV3-75 Vice with two axes ZAS 50

Item No € VATexcl.

335 1980 89.00 344 1109 149.00 335 2113 55.00 305 0623 31.00 335 2102 39.00 305 0670 14.90 335 2015 69.00 335 4175 159.00 335 4170 89.00

Mountable adapter · To assemble an upright and a milling head on the engine bed of the lathes: D 240/D 280/D 250 Item No 335 6568 € 99.00 VAT excl.

Mountable adapter (without motor) · To assemble a high-speed motor (up to 26’000 rpm) · L x W x H: 120 x 195 x 185 mm · Seat: ø 43 mm Item No 335 6567 € 99.00 VAT excl.

Digital measuring system MPA 3-S Item No 338 3902; € 739.00 VAT excl.

Factory assembly MPA 3-S Item No 900 0420; i Information for MPA 3-S on page 98 € 390.00 VAT excl.

More accessories from page 52 on

BF 16 Vario

Control panel · Simple · Clear

Safety switch

Multiplication

· · · ·

· Two-step

Easy-to-operate Protection class IP 54 Low-voltage release Emergency-stop button

· Infinitely variable from 100 up to 3000 rpm

Milling

Drill-mill head Speed adjustment

· Inclinable by ± 900 to both sides for milling and drilling works in angular position, as required

Guidings High concentricity precision · Due to taper roller bearings better than o.o15 mm measured in the spindle sleeve

· Clear surface of milled work due to individually clampable guides

Angle adjustment · In the drill-mill head

Upright Cross table · · · ·

Solid and precisely machined T-slots Coolant gutter Adjustable limit stops

· Solid and precisely machined · Dovetail guiding · Adjustable via V-ledges on all 3 axes

Handwheels

Feed spindle · Clearance of the feed spindle adjustable and readjustable

· Correct infeed with positionable graduated collar on all handwheels

Length measuring scale · Integrated in the cross table

Optional accessories Universal substructure · Shelf · Chip tray · Dimensions L x W x H: 500 x 420 x 900 mm

Item No 335 3003 € 219.00 VAT excl.

Machines are CE compliant

165

Lathes

D 140 The compact lathe. Perfect for model makers Convincing arguments

Automatic longitudinal/leading spindle drive Large threading range due to change gear kit With leading spindle for threading or automatic longitudinal turning Lathe chuck protection Right-/left-handed rotation switchable on the control panel Emergency-stop button and low-voltage release Comprehensive accessories Test certificate Low-cost, precise and of stable value

· Electronic, infinitely variable speed control with dynamically adjustable control, especially high capacity from 120 rpm on · Leading spindle connectable and disconnectable

Turning

Convincing arguments: quality, efficiency and price · Highly precise manufacturing · · DC motor with permanent speed monitoring · · Ribbed prismatic lathe bed made of grey · casting, inductively hardened and precision ground · · Hardened and ground slideways · · Guaranteed concentricity precision of the spindle nose better than 0.015 mm · Concentricity precision - lathe chuck better · than 0.05 mm · · With saddle slide, compound slide and top · slide ·

· With change gear kit for threading · Easy and fast speed change via V-belts

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Machine data Center height Center width Diameter (max.)

Spindle speed Number of steps Spindle taper Spindle hole Bed width Top slide - travel Compound slide - travel Tailstock holding fixture Tailstock sleeve travel Longitudinal feed Pitch - Metric Quadruple tool holder seat height (max.)

Dimensions Length x Width x Height Net weight

Machines are CE compliant

D 140 X 250 VARIO 342 0251 519.00

450 W 230 V ~50 Hz Extent of supply 70.5 mm 250 mm 141 mm 120 - 3000 rpm infinitely variable MT 1 11 mm 70 mm 40 mm 70 mm MT 1 30 mm 0.05 - 0.1 mm/rev 0.5 - 1.5 mm/rev 12 mm 550 x 280 x 250 mm 22 kg

· · · · · · · ·

· · · · · · · · ·

3-jaw chuck Ø 80 mm Steady center MT 1 Lathe chuck protection Splash board Chip tray Double tool holder Change gear kit Test certificate

· Precisely machined slide made of grey casting · Handwheels with adjustable precision scaling of 0.04/0.01 mm · Double tool holder · All guidings adjustable without clearance via V-ledges

Accessories 3-jaw chuck Ø 80 mm 4-jaw chuck Ø 72 mm Follow rest Steady rest Revolving center MT 1 Draw-in collet chuck ER 16 Collet chuck kit ER 16, 1 - 10 mm, 12 pcs.

Cutting tool kit 8 mm, 11 pcs.

Cutting tool kit HM 8 mm, 7 pcs.

Item No 344 0287 344 0288 344 0283 344 0284 344 0700 344 0281 344 0282 344 1008 344 1011

€ VAT excl.

65.00 65.00 10.00 15.00 35.00 39.00 179.00 59.90 89.00

Please find more accessories from page 82 on

167

quantum D 210 x 400/quantum D 250 x 550

NEW Vario machines with digital speed display

Lathes for the demanding user.

“VARIO” type with infinitely variable speed control.

Convincing arguments: quality, efficiency and price · quantum D 250 “Vario” type with frequency converter “Made in Germany” with extreme high-torque and mostly constant torque progression · With leading spindle for threading or automatic longitudinal turning · Guaranteed concentricity precision of the spindle nose better than 0.009 mm · Hardened and ground slideways · Concentricity precision - lathe chuck better than 0.05 mm · Highly precise manufacturing · Automatic longitudinal/leading spindle drive · Leading spindle running on two porous bearings · Wide range of threading due to change gear kit · High-quality lathe chuck protection · Right-/left-handed rotation switchable on the control panel · Emergency-stop button and low-voltage release · Manufactured according to DIN 8606 (toolmaker’s precision) · Test certificate · Value stability

Model Item No (230 V) Item No (400 V) € VAT excl.

Model Item No € VAT excl.

D 210 x 400 342 0321 999.00

D 250 x 550 342 0550 342 0553 1’190.00

D 210 x 400 Vario 342 0324 1’250.00

D 250 x 550 Vario 342 0556 1’390.00

Features of performance Electrical connection Motor 750 W 230 V ~50 Hz 750 W ~50 Hz Motor “Vario machines” 750 W 230 V ~50 Hz 1.1 kW 230 V ~50 Hz Machine data Center height 105 mm 125 mm Center width 400 mm 550 mm Turning Ø via lathe bed 210 mm 250 mm Bed width 125 mm 135 mm Spindle speed 125 - 2000 rpm Number of steps 6 steps Spindle speed “Vario” 150 - 2200 rpm 140 - 2700 rpm Number of steps “Vario machines” 2 steps, infinitely variable Spindle taper MT 3 Spindle hole 21 mm Top slide - travel 70 mm Compound slide - travel 110 mm Tailstock taper MT 2 Tailstock sleeve travel 70 mm Longitudinal feed 0.1 - 0.2 mm/rev Pitch - Metric 0.4 - 3.5 mm/rev Pitch - Inch 44 - 10 threads/1“ Quadruple tool holder seat height 12.5 mm 13 mm Dimensions Length x Width x Height 880 x 500 x 475 mm 1110 x 500 x 460 mm Net weight 110 kg 125 kg Extent of supply: 3-jaw chuck Ø 100 mm (D210), 3-jaw chuck Ø 125 mm (D250) Steady center MT2, steady center MT3, lathe chuck protection, lathe dog, HSS cutting tool, splash board, chip tray, quadruple tool holder operating tool, change gear kit, 10 pcs. from 0.4 up to 3 mm and inch-based (44-10 threads/”) thread, test certificate

168

Fig.: D 210 x 400 Vario

Working with the D21o is rather addictive. If you start working with this machine you will not be able to stop.

In our test all common variants of turning had been tested. The results had been good alread for the first trials.

Upshot Heimwerkertest

Heimwerker Test 02.2005

Accessories · Digital measuring system MPA 3-S Item No 338 3902; € 739.00 VAT excl. · Factory assembly MPA 3-S Item No 900 0420; € 390.00 VAT excl.

i Information for MPA 3-S on page 98

our retrofit y to t n a w You lathes y? chnolog to CNC te lem!

No prob page tion from Informa

D210 x 400 D250 x 550

138 on Slide Trapezoid spindles

Chip protection

· Rolled

· At the top slide

· Precisely machined · Handwheels with adjustable precision scaling of 0.04/0.01 mm · Quadruple tool holder · All guidings adjustable via V-ledges

Change gear kit

Tailstock · Adjustable for taper turning · Tailstock spindle sleeve and handwheel with adjustable precision scaling of 0.02 mm

· For threading · Easy and fast speed change via V-belts

Taper roller bearings · Two pieces · P5 quality

Turning

Thrust bearing

Leading spindle · Running on two porous bearings

Prismatic bed · Solid, aged prismatic bed made of grey casting, matured at least six months · Inductively hardened (HRC 42-52) · Precision ground

Optional machine substructure with shelves · D 250 x 550: L x W x H: 1000 x 380 x 748 mm · Item No 344 0507; € 230.00 VAT excl.

· · · · · · · · · · · · · · · · · · ·

Accessories D 210 3-jaw chuck Ø 100 mm 4-jaw chuck Ø 100 mm Lathe chuck flange Ø 100 mm Lathe chuck flange Ø 125 mm Plane clamping disk Ø 200 mm Revolving center MT 2 Steady rest Follow rest Cutting tool kit HM 8 mm, 7 pcs.

Cutting tool kit 8 mm, 11 pcs.

Cutting tool kit HM 10 mm, 7 pcs.

Cutting tool kit 10 mm, 11 pcs.

Cutting tool kit HM 12 mm, 9 pcs.

Draw-in collet chuck ER 25 Draw-in collet chuck ER 32 Collet chuck kit ER 25, 1 - 16 mm Collet chuck kit ER 32, 3 - 20 mm Quick-action tool holder SWH 1-A Factory assembly SWH

Item No € VAT excl.

344 1010 269.00 344 1012 299.00 344 0312 70.00 344 0313 70.00 344 0352 50.00 344 0702 45.00 344 0315 45.00 344 0310 45.00 344 1011 89.00 344 1008 59.90 344 1111 110.00 344 1108 59.90 344 1211 129.00 344 0305 70.00 344 0306 79.00 344 1109 149.00 344 1122 169.00 338 4301 380.00 900 0401 60.00

Please find more accessories from page 82 on

Machines are CE compliant

Fig.: D

250 x 550

Accessories D 250 Item No € VAT excl.

3-jaw chuck Ø 125 mm 344 1025 295.00 4-jaw chuck Ø 125 mm 344 1027 330.00 Lathe chuck flange Ø 125 mm 344 0511 70.00 Plane clamping disk Ø 250 mm 344 0552 50.00 Revolving center MT2 344 0702 45.00 Steady rest 344 0515 45.00 Follow rest 344 0510 45.00 Cutting tool kit HM 8 mm, 7 pcs.

344 1011 89.00 Cutting tool kit 8 mm, 11 pcs.

344 1008 59.90 Cutting tool kit HM 10 mm, 7 pcs.

344 1111 110.00 Cutting tool kit 10 mm, 11 pcs.

344 1108 59.90 Cutting tool kit HM 12 mm, 9 pcs.

344 1211 129.00 Draw-in collet chuck ER 25 344 0505 80.00 Draw-in collet chuck ER 32 344 0506 90.00 Collet chuck kit ER 25, 1 - 16 mm 344 1109 149.00 Collet chuck kit ER 32, 3 - 20 mm 344 1122 169.00 Quick-action tool holder SWH 1-A 338 4301 380.00 Factory assembly SWH 900 0401 60.00 Mountable adapter for assembly of upright 335 6572 99.00 and milling head of the BF20(L) Vario · Mountable adapter for assembly of upright 335 6568 99.00 and milling head of the BF16 Vario · · · · · · · · · · · · · · · · · · ·

169

Sheet metal working machines Metal belt saws Double grinders Disc grinders Canting machine Three-roller bending machine Machine vice Steel slitting shears Arbor presses

quantum SAR 1000

SAR 1000 Sheet metal working machines 3 in 1. bending, canting off and cutting. Perfect for the demanding user

Convincing arguments

Convincing arguments: quality, efficiency and price · Modern design of stable steel structure · High flexibility in design by segmented edging rail · Removable segments from the cant off jaw · Operation by two laterally provided levers · Long supporting surface · Extendable support arm for safe putting on of the large-sized sheet metals · Clean cutting without burr due to upper and lower cutter made of high-grade steel · Cutting table with inserted measuring tapes and rectangular limit stop on both sides · Easily adjustable upper, rear and low roller · Setting screws for the material thickness with scaling · Ground bending rolls with wire insertion groove on the lower and front cylinder to bend and roll wires, tubes and sheet metals ø 10 mm/7 mm/4.5 mm

Model Item No € VAT excl.

SAR 1000 324 2100 1’290.00

1 mm 0.5 mm 1,5 mm 1 mm 1.5 mm 42 mm

Edging 2.5 mm*

3 in 1

1016 mm 42 mm unlimited

Technical data Sheet thickness (max.)

Edging capacity (max.): Aluminum/Copper Sheet metal

· Large, adjustable and easy-to-operate lever arms · Extendable supporting arm in the front and rear for safe putting on of material

1.5 mm 1 mm

Cutting 1 mm 1420 x 565 x 790 mm 290 kg Ground cutter bar Edging rail with segments Adjustable rear limit stop Front material support

*not possible for the whole processing range

Machines are CE compliant

High grade cant-off jaws Segment-divided edging rail Holding down clamp with spring Removable segment of the cant off jaw, 40 mm/50 mm/ 65 mm/100 mm 180 mm/255 mm/380 mm for cassette bending

Round bending

Technical data Material width (max.)

Rolles ø (min.)

Rolles ø (max.)

Roller thickness (max.): Sheet metal St. 37 Special steel Aluminum/Copper Brass Gold/Silver/Tinplate Unwinding cylinders ø

Technical data Cutting capacity (max.)

Dimensions (L x W x H) Net weight Extent of supply

· · · ·

Substructure Dimensions L x W x H: 1185 x 500 x 700 mm

Item No

€ VAT excl.

324 2107

269.00

171

quantum S 91 G/quantum S 121 G

Light-weighted belt saws to work metals with slewable saw bow for miter cuts, perfect for the use on construction sites

Convincing arguments: quality, efficiency and price · 3-point ball bearing saw band guide · Three speeds for a largely variable choice of materials · S 121 G with automatic limit stop after finishing the saw operation · Saw bow lewable from 0° up to 45° to enable angular saws · Well readable scale for angular adjustment · S 121 G with standard quick-action clamping vice · Feed adjustable with spring · Saw band tension adjustable with the handwheel at the front · S 121 G included handy substructure

Fig.: S 91

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Cutting range Round material max. 0° Rectangle max. 0° Round material max. 45° Rectangle max. 45° General Lifting the arch Feed Saw band speed Saw band dimension Dimensions Length Width without material limit stop Width with material limit stop Height lower stop position saw bow Height upper stop position saw bow Net weight Extent of supply

172

Fig.: S 121

G quantum S 91 G 330 0091 249.00

G

quantum S 121 G 330 0121 339.00

400 W 230 V ~50 Hz

550 W 230 V ~50 Hz

Ø 90 mm 90 x 130 mm Ø 65 mm 65 x 50 mm

Ø 115 mm 100 x 150 mm Ø 100 mm 85 x 65 mm

manual Lowering via spring 20/29/50 m/min 1300 x 12.7 x 0.5 mm

manual Lowering via spring 21/31/54 m/min 1638 x 13 x 0.65 mm

730 mm 270 mm 430 mm 450 mm 650 mm 26 kg Bimetallic saw band Material limit stop

950 mm 550 mm 620 mm 1060 mm 1430 mm 56 kg Bimetallic saw band Material limit stop Substructure

Saw bands bimetallic HSS M 42 · High-performance saw bands teeth with highly heat treatable wear-resistant high-quality high-speed steel - Band body made of alloyed tempered steel, cold-hammered and fatigue-proof. · Very low wear · High cutting accuracy · Tooth number 10 - 14 TPI 335 1509 14.00 (S 91 G) Tooth angle 0° · Tooth number 10 - 14 TPI 335 1518 17.00 (S 121 G) Tooth angle 0° · Tooth number 6 - 10 TPI 335 1512 17.00 (S 121 G) Tooth angle 0° M a te r i a l

1238

· Tooth number 6 TPI 335 1511 (S 121 G) Tooth angle 10°

17.00

M a te r i a l

12345 For the legend refer to page 102

quantum S 181

S 181 Solid band saw for metal working with infinitely variable, hydraulic lowering

Convincing arguments: quality, efficiency and price · User-friendly safety switch for IP 54 with low voltage release · Four speeds adjustable by changing the V-belt position · Large wheels and handy transport strap allow trouble-free position change of the metal band saw · Stable casting type · Automatic limit stop · Silent operation · Chip brush

Convincing arguments

· Lowering of the saw bow using a hydraulic supporting cylinder, continuously adjustable

Sawing

· Ball bearing 3-point saw band guiding, sustainable and easily adjustable · Coolant equipment supplied as standard

Model Item No € VAT excl.

Features of performance Electrical connection Motor power Cutting range Round material max. 0° Rectangle max. 0° Round material max. 45° Rectangle max. 45° General Lifting the bow Feed Saw band speed Saw band dimension Dimensions Length Width without material limit stop Width with material limit stop Height lower stop position saw bow Height upper stop position saw bow Net weight Extent of supply

Machines are CE compliant

quantum S 181 330 0181 1’090.00 · Quick-action vice with miter-slewing clamping jaws from 0° up to 45° 750 W 400 V ~50 Hz Ø 178 mm 178 x 240/50 x 300 mm Ø 110 mm 170 x 110 mm manual continuously adjustable 21/33.5/45/50 m/min 2362 x 19 x 0.9 mm 1295 mm 450 mm 600 mm 1060 mm 1550 mm 130 kg Bimetallic saw band Machine substructure Material limit stop Coolant equipment

Saw bands HSS bimetallic M 42 Item No € VAT excl. · High-performance saw bands · teeth with highly heat treatable wear-resistant high-quality high-speed steel · Band body made of alloyed tempered steel, cold-hammered and fatigue-proof. · Very low wear · High cutting accuracy Tooth number 6 - 10 TPI; tooth angle 0° Tooth number 5 - 8 TPI; tooth angle 0°

335 7521 335 7522

25.00 25.00 M a te r i a l

1238 Tooth number 5 - 8 ZpZ; tooth angle 6°

335 7516

25.00 M a te r i a l

123456 For the legend refer to page 102

173

quantum QSM 150/QSM 175/QSM 200

QSM-Series Double grinders by quantum®, a quality product with an excellent price/performance ratio Optional accessories

Convincing arguments: quality, efficiency and price · Solid quality double grinding machine for the professional processing of metal · Hey, long-life type with maintenance-free motors for permanent use · Housing made of aluminum die casting · Balanced rotor with quality ball bearings ensures long service life with very smooth running · Safety guards at every grinding wheel reduce the flying of sparks · Solid, adjustable workpiece rest · Two universal corundum grinding wheels included in delivery

Wall unit with cooling water tray · Dimensions L x W x H: 332 x 300 x 230 mm Item No 310 7050 € 29.00 VAT excl.

2

1

1 Machine substructure · Dimensions L x W x H: 320 x 270 x 820 mm Item No 310 7100 € 59.00 VAT excl.

2 Machine substructure SSM · Shelf and cooling water tray · Dimensions L x W x H: 345 x 300 x 785 mm Item No 310 7101 € 189.00 VAT excl.

Fig.: QSM

175

G 36 Model Item No € VAT excl.

Features of performance Electrical connection Motor power Abrasive disks Dimensions Speed Dimensions Height x Length x Width Net weight Extent of supply

174

quantum QSM 150 310 1815 89.00

quantum QSM 175 310 1817 99.00

quantum QSM 200 310 1820 109.00

450 W 230 V ~50 Hz

450 W 230 V ~50 Hz

450 W 230 V ~50 Hz

Ø 150 x 20 Ø16 mm 2850 rpm

Ø 175 x 20 Ø32 mm 2850 rpm

Ø 200 x 25 Ø32 mm 2850 rpm

200 x 410 x 295 mm 220 x 420 x 300 mm 245 x 450 x 330 mm 12 kg 14 kg 16 kg Abrasive disk fine standard corundum K80 Abrasive disk coarse standard corundum K36

Coarse standard corundum G 36 · Ø 150 x 20 Ø 16 mm 310 7150 · Ø 175 x 20 Ø 32 mm 310 7170 · Ø 200 x 25 Ø 32 mm 310 7200

7.00 10.00 13.00

G 80 Fine standard corundum G 80 · Ø 150 x 20 Ø 16 mm 310 7155 · Ø 175 x 20 Ø 32 mm 310 175 · Ø 200 x 25 Ø 32 mm 310 7205

7.00 10.00 13.00

quantum TS 305

TS 305 Disc grinder for metal working Convincing arguments

Convincing arguments: quality, efficiency and price · Wide range of applications · For rough, finish, fine and form grinding · Suction hole to connect a suction device, supplied as standard · Grinding table inclinable by ± 45° · Miter gauge inclinable by ± 60° supplied as standard · Solid and stable machine body · Balanced aluminum disc plate for smooth running · Powerful motor · Self-adhesive abrasive disks are well adhering and can be easily replaced

At a flat angle “Smooth running, powerful, versatile and extremely steady: The TS 305 by quantum will become an often used machine in all shops.”

Upshot of Heimwerker Test Feb.2003

· Suction hole to connect a suction device, supplied as standard · Nominal width inside about 40 mm · Nominal width outside about 52 mm

· Miter gauge with a slewing of ± 60° supplied as standard

· Grinding table inclinable by ± 45°

quantum TS 305 331 0305 179.00 Velcro rest

Features of performance Electrical connection Motor power General Abrasive disc diameter Speed Table support Adjustment of the angular limit stop Dimensions Length x Width x Height Net weight Extent of supply

Machines are CE compliant

5-piece package grain 40 up to grain 150

Grinding

Model Item No € VAT excl.

900 W 230 V ~50 Hz 305 mm 1420 rpm 155 x 440 mm ± 45° 360 x 440 x 400 mm 30 kg Adjustable angular limit stop Abrasive disc on grinding disc is self-adhesive

Accessories · Velcro rest

· · · · · ·

Abrasive disc - with Velcro Grain 40* Grain 60* Grain 80* Grain 100* Grain 120* Grain 150*

Item No € VAT excl.

335 7801 12.90

335 7854 335 7856 335 7858 335 7860 335 7862 335 7865

9.90 9.90 8.90 8.90 8.90 8.90

*Packaging unit and price unit 5 pcs

175

quantum FP 30/quantum BM 3

Folding machine quantum FP 30 - universally applicable · · · ·

Folding machine quantum FP 30 to bend and cant off sheet plates Removable bending jaw segments Comfortable slewing movement of the bending jaw by lever handle To be used with a vice

FP 30 · Removable bending segments 150 mm / 75 mm / 50 mm / 25 mm

Fig.: Folding machine FP on optional WBS 135

30

FP 30 · High-grade quality bending jaw

Model Item No € VAT excl.

quantum FP 30 324 4028 119.00

Features of performance Material width (max.) 320 mm Sheet thickness (max.) 2.5 mm

Edging capacity (max.)

Aluminum/Copper 300 x 2 mm Sheet metal 300 x 1 mm Net weight 10 kg

Three-roller round bending machine quantum BM 3 - universally applicable · Three-roller round bending machine quantum BM 3 to bend and roll wires, tubes and sheet plates · Ground bending rolls · Lateral jaws made of steel running on bearings (self-lubricating)

· · · ·

Two removable rollers Separate setting for material thickness and rolling radius To be used with a vice Solid support surface

BM 3 · Bending and rolling of wires, tubes and sheet plates Ø 1 - 2 - 3 - 4 - 5 mm

Fig.: Round bending machine BM on optional WBS 135

3

BM 3 · Adjusting screws with scales for material thickness · Ground bending rollers

i

176

Information for WBS on page 177

Model Item No € VAT excl.

quantum BM 3 324 4030 129,00

Features of performance Material width (max.)

Bending ø (min.)

Bending ø (max.)

Net weight

310 mm 35 mm unlimited 10 kg

Roller thickness (max.)

Sheet metal St. 37 Special steel Aluminum/Copper Brass Gold/Silver/Tinplate Small widths Round material Unwinding cylinders ø

1 mm 1 mm 2 mm 1 mm 2 mm 3 mm 1 - 5 mm 30 mm

quantum WBS 135

WBS 135 The qualitatively high-grade bench-type vice with pedal for safe and fast clamping Convincing arguments: quality, efficiency and price · Bench-type vice opens backward · Adjustable dovetail slideway ensures maximum parallelism for a long time · Save guiding of the workpiece also in wide unscrewed status · Vice with integrated scale · Very long service life due to spherical casting with a strength of 500 Nm/mm2 · By using the clamping jaws supplied as standard, it is possible to clamp any kind of workpiece and material correctly, securely and gently · Transversal prism already trimmed into the jaws

Optional accessory kit · · · ·

Sheet shear Bending jaws Tube jaws Canting jaws Item No: 300 0518 € 109.00 VAT excl.

· The laterally overhanging clamping jaws allow trouble-free clamping of bars and pipes in horizontal position

· The clamping jaws may be changed quickly, without problems and without any additional tools

· With the accessory kit plate shears material can be cut using alternatively the pedal or the clamping lever

· The workpiece can be held in both hands.

The foot pedal is used to pre-clamp the workpiece

Model Item No € VAT excl.

WBS 135 300 0513 249.00

Machines are CE compliant

Clamping

s a

Technical data Jaw width 135 mm Jaw depth to upper part (a) 100 mm Jaw depth to spindle bushing (s) 60 mm Tool net weight (max.)

50 kg Clamping way foot pedal (max.)

45 mm Span 195 mm Bench thickness (max.)

40 mm Net weight 26 kg Extent of supply 2 pcs. flat jaws 2 pcs. corrugated jaws 1 pc. prismatic jaw 2 pcs. Non-rigid jaws made of aluminum

· With the help of the bending jaw kit it is possible to bend solid material up to 5 mm or unhardened copper pipe with a diameter of 6 to 12 mm

· Use the canting jaw kit to cant material with a maximum plate width of 200 mm

177

quantum PS 125/quantum PS 150/quantum PS 300 PS 125 PS 150 PS 300

The steel slitting shears by quantum®, a quality product for the craft

Convincing arguments Convincing arguments: quality, efficiency and price · To cut steel sheets and steel sheet profiles · Stable scissors’ body · Ergonomically good cutting geometry · Easy, power-gentle cutting over the whole cutting length · Additional passing through hole below the cutter for exact separation of round bars · Solid handle ensures a good hold · High-grade cutters · The workpiece to be cut is kept in a horizontal position with the adjustable holding-down clamps · A powerful spring prevents the scissors from self-acting closing · Scissors with save stand and holes for fixed mounting

· High-grade cutter of long service life · Adjustable holding-down clamp

· Passing through hole below the cutter for exact separating of round material up to Ø 10 mm

· A powerful spring prevents the scissors from self-acting closing

Model Item No € VAT excl.

Cutting capacity Round material Material lengths Material widths Net weight

178

quantum PS 125 324 1006 99.00

quantum PS 150 324 1007 139.00

quantum PS 300 324 1012 199.00

Ø 10 mm 125 mm 4 mm 10 kg

Ø 10 mm 150 mm 5 mm 12 kg

Ø 10 mm 300 mm 4 mm 25 kg

Kit of replacement cutters, 2 pcs. · for PS 125 · for PS 150 · for PS 300

Item No 324 1025 324 1026 324 1028

€ VAT excl.

35.00 45.00 99.00

quantum DDP1/quantum DDP2/quantum DDP3 DDP 1 DDP 2 DDP 3

Precision lathe mandrel of robust and solid type.

For mechanic shops and repair shops

Pressing

Convincing arguments: quality, efficiency and price · To mould in and to crush bearings, mandrels, bushings, spindles, pins · Stable construction · Body made of high-grade grey casting · Variably adjustable lever rod · Quadruple positionable base plate · To be fixed on a bench · 3 different types

Model Item No € VAT excl.

Technical data Height of workpiece max.

Working range Dimensions Length x Width x Height Size of tappet (L x W x H) Net weight Extent of supply

DDP 1 335 9001 65.00

DDP 2 335 9002 125.00

DDP 3 335 9003 195.00

123 mm 95 mm

195 mm 135 mm

310 mm 160 mm

270 x 130 x 325 mm 25 x 25 x 245 mm 16 kg

Effect of power Manual power

F1

Length of lever arm

S1

Effect of power

F2

Machines are CE compliant

392.4 N (40 kg) 7480 N (763 Kg)

430 x 175 x 445 mm 455 x 205 x 575 mm 31 x 31 x 336 mm 40 x 40 x 455 mm 38 kg 67 kg Lever arm Quadruple positionable plate

DDP 1 490.5 N (50 kg) 305 mm 9350 N (935 kg)

589 N (60 Kg)

392.4 N (40 kg)

11220 N (1143 kg)

8364 N (853 kg)

DDP 2 490.5 N (50 kg) 405 mm 10455 N (1065 kg)

589 N (60 Kg)

392.4 N (40 kg)

12555 N (1280 kg)

7705 N (786 kg)

DDP 3 490.5 N (50 kg) 540 mm 9632 N ( 982 kg)

589 N (60 Kg) 11566 N (1179 kg)

179

OPTIMUM - Cap · Size 58 Item No: 900 0058 € 7.50 VAT excl.

· All previous lists shall be rendered null and void upon publication of this price catalogue.

· Prices are not binding. All prices are given in Euro. Legally

· · · · ·· · · · · ·

applicable VAT, shipping, transport and applicable unloading charges are not included.

The company may not be held liable for any printing errors, mistakes or incorrect representation.

Technical and optical modifications reserved.

Figures partially with optional accessories Delivery shall be exclusively in accordance with our terms of delivery and payment conditions.

Due to transport reasons the machines will be delivered partially disassembled.

Our products are sold by specialized dealers.

The merchandise shall remain the property of the company until full payment of the sale price.

Our ownership reservation shall remain valid upon third party resale.

In the commercial sector, the legal terms of warranty shall apply.

No part of this catalogue may be reproduced and reprinted, in any form whatsoever, without our written authorization.

OPTIMUM Maschinen Germany GmbH Technical hotline 09 00 - 19 68 220 (0.49 €/min.) email: info@optimum-maschinen.de Please find further information to our products at your specialized dealer

www.optimum-maschinen.de

© OPTIMUM MASCHINEN GERMANY GMBH

· Your specialized dealer: